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TRANSMISSION AND DISTRIBUTION

Using DFR to determine dissipation


factor temperature dependence
by Matz Ohlen and Peter Werelius, Megger

With an aging power component population, today’s electrical utility industry faces a tough challenge as failures and consequent repair
and revenue loss may inflict major costs. Transformers have become one of the most mission critical components in the electrical grid. The
need for reliable diagnostic methods drives the world’s leading experts to evaluate new technologies that improve reliability and optimise
the use of the power network.

Modern technology and developments in Typical power factor values @ 20°C


signal acquisition and analysis techniques
have provided new tools for transformer “New” “Old” Warning-alert limit
diagnostics. Of particular interest are Power transformers, oil insulated 0,2 – 0,4% 0,3 – ,5% > 0,5%
dielectric response measurements where Bushings 0,2 – 0,3% 0,3 – 0,5% > 0,5%
insulation properties of oil-paper systems
can be investigated. Dielectric frequency Table 1: Typical power factor values (IEEE).
response(DFR), was introduced more than
a decade ago and has been thoroughly lower, depending on the voltage rating dissolved materials or conducting particles,
evaluated in a number of research projects of the component), and at operating improperly grounded or ungrounded
and field tests with good results. DFR temperature, but there are also tests with cores, etc. While the power factors for
data in combination with mathematical variable voltage (tip-up/step-up testing) older transformers will also be <0,5%
modelling of the oil-paper insulation is as well as tests where power factor versus (20°C, power factors between 0,5% and
proven as an excellent tool for moisture temperature is measured. Analysis is based 1,0% (20°C) may be acceptable; however,
assessment. Since the modelling theory on (historical) statistics and comparison power factors >1,0% (20°C) should be
contains influence of temperature, DFR with factor y values. Since insulation investigated.”
and modelling can be used to calculate p r o p e r t i e s d e p e n d o n t e m p e r a t u r e,
the temperature dependence of the temperature compensation has to be Dielectric frequency response
insulation system. used for measurements not performed at measurements
The condition of the insulation is an 20°C. This is normally achieved by using The first field instrument for DFR
essential component of the operational temperature correction table values for measurements was introduced 1995 [2].
reliability of electrical power transformers, certain classes of devices [1]. Since then the numerous developments
generators, cables and other high voltage of the technology have taken place and
In IEEE 62-1995, typical power factor
equipment. Transformers with high moisture several international projects/reports define
measurement values for transformers and
content cannot sustain higher loads bushings are categorised. dielectric response measurements together
without risk. Bushings and cables with high with insulation modelling as the preferred
dissipation factor at high temperature Typical temperature corrections are shown method for measuring moisture content of
can explode due to “thermal runaway ”. in Fig. 1. It is obvious that the given values the cellulose insulation in power transformers
It is also very important to identify “good” are approximate guidelines only. [3,4,5]. In DFR tests, capacitance and
units in the aging population of equipment. IEEE 62-1995 states; “The power factors dissipation/power factor is measured. The
Adding just a few operating years to the recorded for routine overall tests on older measurement principle and setup is very
expected end-of-life for a transformer or apparatus provide information on the similar to traditional 50/60 Hz testing with
cable means substantial cost savings. general condition of the ground and the difference that a lower measurement
inter-winding insulation of transformers voltage is used (200 V) and instead of
Traditional dissipation factor measuring at line frequency 50/60 Hz,
a n d r e a c t o r s. T h e y a l s o p r o v i d e a
measurements v a l u a b l e i n d e x o f d r y n e s s, a n d a r e insulation properties are measured over
The most common insulation diagnostic helpful in detecting undesirable operating a frequency range, typically from 1 kHz to
test involves measuring capacitance conditions and failure hazards resulting 1 mHz. The results are normally presented as
and power factor at 50/60 Hz. Most from moisture, carbonisation of insulation, capacitance and/or tan delta/power factor
tests are done at 10 kV (or sometimes defective bushings, contamination of oil by versus frequency. The measurement setup is

Fig. 1: Typical power factor temperature corrections. Fig. 2: DFR/FDS test setup.

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Fig. 5: MODS moisture analysis.


Fig. 3: DFR measurements on four different transformers at different
temperatures with moisture content ranging from 0,3 to 3,4%.

Fig. 4: Parameters that effects the dissipation Fig. 6: MODS analysis for two transformers with
factor at various frequencies. different oil quality and moisture content.

shown in Fig. 2 and typical DFR results from insulation plotted against frequency shows by IEEE 6 – 1995 as “warning/alert” status
measurement on transformers in different a typical inverted S-shaped curve. With calling for “investigation”. The investigation
conditions in Fig. 3. increasing temperature the curve shifts is done as moisture analysis using MODS.
towards higher frequencies. Moisture
Moisture assessment The two transformers are ver y different
influences mainly the low and the high
frequency areas. The middle section of and maintenance measures for the two
The capability of DFR to measure dissipation would also be different. Transformer 1 has
factor as function of frequency, gives the the curve with the steep gradient reflects
oil conductivity. Fig. 4 describes parameter good oil but needs drying. Transformer 2
user a powerful tool for diagnostic testing. has low moisture but needs oil change or
Moisture assessment is one example. High influence on the master curve.
regeneration.
moisture levels in transformers is a serious Using DFR for moisture determination
issue since it limits the maximum loading is based on a comparison of the Bushing diagnostics
capacity (IEEE Std C57.91 – 1995) and the transformers dielectric response to a A g i n g / d e t e r i o r a t i o n o f h i g h -v o l t a g e
aging process is accelerated. Accurate modelled dielectric response (master bushings is a growing problem and
knowledge of the actual moisture content curve). A matching algorithm rearranges manufacturers as well as utilities and
is necessary in order to make decisions the modelled dielectric response and
test system providers are suggesting and
on corrective actions, replacement/ delivers a new cur ve that reflects the
testing various methods for detecting
scrapping or relocation to a different site measured transformer. The moisture
bushing problems before they turn
in the network with reduced loading. content along with the oil conductivity for
into catastrophic failures. This includes
the master curve is presented. Only the
Using DFR for determining moisture content on-line monitoring as well as off-line
insulation temperature (top oil temperature
in the oil-paper insulation inside an oil- diagnostic measurements [6,7]. Traditional
and/or winding temperature) needs to be
immersed power transformer has been 50/60 Hz dissipation/power factor testing
entered as a fixed parameter.
described in detail in several papers may give an indication of aging/high
and articles elsewhere [3,4,5], and is Two different transformers are shown in moisture content, especially if performed
only briefly summarised in this paper. Fig. 6. The two units have the same 0,7%, at various temperatures as shown in
The dissipation factor for an oil/cellulose 50/60 Hz dissipation factor, characterised Fig. 7, [8] and Fig. 8, [10]. As seen in

Fig. 7: Dissipation factor (%) vs temperature Fig. 8: Power factor (%) vs temperature (°C) for “good”
for OIP bushings with various moisture content [6]. and “bad” bushings, [10].

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Fig. 11: Bushing dissipation factor as a function of temperature.


Fig. 9: Power factor at 60 Hz for oil impregnated cellulose insulation Measured and converted data compared to published data, [6].
with various moisture contents as a function of temperature (ºC).

Fig. 10: Relationship between power factor values at different Fig. 12: Power factor as function of temperature (ºC) for four
frequencies taken at different temperatures. different transformers [11].

Fig. 7, dissipation factor values at lower is to per form DFR measurements and Fig. 11. Two bushings, “OK” and “bad” are
temperatures are quite similar from convert the results to dissipation factor at compared with manufacturer's values from
very low to moderate moisture content. 50/60 Hz as a function of temperature. Fig 7, [6]. The “bad” bushing is estimated
A significant change is not seen until This technique has major advantages in to have about 4% moisture and should be
measuring at about 50°C. measurement simplicity. Instead of time considered “at risk”.
consuming heating/cooling of the bushing
The “ bad ” bushing in Fig. 8 can be Temperature correction tables such as
and doing several measurements at various
compared with bushing data in Fig. 7. in IEEE/C57.12.90 give average values
temperatures, one DFR measurement is
Estimated moisture content is about 4%. assuming “average” conditions and are
performed and the results are converted
not correct for an individual transformer
Increased dissipation factor at higher to 50/60 Hz tan delta values as a function
or bushing. This was confirmed in field
temperatures is a good indicator of of temperature. A result of the technique
experiments and some utilities tr y to
bushing problems. Catastrophic bushing is shown and compared with the classical
avoid applying temperature correction by
failures (explosions) are often caused by results presented by Blodget [9] in Fig. 9.
recommending performing measurements
what is called “thermal runaway ”. A high The method is based on the fact that a within a narrow temperature range [11].
dissipation factor at higher temperatures certain power factor measurement at
result in an increased heating of the Examples are shown in Figs. 12 and 13.
a certain frequency and temperature
bushing which in turn increases the Power factor was measured at 10 kV on
corresponds to a measurement made
losses causing additional heating which four transformers and three bushings of
at a different temperature at a different
different age, condition and at various
increases the losses even further and the frequency. The conversion calculations
temperatures. Temperature dependence
bushing finally explodes. are based on Arrhenius' law/equation,
is very different for the transformers and
describing how the insulation properties
Individual temperature correction (ITC) bushings and using standard temperature
are changing over temperature. The
correction tables will not give correct
DFR measurements and analysis together relationship is depicted for three different
values for the 20°C reference value.
with modelling of the insulation system activation energies in Fig. 10. Applying this
i n c l u d e s t e m p e r a t u r e d e p e n d e n c e. technique on real-world DFR measurements With DFR and the technique for converting
A new methodology (patent pending) on bushings gives results as shown in data to temperature dependence, it

Fig. 13: Power factor as function of temperature (ºC) Fig. 14: Standard temperature correction compared with individual
for three different bushings [11]. temperature correction for samples of GE Type U bushings.

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Fig. 15: Temperature correction for transformers in various conditions. Fig. 17: Tan delta at 50 Hz for dry Kraft paper
as function of temperature.

Fig. 16: Dissipation factor as function of Fig. 18: DFR measurements and moisture analysis
frequency for dry Kraft paper. results at different temperatures.

is possible to do accurate, individual As seen in the figure, each transformer transformer at various temperatures are
temperature compensation. For a “good” has its individual temperature correction. shown in Fig. 18. As expected the moisture
component, the temperature dependence New units have a “negative” correction analysis (moisture in paper insulation) show
is weak. When the component gets older for slightly elevated temperatures and the same values independent of insulation
and/or deteriorated, the temperature will show dramatically different results temperature (insulation temperature
correction factor becomes much if the standard table are used. Aged was estimated as winding temperature,
larger, i.e. the temperature correction transformers show the same behaviour measured as winding resistance).
is a function of aging status. This is in as the standard tables but with a much
stronger temperature dependence Oil and paper insulation must be treated
line with several projects and studies separately when modeling a transformer
[8,10]. Examples of individual temperature compared to the average IEEE values.
to estimate temperature dependence.
correction for bushings are shown in Fig. 14. This is described in Fig. 18. Combining
Experimental results
Manufacturer's table data is only valid for the modeling results and converting to
as-new bushings. As soon as the bushing Oil impregnated Kraft paper temperature dependence gives the
starts to show deterioration, the temperature temperature curves in Fig. 20. Also for this
Samples of Kraft paper with various
dependence increases. “Bad” bushings insulation system containing two different
moisture contents was measured at
have a very large temperature correction. temperature dependent materials, the
different temperatures [13]. Results for dry
Individual temperature correction for paper, moisture content <0,5% is shown conversion gives results very close to the
in Fig. 16 actual measured tan delta values.
transformers is more complex compared
to “single-material ” components e.g. Using DFR technique to estimate Bushings
bushings. The oil-paper insulation activation temperature dependence based on
energy constant Wa in Arrhenius' law, for An Asea/ABB GOB OIP bushing, used but
measurements at one temperature only,
oil impregnated paper is typically expected to be in good condition, has
gives the results shown in Fig. 17. As seen in
0,9 – 1 eV, while for transformer oil Wa is been measured at different temperatures.
the diagram, the calculated temperature
typically around 0,4 – 0,5 eV Tan Delta and DFR measurements were
dependence matches very closely to the
performed at three temperatures; Indoor
Individual temperature corrections for actually measured dissipation factors.
at 22°C, outdoor at -8°C and in a heated
transformers of various ages are shown in Transformers chamber at 42°C. Results are shown in
Fig. 15. transformer data is summarised Table 3.
in Table 2. DFR measurements on a distribution
Calculated temperature corrections using
DFR results are presented together with
Manufacturer Year Moisture Power rating Status the manufacturer's average temperature
Pauwels 2005 0,4% 80 MVA New, at factory correction data in Fig. 20.
Pauwels 2000 0,3% 20 MVA New, at utility Fo r t h e s p e c i f i c b u s h i n g, i n d i v i d u a l
Westinghouse 1985 1,5% 40 MVA Used, spare at utility temperature correction (ITC) both at 22°C
and 42°C fits very well with manufacturer's
Yorkshire 1977 4,5% 10 MVA Used and scrapped
data, indicating a bushing in normal
Table 2: Transformer data. condition.

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Fig. 19: Dissipation factor as function of Fig. 21: Temperature correction curves
frequency for oil and cellulose insulation. for ABB/ASEA GOB bushing .

Insulation
Measured Power Factor
Temperature, °C
@ 200 V @ 1-10 kV Comments
Voltage dependent
-8 0,86 1,04 – 1,14
at low temperatures
22 0,46 0,46
42 0,34 0,32

Table 3: Power factor measurents on ABB GOB bushing.

Power Transformers, Regulators, and Reactors”,


IEEE 62-1995.
Fig. 20: Tan delta at 50 Hz for a distribution [2] P Werelius et al, “Diagnosis of Medium Voltage
transformer as function of temperature. XLPE Cables by High Voltage Dielectric
Spectroscopy”, paper presented at ICSD 1998.
[3 ]U Gäfvert et al, “Dielectric Spectroscopy in Time
Discussion Summary and conclusions and Frequency Domain Applied to Diagnostics
of Power Transformers”, 6th International
The temperature dependence of the Dielectric Frequency Response (DFR/FDS) Conference on Properties and Applications of
dissipation factor of an insulating material measurement is a technique/methodology Dielectric Materials, June 21-26, 2000, Xi'an,
needs to be considered when comparing for general insulation testing and China.
measurement results with previous tests or diagnostics. In comparison with standard [4] S M Gubanski et al, "Dielectric Response
Methods for Diagnostics of Power Transformers”,
factory values. Historically this has been 50/60 Hz dissipation factor measurements, Electra, No. 202, June 2002, pp 23-34¸also in
done by the use of average temperature DFR measurements provide the following CIGRE Technical Brochure, No. 254, Paris 2004.
correction tables. Results are disappointing advantages: [5] S M Gubanski et al, “Reliable Diagnostics of
and many asset owners tr y instead to HV Transformer Insulation for Safety Assurance
 Capability of performing individual of Power Transmission System. REDIATOOL - a
perform diagnostic measurements at a
temperature correction of measured European Research Project”, paper D1-207
specific (narrow) temperature range. 50/60 Hz dissipation/power factor at CIGRÉ 2006.
The new method of using frequency data various temperatures to values at [6] “Swedish Bushings Plant Sees Growth in RIP
reference temperature, 20°C. Designs”, INMR Quarterly, Issue 68, 2005.
and calculate/model the temperature
[7] J M Braun et al.”Accelerated Aging and
dependence of the actual component  Capability of comparing test results Diagnostic Testing of 115 kV Type U Bushings”,
offers an alternative to waiting for the from a new measurement at a certain paper presented at IEEE Anaheim 2000.
“correct ” temperature and then do temperature to another measurement [8] C Kane, “Bushing, PD and Winding Distortion
the test. It gives the possibility to have at a different temperature Monitoring”, paper presented at ABB Seminar
correct 20°C reference values and also to “Power Transformer Health Monitoring and
 Capability of estimating dissipation/
Maintenance” Johannesburg 2008.
make a correct comparison to previously power factor at operating temperature
[9] R B Blodget, “Influence of Absorbed Water
measured non-corrected data at other in order to assess risk of thermal and Temperature on Tan Delta and Dielectric
insulation temperatures. runaway catastrophic failure. Constant of Oil-Impregnated Paper Insulation”,
 Capability of estimating the moisture Trans. AIEE, 1961.
How accurate the individual temperature [10] R Brusetti, “Experience with On-line Diagnostics
correction can be is a valid question. As content of oil-immersed cellulose
for Bushings and Current Transformers”, NETA
insulation in power transformers and
presented in this paper, using standard Fall 2002, paper A335.
bushings [11] R K Tyagi, S Victor, N S Sodha, “Application of
tables can easily give power factor errors
in the order of ±50 – 100% or more.  Capability of investigating increased Temperature Correction Factors for dissipation
dissipation factor in power components factor Measurements for Power Transformers
The ITC examples presented show good – A case study”, Doble Client Conference,
correlation between the calculated and The insulation properties are very important Vadodara, India 2006.
actually measured dissipation factor at for determining the condition of a power [12] P Werelius, M Ohlen, “Dielectric Frequency
various temperatures. However, envisioning system component. Knowing the condition R e s p o n s e M e a s u r e m e n t s o n Po w e r
a standard method used for a large Transformers”, EuroTechCon 2008, Liverpool,
helps to avoid potential catastrophic UK.
population of components of various failure and identifying “good” units and [13] R Niemanis et al, “Determination of Moisture
design and makes, a certain variation decide upon correct maintenance can Content in Mass Impregnated Cable Insulation
is anticipated. Preliminar y tests with save significant money due to postponed Using Low Frequency Dielectric Spectroscopy”,
commercial test instruments and SW IEEE Power Engineering Society Summer
investment costs.
indicates that the inaccuracy for ITC is Meeting 2000, Seattle, Washington, USA.
about ±5 – 10% at the extremes of a References Contact Marius Pitzer, Megger,
5 – 50°C temperature range i.e. correcting [1] "IEEE Guide for Diagnostic Field Testing of Tel 021 557-6572,
from 5 or 50° to 20° reference. Electric Power Apparatus; Part 1: Oil Filled marius.pitzer@megger.com 

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