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Constructing Seismicresistantmasonryhouses Inindonesia: Teddyboen (Senioradvisor, Worldseismicsafetyinitiative)
Constructing Seismicresistantmasonryhouses Inindonesia: Teddyboen (Senioradvisor, Worldseismicsafetyinitiative)
Constructing
SeismicResistantMasonryHouses
inIndonesia
TeddyBoen
(SeniorAdvisor,WorldSeismicSafetyInitiative)
DistributedbyUnitedNationsCentreforRegionalDevelopment(UNCRD)
DisasterManagementPlanningHyogoOffice
United Nations
© 2009 United Nations
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CONSTRUCTING SEISMIC RESISTANT MASONRY HOUSES
2M 2M
1M
All rights reserved. No part of this publication maybe reproduced, stored in a retrieval
system, or transmitted in any form, or by any means, graphic, electronic, mechanical,
photocopying, recording, scanning, or otherwise, except with the written permission of the
writer / publisher.
If copying part of this book for non-commercial purposes, the source must be mentioned.
Second Edition
TEDDY BOEN
TABLE OF CONTENT
page
I. TABLE OF CONTENT ................................................................................................................................................................................................ I
II. PREFACE ................................................................................................................................................................................................................... II
1. GENERAL REQUIREMENTS AND LAYOUT OF HOUSES ....................................................................................................................................... 1
2. CLEAN WATER AND SEWERAGE ............................................................................................................................................................................ 2
3. PRINCIPLES OF SEISMIC RESISTANT HOUSE CONSTRUCTION ........................................................................................................................ 3
4. BUILDING MATERIALS .............................................................................................................................................................................................. 4
5. ERECTION OF BATTER BOARDS ............................................................................................................................................................................ 5
6. RUBBLE (RIVER / QUARRY) STONE FOUNDATION ............................................................................................................................................... 6
7. REINFORCING BARS BENDING TOOL .................................................................................................................................................................... 7
8. LENGTH AND BENDING OF REINFORCING BARS ................................................................................................................................................. 8-11
8.A. BEAM REINFORCING BARS ............................................................................................................................................................................. 8-9
8.B. COLUMN REINFORCING BARS ........................................................................................................................................................................ 10
8.C. STIRRUPS .......................................................................................................................................................................................................... 11
9. SEISMIC RESISTANT DETAILING OF JOINTS ......................................................................................................................................................... 12
10. FOUNDATION BEAM REINFORCING DETAILING ................................................................................................................................................... 13
11. PREPARING CONCRETE MIX ..................................................................................................................................................................................14-15
12. PLACING CONCRETE IN FOUNDATION BEAM ...................................................................................................................................................... 16
13. PLUMBNESS OF BRICK LAYING AND COLUMNS .................................................................................................................................................. 17
14. BRICK WALL .............................................................................................................................................................................................................. 18
15. REINFORCING BAR DETAILING AND PLACING CONCRETE IN COLUMNS ........................................................................................................19-23
16. JOINT DETAILS AND PLACING CONCRETE IN BEAMS ......................................................................................................................................... 24
17. TIMBER ROOF TRUSSES ......................................................................................................................................................................................... 25
18. GABLE WALL ............................................................................................................................................................................................................. 26
19. ROOF COVERING ..................................................................................................................................................................................................... 27
REFERENCES .................................................................................................................................................................................................................28-29
PREFACE
Throughout the centuries, earthquakes have taken a high toll of human lives and caused property losses. Earthquakes do not kill people but the
collapse of man made buildings does.
Until today, human beings cannot prevent earthquakes, however, human beings can try to reduce the impact by designing and constructing
earthquake resistant buildings. Almost all of Indonesia is earthquake pone.
Currently people all over Indonesia build half brick masonry or concrete block houses. Masonry houses have become a new culture. Many of
those masonry houses are built without confinement in the form of reinforced concrete beams and columns and in almost all past earthquakes,
masonry houses without confinement generally were heavily damaged or collapsed. Half brick thick masonry wall houses without confinement
is not recommended for earthquake prone areas.
Houses recommended to be built are half brick thick masonry wall with confinement in the form of foundation beam, practical columns and ring
beam. Past earthquakes showed that such type of houses are earthquake resistant provided that they are built properly.
This guideline tries to explain in a simple way the principles of constructing half brick thick confined masonry houses.
This guideline contains the basic and elementary principles concerning how to lay bricks, how to prepare concrete mix, how to bend reinforcing
bars, detailing of joints and other basic things already forgotten by local artisans, construction workers and by most engineers all over
Indonesia.
The methods and details recommended in this guideline are basic and are minimum requirements for constructing earthquake resistant
masonry houses.
Materials for this guideline are taken from ref 13, 15, 17, 19, 20, 22, 23, 24, 28, 30 and 35.
It is hoped that this guideline is useful for the common people in earthquake prone areas and for stakeholders involved in reducing the impact of
future earthquakes.
Jakarta, April 2005
II
1. GENERAL REQUIREMENTS AND LAYOUT OF HOUSES
X property line
X X
Items to be observed: building layout
1. Distance of house from the property line
Ratio of houses / property area 900
Height of house shall be proportional
Form should be suitable for local climate
2. Building line
building
line
3. Layout:
- House
- Septic tank
- Leaching fence
- Drainage x : Distance from land border
- Water pipe
- Well
4. Ground level shall be the 100 year flood level
road
sewage pipe 6”
leaching from sewage well
900
manhole 45x45x45cm
road
2
3. PRINCIPLES OF SEISMIC RESISTANT HOUSE CONSTRUCTION
r.c beams
timber roof trusses
4. BUILDING MATERIALS
SAND: BRICKS:
- from rivers / quarries - completely burnt
- clean from mud - flat, not warping
- clean from organic materials SAND - does not break easily
5cm
GRAVEL: - uniform size
20
cm
20cm
- in 40/50 kg bags
cm
cm
NETTO 50 KG
- straight 10cm
- not mixed with other materials 10cm
- no cracks
- uniform color - no notch
- treated against termite
WATER :
- clean 3-4 m
RUBBLE STONE: length
- clear and does not smell - size as uniform as possible
- no oil, acid, alkali, salt, organic materials - rough surface, not smooth
that can affect the r.c. bars
- potable
R.C. BARS:
- uniform size
- conform with standard bars
- not rusted
- straight
- diameter in accordance with drawings
4
5. ERECTION OF BATTER BOARDS
batter board brace 4x6cm
2x20cm to support batter board
upper level flat & smooth 1m every 2m
2m 2m
wall axis batter board
nail 7cm
cord
must be 1m attached to nail
perpendicular
min 80cm
1m
A
Detail A
foundation excavation 1m
must be building axis / cord
perpendicular
timber stakes 5/7cm
leveled with water tube 2m
0 to determine the level
90
minimum 80 cm
anchor min. �
10mm rubble stone foundation
every 1m loose rubble stone
concrete mix lean concrete
level must be taken
for 100 year flood level
Note:
Loose rubble stone and sand is needed if
the bottom is muddy.
6
7. REINFORCING BARS BENDING TOOL
timber base clamping rods 8/15
clamp rods
embedded in
base timber beam
bar bender
clamp rods
embedded in
base timber beam
minimum 60cm
Notes:
� Prior to cutting reinforcing bars, the lengths of columns, beams
reinforcing bars & stirrups and length of hooks must be determined
from construction drawings. 8 mm
�
� After the reinforcing bars are cut based on the necessary length,
the reinforcing bars are bent with appropriate bar bending tool and
shaped into columns, beams, stirrups.
� Bending bars after the reinforcing bars are assembled is not 10 mm
�
correct. the groove must be in accordance with
the bar diameter to be bent
C=6D
1. OUTER BEAM REINFORCING BAR
E=2,5D length of bar is bent
1 2 40D = 400mm
B=40D at one end
A + G + B - 2F = 6470 mm
F
½G
E=2,5 D
C=6D 5 B=40D
3 C=6D
A + G + 2 (B + C + E) - 2F = 7040 mm
C=6D
Prior to cutting, reinforcing bar length to be measured
from construction drawings, including the bends & hooks.
Example: beam with 6m length from axis to axis, using
bar�� 10mm:
A + G - 2F = 6070 mm
Formula: A + G + 2 (B + C + E) - 2F
A = 6000mm
B = 40D = 400mm
finally, the other end
A + G + 2B - 2F = 6870 mm
C = 6D = 60mm
E = 2,5D = 25mm of reinforcing bar
A
B=40D
C =6D
1
½G
E=2,5 D
8
8. B. BESI TULANGAN BALOK B=40D
C=6D
C=6D
at one end
B=40D
A - G +B+2F = 6330 mm
F E=2,5 D 5 B=40D
A - G + 2 (B + C + E + F) = 6900 mm
C=6D
3 C=6D C=6D
Inner beam reinforcing bar calculation:
Formula: A - G + 2 (B + C + E + F)
A = 6000mm
A - G + 2F = 5930 mm
B = 40D = 400mm
C = 6D = 60mm
E = 2,5D = 25mm
D = bar diameter = 10mm
A
A - G + 2 (B + F) = 6730 mm
= 2,5cm from the main reinforcing bar axis of reinforcing bar
G = column width = 120mm
Length of inner beam reinforcing bar:
is bent 40D = 400mm
= A - G + 2 (B + C + E + F)
= 6000 - 120 + 2 (400 + 60 + 25 + 25)
= 6900mm = 6,90 m
C=6D
C=6D
E=2,5 D
B=40D B=40D
½G
D C=6D
at the upper
5 B=40D
B=40D
1 2 3 C=6D
E=2,5 D C=6D
C=6D
bar�� 10mm:
Formula: A + 2 (B + C + E) of reinforcing bar
A = 3000mm is bent 40D = 400mm
A + 2B = 3800 mm
C=6D
B = 40D = 400mm
C = 6D = 60mm
E = 2,5D = 25mm
A
B=40D
10
Prior to cutting, stirrup reinforcing bar length to be measured from
8.C. STIRRUPS construction drawings, including the bends & hooks. The length is
2
determined based on the stirrup axis with formula:
1 perimeter of column / beam + 2 x hook length - 8 x concrete
2 (A + B) + 2(C + E) - 8F = 496 mm
cover from stirrup axis
B Example: stirrup of column 12x12 cm using bar�� �8mm:
A = column width at one side = 120mm
B = column width at the other side = 120mm
C
A C = 6D = 48mm
=
6D
E = 2,5D = 20mm
D = bar diameter = 8mm
F = concrete cover from stirrup axis = 15mm
Formula: 2 (A + B) + 2 (C + E) - 8F
Length of stirrup bar:
3 = 2 (A + B) + 2 (C + E) - 8F
= 2 (120 + 120) + 2 (48 + 20) - 8 x 15
= 496mm = 49,6cm
C
F = 1,5 cm 4 5
A + B - 4F = 180 mm
concrete cover length of reinforcing bar bend
thickness 1,5cm C 90 mm from (B - 2F)
B - 2F = 90 mm
2 (A + B) - 8F = 360 mm
B - 2F = 90 mm
2,5D
D
45
E= 2A + B - 6F = 270 mm
2,5D
C
6D 6
B - 2F = 90 mm
C=
A - 2F = 90 mm
both ends of the stirrups stirrups are bent
are bent 6D = 60mm finally, the stirrups are bent 90mm from
D at an angle of 45o 90mm from (A - 2F )
=6 (B - 2F)
C
A - 2F = 90 mm
11
beam beam
reinforcing bar min.��
�10 mm
15cm
stirrup min.��
�8 mm
length < 15cm Top View Top View
40D 40D
beam Middle Joint
column
15cm 15cm
beam
BENDING METHOD
15cm
6D
12
10. FOUNDATION BEAM REINFORCING DETAILING
10.A. MIDDLE JOINT 10.A. CORNER JOINT
column reinforcing bar
min. ��10mm >40
cm
>40
cm anchor min. �
�10mm, length > 40cm
every 6 layers of brick
reinforcing bars
min.�� �10mm
13
mix properly
with a hoe
14
Form a depression in the center.
5 6 Add ½ pail of water & mix properly.
mix properly
with a hoe
15
stirrup min. �
�8mm
distance < 15 cm 1 pc (cement) 2 sand 3 gravel
Expected min. compressive strength:
20 cm
reinforcing bar��
�10mm
= 150 kg/cm2
surface must be horizontal
stirrup min. �
�8mm
distance < 15 cm concrete cover
reinforcing bar��
�10mm
concrete cover 2,5cm
from axis of main reinforcing bar
spreader 5/7 cm
CURING: stud 5/7 cm
� Before & after the form work is removed,
it must be sprayed routinely. brace 5/7 cm
� This applies to all reinforced nailed to stake
concrete components. & stud
stake 5/7 cm
form work
sheathing
20mm
foundation
beam rubble stone
foundation
16
13. PLUMBNESS OF BRICK LAYING AND COLUMNS
Walls and columns must be plumb and can be done using plumb lines and pins (cord & plumb bob).
Corners of walls must be perpendicular.
A: distance of plumb
A line to the column
vertical vertical
plumb line timber pole 4/6 cm plumb line
timber pole 4/6 cm
timber pole 4/6 cm
as form work bracing column
reinforcing
plumb bob
plumb
foundation bob
beam foundation
beam
17
+ 1,5 cm
6,5cm 6,5cm 6,5cm
5 cm
+ 1,5cm
+ 1,5cm
18
15. REINFORCING BAR DETAILING AND PLACING CONCRETE IN COLUMNS
12cm concrete mix: 1 cement : 2 sand : 3 gravel
Top View
12 cm
form work reinforcing bar
2/20 cm 1 pc (cement) 2 sand 3 gravel
min.�� 10mm
Mix properly; add water appropriately.
mortar thickness 1,5 cm concrete cover 2,5cm Expected min. compressive strength
mortar mix 1 pc : 4 sand from axis of main reinforcing bar of concrete = 150 kg/cm2
brick wall
Reinforcing Detailing
40D 40D
r.c. beam
beam reinforcing bar column reinforcing bar
4� 10-12mm 4�10-12mm
beam stirrup min. �
�8mm
10 cm distance < 15 cm column stirrup min. �
�8mm
distance < 15 cm
12 cm foundation beam reinforcing bar
4� 10-12mm foundation beam stirrup
all form work must be min. ��8mm distance < 15 cm
foundation beam
tailored made & shall not
use arbitrary planks
stake 4/6 cm
40D 40D
19
15.A.I. PLACING CONCRETE IN COLUMN II. PHASE I PLACING CONCRETE IN COLUMN AFTER
SIMULTANEOUSLY WITH BRICK LAYING THE HALF HEIGHT BRICK WALL IS ERECTED
anchor min. � �10mm,
Column reinforcing bars supported by timber length > 40cm
bracing to prevent bending/leaning every 6 layers of brick
half brick wall is provided with
1 toothed edges to be filled with
half wall height
2 concrete
reinforcing column reinforcing bar
bars 1/4 1/4
timber bracing
rough surface brick at
junction with column
Curing:
brick wall & concrete must
be sprayed periodically
stake 4/6 cm
20 2
II. PHASE I PLACING CONCRETE IN COLUMN AFTER III. PHASE II PLACING CONCRETE IN COLUMN
THE HALF HEIGHT BRICK WALL IS ERECTED
form work is erected
4
1 for the second half 2
second half
wall height
wall height
placing concrete
after half height
second half
wall height
brick wall is erected placing concrete
half wall height
5
to compact the
concrete, a steel rod
�12mm is used to
the form work
second half
tramp & a club hammer
wall height
to tap the sides can be removed
minimum 3 days
half wall height
afer placing
concrete
3 4
club hammer
Curing:
brick wall & concrete column is straight column with toothed
must be sprayed edges brick wall
periodically Note: placing concrete is done in
one run & NOT IN STAGES
21
15.B.I. PLACING CONCRETE IN COLUMNS IN II. PLACING CONCRETE LOWER III. PLACING CONCRETE UPPER
STAGES PRIOR TO THE BRICK LAYING HALF OF THE COLUMN HALF OF THE COLUMN
22
15.C. PLACING CONCRETE IN FULL HEIGHT COLUMNS
PRIOR TO BRICK LAYING
column height
brace 4/6 cm to tie club hammer
form work
(when needed,
number of bracing
can be added)
timber bracing
4/6 cm
to support form work is erected full
form work column height & ready for the form work can
placing concrete be removed
minimum 3 days
Curing: afer placing
concrete must concrete
be sprayed
periodically
23
24
17. TIMBER ROOF TRUSSES
purlin 6/12 cm
timber bracing wooden pin min. � 10mm
to tie trusses
iron sheet 4.40 mm /
6/12 cm
plank 20.100 mm
bolt min. � 10 mm
8/12 cm
m
bolt min. �
10 mm 2c
8/1
8/1
purlin 6/12 cm
2c
steel clams 4.40 mm
m
8/1
2c
m
r.c. beam12/20 cm
column
12/12 cm
m cm
8/12 cm
2c 2
8/1 8/1
purlin
6/12 cm
6/12 cm
cleat cm
8/12
25
stirrup min. �
�8mm
distance < 15 cm
40d
40d
40d 40d
40d
stirrup min. �
�8mm
40d 40d distance < 15 cm
reinforcing bar min.��
10mm
26
19. ROOF COVERING ridge
ridge cover
cover ridge 6/12 cm
galvanized iron screw
sheet roof
purlin 6/12 cm
cleat
roof truss
8/12 cm
screw
cm galvanized iron galvanized iron
20
sheet roof sheet roof
screw cm
20
purlin 6/12 cm
cleat
purlin 6/12 cm
roof truss fascia 2/25 cm cleat
8/12 cm
fascia beam
6/12 cm roof truss 8/12 cm
galvanized iron
Advantage of galvanized
sheet roof
iron sheet roofing: roof truss
- Light in weight + 8/12 cm
- Easy to install lead washer purlin 6/12 cm
cleat
ready to fix
screw roof cover fascia beam
2/25 cm
27
REFERENCES
[1] Boen, T., “Reconstruction of Houses in Aceh, Seven Months after the Earthquake dan Tsunami, Dec 26, 2004.” ICUS Conference, Singapore,
2005.
[2] Boen, T., “Nias / Simeulue Earthquake March 28, 2005.” EERI Journal, Vol.39, 2005.
[3] Boen, T. and Jigyasu, R., “Cultural Considerations for Post Disaster Reconstruction Post-Tsunami Challenges.” UNDP Conference, 2005.
[4] Boen, T., “Membangun Rumah Tembokan Tahan Gempa”, 2005.
[5] Boen, T., “Sumatra Earthquake, 26 December 2004.” Special Report ICUS, 2005.
[6] Boen, T., “Earthquake Resistant Design of Non-Engineered Buildings in Indonesia.” EASEC Conference, Bali, Indonesia, 2003.
[7] American Concrete Institute, ACI 318-02, 2002.
[8] Boen, T., “Earthquake Resistant Design of Non Engineered Buildings in Indonesia.” EQTAP Conference, Kamakura, 2001.
[9] Boen, T., “Earthquake Resistant Design of Non Engineered Buildings in Indonesia.” EQTAP Conference, Bali, 2001.
[10] Boen, T., et. al., “Post Earthquake Disaster Relocation: Indonesia's Experience.” APEC Conference, Taiwan, 2001.
[11] Boen, T., “Impact of Earthquake on School Buildings in Indonesia.” EQTAP Conference, Kobe, Jepang, 2001.
[12] Boen, T., “Disaster Mitigation of Non Engineered Buildings in Indonesia.” EQTAP Conference, Manila, 2001.
[13] Boen, T., Gempa Bumi Bengkulu: Fenomena, dan Perbaikan / Perkuatan Bangunan (Berdasarkan Hasil Pengamatan terhadap Bangunan-
Bangunan yang Rusak akibat Gempa Bumi Bengkulu, 4 Juni 2000), 2000.
[14] Fanella, David A., Seismic Detailing of Concrete Buidings, Portland Cement Association, 2000.
[15] Tomazevic, Miha, Earthquake Resistant Design of Masonry Buildings, Imperial College Press 1999.
[16] Pande, et. al., Computer Methods in Structural Masonry, Proceeding 4th International Symposium on Computer Methods in Structural Masonry,
1998.
[17] Boen, T., Bencana Gempa Bumi: Fenomena, Akibat, dan Perbaikan / Perkuatan Bangunan yang Rusak (Berdasarkan Hasil Pengamatan terhadap
Bangunan-Bangunan yang Rusak akibat Gempa Bumi Biak, 17 Februari 1996), 1996.
[18] Shah, H., and Boen, T., Probabilistic Seismic Hazard Model for Indonesia, 1996.
[19] Kicklighter, Modern Masonry: Brick, Block, Stone, Goodheart-Wilcox Publisher, 1996.
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Rusak akibat Gempa Bumi Kerinci, 7 Oktober 1995), 1995.
[21] Boen, T., Earthquake Hazard Mitigation in Developing Countries, the Indonesian Experience, 1994.
[22] Boen, T., Manual Perbaikan Bangunan yang Rusak akibat Gempa Bumi (Hasil Survey Gempa Lampung Barat, 16 Februari 1994), 1994.
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1994) , 1994.
[24] Boen, T., Manual Perbaikan Bangunan Sederhana yang Rusak akibat Gempa Bumi Flores, Desember 1992.
[25] Pauley & Priestley, Seismic Design of Reinforce and Masonry, John Wiley & Sons, Canada, Ltd, 1992.
[26] Brett, Peter, Formwork and Concrete Practice, Heineman Professional Publishing, 1988.
28
[27] Curtin, Shaw, Beck, Structural Masonry Designers Manual, BSP Professional Books, 1987.
[28] IAEE Committee on Non-Engineered Construction, Guidelines for Earthquake Resistant Non-Engineered Construction, The International Association
for Earthquake Engineering, 1986.
[29] CIB/W-73, “Small Buildings and Community Development.” Proceedings, International Conference on Natural Hazards Mitigation Research and
Practice, 1984.
[30] Boen, T., Manual Bangunan Tahan Gempa (Rumah Tinggal), 1978.
[31] National Science Foundation, Earthquake Resistant Masonry Construction: National Workshop, 1977.
[32] Sharma, S.K. dan Kaul, B.K., A Text Book of Building Construction, S. Chand dan Co. (Pvt) Ltd., 1976.
[33] Fintel, Mark, Handbook of Concrete Engineering, Van Nostrand Reinhold, 1974.
[34] Neville, A.M., Properties of Concrete, Pitman Publishing, 1973.
[35] Sahlin, Sven, Structural Masonry, Prentice-Hall, Inc., 1971.
[36] Unesco, Reinforced Concrete, an International Manual, Butterworths, 1971.
[37] Boen, T., Dasar-Dasar Perencanaan Bangunan Tahan Gempa, 1969.
[38] Portland Cement Association, Concrete Technology, Student Manual, D.B. Taraporevala Sons dan Co. Private Ltd,. 1969.
[39] Rooseno, Beton Tulang, Pembangunan Djakarta, 1954.
TEDDY BOEN
29