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Engineering Measurements
Engineering Measurements
Session 2
S2: Definition of measurement, Basics of unit and dimension, rules of notation, GMS (CO1)
1. Definition of Measurements:
“The measurement of a given quantity is essentially an act or the result of comparison
between the quantity (whose magnitude is unknown) and a predefined standard.”
Unknown
becomes
known quantity
The two quantities are compared and the result is expressed in numerical values.
Measurement is the process by which one can convert physical parameters to meaningful
numbers.
Numerical measure is meaningful unless followed by a unit used. Unit identifies the
characteristic or property measured.
There are two basic requirements to make the results of measurement meaningful
(i) The standard used for comparison purposes must be accurately defined and should
be commonly accepted, and
(ii) The apparatus used and the method adopted must be provable.
Fundamentals of units and dimensions
A unit of measurement is a definite magnitude of a quantity, defined and adopted by
either convention or law. Any other value of that quantity can be expressed as a simple
multiple of the unit of measurement. Standard is the physical representation of unit.
Although the number of physical quantities appears to be more, but we need only a
limited number of units for expressing all the physical quantities, since they are interrelated
with one another. The units for the fundamental or base quantities are called fundamental or
base units. The units of all other physical quantities can be expressed as combinations of the
base units. Such units obtained for the derived quantities are called derived units. A complete
set of these units, both the base units and derived units, is known as the system of units.
Earlier days scientists of different countries were using different systems of units for
measurement. Three such systems, the CGS, the FPS (or British) system and the MKS system.
The base units for length, mass and time in these systems were as follows:
✓ In CGS system they were centimetre, gram and second respectively.
✓ In FPS system, they were foot, pound and second respectively.
✓ In MKS system they were meter, kilogram and second respectively.
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7. Use of solidus or oblique stroke (/) is recommended only for indicating a division of one letter
unit symbol by another unit symbol. Not more than one solidus is used
For example: m s-1 or m / s, J / K mol or J K-1 mol-1 but not J / K / mol.
8. Some space is always to be left between the number and the symbol of the unit and between
the symbols for compound units such as force, momentum, etc.
For example: it is not right to write 2.3m. The correct representation is 2.3 m;
kg m s-2 and not as kgms-2.
9. Only accepted symbols should be used.
For example: ampere is represented as A and not as amp. or am; second is
represented as s and not as sec.
10. Numerical value of any physical quantity should be expressed in scientific notation if the
magnitude is of very high value or low value.
Dimensions of Physical Quantities
The nature of a physical quantity is described by its dimensions. All the physical
quantities represented by derived units can be expressed in terms of some combination of
seven fundamental or base quantities.
We shall call these base quantities as the seven dimensions of the physical world,
which are denoted with square brackets [ ].
How to write dimensions of physical quantities
(a) Write the formula for that quantity, with the quantity on L.H.S. of the equation.
(b) Convert all the quantities on R.H.S. into the fundamental quantities mass, length and time.
(c) Substitute M, L and T for mass, length and time respectively.
(d) Collect terms of M, L and T and find their resultant powers (a, b, c) which give the
dimensions of the quantity in mass, length and time respectively.
For example, the volume occupied by an object is expressed as the product of length,
breadth and height, or three lengths. Hence the dimensions of volume are
[L] × [L] × [L] = [L]3 = [L3 ]. As the volume is independent of mass and time, it is said to possess
zero dimension in mass [M°], zero dimension in time [T°] and three dimensions in length.
Similarly, force, as the product of mass and acceleration, can be expressed as
Force = mass × acceleration = mass × (length)/(time)2 The dimensions of force are
[M] [L]/[T]2 = [M L T –2 ]. Thus, the force has one dimension in mass, one dimension in length,
and –2 dimensions in time.
Characteristics of Dimensions
(a) Dimensions of a physical quantity are independent of the system of units.
(b) Quantities having similar dimensions can be added to or subtracted from each other.
(c) Dimensions of a physical quantity can be obtained from its units and vice-versa.
(d) Two different physical quantities may have same dimensions.
(e) Multiplication/division of dimensions of two physical quantities (may be same or
different) results in production of dimensions of a third quantity.
Dimensional Formulae and Dimensional Equations
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The expression which shows how and which of the base quantities represent the
dimensions of a physical quantity is called the dimensional formula of the given physical
quantity.
For example, the dimensional formula of the volume is [M° L3 T°], and that of speed or
velocity is [M° L T-1]. Similarly, [M° L T–2] is the dimensional formula of acceleration and
[M L–3 T°] that of mass density.
An equation obtained by equating a physical quantity with its dimensional formula is
called the dimensional equation of the physical quantity.
For example, the dimensional equations of volume [V], speed [v], force [F] and mass density
[ρ] may be expressed as [V] = [M0 L3 T0]
[v] = [M0 L T–1]
[F] = [M L T–2], [ρ] = [M L–3 T0]
2. GMS – Generalised Measurement System
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function, it may be necessary to convert the output into some other suitable form while
preserving the information of the original signal.
For example, if the output is in analog form and the next stage of the system accepts
only digital signals then an A/D converter is used to perform this operation. Many instruments
do not need a conversion element while others need more than one.
These operations are done to bring the signal into desired level to be accepted by next
stage of measurement system. This is called signal conditioning.
When the elements of the system are physically separated, it becomes necessary to
transmit data from one to another for which a Data Transmission Element is used.
4. Data presentation element:
The information about the quantity under measurement has to be conveyed to the
personnel handling the instrument or the system for monitoring, control or analysis purpose.
The information conveyed must be in a form intelligible to the personnel or to the intelligent
instrumentation system. This function is done by data presentation element.
In case the data is to be monitored, then analog or digital indicating instruments like
Ammeters, voltmeters etc., are used.
In case the data is to be recorded, recorders like magnetic tapes, highspeed camera and
TC equipment, storage type CRT, printers, analog and digital computers or microprocessors
may be used.
For control and analysis purpose, microprocessors and computers may be used. The
final stage in a measurement system is known as terminating stage.
Example of a measurement system (Bourdon tube gauge):
As an example of a measurement system, consider the simple bourdon tube pressure
gauge as in the above figure. In this case the bourdon tube acts as a primary sensing element
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and variable conversion element. It senses the input quantity (pressure in this case). Because
the pressure, the closed end of the bourdon tube is displaced. Thus, the pressure is converted
into a small displacement. The closed end of the bourdon tube is connected through
mechanical linkage to a gearing arrangement.
The gearing arrange amplifies the small displacement and makes the pointer to rotate
through a large angle. The mechanical linkage thus acts as a data transmission element while
the gearing arrangement acts as a data manipulation element.
The final data presentation stage consists of the pointer and dial arrangement which
when calibrated with known pressure inputs, gives an indication of the pressure signal
applied to the bourdon tube.
Reference:
1. A Electrical and electronic Measurement and Instrumentation by A.K.Sawhney, publisher:
Gagan Kapur, Danpat Rai & Co.
2. http://ncert.nic.in/ncerts/l/keph102.pdf
3. http://ncerthelp.com/cbse%20notes/class%2011/physics/Physics%20Notes%20
Class%2011%20CHAPTER%202%20UNITS%20AND%20MEASUREMENTS%20.pdf
4. http://www.careerpoint.ac.in/download/smp_sample/IIT_Physics_Unit_Dimension.pdf
5. http://physics.nist.gov/cuu/pdf/sp811.pdf
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Session 3
S3: Validation of measuring system by static characteristics (accuracy, precession, resolution,
range, threshold, Sensitivity, Linearity, Hysteresis). Measurement Errors-types & remedies.
1. Static characteristics:
Accuracy:
It is the closeness with which an instrument reading approaches the true value of the
quantity being measured.
The accuracy may be specified in terms of inaccuracy or limits of errors. It can be
expressed in the following ways,
1. Point accuracy
2. Accuracy as “Percentage of scale Range”
3. Accuracy as “Percentage of true value”
Precision:
It is the measure of the reproducibility of the measurements, i.e., given a fixed value of
a quantity, precision is a measure of the degree of agreement within a group of measurements.
It can also be defined as degree of exactness. The term precise means clearly or sharply
defined.
Example to know difference between accuracy and precision:
Suppose we have an ammeter which possess high degree of precision by its clearly
legible, finely divided, distinct scale and a knife edge pointer with mirror arrangement to
remove parallax.
Let us say that its readings can be taken to 1/100 of an ampere. At the same time, its
zero adjustment is wrong. Now, every time we take a reading, the ammeter is as precise as
ever, we can take reading down to 1/100 of an ampere, and the readings are considered as
“clearly defined”.
However, the readings taken with this ammeter are not accurate, since they do not
conform to truth because of its faulty zero adjustment.
Resolution:
If the input is slowly increased from some arbitrary (non-zero) input value, it will again
be found that the output does not change at all until a certain increment is exceeded. This
increment is called resolution or discrimination of the instrument. Thus, the smallest
increment in input (the quantity to be measured) which can be detected with certainty
by an instrument is its resolution or discrimination.
So, resolution defines smallest measurable input change while the threshold defines
smallest measurable input.
Ex: A moving coil voltmeter has a uniform scale with 100 divisions, the full-scale reading is
200V and 1/10 of a scale division can be estimated with a fair degree of certainty. Determine
the resolution the resolution of the instrument in volt
Sol: 1scale division =200/100=2v
Resolution = 1/10 scale division = (1/10) * 2 = 0.2 V
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Range:
The range of an instrument defines the minimum and maximum values of a quantity
that the instrument is designed to measure.
Threshold:
If the instrument input is increased gradually from zero, there will be some
minimum value below which no output change can be detected. This minimum value
defines the threshold of the instrument.
In specifying threshold, the first detectable output change is often described as being
any “noticeable measurable change”
Sensitivity:
The static sensitivity of an instrument or an instrumentation system is the ratio of
change in magnitude of the output signal or response to the corresponding change in the
magnitude of input signal or quantity being measured. Unit depend upon the type of input and
output.
Ex: millimetre / micro-ampere.
Reciprocal of sensitivity is defined as deflection factor or reverse sensitivity.
Linearity:
Independent linearity is computed with deviation to an expected straight line showing
the relationship between output and input. The linearity simply a measure of maximum
deviation of any of the calibration points from its expected straight line.
The straight line is drawn by using the method of least squares from the given
calibration data.
Fig: Linearity depicted as deviation between actual calibration curve and idealized
straight-line relationship.
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Hysteresis:
Hysteresis is a phenomenon which depicts different output effects when loading and
unloading whether it is a mechanical system or an electrical system.
Hysteresis in a system arises due to the fact that all the energy put into the stressed
while loading is not recoverable upon unloading.
Error:
An error is a deviation between the ACTUAL VALUE of the measurand and the
INDICATED VALUE produced by the sensor or instrument used to measure the value or it is
the difference between actual value and expected value or true value
Absolute error (e) = Am – At
Where Am = measured value
At = expected or true value
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Gross Errors:
The errors caused due to human made mistakes. The gross error may occur due to
human oversight and other mistakes while reading and recording the readings.
These errors are not possible to eliminate completely, but can be minimized by
✓ A proper care should be taken in reading, recording the data. Also, calculation of error
should be done accurately.
✓ By increasing the number of experimenters and if each experimenter takes different
reading at different points, then by taking average of more readings it is possible to
reduce the gross errors
✓ Reducing human involvement
Systematic Errors:
An error that is not determined by chance but is introduced by an inaccuracy (as of
observation or measurement) inherent in the system.
Systematic errors are sub classified as
✓ Instrumental Error
✓ Environmental Error
✓ Observational Error
Instrumental Error
These are due to inherent parts and their mechanical structure, poor design and
maintenance, installation, construction, calibration, lack of familiarity of operating procedure.
Ex: Pointer Error, Spring Error in D’Arsonval movement.
Measures to eliminate this error
✓ Repairing/replacing the parts which are malfunctioning
✓ Selection of right instrument for right application
✓ Correction factors do determine initial errors if any
✓ Proper calibration of instrument against standard
Environmental Error
These are due to external conditions and surroundings where the instrument is
operating.
Ex: Change in temperature, humidity, pressure, magnetic and electric fields etc.
Measures to eliminate this environmental error
✓ Proper shielding to instrument
✓ Hermitically sealing certain components
✓ Providing artificially controlled environment
Observational Error
These are mainly by observer in reading the output of instrument.
Ex: Parallax error, Scale reading errors, Habitual error (taking reading by bending
head towards scale).
The PARALLAX error may be minimized by using highly accurate meters provided with
mirrored scales or instruments with digital readout.
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Random Errors:
Random errors arise due to random and unpredictable fluctuations in experimental
conditions or unable to identify the cause of error. Random errors are also referred as
Residual errors.
Causes of Errors(General):
1. Insufficient knowledge of parameters and operating procedures
2. Poor design of instrument
3. Changes and irregularities, upsets etc.
4. Poor maintenance of the measuring system
5. Inabilities of operator or improper handling of measurement
References:
1. Measurement and instrumentation principles by Alan S Morris
2. A course in Electrical and Electronic Measurements and Instrumentation - A.K.Sawhney
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Session 5
S5: Definition, representation, significance, measurement techniques and applications of
displacement(Linear/Angular), Time, Temperature
1. Displacement (Linear/Angular):
Definition:
A displacement is vector that is the shortest distance from the initial to the final
position of the body. It quantifies both the distance and direction of an imaginary motion
along a straight line/circular path from the initial position to the final position of the point or
A displacement of a body is the distance moved by the body in a specified direction.
Types of displacement:
1. Linear displacement
2. Angular displacement
Linear displacement:
Linear displacement is the movement of a body in one direction along a single axis.
Linear displacement represents the distance, an object has travelled from a reference point
along with the direction of motion (See Figure 1).
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Session 6
S6: Definition, representation, significance, measurement techniques and applications of
speed and humidity.
1. Speed:
Definition:
Speed in general is defined as the rate at which someone or something moves or
operates or is able to move or operate. It is possible to measure speed in two different forms
1. Linear Speed
2. Rotational Speed or Angular Speed
Linear Speed:
Linear speed is measured from an object or a body which moves in its linear path.
✓ Speed is a scalar quantity.
✓ It doesn't have a direction.
Unit of measurement for linear Speed:
The SI unit of speed is m / s (meter per second). But it may also be represented in
kilometre per hour or mile per hour whereas knot (kn) or nautical mile per hour is a
common representation for measuring speed in meteorology, maritime and air navigation.
Rotational Speed:
Rotational speed or angular speed is the number of revolutions over a unit of time for an
object travelling in a circular path.
Unit of measurement for Rotational Speed:
The angular speed of a rotating object usually expressed in radian per second (rad / s) or
revolutions per minute (rpm). Measurement of rotational speed has acquired prominence
compared to the measurement of linear speed.
Linear Speed Formula in terms of angular speed is given by
Linear Speed(v) = (ω*r) m / s
Where, ω is angular speed rad / s
r is the radius of circular path m
Instrument for Speed measurement:
A tachometer is an instrument measuring the rotation speed of a shaft or disk, as in a
motor or other machine. The device usually displays the revolutions per minute(rpm).
Tachometers may be broadly classified into two categories
1. Mechanical tachometers
2. Electrical tachometers
Mechanical tachometers:
These tachometers employ only mechanical parts and mechanical movements for the
measurement of speed.
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2. Humidity:
It is the measure of the amount of liquid in the air. Liquid is added to the air by the
process of evaporation. Humidity may be expressed in two ways
✓ Absolute Humidity
✓ Relative Humidity
Absolute Humidity:
Absolute Humidity is a measure of the actual amount of liquid vapour (moisture)
present in the air, regardless of the air temperature. It is expressed as grams of liquid vapour
per cubic meter volume of air.
Relative Humidity:
It is the amount of liquid in the air compared to the amount of liquid the air could
possibly hold. Humidity values are usually given as Relative Humidity.
If the air holds half the liquid it could hold, it’s relative humidity is 50% and if the air
holds all the liquid it can hold it is saturated and the relative humidity is 100%. Warm air
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expands and can hold more liquid vapor than cold air, so it takes more liquid to saturate warm
air. If the air is saturated and the temperature drops precipitation will occur (@ 100% -
Relative Humidity).
Factors that Affect Relative Humidity:
✓ Amount of liquid: If you increase the amount of liquid in the air (by adding it due to
evaporation), Relative humidity will go up.
✓ Temperature: Since warm air can hold more liquid than cold air, if you lower the
temperature then the amount of liquid present in the air increases (because of
decrease in temperature compression of air takes place) therefor the relative humidity
will go up, even if you don’t add more liquid.
Instruments for measuring humidity:
A hygrometer is an instrument used for measuring the liquid vapor in the atmosphere.
Humidity measurement instruments usually rely on measurements of some other quantity
such as temperature, pressure, mass or a mechanical or electrical change in a substance as
moisture is absorbed.
Types of Hygrometer:
✓ Mechanical Hygrometers
✓ Electronic Hygrometers
– Capacitance Hygrometer
– Resistance Hygrometer
✓ Dew point Hygrometers
✓ Chemical Hygrometers
Example:
Measurement of relative humidity using a Sling Psychrometer.
A sling psychrometer is made of two
thermometers attached to a handle or
length of rope and spun in the air for about
one minute. One is covered with a wet
cloth. When air moves over the wet cloth,
evaporation occurs and lowers the
temperature on that thermometer. If you
compare the temperature on the two
thermometers you can get the relative
humidity.
Sling
Psychrometer
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Session 7
S7: Basics on measurement of Force, Stress and Strain (CO2)
1. Force:
Definition:
It is defined as the reaction between the two bodies or components where the
reaction can be either tensile force (Pull) or it can be Compressive force (Push) or A force is a
push or pull upon an object resulting from the object's interaction with another object or
a force is any interaction that, when unopposed, will change the motion of an object.
✓ A force is a vector quantity
✓ Unit of force - Newton or kg m s-2. A Newton is abbreviated by an "N".
Methods of measurement of force:
✓ Direct Method:
This involves a direct comparison with a known gravitational force on a standard mass.
✓ Indirect Method:
This involves the measurement of effect of force on a body.
Example: Force is calculated from acceleration due to gravity and the mass of
the component (F = m x a kg m s-2)
Few other Example:
➢ Force may be measured by mechanical balancing using simple elements such as the lever.
A platform balance is an example – of course mass is the measured quantity since
acceleration is equal to the local acceleration due to gravity
➢ Simplest method is to use a transducer that transforms force to displacement
1. Example: Spring element
2. Spring element may be an actual spring or an elastic member that undergoes a strain. Strain is
measured using a strain gauge.
3. Force measurement by converting it to hydraulic pressure in a piston cylinder device. The
pressure itself is measured using a pressure transducer
4. Force measurement using a piezoelectric transducer.
Spring Balance Method of measurement of Force:
A spring balance is an example where a force may be converted to a displacement
based on the spring constant. For a spring element (it need not actually be a spring in the form
of a coil of wire) the relationship between force F and displacement X is linear and given by
F = K X N or kg m s-2
where K is the spring constant. Simplest device of this type is in fact the spring
balance whose schematic is shown below.
The spring is fixed at one end and at the other end hangs a pan. The object
to be weighed is placed in the pan and the position of the needle along the
graduated scale gives the weight of the object.
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For a coiled spring like the one shown in the illustration, the spring constant is given by
In this equation,
Es is the shear modulus of the material of the spring,
Dw is the diameter of the wire from which the spring is wound,
Dm is the mean diameter of the coil and
N is the number of coils in the spring.
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1. Normal Stress:
If the stress is normal or perpendicular to the surface, it is called normal stress. Stress
is always normal in the case of a change in length or a wire or in the case of change in volume
of a body. When a normal stress changes the length of a body then it is called longitudinal
stress.
2. Shearing Stress:
When the Stress is tangential to the surface i.e., due to the application of forces parallel
to the surface, then the stress is called tangential or shearing stress. It changes the shape of
the body.
Shearing Stress = Force / Surface Area = F / A N m-2
Strain:
The ratio of change produced in the dimensions of a body by a system of forces or
couples, in equilibrium, to its original dimensions is called strain. Strain is of three types
depending upon the change produced in a body and the stress applied.
The three types of strain are
1. Longitudinal strain
2. Volume strain
3. Shearing strain
1. Longitudinal Strain:
It is the ratio of the change in length
of a body to the original length of the body
2. Volume Strain:
It is the ratio of the change in
volume of a body to its original volume
3. Shearing Strain:
If is the angle through which a face
originally perpendicular to the fixed face
is turned. (or) It is the ratio of the
displacement of a layer to its distance
from the fixed layer.
Hooke’s Law:
It states that “In an elastic membrane the strain produced is proportional to the
stress producing it with in the elastic limit”. A material is said to be elastic if all the
deformations are proportional to the load.
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The most popular method for measuring force is using strain gauge. The strain
developed due to force using strain gauges is measured and the force is determined by
multiplying the strain with the effective cross-sectional area and Young’s modulus of the
material (E). Load cells and Proving rings are two common methods for force measurement
using strain gauges.
Various Types of Stress-Strain Measurements:
1. Mechanical method
2. Grid method
3. Electrical stain gauges
Electrical stain gauges
A strain gauge’s conductors are very thin, it is made up of round wire, about 1/1000
inch in diameter. Alternatively, strain gauge conductors may be thin strips of metallic film
deposited on a nonconducting substrate material called the carrier. The name “bonded gauge”
is given to strain gauges that are glued to a larger structure under stress (called the test
specimen). The task of bonding strain gauges to test specimens may appear to be very simple,
but it is not.
“Gauging” is a craft in its own right, essential for obtaining accurate, stable strain
measurements. It is also possible to use an unmounted gauge wire stretched between two
mechanical points to measure tension, but this technique has its limitations.
Typical strain gauge resistances range from 30 Ω to 3 k Ω (unstressed). This resistance
may change only a fraction of a percent for the full force range of the gauge, given the
limitations imposed by the elastic limits of the gauge material and of the test specimen. Forces
great enough to induce greater resistance changes would permanently deform the test
specimen and/or the gauge conductors themselves, thus ruining the gauge as a measurement
device.
Thus, in order to use the strain gauge as a practical instrument, we must measure
extremely small changes in resistance with high accuracy.
Strain gauge is one of the most popular types of transducer. It has got a wide range of
applications. It can be used for measurement of force, torque, pressure, acceleration and
many other parameters. Principle of operation of a strain gauge is “When strain is applied
to a thin metallic wire, its dimension changes, thus changing the resistance of the wire”.
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The last term in the right-hand side of the above expression, represents the change in
resistivity of the material due to applied strain that occurs due to the piezo-resistance
property of the material. In fact, all the elements in the right-hand side of the above equation
are independent of the geometry of the wire, subjected to strain, but rather depend on the
material property of the wire.
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Due to this reason, a term Gauge Factor is used to characterize the performance of a
strain gauge. The Gauge Factor is defined as “the change in the resistance of a wire is
directly proportional to axial sensitivity of the strain gauge”.
Thus, the Gauge Factor of metallic strain gauges varies in the range 1.8 to 2.6. However,
the semiconductor type strain gauges have a very large Gauge Factor, in the range of 100-150.
This is attained due to dominant piezo-resistance property of semiconductors.
Construction of strain gauge:
Length of filament varies from 2 to 25mm.
Normally, 10- 25mm is used for tension members
2-4mm for compression members.
Safe current is 25mA – 50 mA.
Range of voltage is 35 – 50 V
Metal used are Copper (55%) + Nickel (45%) Alloy or can be Nickel + Chromium Alloy
Advantages of Electric Resistance Gauge:
✓ Normal strains can be measured in any desired direction on surface of the
structural component.
✓ Shear strains can be measured by using some special arrangements.
✓ Remote reading is possible.
✓ Once the strain gauge is cemented it will be long period of time until the bond between
strain gauge and component breaks.
✓ Static as well as dynamic strains can be measured.
✓ Strain can be measured in any desired position e.g. Top fibres, bottom fibres and at
neutral axis
To measure such small changes in resistance, strain gauges are almost always used in
a bridge configuration with a voltage excitation source. Consists of four resistive arms with
an excitation voltage, VEX, that is applied across the bridge. The output voltage of the bridge,
Vo. When R1/R2 = R4/R3, the voltage output VO is zero.
Such demanding precision calls for a bridge measurement circuit, a strain gauge bridge
circuit indicates measured strain by the degree of imbalance, and uses a precision voltmeter
in the center of the bridge to provide an accurate measurement of that imbalance:
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Temperature compensation:
A strain gage configuration where one gage is active (RG + ΔR) and a second gage is
placed transverse to the applied strain. Therefore, the strain has little effect on the second
gage, called the dummy gage.
However, any changes in temperature affect both gages in the same way. Because the
temperature changes are identical in the two gages, the ratio of their resistance does not
change, the voltage VO does not change, and the effects of the temperature change are
minimized.
Positioning strain gauges to monitor bending, axial, shear and torsion loads:
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Session 8
S8: Measurement of Pressure, Velocity, Acceleration, Mass and Weight (CO2)
Pressure:
Significance of Pressure:
Pressure measurement is important because of the following reasons
✓ Pressure is an important quantity that describes a system.
✓ Pressure is invariably an important process parameter.
✓ Pressure difference is used many a time as a means of measuring the flow rate of a fluid.
✓ Pressure level spans some 18 orders of magnitude from the lowest to the highest pressures
encountered in practice
Definition:
It is the amount of force applied perpendicular to the surface of an object per unit area.
Pressure is a scalar quantity. It is denoted by the letter p or P.
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Velocity:
Definition:
Velocity is a vector quantity that refers to "the rate at which an object changes its
position". The scalar absolute value (magnitude) of velocity is called "speed".
Unit:
The SI (metric system) unit is metre per second (m/s) or m s−1
Measuring Device:
Acceleration:
Definition:
Acceleration is a vector quantity that is defined as the rate at which an object changes
its velocity.
Units:
The SI (metric system) unit is m/sec2 or ms-2
Types of acceleration:
✓ Increasing speed
Example: Car speeds up at green light
✓ Decreasing speed
Example: Car slows down at stop light
✓ Changing Direction
Example: Car takes turn
Measuring Device:
Accelerometers - Seismic Accelerometer
Piezoelectric Accelerometer
Mass & Weight:
Definition:
Mass: Mass is a measure of the amount of material in an object or the quantity of matter in a
body.
Weight: Weight is the gravitational force acting on a body or the force with which a body is
attracted to the earth.
Unit:
The unit of mass – kilogram or kg
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17GN1001 – BASIC ENGINEERING MEASUREMENTS – SESSION MATERIALS
Session 9
S9: Measurement of Voltage and Current (CO3)
Voltage:
Definition:
The amount of potential energy between two points on a circuit. One point has more
charge than another. This difference in charge between the two points is called voltage. It is
measured in volts, which, technically, is the potential energy difference between two points
that will impart one joule of energy per coulomb of charge that passes through it. Voltage is
represented in equations and schematics by the letter “V”.
Current:
Current is the rate at which charge is flowing. Current is measured in Amperes (usually just
referred to as “Amps”). An ampere is defined as 6.241*1018 electrons (1 Coulomb) per second
passing through a point in a circuit. Amps are represented in equations by the letter “I”.
Resistance:
Resistance is a material’s tendency to resist the flow of charge (current). Ohm defines the unit
of resistance of “1 Ohm” as the resistance between two points in a conductor where the
application of 1 volt will push 1 ampere, or 6.241×1018 electrons. This value is usually
represented in schematics with the Greek letter “Ω”, which is called omega, and pronounced
“ohm”.
Types of Instruments (Voltage and Current):
Basic Classification
✓ Analog Instruments
✓ Digital Instruments
Classification of Analog Instruments
✓ PMMC - Permanent Magnet Moving Coil
✓ MI - Moving Iron
✓ EMMC or EDM - Electromagnetic Moving coil or Electro
Dynamometer
✓ Electrostatic Voltmeter
✓ RF Ammeter
Classification of Digital Instruments
✓ Digital Voltmeter
✓ Digital Ammeter
✓ Digital Multimeter
Measurement of voltage and current with Moving Iron (MI) instruments:
Types Moving Iron Instruments:
This instrument is one of the most primitive forms of measuring and relay instrument.
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Torque Expressions:
Torque expression may be obtained in terms of the inductance of the instrument.
Suppose the initial current is I, the instrument inductance L and the deflection θ. Then let I
change to I+dI, dI being a small change of current; as a result, let θ changes to θ+ dθ, and L to
L+dL. In order to get an incremental change in current dI there must be an increase in the
applied voltage across the coil.
Let, I: Current, L: Inductance, Θ: Deflection, 𝜏𝑑 : 𝐷𝑒𝑓𝑙𝑒𝑐𝑡𝑖𝑛𝑔 𝑡𝑜𝑟𝑞𝑢𝑒
The relation of voltage and inductance is given as follows:
𝑑𝐼
𝑒=𝐿
𝑑𝑡
Differentiating the given equation
𝑑𝐼 𝑑𝐿
𝑒 =𝐿 +𝐼
𝑑𝑡 𝑑𝑡
Multiply both sides by ‘I dt’
𝑑𝐼 𝑑𝐿
𝑒(𝐼 𝑑𝑡) = (𝐿 + 𝐼 ) 𝐼 𝑑𝑡
𝑑𝑡 𝑑𝑡
𝑒(𝐼 𝑑𝑡) = 𝐿𝐼 𝑑𝐼 + 𝐼 2 𝑑𝐿
(𝐸𝑛𝑒𝑟𝑔𝑦 𝑆𝑢𝑝𝑝𝑙𝑖𝑒𝑑) 𝑒 𝐼 𝑑𝑡 = 𝐿𝐼 𝑑𝐼 + 𝐼 2 𝑑𝐿 (1)
1 2
(𝐸𝑛𝑒𝑟𝑔𝑦 𝑠𝑡𝑜𝑟𝑒𝑑)𝜔1 = 𝐿𝐼
2
Therefore, incremental energy stored is ω2 given as:
1
𝜔2 = (𝐿 + 𝑑𝐿)(𝐼 + 𝑑𝐼)2
2
Change in energy stored Δω
𝛥𝜔 = 𝜔2 − 𝜔1
1 1
𝛥𝜔 = (𝐿 + 𝑑𝐿)(𝐼 2 + (𝑑𝐼)2 + 2𝐼 𝑑𝐼) − 𝐿𝐼 2
2 2
By solving the above equation, we obtain the equation as follows:
1 1 1 1 1
𝛥𝜔 = 𝐿𝐼 2 + 𝐿(𝑑𝐼)2 + 𝐿𝐼 𝑑𝐼 + 𝐼 2 𝑑𝐿 + 𝑑𝐿 (𝑑𝐼)2 + 𝐼 𝑑𝐿 𝑑𝐼 − 𝐿𝐼 2
2 2 2 2 2
1
𝛥𝜔 = 𝐿𝐼 𝑑𝐼 + 2 𝐼 2 𝑑𝐿 (2)
Mechanical work done ‘dω’:
𝑑𝜔 = 𝜏𝑑 𝑑𝜃 (3)
Energy supplied = Change in energy stored + Mechanical work done
(1) = (2) + (3)
1
𝐿𝐼 𝑑𝐼 + 𝐼 2 𝑑𝐿 = (𝐿𝐼 𝑑𝐼 + 𝐼 2 𝑑𝐿) + 𝜏𝑑 𝑑𝜃
2
1 2
𝐼 𝑑𝐿 = 𝜏𝑑 𝑑𝜃
2
1 𝑑𝐿
𝜏𝑑 = 𝐼 2
2 𝑑𝜃
𝑑𝐿
: 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
𝑑𝜃
𝜏𝑑 ∝ 𝐼 2 (for AC and DC)
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MI instrument as Ammeter:
Moving iron instruments can be built for a Range up to 50A since in these instruments
moving iron parts do not carry any current. Hence shunts are not necessary, except for very
large currents. However, if shunt is required to be used with an ammeter to extent its range,
the inductances of both the meter coil and the must be considered along their resistances.
Following fig shunt placed in parallel with a moving iron instruments.
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In order to devise current through two parallel branches (i.e. meter and shunt) equal
for all frequencies (Lsh/Rsh) should be equal to (Lm/Rm)
Hence (Lsh/Rsh) = (Lm/Rm)
I𝑠ℎ 𝑅𝑚
= =𝑚
𝑅𝑠ℎ 𝑅𝑠ℎ
Here 𝑚 is called as multiplication factor
𝑅
In order use MI instruments for large values of current a shunt resistance whose value is 𝑚𝑚
has to keep in parallel with meter with the condition of (Lsh/Rsh)= (Lm/Rm)
MI instrument as voltmeter:
The voltage range of moving iron instruments extended by the use of a series
resistance with the working coil as shown below.
Here
𝑅𝑚 =Resistance of meter
Lm=Inductance of coil
Im=meter current for full scale deflection.
Voltage drop across the meter for full scale deflection
v = I m 𝑅 2 𝑚 + ( 𝜔𝐿𝑚 )2
V = I m (R s + R m) 2 + (ωLm) 2
Display screen-It has illuminated display screen for better visualization. It has five digits
display screen; one represents sign value and the other four are for number representation.
Selection knob- As we know a single multi meter performs so many tasks like reading voltage,
resistance, and current. The selection knob allows the user to select the different job.
Ports-There are three ports on the front of the unit. One is the mA, V, Ω port which allows the
measurement of all the three units: current up to 200 mA, voltage, and resistance. The red
probe is plugged into this port. The other is COM port which means common and it normally
connected to –v of a circuit and black probe is plugged into it. There is one particular port is
10A, which is used to measures large current in the circuit. The block diagram of DMM is given
below.
Fig 9.4 the simple block diagram of a typical digital multi meter
Measurement of DC voltage:
Connect an unknown DC voltage across input probes. Keep the switch in position-5.
The voltage is attenuated, if it is above the selected range and then directly fed to A-D
converter to get the digital display in Volts.
Measurement of AC voltage:
Connect an unknown AC voltage across the input probes. Keep rotary switch in
position-2. The voltage is attenuated, if it is above the selected range and then rectified to
convert it into proportional DC voltage. It is then fed to A-D converter to get the digital display
in Volts. Remember that while measuring voltage, the DMM is connected in parallel. To
measure voltage at a point in the circuit, first confirm the type of voltage, whether it is AC or
DC. Also confirm the range of voltage (it is better to start with higher voltage range).
Measurement of AC current:
Current is indirectly measured by converting it into proportional voltage. Connect an
unknown AC current across input probes. Keep the switch in position-3. The current is
converted into voltage proportionally with the help of I-V converter and then rectified. Now
the voltage in terms of AC current is fed to A-D converter to get digital display in Amperes.
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Measurement of DC current:
The DC current is also measured indirectly. Connect an unknown DC current across
input probes. Keep the switch in position-4. The current is converted into voltage
proportionally with the help of I-V converter. Now the voltage in terms of DC current is fed to
A-D converter to get the digital display in Amperes.
Remember that while measuring current, the DMM is connected in series. To measure current
flowing through a circuit or wire, first confirm the type of current, whether it is AC or DC. Also
confirm the range of current (it is better to start with higher current range).
Measurement of resistance:
Connect an unknown resistor across its input probes. Keep rotary switch in the
position-1 (refer block diagram above). The proportional current flows through the resistor,
from constant current source. According to Ohm’s law voltage is produced across it. This
voltage is directly proportional to its resistance. This voltage is buffered and fed to A-D
converter, to get digital display in Ohms. To measure the unknown resistance: If you are
measuring the unknown value of a resistor already connected in a working circuit, then first
of all, switch off the power supply and disconnect the resistor from the circuit. This is very
important, because if you measure the resistance without disconnecting it from the circuit,
the voltage drop across it may damage the DMM permanently.
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17GN1001 – BASIC ENGINEERING MEASUREMENTS – SESSION MATERIALS
Session 10
S10: Measurement of Power, Power factor and Energy (CO3)
Power:
Definition:
Electric power is the rate, per unit time, at which electrical energy is transferred by
an electric circuit.
Unit of power:
watt or W - Active Power or Real Power or True Power
VA - Apparent Power
VAR - Reactive Power
Types of Power:
✓ D.C Power
✓ A.C Power
DC Power:
The power drawn is denoted by the product of current and voltage
✓ Power (P) = V x I watt
✓ Power measurement in DC Circuits.
✓ Ammeter-Voltmeter, Voltmeter-Ammeter methods
AC Power:
Power (P) = V x I Cos φ
Where V = RMS value of voltage
I = RMS value of current
Cosφ = Power factor of the load
Φ = voltage and current phase difference.
Power Triangle:
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Definition:
Active Power:
Capacity of the circuit for performing work in a particular time
Apparent Power:
It is the product of current and voltage
Reactive Power:
It is the resultant power in watts of an AC circuit when the current waveform is out of
phase with the waveform of the voltage, usually by 90 degrees if the load is purely reactive,
and is the result of either capacitive or inductive loads.
Power Factor:
It is the ratio of the real power flowing to the load to the apparent power in the
circuit. It is a dimensionless number.
Cos φ =P/(VI)
Measuring Instruments:
✓ EDM Wattmeter
✓ Ferro dynamic Wattmeter
✓ Low Power Factor Wattmeter
✓ Thermocouple Wattmeter
✓ Three Phase Wattmeter
Electrodynamometer (EDM) Wattmeter:
A wattmeter, as its name implies, measure electric power given to or develop by an
electronic apparatus or circuit. A wattmeter is hardly over required in a d.c circuit because
power (P = VI) can be easily determined from voltmeter and ammeter readings. However, in
an a.c circuit, such a computation is generally speaking impossible. It is because in an a.c
circuit, power (P = VI Cos θ) depends not only on voltage and current but also on the phase
shift between them. Therefore, a wattmeter is necessary for a.c power measurement.
The wattmeter shows a reading which is proportional to the product of the
current through its current coli, the potential difference across its potential or
pressure coil and cosine of the angle between this voltage and current. The “wattmeter”
is an indicating type instruments, generally used for power measurement of the electrical
circuit.
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Operation:
When the wattmeter is connected in the circuit to measure power (see figure), the
current (stationary or current coil) which is wound with a larger-diameter wire carries the
load current and potential (moving or voltage coil) coil carries current proportional to the
load voltage. Due to currents in the coils, mechanical force exists between them. The result is
that movable coil moves the pointer over the scale.
The pointer comes to rest at a position when deflecting torque is equal to the
controlling torque. The moving coil is used to detect the magnitude of the circuit voltage. The
stationary coils are referred to as the current coils. The circuit current is detected by the
current coils, which are connected in series with the load. The stationary current is wound
with larger diameter. This keeps the resistance that is in series with the load as low as
possible. The moving coil is wound with thin wire to keep it as high as possible. Since the
movable coil responds to voltage, it has a multiplier (a high non-inductive resistance)
connected in series with the moving coil to limit the current flowing through the moving coil
to a small value, usually up to 100mA. Such instruments can be used for the measurement of
d.c as well as a.c power. θ α P
Power Factor:
It is the ratio of the real power flowing to the load to the apparent power in the circuit.
It is a dimensionless number.
P.F = Cos φ =P/(VI)
Measuring Instruments:
✓ Single phase (1ϕ) EDM Power Factor meter
✓ Three phase (1ϕ) EDM Power Factor meter
✓ Moving Iron Power Factor meter
Energy:
Definition:
Energy is the total power delivered or consumed over a time interval
Unit of Energy:
joule or watt second (one watt over an interval of one second)
Relation between Energy and Power:
Enery Power Time
t
E VIdt
0
Measuring Instruments:
✓ Single Phase (1ϕ) Induction type meter
✓ Poly – Phase energy meter
✓ Digital energy meter
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17GN1001 – BASIC ENGINEERING MEASUREMENTS – SESSION MATERIALS
Session 11
S11: Measurement of Resistance, Inductance and Capacitance (CO3)
Resistor (R):
Resistance is a measure of the opposition to current flow in an electrical circuit or a
property of a conductor by virtue of which the passage of current is opposed, causing electric
energy to be transformed into heat: equal to the voltage across the conductor divided by the
current flowing in the conductor
Unit of Resistance:
Measured in ohm
Symbol - Ω
Classification of Resistance based on range and measuring instruments:
The bridge is balanced when current through the galvanometer is zero. i.e., VB = VD; and Ig = 0;
Applying KVL in Loop1 (ABDA):
I1 R1 + I2 Rg – (I – I1) R3 = 0
Since I2 = 0;
I1 R1 = (I – I1) R3 - 1
Similarly, Applying KVL in Loop1 (BCDB):
(I1 – I2) R2 – (I – I1 + I2) R4 - I2 Rg = 0
Since I2 = 0;
I1 R2 = (I – I1) R4 - 2
Dividing equations 1 & 2, the balancing condition of the bridge is obtained as follows
R1/R2=R3/R4
Inductance (L):
The property of the coil of inducing emf due to the changing flux linked with it is known
as inductance of the coil.
An inductor can be defined as an energy storage device which stores energy in form
of magnetic field.
Unit:
Measured in henry
Symbol - H
Two types of Inductances:
✓ Self-Inductance
✓ Mutual Inductance
Measuring Instruments:
Self-Inductance:
1. Maxwell’s Inductance Bridge
2. Hay’s Bridge
3. Owen’s Bridge
Mutual Inductance:
1. Heaviside Mutual Inductance Bridge
2. Campbell’s Bridge
Capacitance (C):
Capacitance is the ability of a body to store an electric charge or the capability to hold an
electric charge is known as capacitance or the capacitance, C, of a capacitor is defined as the ratio of
the magnitude of the charge on either conductor to the potential difference between the conductors
C = Q/V.
A capacitor is a device used to store an electric charge, consisting of one or more pairs
of conductors separated by an insulator.
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Unit of Capacitance:
Measured in farad
Symbol - F
Methods of measurement of Capacitance:
✓ De Sauty’s Bridge
✓ Schering Bridge
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17GN1001 – BASIC ENGINEERING MEASUREMENTS – SESSION MATERIALS
Session 12
S12: Oscilloscope, Measurement of Amplitude, Time Period, Phase and Frequency using
Oscilloscope (CO4)
Cathode Ray Oscilloscope:
The cathode ray oscilloscope (CRO, for short) is a versatile laboratory
instrument used for the visual observation, measurement and analysis of
waveforms. Oscilloscopes are used very widely used in electronic measurements and
instrumentation systems. The characteristics of the signals, like amplitude, frequency,
phase, time period, duty cycle etc. can be measured using oscilloscopes. The amplitude of
the signals can vary from 1µV to even a few hundred volts. The frequency can range from
very low (even DC) to MHz.
Functional block diagram of CRO:
Electron Gun:
The source of focused and accelerated electron beam is the electron gun. The electron
gun consists of a heater cathode, a control grid, accelerating anodes and a focusing anode.
Electrons are emitted by the heated cathode which has the deposit of barium and strontium
oxide at the end for the high emission of electrons at moderate temperature. The control
grid made up of nickel cylinder controls the intensity of the electron beam emitted from
cathode. The electrons emitted from the cathode and passing through the hole in the control
grid are accelerated accelerating anode.
Deflection Systems:
Electrostatic deflection of an electron beam is used in a general-purpose oscilloscope.
The deflecting system consists of a pair of horizontal and vertical deflecting plates. The
beam is focused at point 0 on the screen in the absence of a deflecting plate voltage. The
deflection is proportional to the deflecting voltage between the plates.
Vertical Amplifier:
The input signals are generally not strong to provide the measurable deflection on the
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screen. Hence the vertical amplifier stage is used to amplify the input signals. The amplifier
stages used are generally wide band amplifiers so as to pass faithfully the entire band of
frequencies to be measured.
Similarly, it contains the attenuator stages as well. The attenuators are used when
very high voltage signals are to be examined, to bring the signals within the proper range.
Delay line:
The delay line is used to delay the signal for some time in the vertical section. When
the delay line is not used, the part of the signal gets lost. Thus, the input signals not
applied.
directly to the vertical plates but is delayed by some time. As the signal is delayed, the sweep
generator output gets enough time to reach to the horizontal plates before signal reaches
the vertical plates.
Trigger Circuit:
It is necessary that horizontal deflection starts at the same point of the input vertical
signal each time it sweeps. Hence to synchronize horizontal deflection with vertical
deflection a synchronizing or triggering circuit is used.
Time Base Generator:
The time base generator is used to generate saw tooth voltage, required to deflect the
beam in the horizontal section. This voltage deflects the spot at a constant time dependent
rate. Thus, the x-axis on the screen can be represented as time, which helps to display
and analyse the time varying signals.
Horizontal Amplifier:
The saw tooth voltage produced by the time base generator may not be of sufficient
strength. Hence before giving it to the horizontal deflection plates it is amplified using the
horizontal amplifier.
Power Supply:
The power supply block provides the voltages required by CRT to generate and
accelerate an electron beam and voltages required by other circuits of the oscilloscope like
horizontal amplifier, vertical amplifier etc. There are two sections of a power supply block.
The High Voltage (HV) section and Low Voltage (LV) section. The high voltages of the
order 1000 to 1500 V required by CRT. Similarly, the low voltage is required for the
heater of the electron gun, which emits the electrons. This is a positive voltage of the order
of few hundred volts. This voltage is also used for other circuits of C.R.O.
Screen:
The front of the CRT is called the face plate. The inside surface of the face plate is
coated with very pure inorganic crystalline phosphor crystals with traces of other elements
called activators. Activators such as silver, manganese, copper and chromium are used that
influences the characteristics such as luminous efficiency, spectral emission and persistence
of phosphor. The illuminance of beam depends on the type of the activator coated on the
screen of CRO.
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17GN1001 – BASIC ENGINEERING MEASUREMENTS – SESSION MATERIALS
Amplitude Measurement:
Amplitude = Number of vertical divisions X volt/division
Where, No. of vertical divisions is no. of vertical box covered by peak to peak voltage
Volt/division is voltage assigned to each vertical box
Example: Calculate the amplitude of the signal given below.
Amplitude = No. of vertical divisions X volt/div. V
=6X2V
Amplitude = 12 V
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Case 2:
When two sinusoidal voltages of equal frequency but 900 or 2700 phase displacement
are applied to the horizontal and vertical deflection plates, the pattern appearing on the
screen is a circle.
Case 3:
When two sinusoidal voltages of equal voltages and equal frequency but with a phase
shift of ϕ (not equal to 00, 900, 1800 or 2700) are applied to the horizontal and vertical
deflection plates, the pattern appearing on the screen is aa ellipse.
Hence, regardless of the two amplitudes of the applied voltages the ellipse provides a
simple means of finding phase difference between two voltages given.
From the above diagram, the sine of the phase angle between the voltages is given by
𝑌1 𝑋1
sin ∅ = =
𝑌2 𝑋2
Measurement of Frequency:
Lissajous patterns may be used for accurate measurement of frequency. The signal
whose frequency is to be measured is applied to the Y plates and accurately calibrated
standard variable frequency source is used to supply voltage to X plates. From the pattern
obtained by connecting signals to X and Y plates, the frequency can be calculated using the
formula
FX . L X = FY . L Y
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Where,
FX = Standard frequency applied to X Plates
FY = Unknown frequency applied to Y plates
LX = Number of Horizontal tangencies
LY = Number of Vertical tangencies
Example: Calculate the unknown frequency of the Lissajous pattern if the given
frequency F x = 1000 Hz.
FX = 1000 Hz, LX = 5, LY = 2, FY =?
W. K. T. FX. LX = FY. LY
FY = (1000 X 5)/2
FY = 2500 Hz
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