ACKNOWLEDGEMENT

I express my gratitude to Mr. Abhishek Shah-Engineer Production for

providing me with adequate facilities, ways and means by which I was able
to complete this training. I express my sincere gratitude to him for his
constant support and valuable suggestions without which the successful
completion of this report would not have been possible.

I express my immense pleasure and thankfulness to all the staff of the

Department of Production, BHEL (Bharat Heavy Electrical Limited) for their
cooperation and support.

SAMBHAV ORAON
 BHEL – AN OVERVIEW

BHEL is the largest engineering and manufacturing enterprise in

India in the energy related infrastructure sector today. BHEL was
established more than 40 years ago when its first plant was setup
in Bhopal ushering in the indigenous Heavy Electrical Equipment
Industry in India a dream which has been more than realized with
a well recognized track record of performance it has been earning
profits continuously since 1971-72.

BHEL caters to core sectors of the Indian Economy viz., Power

Generation & Transmission, Industry, Transportation,
Telecommunication, Renewable Energy, Defense, etc. The wide
network of BHEL's 14 manufacturing division, four power Sector
regional centres, over 150 project sites, eight service centres and 18
regional offices, enables the Company to promptly serve its
customers and provide them with suitable products, systems and
services – efficiently and at competitive prices. BHEL has already
attained ISO 9000 certification for quality management, and ISO
14001 certification for environment management.

POWER GENERATION

Power generation sector comprises thermal, gas, hydro,

solar, nuclear power plant business as of 31.03.20019, BHEL supplied
sets account for nearly 64737 MW or 65% of the total installed
capacity of 99,146 MW in the country, as against nil till 1969-70.

BHEL has proven turnkey capabilities for executing power

projects from concept to commissioning, it possesses the
technology and capability to produce thermal sets with
supercritical parameters up to 1000 MW unit rating and gas turbine
generator sets of up to 1000 MW unit rating. Co-generation and
combined-cycle plants have been introduced to achieve higher
plant efficiencies. to make efficient use of the high-ash-content
coal available in India, BHEL supplies circulating fluidized bed
combustion boilers to both thermal and combined cycle power
plants.

The company manufactures 1000 MW nuclear turbine generator

sets and has commenced production of 500 MW nuclear turbine
generator sets.

Custom made hydro sets of Francis, Pelton and Kapian types for
different head discharge combination are also engineering and
manufactured by BHEL.

In all, orders for more than 700 utility sets of thermal, hydro, gas
and nuclear have been placed on the Company as on date. The
power plant equipment manufactured by BHEL is based on
contemporary technology comparable to the best in the world and
is also internationally competitive.

The Company has proven expertise in Plant Performance

Improvement through renovation modernisation and uprating of a
variety of power plant equipment besides specialised know how of
residual life assessment, health diagnostics and life extension of
plants.

POWER TRANSMISSION & DISTRIBUTION (T & D)

BHEL offer wide ranging products and systems for T & D
applications. Products manufactured include power transformers,
instrument transformers, dry type transformers, series – and stunt
reactor, capacitor tanks, vacuum – and SF circuit breakers gas
insulated switch gears and insulators.

A strong engineering base enables the Company to undertake

turnkey delivery of electric substances up to 400 kV level series
compensation systems (for increasing power transfer capacity of
transmission lines and improving system stability and voltage
regulation), shunt compensation systems (for power factor and
voltage improvement) and HVDC systems (for economic transfer of
bulk power). BHEL has indigenously developed the state-of-the-art
controlled shunt reactor (for reactive power management on long
transmission lines). Presently a 400 kV Facts (Flexible AC
Transmission System) project under execution.

INDUSTRIES

BHEL is a major contributor of equipment and systems to

industries. Cement, sugar, fertilizer, refineries, petrochemicals,
paper, oil and gas, metallurgical and other process industries lines
and improving system stability and voltage regulation, shunt
compensation systems (for power factor and voltage improvement)
and HVDC systems (for economic transfer of bulk power) BHEL has
indigenously developed the state-of-the-art controlled shunt
reactor (for reactive power management on long transmission
lines). Presently a 400 kV FACTS (Flexible AC Transmission System)
projects is under execution.

INDUSTRIES
BHEL is a major contributor of equipment and systems to
industries, cement, sugar, fertilizer, refinances, petrochemicals,
paper, oil and gas, metallurgical and other process industries. The
range of system & equipment supplied includes: captive power
plants, co-generation plants DG power plants, industrial steam
turbines, industrial boilers and auxiliaries. Water heat recovery
boilers, gas turbines, heat exchangers and pressure vessels,
centrifugal compressors, electrical machines, pumps, valves,
seamless steel tubes, electrostatic precipitators, fabric filters,
reactors, fluidized bed combustion boilers, chemical recovery
boilers and process controls.

The Company is a major producer of large-size thruster devices. It

also supplies digital distributed control systems for process
industries, and control & instrumentation systems for power plant
and industrial applications. BHEL is the only company in India with
the capability to make simulators for power plants, defense and
other applications.

The Company has commenced manufacture of large desalination

plants to help augment the supply of drinking water to people.

TRANSPORTATION

BHEL is involved in the development, design, engineering,

marketing, production, installation, maintenance and after-sales
service of Rolling Stock and traction propulsion systems. In the area
of rolling stock, BHEL manufactures electric locomotives up to 5000
HP, diesel-electric locomotives from 350 HP to 3100 HP, both for
mainline and shunting duly applications. BHEL is also producing
rolling stock for special applications viz., overhead equipment cars,
Special well wagons, Rail-cum-road vehicle etc., Besides traction
propulsion systems for in-house use, BHEL manufactures traction
propulsion systems for other rolling stock producers of electric
locomotives, diesel-electric locomotives, electrical multiple units
and metro cars. The electric and diesel traction equipment on India
Railways are largely powered by electrical propulsion systems
produced by BHEL. The company also undertakes retooling and
overhauling of rolling stock in the area of urban transportation
systems. BHEL is geared up to turnkey execution of electric trolley
bus systems, light rail systems etc. BHEL is also diversifying in the
area of port handling equipment and pipelines transportation
system.

TELECOMMUNICATION

BHEL also caters to Telecommunication sector by way of small,

medium and large switching systems.

RENEWABLE ENERGY

Technologies that can be offered by BHEL for exploiting non-

conventional and renewable sources of energy include: wind
electric generators, solar photovoltaic systems, solar lanterns and
battery-powered road vehicles. The Company has taken up R&D
efforts for development of multi-junction amorphous silicon solar
cells and fuel based systems.

INTERNATIONAL OPERATIONS

BHEL has, over the years, established its references in around 60

countries of the world, ranging from the United States in the West
to New Zealand in the Far East. These references encompass
almost the entire product range of BHEL, covering turnkey power
projects of thermal, hydro and gas-based types, substation
projects, rehabilitation projects, besides a wide variety of products,
like transformers, insulators, switchgears, heat exchangers,
castings and forgings, valves, well-head equipment, centrifugal
compressors, photo-voltaic equipment etc. Apart from over 1110MW
of boiler capacity contributed in Malaysia, and execution of four
prestigious power projects in Oman, Some of the other major
successes achieved by the Company have been in Australia, Saudi
Arabia, Libya, Greece, Cyprus, Malta, Egypt, Bangladesh,
Azerbaijan, Sri Lanka, Iraq etc.

The Company has been successful in meeting demanding

customer's requirements in terms of complexity of the works as well
as technological, quality and other requirements viz extended
warranties, associated O&M, financing packages etc. BHEL has
proved its capability to undertake projects on fast-track basis. The
company has been successful in meeting varying needs of the
industry, be it captive power plants, utility power generation or for
the oil sector requirements. Executing of Overseas projects has
also provided BHEL the experience of working with world renowned
Consulting Organisations and inspection Agencies.

In addition to demonstrated capability to undertake turnkey

projects on its own, BHEL possesses the requisite flexibility to
interface and complement with International companies for large
projects by supplying complementary equipment and meeting
their production needs for intermediate as well as finished
products.
The success in the area of rehabilitation and life extension of power
projects has established BHEL as a comparable alternative to the
original equipment manufacturers (OEMs) for such plants.

TECHNOLOGY UPGRADATION AND RESEARCH & DEVELOPMENT

To remain competitive and meet customers' expectations, BHEL

lays great emphasis on the continuous upgradation of products
and related technologies, and development of new products. The
Company has upgraded its products to contemporary levels
through continuous in house efforts as well as through acquisition
of new technologies from leading engineering organizations of the
world.

The Corporate R&D Division at Hyderabad, spread over a 140 acre

complex, leads BHEL's research efforts in a number of areas of
importance to BHEL's product range. Research and product
development centers at each of the manufacturing divisions play a
complementary role.

BHEL's Investment in R&D is amongst the largest in the corporate

sector in India. Products developed in-house during the last five
years contributed about 2.3% to the revenues in 2018-2019.

BHEL has introduced, in the recent past, several state-of-the-art

products developed in-house: low-NQx oil / gas burners,
circulating fluidized bed combustion boilers, high-efficiency Pelton
hydro turbines, petroleum depot automation systems, 36 kV gas-
insulated substations, etc. The Company has also transferred a few
technologies developed in-house to other Indian companies for
commercialisation.
Some of the on-going development & demonstration projects
include: Smant wall blowing system for cleaning boiler soot
deposits, and micro-controller based governor for diesel-electric
locomotives. The company is also engaged in research in futuristic
areas, such as application of superconducting materials in power
generation and industry, and fuel cells for distributed,
environment-friendly power generation.

HUMAN RESOURCE DEVELOPMENT INSTITUTE

The most prized asset of BHEL is its employees. The Human

Resource Development Institute and other HRD centers of the
Company help in not only keeping their skills updated and finely
honed but also in adding new skills, whenever required. Continuous
training and retraining, positive, a positive work culture and
participative style of management, have engendered development
of a committed and motivated workforce leading to enhanced
productivity and higher levels of quality.

HEALTH, SAFETY AND ENVIRONMENT MANAGEMENT

BHEL, as an integral part of business performance and in its

endeavour of becoming a world-class organization and sharing
the growing global concern on issues related to Environment.
Occupational Health and Safety, is committed to protecting the
Environment in and around its own establishment, and to provide
safe and healthy working environment to all its employees.

For fulfilling these obligations, Corporate Policies have been

formulated as:

ENVIRONMENTAL POLICY
 ● Compliance with applicable Environmental
Legislation/Regulation;

● Continual Improvement in Environment Management Systems

to protect our natural environment and Control Pollution;

● Promotion of activities for the conservation of resources by

Environmental Management;

● Enhancement of Environmental awareness amongst

employees, customers and suppliers. BHEL will also assist and
cooperate with the concerned Government Agencies and
Regulatory Bodies engaged in environmental activities,
offering the Company's capabilities is this field.

OCCUPATIONAL HEALTH AND SAFETY POLICY

● Compliance with applicable Legislation and Regulations;

● Setting objectives and targets to eliminate/control/minimize

risks due to Occupational and Safety Hazards;

● Appropriate structured training of employees on

Occupational Health and Safety (OH&S) aspects;

● Formulation and maintenance of OH&S Management

programmes for continual improvement;

● Periodic review of OH&S Management System to ensure its

continuing suitability, adequacy and effectiveness;

● Communication of OH&S Policy to all employees and

interested parties.

The major units of BHEL have already acquired ISO 14001

Environmental Management System Certification, and other units
are in the advanced stages of acquiring the same. Action plan has
been prepared to acquire OHSAS 18001 Occupational Health and
Safety Management System certification for all BHEL units.

In pursuit of these Policy requirements, BHEL will continuously

strive to improve work particles in the light of advances made in
technology and new understandings in Occupational Health,
Safety and Environmental Science.

PARTICIPATION IN THE "GLOBAL COMPACT" OF THE UNITED

NATIONS

The "Global Compact" is a partnership between the United Nations,

the business community, international labour and NGOs. It
provides a forum for them to work together and improve corporate
practices through co-operation rather than confrontation.

BHEL has joined the "Global Compact" of the United Nations and
has committed to support it and the set of core values enshrined
in its nine principles:

PRINCIPLES OF THE "GLOBAL COMPACT"

HUMAN RIGHTS

1. Business should support and respect the protection of

internationally proclaimed human rights; and

2. Make sure they are not complicit in human rights abuses.

Labour Standards

3. Business should uphold the freedom of association and the

 effective recognition of the right to collective bargaining;

4. The elimination of all forms of forces and compulsory labour.

5. The effective abolition of child labour, and

6. Eliminate discrimination.

Environment

7. Businesses should support a precautionary approach to

environmental challenges;

8. Undertake initiatives to promote greater environmental

responsibility and

9. Encourage the development and diffusion of environmentally

friendly technologies.

By joining the "Global Compact", BHEL would get a unique

opportunity of networking with corporate and sharing experience
relating to social responsibility on global basis.

The Future

India is the fastest growing major economy in the world. It is

envisaged to become a US$5 trillion economy by 2025 and US$10
trillion by 2030 from present US$2.6 trillion supported by
demographic dividend, technology developments, and economic
reforms. This catapults to humongous demand and opportunities
in energy and infrastructure sector. April 28, 2018 is the historic day
in the development journey of India. This day onwards, every single
village of India has access to electricity. Going forward, government
is targeting to move from 100% village electrification to 100%
households’ electrification by end of the year. This improvement in
accessibility and availability of electricity is one of the most
significant changes underway in India’s power sector, where your
company is one of the leaders. 6 Annual Report 2017-18 Bharat
Heavy Electricals Limited In addition to above, railways, ports,
urban infrastructure, environmental solutions, and basic materials
like cement, coal, steel, petrochemicals are slated for massive
investment in coming years to fuel India’s growth aspirations. This
makes it a very exciting time. It is bringing many more opportunities
for your company, particularly in the areas of clean energy, energy
storage, e-mobility, emission control equipment, urban transport
and infrastructure development, among others.

Plant locations

BHEL Manufacturing Units

Bengaluru 1. Electronics Division

2. Electronics Systems Division
3. Electro Porcelain Division
Bhopal 4. Heavy Electrical Plant
Goindwal 5. Industrial Valves Plant
Haridwar 6. Heavy Electrical Equipment Plant
7. Central Foundry Forge Plant
Hyderabad 8. Heavy Power Equipment Plant
Jagdishpur 9. Insulator Plant 10. Centralized Stamping
and Fabrication Plant (CS&FP)
Jhansi 11. Transformer Plant
Rudrapur 12. Component Fabrication Plant
Ranipet 13. Boiler Auxiliaries Plant
Tiruchirappalli 14. High Pressure Boiler Plant
15. Seamless Steel Tube Plant
Thirumayam 16. Power Plant Piping Unit
Visakhapatnam 17. Heavy Plates & Vessels Plant
BHEL Repair Units

Mumbai 1. Electrical Machine Repair Plant

Varanasi 2. Heavy Equipment Repair Plant

BHEL Subsidiary

Kasaragod 1.BHEL Electrical Machines Ltd.

Research & Development Structure

At Corp R&D Hyderabad

• Intelligent Machines and Robotics
• Machine Dynamics
• Compressors & Pumps
• Nano-technology
• UHV Laboratory
• Simulators
• Computational Fluid Dynamics
• Surface Engineering
• Permanent Magnet Machines
• Advanced Transmission
At Bengaluru
• Power Electronics, IGBT & Controller Technology
 • Centre of Excellence for Control and Instrumentation
At Tiruchirappalli
• Coal Research Centre
• Advanced Fabrication Technology
BHEL’s five Specialized Research Institutes
• Pollution Control & Research Institute (PCRI), Haridwar
• Welding Research Institute (WRI), Trichy
• Ceramic Technological Institute (CTI), Bengaluru
• Centre for Electric Transportation (CET), Bhopal
• Amorphous Silicon Solar Cell Plant (ASSCP), Gurugram

ACTIVITY PROFILE

PRODUCTS
- Industrial Fans
Power Generation & Transmission - Seamless steel Tubes
- Steam Turbine-Generator Sets & - Fabric Filters
Auxiliaries
- Boiler and Boiler Auxiliaries - AC DC Motors, Variable speed
- Once-through Boilers - AC Drive
- Nuclear Power Generation Equipment - Electronic Control Gear &
Automation
- Hydro Turbine-Generator Sets & - Equipment
Auxiliaries
- Mini/Micro Hydro Generator Sets - DDC for Process Industry
- Gas Turbine-Generator Sets - Thruster Equipment
- Waste Heat Recovery Boilers - Power Devices
- Heat Exchangers - Energy Meters
- Condensers - Transformer
- Bowi Mills and Tube Mills - Switch gear
- Gravimetric Feeders - Insulator
- Regenerative Air Pre-Heaters - Capacitors
- Electrostatic Precipitators - Broad Gauge AC, AC/DC Loco
motives
- Bag Filters - Diesel-Electric Shunting
Locomotives
- Valves - Traction Motors & Control
Equipment
- Pumps - Electric Trolley Buses
- Electrical Machines - AC/DC Electric Multiple Units
- Piping Systems - Drives and Controls for Metro
Systems
- Power, Distribution & Instrument - Battery-Operated Passengers
Transformers Vans
- Reactors - X-Mas Trees and Well Heads
- Synchronous Condensers - Cathodic Protection Equipment
- Switchgear - Digital Switching Systems
- Control gear - Rural Automatic Exchange
- Distributed Digital Control for Power - Simulators
Stations
- Bus Ducts - Wind Electric Generators
- Rectifiers - Solar Powered Water Pumps
- Porcelain Insulators - Solar Water Heating Systems
- Ceralin - Photo Votaic Systems
- Defense Equipment
INDUSTRIES/TRANSPORTATION/OIL & - Reverse Osmoses Desalination
GAS/ Plants

TELECOMMUNICATION/RENEWABLE SYSTEMS & SERVICES

ENERGY
- Steam Turbine-Generator Sets - Turkey Utility Power Stations/
EPC
- Gas Turbine-Generator Sets
- Diesel Engine-Based Generators
- Industrial Steam Generators
- Heat Recovery Steam Generators
- Fluidised Bed Combustion Boilers
- Drive Turbine
- Manne Turbines
- Industrial Heat Exchangers
- Centrifugal Compressor
- Industrial Valves
- Reactors
- Columns
- Pressure Vessels
- Pumps
- Contracts
- Captive Power Plants
- Co-generation Systems
- Combined Cycle Power Plants
- Modernisation & Renovation of
Power
Stations and FLA Studies
- Switch yards and Substations
- HVDC Transmission Systems
- Shorts sines condensation
Systems
- Power system analysis
- Electron comissionly and
operation
- Consultancy services
- Consultancy Services

Some Major Products

BHEL’s solar portfolio

BHEL is one of the few companies in India which provides end-to-
end in-house solutions for all solar power needs - concept to
commissioning. BHEL’s expertise in solar is strongly augmented
by manufacturing facilities for best-in-class Solar Photo-Voltaic
(SPV) cells, modules, space-grade panels and the entire range of
equipment required for solar PV plants such as inverters,
transformers, power conditioning units, passive trackers etc. for
very reliable and highly efficient power generation.
BHEL’s solar portfolio is 550 MW with solar PV plants
commissioned across the country- ground mounted as well as
roof tops. India’s first seasonal tilt canal top solar power plant at
Bhimavaram, Andhra Pradesh is set up by BHEL. BHEL is the
exclusive supplier of space grade panels and batteries to ISRO for
their space programmes.

Heat Exchanger
BHEL continues to be a reliable supplier of strategic equipment
and services in defence business for over three decades. In
aerospace, BHEL is the sole supplier of space grade solar panels
and satellite batteries to ISRO and one of the select few firms in
the world having the capability to design and manufacture heat
exchangers for military aircraft.
BHEL has set up a large infrastructure including dedicated
engineering and manufacturing facilities at various locations,
where the company is manufacturing 76/62 Super Rapid Gun
Mount- the most distinctive and reliable armament on naval ships
since 1994 and other strategic defence equipment like integrated
platform management system for ships, turret castings for T72
tanks, simulators, and castings & forgings etc. BHEL is also
working on various niche technologies focusing on present and
future requirements of the nation-both in defence as well as
aerospace.

SUMMARY OF BHEL'S CONTRIBUTION

TO VARIOUS CORE SECTORS
 Power Generation
THERMAL RATING (MW) NO. OF TOTAL
SETS CAPACITY
(MW)
500 30 15000
250 9 2250
210/200 138 28570
120/125/130 20 2420
195 1 195
110 38 4180
100 6 600
70/67.5 6 410
60 14 840
30 5 150
TOTAL 267 54615
(THERMAL)

GAS FRAME SIZE/ NO. OF TOTAL

SCOPE SETS CAPACITY
(MW)
9 5 730
6 17 580
5 13 309
3 6 48
V 94.2 2 286
6FA 3 207
STG 24 1190
GEN 4 87
TOTAL (GAS) 74 3437

NUCLEAR RATING (MW) NO. OF TOTAL

SETS CAPACITY
(MW)
500 2 1000
220 10 2200
TOTAL 12 3200
(NUCLEAR)
TOTAL (THERMAL+GAS+NUCLEAR) 353 61252

HYDRO 402 18735

GRAND TOTAL 755 79987

SUMMARY OF BHEL'S CONTRIBUTION TO VARIOUS

CORE SECTORS

POWER TRANSMISSION & DISTRIBUTION

In the T&D sector, BHEL is both a leading equipment-manufacturer

and a system-integrator. BHEL-manufactured T&D products have
a proven track record in India and abroad.

In the area of T&D systems, BHEL provides turnkey solutions to

utilities. Substations and shunt compensation installations set up
by BHEL are in operation all over the country. EHV level series
compensation schemes have been installed in KSEB, MSEB,
SMPSEB and POWERGRID networks. Complete HVDC systems can
be delivered by BHEL. The technology for state-of-the-art Flexible
AC Transmission Systems (FACTS) is being developed.

INDUSTRIES

Since inception in 1982, the Industry Sector business has grown at

an impressive rate and, today, contributes significantly of BHEL's
turnover.

BHEL, today, supplies all major equipment for the industries: AC/DC
machines, alternators, centrifugal compressors, special reactor
column, heat exchangers, pressure vessels, gas turbine based
captive co-generation and combined-cycle power plants, DG power
plants, steam turbines and turbo-generators, complete range of
steam generators for process industries, diesel engine-based
power plants, solar water heating systems, photovoltaic systems,
electrostatic precipitators, fabric filters, etc.

The industries which BHEL serves include: Steel, Aluminium,

Fertiliser, Refinery, Petrochemicals, Chemicals, Automobiles,
Cement, Sugar, Paper, Mining, Textile etc.

TRANSPORTATION

In the transportation filed, product range covers: AC locomotives,

AC/DC dual-voltage locomotives, diesel-electric shunting
locomotives, traction motors and transformers, traction elections
and controls for AC, DC and dual voltage EMUs, diesel-electric
multiple units, diesel power car and diesel –electric locomotives,
battery-powered vehicles.

A high percentage of the trains operated by Indian Railways are

equipped with traction equipment and controls manufactured and
supplied by BHEL.

INTRODUCTION
 HISTORICAL BACKGROUND

Foundation Day : 26.09.1984

Production Commencement : 01.04.1986

Area : 29.80 Acres

Break-Even Year : 1987-88

Manpower : Executives – 60

: Others – 180

RANGE OF PRODUCTS/SERVICES

S.
NO.
PRODUCTS/SERVICES
01 Bowl Mill spares for XRP/XRS 623, 703HP, 783, 803, 803HP, 883,
1003 Mills.
02 Turbine fasteners & Spares.
03 Rebabbitting of TG bearings.
04 Rotor Repair.
05 Spares for Boiler Auxiliaries like Coal Burners, Fuel Piping, ESP,
Air Preheater & R.C. Feeder spares etc.
 06 Hydro Turbine component machining like Guide Vanes, Guide
Bearings etc.
07 Tools & Tackles of Steam Turbines.
08 Limiter Assembly, Oil Filter Assembly & Speed Changer
Assembly of Governing System.
09 Single & Twin rollers for transformers.
10 IMM Shafts for Bhopal.
11 Bus duct of Hydro, Thermal Power plant
12 Turbine Steam Strainer Assly, CLH, VLH & Planetary Gear
Boxes (To Be Undertaken)

LIST OF EXISTING FACILITIES

S.No. EQUIPMENT Q BRIEF MOD MAKE AGE OF
TY DESCRIPTI EL MACHINE
. ON (YEARS)
MACHINE SHOP
01 HOR.BORING 1 Sp.dia.100m CBH COOPER 23
MACHINE N m,Table 100
o. 1.2Mx1.2M
02 HOR.BORING 1 Sp.dia.160m 2B63 RUSSIAN 42
MACHINE N m,Table 5
o. 1.6Mx1.2M
03 VERT.BORING 1 Table Dyna KIRLOSKAR 23
MACHINE(VTL) N dia.1.2M - cut
o. VTL 120
04 VERT.BORING 1 Table 1M55 RUSSIAN 39(Recondit
MACHINE(RUSS N dia.2.3M 3 ioned in
IAN) o. 2005)
05 VERT.BORING 1 Table SK25 CZECH 39(Recondit
MACHINE N dia.2.5M ioned in
o. 2002)
06 CENTER 1 Swing L45 - HMT 19
LATHE(L-45) N 900mm, 5000
o. Length 5M
07 CENTER 1 Swing 1.6M, 1A665 RUSSIAN 39
LATHE(HDL) N Length 10M
o.
08 FACING LATHE 1 Swing 2M, HHD BECO 7
N Length 2M 100
o.
09 CENTER 1 Swing NH26 HMT 19
LATHE(NH-26- N 550mm, - 3000
3M) o. Length 3M
10 CENTER 2 Swing NH26 HMT 19
LATHE(SMALL) N 550mm, - 1000
os. Length 1M
11 CENTER 1 Swing LTM HMT 19
LATHE(SMALL) N 250mm, 20
o. Length 1M
12 CENTER 1 Swing 163 RUSSIAN 39
LATHE(RUSSIA N 550mm,
N) o. Len.1.5M
13 CNC LATHE(SB- 1 Swing SBCN HMT Commissio
CNC) N 760mm, C 55 ned in 1992
o. Length 3M
14 CNC 1 Swing NH26 HMT 17(CNC
LATHE(NH-26) N 550mm, - 1500 System
o. Length 1.5M retrofitted
by BHEL
Bhopal in
2005)
15 MILLING 1 Table FGS CZECH 19
MACHINE(FGS- N 1600x300 50
50) o. Universal
16 MILLING 1 Table FN - HMT 19
MACHINE(FN- N 1200x200 3U
3U) o. Universal
17 RADIAL 2 Drill Cap.in RM HMT 19
DRILLING N Steel - 65
MACHINE (RM- os. Dia.50
65)
18 RADIAL 1 Drill Cap.in RM HMT 27
DRILLING N Steel - 62
MACHINE (RM- os. Dia.50
62)
19 PORTABLE 1 Drill Cap.in BPR CZECH 13
DRILLING M/C N Steel - 50
o. Dia.50
20 SLOTTER 1 Stroke 7M45 RUSSIAN 41
MACHINE N 500mm 0
o.
21 CYLINDRICAL 1 Dia.200mmx G22U HMT 19
GRINDING M/C N 2.2M
o.
22 VER.SURFACE 1 Table BPV CZECH 36
GRINDER N 1500x200 300
o.
23 PLANO- 1 Table DH4- COOPER 36
MILLING N 1Mx2.5M 10
MACHINE o.
24 CNC VERTICAL 1 Table Dia MARIO Commissio
BORING N 2.5 M ; CARNAGHI, ned in
MACHINE o. Turning Dia ITALY May'2008
2.9 M
25 CNC 1 Pallet SIze BFW, Commissio
HORIZONTAL N 630mm x BANGALORE ned in
MACHINING o. 630mm 2007-08
CENTRE
26 RADIAL 1 Drill Cap.in RM HMT Commissio
DRILLING N Steel - 65 ning in
MACHINE (RM- o. Dia.50 May'08
65)

FABRICATION
SHOP
01 SHEARING 1 16mm MS, PRESS & 19
MACHINE N 10mmSS x SHEAR
o. 2.5M WORKS
02 BRAKE PRESS 1 150 Tons 150 T SIMTOOLS 19
N 3M Width /
o. 40H3
2
03 CO2 WELDING 1 MAXI AOL 6
SET N MIG
o. 600D
04 TIG WELDING 1 CAST EUTECTIC 6
SET N OTIG
o. 2002
05 WELDING 5 SSR6 ESAB & AOL 16 to 19
RECTIFIERS N 00 /
os. GL601
06 WELDING 1 300 Amp.x2 Rock AOL 19
TRANFORMER N etarc
o.
07 4-ROLL 1 Cap.12mm Bigw VOLTAS 39
BENDING N X3M ood
MACHINE o.

MATERIAL
PREPARATION
01 POWER SAW 1 DIA.200mm COBR KIRLOSKAR 19
N A 12
o.
02 BAND SAW 1 DIA 350 , DCTV ITL 3
N SQ. 350 350
o.
03 PUG CUTTING 1 Circle 75 - ESAB 16
SET N 1140
o.
04 PLASMA 1 Air Plasma ZCW PLASMA 11
CUTTING M/C N 60 W
o.

BABBITTING
SHOP
01 CENTRIFUGAL 1 Dia.800mm, MAYANK 17
BABBITTING N upto 1 Ton TECHNO.
MACHINE o.
02 SHOT 1 2.5Mx0.3Mx REDEMACO 17
BLASTING N 2.5M
CHAMBER o.
03 TINNING BATH 1 1M Dia., ALLIED 17(reconditi
N 800kgs. oned in
o. Cap, 600°C 2005)
04 BABBIT 1 200 kgs., SIMPLICITY 17
MELT.FURNAC N 800°C
E o.
05 STRESS 1 2.5Mx2Mx1. CALTHERM 13
RELEIVING N 5M
FURNACE o. Chamber
Size, 750°C

SERVICES &
MATL.HANDLING
01 D.G.SET-160KVA 1 160 kva NT- CUMMINS 16
N 743G
o.
02 D.G.SET- 1 250 kva NTA- CUMMINS 14
250KVA N 556G
o.
12 D.G.SET-500KVA 1 500 kva CUMMINS 5
N
o.
03 AIR 2 6 kg/sq.cm. KHOSLA 19
COMPRESSOR N COMP.
os.
04 EOT CRANE - 1 20/4 Tons UNITECH 19
20T N (Remote
o. Optd.)
05 EOT CRANE- 1 10/2 Tons HOIST-O-MEK 19
10T N (Remote
o. Optd.)
06 EOT CRANE- 5T 1 5 Tons MARK 14
N (Pendent
o. Optd.)
07 EOT CRANE- 2T 1 2 Tons REVA 6
N (Pendent
o. Optd.)
08 EOT CRANE- 1 75/10 MUKUND 13
75T N Tons(Remot
o. eOptd.)
10 HYDRA 1 5 Tons ESCORTS 14
N
o.
11 MAGNETIC 4 2 Tons East Coast 5
LIFTER N magnets
os.
13 HYDRAULIC 1 12T ACE Commissio
MOBILE CRANE N ned in
o. 2006-07
14 BATTERY 1 5T OVIS Commissio
OPERATED N ned in
TRANSFER o. 2006-07
TROLLEY
15 ELECTRONIC 1 60T Leotronics Commissio
WEIGH BRIDGE N ned in
o. 2006-07
16 JIB CRANE- 2T 2 2T Cranex Commissio
N ned in
os. 2007-08
17 GANTRY 1 3T Cranex Commissio
CRANE- 3T N ning in
o. Jun'2008
QUALITY
EQUIPMENTS:

01 PORTABLE 1 PMI WAS Germany Commissio

SPECTROMETE N MAST ned in
R o. ER 2007-08
02 X-RAY BASED 1 X- OXFORD, Commissio
PORTABLE N MET- FINLAND ned in
METAL o. 3000T 2007-08
ANALYSER. X
PLUS
03 HARDNESS 1 TH160 TIME Commissio
TESTER N ned in
o. 2006-07