Data Komposisi Gas Alam Pada Tanggal 19 Juni 2019

Analisa Xi (%) BM LHV(kkal/Nm3) Xi*LHV(kkal/Nm3)

CO2 4.46 - - -
CO 0.00 - - -
Ar 0.00 - - -
N2 4.35 - - -
CH4 84.51 16.00 8550.7 7226.20
H2 0.00 - - -
H2S 8.56 - - -
C2H6 2.68 30.00 15217.5 407.83
C3H8 2.38 44.00 21784.5 518.47
i-
0.50 58.00 28229.4 141.15
C4H10
n-
0.60 58.00 28318.7 169.91
C4H10
i-
0.19 72.00 34788.0 66.10
C5H12
n-
0.11 72.00 34874.5 38.36
C5H12
C6+ 0.22 - - -
Total 100.00 - 171763.30 8568.02

Data Konsumsi Gas Alam Pada Tanggal 19 Juni 2019

Gas Flow
Jam GTG WHB
SatuanM /JAM m3/jam
3

2400-
-
Range 4500
0:00 4619 715
2:00 4573 787
4:00 4525 727
6:00 4517 679
8:00 4552 1159
10:00 4616 940
12:00 4672 1002
14:00 4726 872
16:00 4714 808
18:00 4660 1054
20:00 4581 963
22:00 4557 812
RERATA 4609.333 877
 Data Beban Pengeluaran Gas Turbine Generator

Gas Flow
Jam GTG WHB
3
Satuan M3/JAM m /jam
2400-
-
Range 4500
0:00 4619 715
2:00 4573 787
4:00 4525 727
6:00 4517 679
8:00 4552 1159
10:00 4616 940
12:00 4672 1002
14:00 4726 872
16:00 4714 808
18:00 4660 1054
20:00 4581 963
22:00 4557 812
RERATA 4609.333 877
Perhitungan
 Skema Waste Heat Boiler

Energi Gas Alam Yang Masuk GTG

Jam GTG
Satuan M3/JAM
2400-
Range 4500
0:00 4619
2:00 4573
4:00 4525
Q gas alam yang masuk GTG(Q1) 6:00 4517 = Gas flow x LHV gas
alam 8:00 4552
= 10:00 4616 4609.333 Nm3/h x 8568.02
kkal/Nm3 12:00 4672
14:00 4726
= 16:00 4714 39492857,33 kkal/jam
18:00 4660
20:00 4581
Data Beban Pengeluaran Gas 22:00 4557 Turbin
RERATA 4609.333
Beban Pengeluaran
Jam GTG
 Satuan MW
Range -
0:00 9.32
2:00 9.21
4:00 9.01
6:00 9.09
8:00 9.36
10:00 9.39
12:00 9.49
14:00 9.52
16:00 9.56
18:00 9.16
20:00 9.14
22:00 9.23
RERATA 9.29

Beban Pengeluaran GTG (Q2) = 9,29 MW

9,29 x 106 Watt x 0,8983 kkal/jam = 8345207 kkal/jam

Energi gas buang Hitachi yang masuk WHB

Q gas buang Hitachi masuk WHB (Q3) = Qmasuk GTG (Q1) – Beban GTG (Q2)
= 39492857,33 kkal/jam - 8345207 kkal/jam
= 31147650,33 kkal/jam

Energi gas alam yang masuk WHB

Jam WHB
Satuan Nm3/jam
Range -
0:00 715
2:00 787
4:00 727
6:00 679
8:00 1159
10:00 940
12:00 1002
 14:00 872
16:00 808
18:00 1054
20:00 963
22:00 812
RERATA 877

Q Gas Alam masuk WHB (Q4) = Gas flow x LHV gas alam
= 877 Nm3/jam x 8568.02 kkal/Nm3
= 7514153,54 kkal/jam

Menghitung Energi Boiler Feed Water

Data Boiler Feed Water
Temp. Econ.
Jam Flow Pressure
Inlet
Satuan Ton/jam kg/cm2 o
C
Range - - -
0:00 52.3 57.5 112
2:00 54.2 58.0 113
4:00 53.6 57.5 113
6:00 52.8 58.0 113
8:00 58.8 57.2 114
10:00 59.3 55.3 114
12:00 57.6 56.3 114
14:00 5856.9 57.0 114
16:00 56.4 57.0 114
18:00 57.6 55.5 116
20:00 56.1 56.5 115
22:00 54.4 57.0 114
Rerata 56 57 114

Dengen Feed water press (PBFW) = 57 kg/cm2 = 55,89 bar

TBFW = 114oC = 387 K

T (oC)
P (Bar)
110 120
50 4,233 4,251
100 4,221 4,238
Interpolasi I:
P = 50 bar T = 110 oC Cp = 4,233 KJ/kg.K
P = 100 bar T = 110 oC Cp = 4,221 KJ/kg.K
Sehingga Cp1 = 4,2316 KJ/kg.K
Interpolasi II:
P = 50 bar T = 120 oC Cp = 4,251 KJ/kg.K
P = 100 bar T = 120 oC Cp = 4,238 KJ/kg.K
Sehingga Cp2 = 4,2495 KJ/kg.K
Interpolasi III:
P = 55,89 bar T = 110 oC Cp = 4,2316 KJ/kg.K
P = 55,89 bar T = 120 oC Cp = 4,2495 KJ/kg.K
Sehingga Cpair = 4,239 KJ/kg.K

Maka,
QBFW = mBFW x Cpair x (TBFW – T0) = 56 x 103 kg/jam x 4,239 KJ/kg.K x (387 - 298 )K
= 21127176 kJ/jam
= 5049516.25 kkal/jam
HBFW = Cpair x (TBFW – T0) = 4,239 KJ/kg.K x (387 - 298 )K
= 377,271 kJ/kg
 Menghitung Energi Steam
Data Steam
Jam Flow Pressure Temperature
Satuan ton/jam kg/cm2 o
C
Range 30-100 - -
0:00 48.6 43.7 405
2:00 50.5 43.4 405
4:00 49.5 43.2 407
6:00 48.6 43.2 405
8:00 55.9 43.6 408
10:00 54.2 43.6 405
12:00 54.5 44.2 405
14:00 53.1 44.8 404
16:00 52.7 43.9 404
18:00 54.4 43.8 403
20:00 54.3 43.5 404
22:00 50.8 43.8 402
Rerata 52 44 405

Dik : Steam Flow (msteam) = 52 ton/jam = 5200 kg/jam

Steam temp. boiler outlet (Tsteam) = 405 oC
Steam pressure ( Psteam) = 44 kg/cm2 = 4314,93 kPa
Interpolasi I:
P = 4 Mpa T = 400 oC h = 3214,5 KJ/kg
P = 4 Mpa T = 450 oC h = 3331,2 KJ/kg
Sehingga h1 = 3226,17 KJ/kg
Interpolasi II:
P = 4,5 Mpa T = 400 oC h = 3205,7 KJ/kg
P = 4,5 Mpa T = 450 oC h = 3324,2 KJ/kg
Sehingga h2 = 3217,55 KJ/kg
Interpolasi III:
P = 4 Mpa T = 405 oC h1 = 3226,17 KJ/kg
P = 4,5 Mpa T = 405 oC h2 = 3217,55 KJ/kg
 Sehingga hsteam = 3220,74 KJ/kg

Qsteam = msteam x (hsteam - hBFW)

= 5200 kg/jam x (3220,74 - 377,271) kJ/kg
= 14786038,8 kJ/jam
= 35339480.88 kkal/jam
Maka energi yang dibutuhkan untuk membuat steam adalah :

Qout (Q5) = Qsteam – QBFW

= 35339480.88 kkal/jam - 5049516.25 kkal/jam
= 30289964,63 kkal/jam
η = Q5 / (Q3 + Q4) x 100%
= 30289964,63 / (31147650,33 + 7514153,54) x 100%
= 78,35%