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SCAN PLAN SUMMARY:

Please refer to specific Scan Plan for various thicknesses and profiles.

 The Scan plan is specific for the thickness mentioned. If a different thickness outside the range of +/-
5mm is to be tested, a new Scan plan will be planned onsite to ensure proper test coverage. The Scan
Plan will be recorded in hard and soft copy for reference and traceability.
 New Scan plans will be required for any changes in weld configuration for example from V bevel to J
bevel.
 New Scan plans will be required for any fittings, flanges, valves, bends, and slopes and will be drawn to
scale to ensure proper coverage and scanning technique.
 The technique sheets are a guide for the coverage for the calibration blocks used as reference and their
range of thickness as per ASME V Art 4 2015 requirements.
 Once the validation is successfully completed, based on any changes made to scan plan (if any), the
final approval for the procedure shall be made

1. Technique Sheet: TS-01-02-75-75mm-DS Rev.0


2. Technique Sheet: TS-01-02-145-145mm-DS Rev.0
3. Technique Sheet: TS-01-03-75-75mm-SS-01 Rev.0
4. Technique Sheet: TS-01-03-145-145mm-SS-02 Rev.0

NOTE:
Gamma Plug locations shown on scan plan view. Areas blocked by gamma
plug cover with TOFD and Manual UT
1. Scan Plan: Technique Sheet: TS-01-02-75-75mm-DS Rev.0

Scan Plan: 75mm – 75mm WT


Inspection Layout

Piece

Shear Compression
Thickness Width Length Index Offset Material
Velocity Velocity

75mm 450mm 100mm 0mm Steel 1020 3.24mm/µs 5.89mm/µs

HAZ: 19.04% HAZ Width: 10mm


Weld
Region Angle Height Gap

Upper Fill 10° 53.4mm

Fill 37.5° 17mm

Hot Pass - V-Type 37.5° 3mm

Root 1.6mm 3mm

Cap Height Width Overlap

Top 2mm 62.52mm 5mm

Bottom 2mm 13mm 5mm

Phased Array Probe: PA Probe 1

Index Offset: -127mm Scan Offset: 0mm Mirrored: False

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 39o 68o 1o None

Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 40 13 53o None

Linear Beamset 2

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 30 8 42.5o None
Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 21 64 15 52.5o None

TOFD Probe: TOFD Probe 60

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

37mm 128.17mm 0mm 60mm 0mm 60o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm


Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

TOFD Probe: TOFD Probe 45

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

63mm 126mm 0mm 90mm 0mm 45o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm


Phased Array Probe: PA Probe 2

Index Offset: 127mm Scan Offset: 0mm Mirrored: True

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm

Sectorial Beamset 1 Beamset

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 39o 68o 1o None


Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 40 13 53o None

Linear Beamset 2

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 30 8 42.5o None

Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 21 64 15 52.5o None
2. Technique Sheet: TS-01-02-145-145mm-DS Rev.0

Scan Plan: 145-145mm WT

Inspection Layout

Piece

Shear Compression
Thickness Width Length Index Offset Material
Velocity Velocity

145mm 550mm 200mm 0mm Steel 1020 3.24mm/µs 5.89mm/µs


HAZ: 12.95% HAZ Width: 10mm

Weld
Region Angle Height Gap

Upper Fill 10° 123.4mm

Fill 37.5° 17mm

Hot Pass - V-Type 37.5° 3mm

Root 1.6mm 3mm

Cap Height Width Overlap

Top 2mm 87.21mm 5mm

Bottom 2mm 13mm 5mm

Phased Array Probe: PA Probe Shear 1

Index Offset: -114mm Scan Offset: 0mm Mirrored: False

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 44o 65o 1o None

Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 64 17 53o None

Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

17 1 62 16 50.5o None

Phased Array Probe: PA Probe -Com - 1

Index Offset: -50mm Scan Offset: 120mm Mirrored: False


Wedge: TRL60
Velocity Primary Offset Height 1st Element Length Width Angle

2.32mm/µs 48mm 13mm 57mm 40mm 20o

Transducer: TRL 32*1.0- D51


Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 73o 85o 1o None

Phased Array Probe: PA Probe - Com - 2

Index Offset: -200mm Scan Offset: 160mm Mirrored: False

Wedge: TRL60
Velocity Primary Offset Height 1st Element Length Width Angle

2.32mm/µs 48mm 13mm 57mm 40mm 20o


Transducer: TRL 32*1.0- D51
Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 74o 84o 0.67o None

Phased Array Probe: PA Probe Shear 2

Index Offset: 114mm Scan Offset: 0mm Mirrored: True

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 44o 65o 1o None

Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 64 17 53o None

Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

17 1 62 16 50.5o None

Phased Array Probe: PA Probe -Com - 3

Index Offset: 50mm Scan Offset: 120mm Mirrored: True


Wedge: TRL60
Velocity Primary Offset Height 1st Element Length Width Angle

2.32mm/µs 48mm 13mm 57mm 40mm 20o

Transducer: TRL 32*1.0- D51


Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 73o 85o 1o None

Phased Array Probe: PA Probe - Com - 4

Index Offset: 200mm Scan Offset: 160mm Mirrored: True

Wedge: TRL60
Velocity Primary Offset Height 1st Element Length Width Angle

2.32mm/µs 48mm 13mm 57mm 40mm 20o


Transducer: TRL 32*1.0- D51
Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 74o 84o 0.67o None

TOFD Probe: TOFD Probe 1 - 60

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

35mm 121.24mm 0mm 40mm 0mm 60o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm


Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

TOFD Probe: TOFD Probe 2 - 45

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

80mm 160mm 0mm 60mm 0mm 45o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm


TOFD Probe: TOFD Probe 3 - 45

Scan
Crossover Depth PCS Index Offset Elevation Refracted Angle
Offset

125mm 250mm 0mm 80mm 0mm 45o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe 1 - Creep

Index Offset: -70mm Scan Offset: 180mm Beam Angle: 83º Compression
Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe 2 - Creep

Index Offset: 70mm Scan Offset: 180mm Beam Angle: 83º Compression

Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm


3. Technique Sheet: TS-01-03-75-75mm-SS-01 Rev.0

Scan Plan: 75mm WT –Single Side

Inspection Layout

Piece

Shear Compression
Thickness Width Length Index Offset Material
Velocity Velocity

75mm 450mm 100mm 0mm Steel 1020 3.24mm/µs 5.89mm/µs


HAZ: 19.04% HAZ Width: 10mm

Weld
Region Angle Height Gap

Upper Fill 10° 53.4mm

Fill 37.5° 17mm

Hot Pass - V-Type 37.5° 3mm

Root 1.6mm 3mm

Cap Height Width Overlap

Top 2mm 62.52mm 5mm

Bottom 2mm 13mm 5mm

Phased Array Probe: PA Probe 1

Index Offset: -127mm Scan Offset: 0mm Mirrored: False

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 39o 68o 1o None

Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 40 13 53o None

Linear Beamset 2

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 30 8 42.5o None
Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 21 64 15 52.5o None

Linear Beamset 4

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 64 17 76o None

Phased Array Probe: PA Probe - 2

Index Offset: -60mm Scan Offset: 0mm Mirrored: False


Wedge:
Velocity Primary Offset Height 1st Element Length Width Angle

2.34mm/µs 42mm 14mm 52mm 40mm 20o

Transducer: TRL 32*1.0- D51


Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 72o 85o 0.65o None

Linear Beamset 1

Law Config.: Linear Wave Type: Longitudinal

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

14 1 32 10 50.5o None
Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

14 1 32 10 55.5o None

TOFD Probe: TOFD Probe 60

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

37mm 128.17mm 0mm 60mm 0mm 60o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm


TOFD Probe: TOFD Probe 45

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

63mm 126mm 0mm 90mm 0mm 45o

Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe

Index Offset: -59mm Scan Offset: 0mm Beam Angle: 83º Longitudinal
Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe

Index Offset: 59mm Scan Offset: 0mm Beam Angle: 83º Longitudinal

Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm


4. Technique Sheet: TS-01-03-145-145mm-SS-02 Rev.0

Scan Plan: 145mm WT – Single Side

Inspection Layout

Piece

Shear Compression
Thickness Width Length Index Offset Material
Velocity Velocity

145mm 550mm 200mm 0mm Steel 1020 3.24mm/µs 5.89mm/µs

HAZ: 12.95% HAZ Width: 10mm


Weld
Region Angle Height Gap

Upper Fill 10° 123.4mm

Fill 37.5° 17mm

Hot Pass - V-Type 37.5° 3mm

Root 1.6mm 3mm

Cap Height Width Overlap

Top 2mm 87.21mm 5mm

Bottom 2mm 13mm 5mm

Phased Array Probe: PA Probe Shear 1

Index Offset: -114mm Scan Offset: 0mm Mirrored: False

Wedge: KPG SB85


Velocity Primary Offset Height 1st Element Length Width Angle

2.33mm/µs 81mm 7.7mm 85mm 40mm 36.2o

Transducer: Doppler 5L64-01.0X10-B7


Total Aperture: 64mm Number of Elements: 64 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 27 44o 65o 1o None

Linear Beamset 1

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 64 17 53o None

Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

17 1 62 16 50.5o None
Linear Beamset 3

Law Config.: Linear Wave Type: Shear

Element First Last Number Refracted


Focus
Qty Element Element of Beams Angle

16 1 64 17 62o None

Phased Array Probe: PA Probe -Com - 1

Index Offset: -50mm Scan Offset: 120mm Mirrored: False

Wedge:
Velocity Primary Offset Height 1st Element Length Width Angle

2.34mm/µs 42mm 14mm 52mm 40mm 20o

Transducer: TRL 32*1.0- D51


Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm
Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 73o 85o 1o None

Sectorial Beamset 2

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 45o 65o 1o None

Phased Array Probe: PA Probe - Com - 2

Index Offset: -200mm Scan Offset: 160mm Mirrored: False

Wedge:
Velocity Primary Offset Height 1st Element Length Width Angle

2.34mm/µs 42mm 14mm 52mm 40mm 20o


Transducer: TRL 32*1.0- D51
Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 74o 84o 0.67o None

Sectorial Beamset 2

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 48o 70o 1o None

Phased Array Probe: PA Probe -Com - 3

Index Offset: 43mm Scan Offset: 120mm Mirrored: True


Wedge: TRL60
Velocity Primary Offset Height 1st Element Length Width Angle

2.32mm/µs 48mm 13mm 57mm 40mm 20o

Transducer: TRL 32*1.0- D51


Total Aperture: 32mm Number of Elements: 32 Element Pitch: 1mm

Sectorial Beamset 1

Law Config.: Sectorial Wave Type: Longitudinal

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 67o 85o 1o None

Sectorial Beamset 2 Beamset

Law Config.: Sectorial Wave Type: Shear

Element First Min Max Angle


Focus
Qty Element Angle Angle Steps

16 1 45o 70o 0.81o None

TOFD Probe: TOFD Probe 1 - 60

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

35mm 121.24mm 0mm 40mm 0mm 60o


Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

TOFD Probe: TOFD Probe 2 - 45

Crossover Depth PCS Index Offset Scan Offset Elevation Refracted Angle

80mm 160mm 0mm 60mm 0mm 45o


Wedge:
Length Width Exit Point

20.95mm 20mm 8.4mm

Transducer:
Shape Diameter Frequency Length Width

Round 3mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe 1 - Creep

Index Offset: -70mm Scan Offset: 180mm Beam Angle: 85º Shear

Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm

Conventional Probe: UT Probe 2 - Creep

Index Offset: 70mm Scan Offset: 180mm Beam Angle: 85º Shear
Wedge:
Length Width Exit Point

33mm 30mm 16mm

Transducer:
Shape Diameter Frequency Length Width

Round 10mm 5Mhz 10mm 10mm

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