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使用说明书
User Guide
(电气部分 Electric Section)
Main Configuration:
Turret stations: □4 □6 □8
Chuck: □Hydraulic □Pneumatic
Tailstock: □Hydraulic □Pneumatic
Others: Warning lights device ect.
Power: 3P 2 2 0 V: 60 HZ
Catalogue
1.2.3 Function and operation of all switches and buttons on operational panel
1.2.3.1 Emergency stop button
Under urgent circumstance, please press the button “emergency”, then machine
feed, turret rotation, cooling, spindle rotation and all machine actions are stopped,
and also the screen displays alarm signal “not prepared ”. The button can
mechanical self-locking and it can be resetted only after pressing it and rotate it to
the certain angle in clockwise direction.
1.2.3.2 Makeup and break of power button
It is used to makeup or break of CNC system NC power.
1.2.3.3“Release excess of stroke” button
Machine tool optional function
When the machine tool is on the limit excess of stroke, the system will give an
alarm “not prepared” and display alarm signal. At the same time, you can use
“release excess of stroke” button to remove the fault, the specific methods are as
follows: choose “manual” or “hand wheel”, press the “release excess of stroke”
button first, then the limit axis moves a certain distance (about 20mm) from the
opposite direction of limit, the limit can be released immediately. Loosen up
“release excess of stroke” button, and the system can also be released.
1.2.3.4 Hand wheel feed
Choosing “hand wheel” work mode, the hand wheel ratio key on the system
LCD/MDI operational panel is: 0.001, 0.01, 0.1(or X1, X10, X100), the three
gears movement per corresponding hand wheel are: 1um, 10um,100um
respectively. According to the system LCD/MDI operational panel, to choose
X-axis or Z-axis, when the hand wheel rotates in clock wise direction, and the
corresponding axis will move toward positive direction. When the hand wheel
rotates in counter clock wise direction, and the corresponding axis will move
toward negative direction.
4
Zhejiang Headman Machinery Co.,Ltd
CNC Lathe Electrical Section
breakdown and short-circuit, they will be changed in time.
The electric cabinet should be closed while connecting power to the machine,
in order to prevent the scrap metal, oil, water and dirty from entering the
machine. The electric cabinet should be cleaned regularly and keep dry and
clean. Look at the rotation of the axial fan, If there are some damages, change
immediately.
2 Appendix
2.1 Electric Equipment List
The following electric equipment list under below is taking the example of three
phase AC 380V, If the power supply is different, the below list will different as
accordingly, When do the maintenance and required to change electric parts, it
shall be confirmed with manufacturer well first.
6
Zhejiang Headman Machinery Co.,Ltd
CNC Lathe Electrical Section
fusible core RT14 3A 2
fusible core RT14 6A 4
Emergency stop,
SB3 Ф22 button LAS0-K-22TS/R the red mushroom 1
head
SB1、4 Ф16 button LAS1J-11/JC/R Rectangular, red 2
SB2、5 Ф16 button LAS1J-11/JC/G Rectangular, green 2
SB6 Ф16 button LAS1J-11/JC/W Rectangular, white 1
SB7 Ф16 button LAS1J-11/JC/N Rectangular, black 1
Three-color DC24V, Red
HL DH521-SD-2ARYG 1
warning light Orange Green
7
Zhejiang Headman Machinery Co.,Ltd
1 2 3 4 5 6 7 8
A A
Tools motor direction control
power input/ power switch system servo drive power main motor branch protection hydraulic motor control coolant pump control Reversion
Positive
FU 1 (6A)
L1 L 11 L 21 L 21
power
L2 L 12 L 22 L 22
3 220V L3 L 13 L 23 L 23
2
B suggestion 4mm PE B
QF 1(32A)
TM
2KVA VF KM 2 KA 3 KM 3 KM 4
transducer
U41 V41 W41
U 21 V 21 W 21 U 31 V31 W 31
3 220V
C FR 1 FR 2 FR 3 C
U51 V51 W 51
machine limit
to servo unit
3RC 1 3RC 2 3RC 3
U 11 V 11 W 11 U 22 V 22 W 22 U 32 V 32 W32 U 42 V 42 W 42
D D
XS 1 XS 2
M M M M
3 3 3 3
XB
02/E2
E M1 M2 M3 M4 E
5.5kW 1.5kW 75W 120W
GSK-980TDb
机 床 型 号 部件 序号 版本 F
F Note: hydraulic turret without M4 hydraulic chuck hydraulic
tailstock and 8-position turret
标记 处数 更改文 件号 签 名 日 期
阶段标记 重 量 比 例
设 计 标准化
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 1 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
INOVANCE MD300-7.5 DELTA VFD075B23A
U11
L11 R U
V11 L11 U11
L12 S V M1 R U
B W11 V11 B
L13 T W L12 S V M1
KA 1 L13 W11
202 T W
S1/DI1
KA 2 203
S2/DI2 P(+) brake resistence KA 1
261
FWD
201 KA 2 B1
SC/COM PB 262 brake
C REV C
resistence
204 131 260 B2
DCM
CN15.13 AI1 T/A transducer
205 100 alarm output
CN15.12 GND T/C
SVC 216
JA40.7 AVI(+) RB
transducer
JA40.5 RC 202(B01) alarm output
D ACM(GND) D
0V
PE
E E
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
tailstock and 8-position turret
标记 处数 更改文 件号 签 名 日 期
阶段标记 重 量 比 例
设 计 标准化
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 2 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
coolant fan lubrication main illumination branch system servo drive power X/Z servo motor spindle encoder electric handwheel
A protection A
pump motor fan
GSK980TDb
CN31
+5V 0V HA HB
CN11/13 CN21 (15) (12) (1) (3)
B B
3 220V
U51 V51 W 51
QF 2 (2A)
KM 1
C U53 R (R) CN1 C
spindle
S (S)
XS 3 encoder
T (T)
PE X/Z
1 1 1 1 PE
PE servo drive
U
V 53 V
W +5V 0V HA HB
M9 M 7/8 M6 M5 EL r
D 25W 25W 5W 48W 18W t electric handwheel D
KM 1 CN2
PE
U 52 W 52 XS1 XS2
system power
M
3 X/Z servo motor
E E
PE
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
tailstock and 8-position turret 0
标记 处数 更改文 件号 签 名 日 期
阶段标记 重 量 比 例
设 计 标准化
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 3 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
control power system and servo hydraulic pump turret motor control system and servo DC24V power for
AC220V DC24V switch power
protection unit power control motor control positive reversion unit power control electric-magnetic valve
FU 2 (3A) FU 3 (6A)
V51 12 31 32 32
02/C4 04/B1
220V
B B
FR 3
SB 1
KA 0
15
V1 12 31 33
13 +24V
KA 13 KA 14 S-145-24
0V PE SB 2
KA 0
C 16 18 29 03 C
FR 1
machine operation panel
34
14 KM 4 KM 3
17 19
D D
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
标记 处数 更改文 件号 签 名 日 期
tailstock and 8-position turret 0
阶段标记 重 量 比 例
设 计 标准化
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 4 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
hydraulic chuck control hydraulic tailstock valve control X brake three-color alarm light
DC24V power input
clamp loose drawback out out deaccelerate control public port orange (finish) green(machining) red(alarm)
32
03/B7
+24V
B B
KA 4 KA 5 KA 6 KA 7 KA 8
35 36 37 38 42
KA 9 KA 10 KA11
KA 12
C C
39
32 51 52 53 54
XS 3
power + COM (green) (orange) (red)
E E
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
标记 处数 更改文 件号 签 名 日 期
tailstock and 8-position turret 0
阶段标记 重 量 比 例
设 计 标准化
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 5 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
transducer X zero Z zero system urgent hydraulic
DC24V tailstock control chuck control X Z limit switch circle start program pause DC24V
alarm point point stop fault
GSK-980TDb
B B
0V SALM WTJT QPJS DX DZ ZL XL ST SP/SAGT ESP +24V
(CN61.22) CN15.8 (CN61.5) (CN61.3) (CN61.4) (CN61.12) (CN61.39) (CN61.37) (CN61.13) (CN61.2) (CN61.6) (CN62.23)
100 131 124 123 122 121 118 116 115 114 113 110
C C
SB 3
SA 2 SA1
112
SB7 SB6 SQX-2 SQZ-2 SQZ-1 SQX-1 SB 5 SB 4
AL1
KM 2
AL0 4/D3
transducer
D D
alarm
E E
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
tailstock and 8-position turret
标记 处数 更改文 件号 签 名 日 期
重 量 比 例
设 计 标准化 阶段标记
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 6 张
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
GSK-980TDb
B B
0V +24V T1 T2 T3 T4 T5 T6 T7 T8
(CN61.22) (CN62.22) (CN61.16)
(3) (CN61.29) (CN61.30) (CN61.31) (CN61.8) (CN61.9) (CN61.10) (CN61.11)
100 110 131 132 133 134 135 136 137 138
R
C 1.5K C
1/2W
- + T1 T2 T3 T4 T5 T6 T7 T8
8-position turret(1)
D D
E E
标记 处数 更改文 件号 签 名 日 期
tailstock and 8-position turret 34 AS16 00
重 量 比 例
设 计 标准化 阶段标记
electric principle diagram
审 核 批 准 S
工 艺 日 期 20100826 共 8 张 第 7-1 张 305734AS1600
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
GSK-980TDb
B B
0V +24V bit0 bit1 bit2 bit3 TXT TCP
(CN61.22) (CN62.22) (CN61.16)
(3) (CN61.29) (CN61.30) (CN61.31) (CN61.9) (CN61.35)
C C
E E
A turret control 3-color alarm light coolant pump spindle positive and quill out test on A
X brake tailstock movetailstock return chuck loose chuck clamp control
system DC24V position deaccelerate
reversion turn positive turn red green orange reversion turn control
GSK980TDb
B -TL +TL Y2.4 Y2.3 Y2.2 X-axis DOTWJ DOTWS DOQPS/M13 DOQPJ/M12 M8 M4 M3 +24V 0V B
(CN62.16) (CN62.15) (CN62.33) (CN62.32) (CN62.31) (CN1.1) (CN62.34) (CN62.35) (CN62.14) (CN62.13) (CN62.1) (CN62.5) (CN62.4) (CN62.25) (CN62.28)
233 231 229 228 227 226 224 222 219 217 215 213 211 110 100
PRS 1
C KA12 C
KA13 KA14 KA 6 KA 7 KA4 KA5 FR 2 KA1 KA 2
241
KA7
D D
242
110
GSK-980TDb
F hydraulic chuck hydraulic 机 床 型 号 部件 序号 版本 F
标记 处数 更改文 件号 签 名 日 期
tailstock and 8-position turret 0
重 量 比 例
设 计 标准化 阶段标记
electric principle diagram
审 核 批 准 S
工 艺 日 期 共 8 张 第 8 张
1 2 3 4 5 6 7 8
VOL. 2007-04-25