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ENG 1051 Mat~riaJ§_f9JJ;DernY.

and Sustaln~Qlll_ty S1 2019


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Week 5: Plastic Properties of Materia ls

~ Questions to be completed outside workshop and submitted for assessment

1. Strongly work hardening materials are often preferred for energy absorbing applications
than those which do not work harden greatly. One test of the ability to absorb energy is to
bend a flat bar of the material and observe the shape it takes.on. A strongly work
hardening material will form a U shape, whereas a weakly work hardening material will
form a V shape. Explain why this is so with the aid of diagrams. _

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2. Below are three 20 mm diameter cylinders which have been compressed . The top row
of pictures shows the samples looking down the direction of compression ; the second row
shows the side views. Which has the smallest grain size? Explain your answer.

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!;NG1051 Materials for Energy and Sustainability ____ ______ S1 2019

3. An alloy was examined undw..the microscope, and the following image produced .

Determine:
a) the average grain size '"'idi@ alloy.
b) the yield strength if the intrinsic strength of the alloy is 40MPa and the Hall-Petch slope
is 9.8 MPa mm ½

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Draw 3 straight randomly orientated lines and use the following equation:

• W WI lin e Ic n.9 U1 ( mm) X le11 ,c1 t ft n ·1ir1:s t·11tL'cl liy t ilt: s1:,1h- / •(1_1· ( _
Ll m )
A· verage gram si;;:e (µm) = ------=---'--
rrir a1 n umlH.:1· oj itttercq Jt., u ctucil lc11 gtir Of ., c (l / c· h u r ( ITITT ! J

to estimate the average grain size.


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ENG1051 Materials for Energy and Sustainability S1 2019

4. * Three alloys were found to have the Hall-Petch parameters shown in the following
table.

Alloy Oo (MPa) ky (MPa mm 112)


A 90 9.2
B 75 6.1
C 170 2.3

Which alloy has the highest yield strength for a grain size of 20 microns?

Which alloy will benefit the most from grain refinement? Explain your answer.

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-=- ,s~ . 1 Mr... A~ ~th... ~fw--~ ~ -
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5. Aluminium alloys tend to get their strength from precipitation hardening, work hardening
and solute hardening. What can you infer about the Hall-Petch slope of aluminium?

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ENG1051 Materials for Energy and Sustainability S1 2019

6. Why are covalently and ionically bonded materials usually brittle?

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6·Explainth wh~ annealing is important in metal processing. Provide and example


.1dscufsd~ e different types of annealing and associated microstructural changes.with the
a 1 o 1agrams.
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~~t;~4/-,-r~~ ~ +~ ~ -
ENG1051 Materials for Energy and Sustainability S1 2019

8. A cylindrical rod of copper originally 16.0 mm id diameter is to be cold worked by


drawing; the circular cross section will be maintained during deformation. A cold-worked
yield strength in excess of 250 MPa and a ductility of at least 12%EL are desired.
Furthermore, the final diameter must be 11 .3 mm. Using the graphs below, explain how
this can be accomplished.
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600 JI A -:- ,,,·/~
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L ~111.1-----..
l CI)

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10·

C• 10 ::0 30 4 ,) SO 60 70

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ENG1051 Materials for Energy and Sustainability S1 2019

9. Identify the region on the following chart where you would expect to form substitutional
solid solutions between the elements, and explain why you have chosen that region .

ldentify.aiorni that could possible exist in the interstiial,J:egions .

I Mg alloys • J'.l L·_J R~ ~ >fsZ


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l

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-2

- 2 .5
-60.0% -40.0% 20 .0% 0.0% 20.0% 40.0% 1
% d ference in atomic radius
ENG1051 Materials for Energy and Sustainability S1 2019

10. *

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C

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~ 0
f .:,J
)r.
()
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l--·
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n
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.-' d i l r dJJ I UL1~1J
r k f r ··. l -, /, n -:i

The diagram above shows the properties of several classes of materials with a yield
strength on the y-axis and density on the x-axis.

(a) Explain how it is possible to engineer the yield strength of a single class of metal alloys
to range over several orders of magnitude.

(b) Explain why the density of a single class of ~etal alloys does not vary greatly.

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