PetroChina International FZE Iraq Branch

PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT

CPF1: 20'' CO Header From 1st Stage Separator (V-21740) To Oil-Oil HE E-21810 ABC Inlet
Inspection and Part Description Equipment and Accessories
Report No. : CPF1 -PAUT-2023-636-20” CO Header from V-21740 to Oil-Oil HE (E-21810 ABC) Inlet
Inspection Date : 10 January 2023 to 6 March 2023 Equipment Name : Omniscan MX2
Report Date : 6 March 2023 Equipment S/N : QC-009606
Facility : CPF2 Module Type : Omni-M2-PA32128PR
Scope of Work : Corrosion Mapping Manufacturer : Olympus
Pipeline Description : 20” CO Header Data Software : MXU 4.4
Pipeline No. : 20”-CO-2154001-1D3 Analysis Software : MXU 4.4
PID No. : --- Probe ID : 7.5L64
Procedure No. : --- Probe Type : Linear Array
Document No. : --- Probe Frequency : 7.5 MHz
Reference Code : ASME BPVC Section V Probe Cable : Standard Cable
Acceptance Code : ASME B31.4/API 570/API 574 Element Number : 64
Base Material : API 5L PSL2 GR. BNS Element Pitch : 1.0 mm
Surface Condition : Painted Element Width : ---
Welding Process : --- Element Elevation : 7.0 mm
PWHT : --- Wedge ID : SA I4 HydroFORM
Calibration Block : IIW V1 Wedge Angle : 0°
Reference Block : FBH, BCB Encoder Type : Quadrature
Ref. Block Thickness : 10 mm Encoder. Resolution : 8 Step/mm
Block Used For Thick. : --- Scan Device : Manual Scanner, HydroFORM
Rectification : Full Wave Couplant : Water
Ref. Amplitude : 80% Technique : PAUT, C-Scanning

One-Line
Scanning

PA Scan Plan Probe

Law Configuration Linear at 0°
Wave Type Long. Wave
Element Quantity 4
First Element 1
Last Element 64
Element Step 1
Index Offset (mm) 30.5
Coverage Area (mm) 60
Reference Sensitivity 8 dB
Ultrasonic Waves Part
Scanning Sensitivity 14 dB
Scan Type One Line
Particulars Inspected By Reviewed By Reviewed By Approved By

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Name Zhouyuanxing Tariq Khelifa Ayman Elzain Saravanan Beemen
Designation NDT Engineer Corrosion Supervisor Corrosion Superintendent Maintenance Section Head

PetroChina International FZE Iraq Branch

PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
Drawing For PAUT Examined Area

C322 to C365

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
Drawing For PAUT Examined Area

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
Drawing For PAUT Examined Area

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
CORROSION MAPPING SUMMARY
Inspection Details Part Details Thk. and Evaluation
CML Description

Thickness (tactual)
Base Material

Thickness (mm)

Thickness (tmin.)
Min. Required

Min Observed

Remarks
CML No.

Nominal
Sr. No.

1 C322 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.71 Internal Corr. at 7 O'clock
2 C323 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.65 Internal Corr. at 5&7 O'clock
3 C332 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.01 Internal Corr. at 6 O'clock
4 C339 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.65 Internal Corr at 7 O'clock
5 C340 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.20 Internal Corr at 7 O'clock
6 C345 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.31 Internal Corr at 7 O'clock
7 C346 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 4.73 Internal Corr at 5 O'clock
8 C349 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 3.80 Internal Corr at 7 O'clock
9 C352 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 6.01 Internal Corr at 5 O'clock
10 C355 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 6.01 Internal Corr at 5 O'clock
11 C356 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.02 Internal Corr at 5 O'clock
12 C357 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 4.77 Internal Corr at 5 O'clock
13 C358 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 4.23 Internal Corr at 6 O'clock
14 C359 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 4.15 Internal Corr at 5 O'clock
15 C360 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 5.30 Internal Corr at 5 O'clock
16 C363 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 3.27 Internal Corr at 5 O'clock
17 C364 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 4.95 Internal Corr at 6 O'clock
18 C365 20'' Straight Line API 5L PSL2 GR. BNS 8.74 3.1 2.00 Internal Corr at 5 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
322 C322 Straight Line 0 1000 5.71 526mm
Remarks: Internal Corrosion at 7 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
323 C323 Straight Line 0 1000 5.65 287mm
Remarks: Internal Corrosion at 5&7 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
332 C332 Straight Line 0 1000 5.01 500mm
Remarks: Internal Corrosion at 6 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
339 C339 Straight Line 0 1000 5.65 534 mm
Remarks: Internal Corr at 7 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
340 C340 Straight Line 0 1000 5.20 584 mm
Remarks: Internal Corr at 7 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
345 C345 Straight Line 0 1000 5.31 591mm
Remarks: Internal Corr at 7 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
346 C346 Straight Line 0 1000 4.73 311mm
Remarks: Internal Corr at 5 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
349 C349 Straight Line 0 1000 3.80 507mm
Remarks: Internal Corr at 7 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
352 C352 Straight Line 0 1000 6.01 328mm
Remarks: Internal Corr at 5 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
355 C355 Straight Line 0 1000 6.01 328mm
Remarks: Internal Corr at 5 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
356 C356 Straight Line 0 1000 5.02 312mm
Remarks: Internal Corr at 5 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
357 C357 Straight Line 0 1000 4.77 293mm
Remarks: Internal Corr at 5 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
358 C358 Straight Line 0 1000 4.23 527mm
Remarks: Internal Corr at 6 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
359 C359 Straight Line 0 1000 4.15 321mm
Remarks: Internal Corr at 5 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
360 C360 Straight Line 0 1000 5.30 322mm
Remarks: Internal Corr at 5 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
363 C363 Straight Line 0 1000 3.27 348mm
Remarks: Internal Corr at 5 O'clock

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 PetroChina International FZE Iraq Branch
PHASED ARRAY ULTRASONIC CORROSION MAPPING REPORT
C-SCANNING GRAPH
Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum
No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
364 C364 Straight Line 0 1000 4.95 579mm
Remarks: Internal Corr at 6 O'clock

Sr. CML CML Reference/Scan Scan Length/End Minimum Location of Minimum

No. No. Description Strat (mm) (mm) Thickness (mm) Thickness from Reference
365 C365 Straight Line 0 1000 2.00 363mm
Remarks: Internal Corr at 5 O'clock

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