CATHODIC PROTECTION SYSTEM FOR BOTTOM TANK

BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1100.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.96 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Tank outside diameter
Ap = Surface area to be protected = pi x dia x dia x 0.25
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA Ap Ip Wt N0s

(m) (sq.m) (amp) (kg) (pcs)

bottom Tank 1 5 19.63 0.393 78.18 7

bottom Tank 2 5 19.63 0.393 78.18 7

Total 14
CATHODIC PROTECTION SYSTEM FOR ONSHORE BURIED PIPELINE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1127.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.77 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Pipe outside diameter
L = Pipeline length
Ap = Surface area to be protected = Dia x pi x L
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA DIA L Ap Ip Wt N0s

(inch) (mm) (m) (sq.m) (amp) (kg) (pcs)

Pipeline 3 Inch 3.750 95 100 29.92 0.598 116.30 10

Pipeline 3 Inch 3.750 95 100 29.92 0.598 116.30 10

Total 20
CATHODIC PROTECTION SYSTEM FOR ONSHORE BURIED PIPELINE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1127.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.77 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Pipe outside diameter
L = Pipeline length
Ap = Surface area to be protected = Dia x pi x L
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA DIA L Ap Ip Wt N0s

(inch) (mm) (m) (sq.m) (amp) (kg) (pcs)

Pipeline 4 Inch 4.500 114 100 35.91 0.718 139.56 11

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16

Total 27
CATHODIC PROTECTION SYSTEM FOR ONSHORE BURIED PIPELINE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1127.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.77 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Pipe outside diameter
L = Pipeline length
Ap = Surface area to be protected = Dia x pi x L
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA DIA L Ap Ip Wt N0s

(inch) (mm) (m) (sq.m) (amp) (kg) (pcs)

Pipeline 4 Inch 4.500 114 100 35.91 0.718 139.56 11

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16
Pipeline 8 Inch 8.625 219 100 68.82 1.376 267.48 20

Total 47
CATHODIC PROTECTION SYSTEM FOR ONSHORE BURIED PIPELINE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1127.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.77 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Pipe outside diameter
L = Pipeline length
Ap = Surface area to be protected = Dia x pi x L
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA DIA L Ap Ip Wt N0s

(inch) (mm) (m) (sq.m) (amp) (kg) (pcs)

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16

total 32
CATHODIC PROTECTION SYSTEM FOR ONSHORE BURIED PIPELINE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 20.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF MAGNESIUM (CAP) 1127.00 A.hr/kg
CONSUMPTION RATE OF MAGNESIUM (CON) 7.77 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT 32 lbs (N) 14.50 kg

NOTES AND FORMULAS :

Dia = Pipe outside diameter
L = Pipeline length
Ap = Surface area to be protected = Dia x pi x L
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

Mass Method

SECTION DIA DIA L Ap Ip Wt N0s

(inch) (mm) (m) (sq.m) (amp) (kg) (pcs)

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16

Pipeline 6 Inch 6.625 168 100 52.87 1.057 205.46 16

total 32
CATHODIC PROTECTION SYSTEM FOR TRAVELING SCREEN AND VALVE GATE
BASIC CALCULATION FOR SACRIFICIAL SYSTEM

DATA:
CURRENT DENSITY OF BARE PIPE (CD) 55.00 mA/sq.m
CALCULATED LIFE TIME (Y) 20.00 Years
CAPACITY OF ALUMUNIUM (CAP) 2500.00 A.hr/kg
CONSUMPTION RATE OF ALUMUNIUM (CON) 3.50 kg/A.yr
Con = 8760/CAP
UTILIZATION FACTOR (U) 0.80
PROPOSED ANODE WEIGHT (N) 15.00 kg

NOTES AND FORMULAS :

Ap = Surface area to be protected
Ip = Protection Current = Ap x CD x CB
Wt = Weight of Magnesium anode Required = Ip x Y x Con : U
Nos = Number of anodes required = Wt : N
Nprop'sd = Number of anodes proposed to get better current distribution

SECTION Ap Ip Wt N0s
(sq.m) (amp) (kg) (pcs)

TRAVELING SCREEN 2000X8500 34.00 1.870 163.81

ADD 50% 17.00 0.935 81.91
TOTAL 245.72 18

GATE 2000X1500 6.00 0.330 28.91

ADD 50% 1.80 0.099 8.67
TOTAL 37.58 4