15- 1

GROUP 15
INTAKE DAN
EXHAUST
DAFTAR ISI

SPESIFIKASI SERVICE ............................................................................................................. 15-3

AIR CLEANER ............................................................................................................................ 15-3
INLET MANIFOLD ...................................................................................................................... 15-4
EXHAUST MANIFOLD ................................................................................................................ 15-5
EXHAUST PIPE AND MAIN MUFFLER ....................................................................................... 15-6

Maret 2008 - PWPES-CR 0308

15- 2

PWPES-CR 0308 - Maret 2008

 INTAKE & EXHAUST - Spesifikasi Service / Air Cleaner 15- 3

SPESIFIKASI SERVICE
Item Nilai standar Limit
Distorsi/ketidakrataan permukaan manifold (mm) 0,15 atau kurang 0,20

AIR CLEANER
PELEPASAN DAN PEMASANGAN <4M40>

Urutan pelepasan
1. Air cleaner element
2. Accelerator cable clamp
3. Air cleaner cover
4. Breather hose connection
5. Air intake hose
6. Resonator
7. Radiator condenser tank hose
8. Air duct
9. Air cleaner body

Maret 2008 - PWPES-CR 0308

15- 4 INTAKE & EXHAUST - Inlet Manifold
INLET MANIFOLD <4M40>
PELEPASAN DAN PEMASANGAN
Pekerjaan sebelum pelepasan
• Pelepasan Breather Hose dan Air Intake
Hose
• Pelepasan EGR Valve and EG R Valve Pipe
(Refer to G ROUP 17 - EG R Valve).
• Pelepasan Exhaust M anifold Cover and
Exhaust Manifold Heat Insulator
Urutan pelepasan
1. EGR solenoid valve No.1 connector
2. EGR solenoid valve No.2 connector
3. Throttle solenoid valve connector
4. Earth connection
5. Vacuum hose connection
6. Vacuum pipe
7. Solenoid valve assembly
8. Inlet manifold assembly
9. Inlet manifold gasket
PWPES-CR 0308 - Maret 2008
Pekerjaan setelah pem asangan
• Pem asangan Exhaust M anifold Cover and
Exhaust Manifold Heat Insulator
• Pem asangan EGR Valve and EG R Valve Pipe
(Refer to G RO UP 17 - EGR Valve).
• Pem asangan Breather H ose and Air Intake
Hose
INSPECTION
Periksa beebrapa hal berikut; ganti part jika ditemukan
masalah.
PEMERIKSAAN INTAKE MANIFOLD
1. Periksa apakah terdapat kerusakan atau keretakan
pada psrt.
2. Periksa apakah negative pressure (vacuum) outlet port,
exhaust gas recirculation passages tersumbat.
3. Gunakan straight edge dan feeler gauge, periksa dis-
tortion pada permukaan cylinder head.
Nilai standar : 0,15 mm atau kurang
Limit : 0,20 mm
 INTAKE & EXHAUST - Exhaust manifold 15- 5

EXHAUST MANIFOLD <4M40>

PELEPASAN DAN PEMASANGAN
Pekerjaan sebelum pelepasan dan setelah pemasangan
• Pelepasan dan pemasangan Front Exhaust Pipe

Urutan pelepasan
1. Exhaust manifold cover
2. Exhaust manifold heat insulator
· EGR valve and EGR valve pipe
(Refer to GROUP 17 - EGR Valve)
· Inlet manifold
3. Exhaust manifold assembly
4. Exhaust manifold gasket

Maret 2008 - PWPES-CR 0308

15- 6 INTAKE & EXHAUST - Exhaust Pipe dan Main Muffler

EXHAUST PIPE DAN MAIN MUFFLER <4M40>

PELEPASAN DAN PEMASANGAN

Urutan pelepasan Exhaust main

muffler
1. Exhaust main muffler
3. Exhaust pipe gasket
4. Exhaust muffler hanger
5. Exhaust muffler hanger
Urutan pelepasan Centre exhaust
pipe
· Under skid plate and engine room
under cover (Refer to GROUP 51 -
Under Cover)
2. Centre exhaust pipe
3. Exhaust pipe gasket
7. Seal ring
8. Exhaust muffler hanger
9. Centre under floor heat protector
Urutan pelepasan Front exhaust
pipe
· Under skid plate and engine room
under cover (Refer to GROUP 51 -
Under Cover)
6. Front exhaust pipe
7. Seal ring
10. Exhaust pipe gasket
11. Front exhaust pipe bracket
12. Front under floor heat protector

PWPES-CR 0308 - Maret 2008