1.

0 REFERENCE

1.1 Shop Drawing & Technical Specification

1.2 Construction Method of Grouting Works

2.0 EQUIPMENT
2.1 Grouting Mixing mechine 2 unit
2.2 Moisture Tester
2.3 Vaccum cleaner
2.4 Air Compressor
2.5 Dryer 1 unit
2.6 Pail 4 pcs

3.0 Grouting Material

3.1 CHOCKFAST BLACK

4.0 Preparation Works

4.1 Chip concrete foundation to a rough finish using a small chipping hammer or equivalent
4.2 Avoid deep holes or grooves that could hinder the flow of grout
4.3 Remove loose concrete pieces from the top of the foundation and from within the grout pockets
4.4 All surfaces to come in contact with the grout must be blown clean of dust and particles with oil-free air or
swept with bristled brush
4.5 Surfaces to be grouted should be kept dry
4.6 The bedplate should be clean.
4.7 Proper smoothing of sharp frets left by previous steel chocks.
4.8 Any sharp frets on the equipment baseplate must be ground off smooth to avoid potential cracks in the epoxy chock.
4.9 Bedplates should be inspected while the maximum amount of space is available between chipped concrete and
the raised equipment
4.10 Badly corroded bedplates should be sandblasted to a white metal finish.

5.0 Pouring Material

5.1 Once the plate is in position and aligned, install appropriately sized rubber/styrofoam to close the hole plate
5.2 Make dam arround the plate
5.3 Dams should be positioned between 12 - 18 mm away from the bedplate edges.
5.4 The desirable chock thickness is 30mm.
12 - 18 mm HOLE RUBBER / STYROFOAM
PLATE
DAM / FORMWORK CHOCKFAST

CONCRETE

5.5 If use jacking bolts which are inside the chock area must be wrapped with duct tape to isolate them from the epoxy chock.
5.6 Chek the moisture of surface to be grout
5.7 If the surface wet, keep dry by dryer.
5.8 Front dams should now be positioned.
5.9 The overpour area on each chock can be cut off with an abrasive disc in order to provide easy inspection
of chock/machinery interfaces and eliminate possible cracking from the lateral expansion of equipment.
5.10 Mixing grouting material
- Small surface
Add the complete container of hardener to resin can directly and mix it by small mixing mechine (VOL < 4,8 ltr)
- Big surface
If volume of grouting more then 4,8 ltr, used pail as a container to mixing the material
For the big plate (E1-6, C11-12) devided 3 location to pouring material
Used the pail (cap. 20 ltr) to mixing complate hardener and resin (4 cans) by mixing mechine
5.11 A small or medium Jiffy mixer blade inserted in a 1/2" (12 mm) variable speed drill is recommended for mixing.
5.12 Maximum drill speed should be kept below 250 rpm in order to minimize air entrapment and mixing time should be 3 to 4 minutes.
5.13 Pour mixed materials into chock mold, from one corner only , to maximize the escape of air through the opposite corner.