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Manual de Servicio y Operacion (2810 ASV) PDF
Manual de Servicio y Operacion (2810 ASV) PDF
MODEL 2800
MODEL 2810
T
he WARRANTY herein set forth applies solely to the POSI-TRACK 2800,
POSI-TRACK 2810, and POSI-TRACK 4810 manufactured by ASV, INC. and
is in lieu of all other warranties, expressed or implied. No person, agent, or dealer
is authorized or empowered to give any other warranty or to assume any other li-
ability on behalf of ASV, INC. The WARRANTY is limited to the original purchaser only.
No warranty is transferable to any subsequent owner.
ASV, INC. warrants the POSI-TRACK 2800, POSI-TRACK 2810, and the
POSI-TRACK 4810 against defects in material and workmanship under normal use and ser-
vice for a period of ONE YEAR with unlimited hours, from the date of delivery, and will
repair or replace at ASV, INC.’s option, free of charge to the original purchaser, any part
that our examination reveals to be defective in material or workmanship.
(A) Only Original Equipment Manufacture parts are covered by this WARRANTY.
(C) The CATERPILLAR Engine is separate from ASV, INC.'S WARRANTY, and is
described in the CATERPILLAR Warranty Information.
(D) The ISUZU engine warranty is separate from ASV, INC.’s WARRANTY. The
ISUZU engine warranty is described in the ISUZU Warranty Information.
ASV, INC. reserves the right to inspect the equipment prior to any decision involving a war-
ranty claim. In no case shall ASV, INC. grant a remedy that exceeds the purchase price of
the component or part, and the time to remove and replace the component.
ASV, INC. reserves the right to make design changes without incurring any obligation to
make such changes to previously manufactured equipment. This WARRANTY does not ap-
ply to damage caused by misuse, abuse, neglect, or improper adjustment, accident, or im-
proper application. Any repairs or alterations made to the equipment without authorization
from ASV, INC. will void this WARRANTY.
The GVW (Gross Vehicle Weight) of the POSI-TRACK 2800 or 2810 should not exceed
10,500 lbs. This weight includes any accessories, attachments, or material being carried. Ex-
ceeding the 10,500 lb. GVW will void the WARRANTY.
MODIFICATIONS
The limited WARRANTY covers the POSI-TRACK and its accessories as built by ASV, INC.
Any modifications made to the vehicle can affect the WARRANTY. Before any modifications
are made, have your dealer contact ASV, INC. for written approval. Modifications include, but
are not limited to: additional hydraulic plumbing, alternative attachment mounting, welding to
the frame or roll cage, welding to the undercarriage, track modification, etc.
ATTACHMENTS
Attachment use can also affect the WARRANTY. The attachment should be sized correctly
for the vehicle’s operating capacity and hydraulic system. An attachment that cannot accept
the machines hydraulic flow and pressure can create extreme heat and cause failures to the ve-
hicle’s hydraulic system. An attachment which is oversized for the vehicle’s carrying capac-
ity, can cause premature failure to the vehicle’s mounting system, frame, undercarriage, axles,
bearings, etc. When determining the weight of the attachment the following items must be
considered: the distance the mounted attachment is extended from the vehicle and the weight
of the attachment’s load. (refer to page 22 for operating capacity limits)
WARRANTY ......................................................................................................................................................................................2
WARRANTY LIMITATIONS ............................................................................................................................................................3
FOREWORD.......................................................................................................................................................................................5
SECTION 1 - SPECIFICATIONS
GENERAL ..........................................................................................................................................................................................6
ENGINE ..............................................................................................................................................................................................6
TRACKS .............................................................................................................................................................................................6
FINAL DRIVE ....................................................................................................................................................................................7
CAPACITIES ......................................................................................................................................................................................7
LOADER ASSEMBLY .......................................................................................................................................................................8
ELECTRICAL .....................................................................................................................................................................................8
SECTION 2 – GENERAL SAFETY .................................................................................................................................9,10
SECTION 3 – GENERAL OPERATION
DRIVE CONTROL CONSOLE DEFINITIONS .................................................................................................................................11
HYDRAULIC CONTROL CONSOLE DEFINITIONS......................................................................................................................12,13
OPERATING INSTRUCTIONS .........................................................................................................................................................14,15
HYDROSTATIC DRIVE ....................................................................................................................................................................16
LOADER VALVE CONTROL ...........................................................................................................................................................17
LOADER LOCK OUTS ......................................................................................................................................................................18
QUICK ATTACH MOUNT ................................................................................................................................................................19
FRAME MOUNT ................................................................................................................................................................................20,21
OPERATING CAPACITY ..................................................................................................................................................................22
MOVING DIRT ..................................................................................................................................................................................23
BI-DIRECTIONAL OPERATION ......................................................................................................................................................24
SIDE HILLING ...................................................................................................................................................................................25
PRE START CHECK LIST ................................................................................................................................................................26
STARTING INSTRUCTIONS ............................................................................................................................................................26
SECTION 4 – GENERAL MAINTENANCE
BREAK IN PROCEDURES................................................................................................................................................................27,28
MAINTENANCE SCHEDULE ..........................................................................................................................................................29
GREASE POINTS ...............................................................................................................................................................................30,31
ENGINE OIL AND FILTER CHANGE .............................................................................................................................................32
HYDRAULIC OIL AND FILTER CHANGE .....................................................................................................................................33
BLEEDING THE FUEL SYSTEM .....................................................................................................................................................34
TRACK TENSION..............................................................................................................................................................................35
PLANETARY OIL CHANGE ............................................................................................................................................................36,37
RADIATOR AND OIL COOLER .......................................................................................................................................................38
AIR CLEANER & BATTERY ............................................................................................................................................................39
CHANGING FUEL FILTER ...............................................................................................................................................................40
SECTION 5 – SERVICE
TRACK REMOVAL ...........................................................................................................................................................................41,42
TRACK INSTALLATION ..................................................................................................................................................................43,44
BOGIE CARRIAGE REMOVAL .......................................................................................................................................................45
WHEEL TUBE REMOVAL ...............................................................................................................................................................45
WHEEL REPLACEMENT .................................................................................................................................................................46
END TUBE REMOVAL .....................................................................................................................................................................46
SPROCKET REMOVAL ....................................................................................................................................................................47
HYDRAULIC FLOWS .......................................................................................................................................................................48
SECTION 6 - TROUBLE SHOOTING
GENERAL ..........................................................................................................................................................................................49-52
ELECTRICAL .....................................................................................................................................................................................53-58
SERVICE LOG...........................................................................................................................................................................59-60
NOTES ............................................................................................................................................................................................61-63
This manual contains operation, maintenance, service and trouble shooting information for
the POSI-TRACK 2800 and the 2810. It is designed to aid and instruct operators and ser-
vice personnel in the safe operation and normal maintenance of the vehicle.
This manual is divided into six sections. The sections cover specifications, general safety,
general operation, general maintenance, service and trouble shooting.
By studying this manual, operators and service personnel will become more familiar with
the construction, operation and normal maintenance of the vehicle. As operators and service
personnel become more efficient in operation and maintenance, they will save time and be-
come more productive.
Throughout this manual the words WARNING, CAUTION, and NOTE are used to empha-
size certain information. The word WARNING is used to identify personal safety informa-
tion. The information should be read carefully and understood. Failure to heed warnings
could result in bodily injury. The word CAUTION is used to identify possible damage to
the vehicle or components. Failure to follow the suggested procedures will probably result
in damage to the vehicle. The word NOTE identifies supplementary information worthy of
particular attention.
At the time of publication of this manual, all information, photographs, and illustrations are
technically correct. Since ASV, INC. is constantly improving and refining its products, no
retroactive obligation is incurred.
SPECIFICATIONS 1
GENERAL
82.5"
Height 69"
Width 113"
Length 16"
Ground Clearance 6,800 lbs.
Weight (Without Loader) 7,450 lbs.
Weight (With Loader) 7 mph
Top Speed 2.4 psi (Without Loader)
Ground Pressure w/Zero Track Penetration 2826 sq. in.
Square Inches of Track on the Ground
P
ENGINE
Isuzu 4JB1
Model Diesel, liquid Cooled, In-Line 4 Cylinder
Type 2.8 liter ( cid)
Displacement 70 hp at 3,000 rpm
Horsepower , 2800 75 hp at 3,000 rpm
Horsepower , 2810 128 ft.-lb.
Peak Torque, 2800 152 ft.-lb. (Continuous)
Peak Torque, 2810
P
TRACK SPECIFICATIONS
18"
Width 220"
Length 265 lbs.
Weight 2
P
TRACK CONSTRUCTION
Molded Rubber with Kevlar™ reinforcement, no steel in track, 2 rows of internal drive lugs.
POSITIVE DRIVE
Self-Cleaning Internal Drive Sprocket drives the track via two rows of molded rubber drive lugs
on interior of track. 24 roller pins per sprocket, 110 molded drive lugs per track.
UNDERCARRIAGE
Articulating roller carriages with rubber tor-
Type sion axles
48
Number of wheels supporting the track Sealed, oil bath bearings
Lubrication
P
TRANSMISSION & FINAL DRIVE
Sundstrand, tandem variable displacement
Drive Pumps Eaton Model , 2.48 cu. In.
Drive Motors Planetary gear box
Final Drive
P
AUXILIARY PUMPS
19 gallons per minute max.
Low Flow at full engine rpm 25 gallons per minute max.
High Flow at full engine rpm 2,750 psi
Pressure at full flow
P
CAPACITIES
13 gal.
Fuel Tank 28 gal.
Hydraulic Reservoir 2.3 gal.
Coolant 6.8 qt.
Engine Oil w/filter
LOADER ASSEMBLY
2,350 lbs.
Operating Capacity (SAE, Skid-Steer loader) 1,645 lbs.
Operating Capacity (SAE, Tracked loader) 5,000 lbs.
Breakout force 109"
Lift height to hinge pin 2 pin, universal skid steer type
Quick-Attach
P
OPERATOR’S COMPARTMENT
ROPS/FOPS approved
Protection system Reversible, operator presence switch
Seat Hand controls for drive and loader/bucket
Controls
P
INSTRUMENTATION
Fuel, engine RPM, water temp., hour meter,
Standard instruments include: engine oil pressure, amp meter, hot hydraulic,
oil light, replace filter lights
P
ELECTRICAL SYSTEM
2 front, 2 rear
Lights 12 volt, 950 CCA
Battery 35 amp
Alternator
P
ADDITIONAL FEATURES
Side by side radiator and oil cooler
Cooling package Pumps mounted inside reservoir to minimize
Environmental potential oil leaks from reaching the ground
Dozer blade, 3-point hitch, and backhoe can be
Attachment receptacle mounted to the frame of the POSI-TRACK.
P
ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION.
GENERAL SAFETY 2
NEVER start vehicle without sitting in the seat
with the seat belt fastened.
GENERAL SAFETY
GENERAL OPERATION 3
CONSOLE DEFINITIONS
E F
MAIN DRIVE CONTROL (Fig. 1 and Fig. 2)
A
A) Coolant Temperature Gauge C
This gauge indicates the temperature of the en-
gine coolant. Normal coolant temperature B
should be between 180° and 205°F.
D
B) Engine Oil Pressure Gauge Fig. 1
This gauge is used to monitor the engines oil
pressure. If the gauge shows low oil pressure,
turn off the engine and determine the cause.
(Refer to troubleshooting section)
H
C) Tachometer GG
The tachometer displays the RPM of the engine.
Normal operating RPM should be between
2,000 and 3,000 RPM. Maximum RPM is
3,000. Fig. 2
D) Hour Meter
The hour meter should be used to schedule
maintenance intervals. (See maintenance chart)
E) Throttle
Controls engine RPM.
F) Drive Levers
Each lever controls one track.
NOTE
It is important that the low flow Aux. lever is
in neutral if nothing is hooked up to the low-
flow circuit. If it is not in neutral, sluggish
operation of the machine, loader and engine
will occur. The machine will also start hard if
this lever is not in the center (neutral) posi-
tion.
NOTE
The parking brake is automatically engaged
when the engine is turned off. The brake so-
lenoid will allow you to engage the brake
while the engine is running.
N) Light Switch N OP Q
This switch turns on/off both the front and rear N OP Q R
work lights.
S
O) Front Windshield Wiper Switch T
Controls the optional front windshield wipers. R
W US
P) Fan Switch V
Controls the optional heater fan. X T
W Fig.
U 4
Fig. 4
Q) Rear Windshield Wiper Switch
Controls the optional rear windshield wiper.
R) Ignition
Key operated switch starts engine and powers
electrical accessories.
W) Amp Gauge
Used to monitor the battery charging system
while the engine is running.
X) Fuel Gauge
GENERAL OPERATION
OPERATING INSTRUCTIONS
!WARNING!
Entering or exiting the vehicle under a raised
loader could cause serious injury or death.
Never put yourself underneath a raised, unse- Fig. 5
cured, loader. (Fig. 6)
Fig. 7
!WARNING!
Failure to wear the seat belt could lead to seri-
ous injury or death.
GENERAL OPERATION
NOTE
For best performance, always put power to
both tracks when making a turn. When both
tracks are turning, the vehicle will turn easier,
which also results in less damage to the
ground.
GENERAL OPERATION
POWER & SPEED CONTROL No, not in the traditional sense. Hydro-
static drive offers an infinite amount of
The POSI-TRACK transmits the power from gears from 0 to full speed. The closer the
the engine to the tracks using a hydrostatic levers are to the neutral position the lower
transmission. The hydrostatic transmission the gear the vehicle is in.
sends oil under pressure to two individual hy-
draulic motors, one for each track. The hydro- ADVANTAGES
static transmission consists of two individual
hydrostatic pumps. One pump for each motor. With hydrostatic drive there aren't any
Track speed is increased by sending more oil to clutches, brakes, or shift sticks to mess
the hydraulic motors, and power is increased by with. Hydrostatic drive enables the opera-
sending less oil to the hydraulic motors. With a tor to always find the right speed, and also
mechanical transmission the operator must shift turn, counter-rotate and stop with ease and
down to increase power. With hydrostatic drive precision.
the operator can simply pull back on the drive
controls, reducing speed and increasing power
at the same time.
DRIVE CONTROLS
!WARNING!
The loader lock out pins must be used to pre-
vent serious injury or death. Never leave the
loader in the “up” position without using the
lock out pins.
!WARNING!
Before working on the fuse panel or any wir- Fig. 14
ing, always disconnect the battery before be-
ginning.
QUICK-ATTACH MOUNT
Fig. 18
FRAME MOUNT B
C
Frame mount attachments include the six-way D A
dozer blade, three-point hitch, and the frame
mount backhoe. The frame mount receptacle
allows the attachment to be rigidly mounted to
the frame for added strength and stability. The E
following instructions are for the six-way dozer
blade. Fig. 19
Fig. 21
B
E
D
A C
Fig. 20 F
Fig. 22
BI-DIRECTIONAL OPERATION
NOTE
When operating the POSI-TRACK as a tractor,
with the loader removed and with the seat fac- Fig. 27
ing the engine, the side screens should be re-
moved to allow better access to the operator's
seat.
NOTE
When the seat is facing the engine, the en-
closed cab is not functional. The door will not
close and there is poor access to the operator’s
compartment. Fig. 28
SIDE HILLING
Fig. 31
CAUTION
While operating on a side hill, the more weight
there is on the vehicle, the greater the chance
of track derailment. Gravity is trying to pull
the vehicle downhill, while the tracks are keep-
ing the vehicle on the hill. The less weight that
is on the vehicle, the less chance there will be
for track derailment
Fig. 32
1 1:1 = 100% = 45°
1
1
3:1 = 33.3% = 18.4°
3
Fig. 29
ENGINE
MAINTENANCE SCHEDULE
ITEM FREQUENCY LUBRICANT
SERVICE ITEMS
GREASE POINTS
LOADER ASSEMBLY
Fig. 39
Fig. 35
Fig. 36 Fig. 40
DRIVE SHAFT
1. Remove seat.
3. The three inch and the five inch filters are both
disposable spin on type filters. These filters can
be removed by hand or by using a filter wrench.
Always dispose of filters properly.
Fig. 46 A Fig. 48
TRACK TENSION
NOTE
Drive the POSI-TRACK for 10 to 15 minutes
Before changing the planetary oil. This will
warm up the oil and allow it to drain more thor-
oughly.
Fig. 56
NOTE
When working in dusty conditions the air
cleaner should be checked frequently.
Fig. 61
BATTERY
NOTE Fig. 65
A plugged or partially plugged fuel filter
can cause loss of engine power, erratic
engine rpm, and poor starting.
TRACK REMOVAL
Fig. 74
SERVICE
TRACK INSTALLATION
Fig. 78
CAUTION
It is critical that the drive sprocket is aligned
with the undercarriage frame. The tension ad-
justment bolts must be in the same hole location
or track derailment will occur.
Fig. 80
WHEEL REPLACEMENT
A
1. The center wheel is split (A) for easy removal
and the two outside wheels are whole wheels.
Fig. 85
SPROCKET REMOVAL
Fig. 88
Fig. 89
APPENDIX 1
Vehicle starts but 1. Operator not seated in seat 1. Sit down & fasten
tracks won’t go seat belt.
2. Defective seat switch 2. Refer to electrical
trouble shooting guide
3. Defective solenoid 3. Refer to electrical
trouble shooting guide
4. Low charge pressure 4. Contact dealer
Under heavy load 1. Tracks have broken traction 1. Reduce load or put more
or in loose material power to the inside track
vehicle won’t turn 2. Oil going to drive motor 2. Reduce load. Increase
is going over the relief valve power to inside track
Hot oil light comes on 1. Hydraulic oil cooler is 1. Clean with compressed
plugged with debris air or pressure washer
2. Hydraulic attachment is 2. Get the right sized
undersized for the flow attachment or reduce the
and/ or pressure engine rpm until the flow
is in the correct range
(Refer to decal on vehicle)
3. One of the auxiliary hydraulic 3. Put lever in neutral
levers is engaged without an
attachment being hooked up.
4. Defective sender or light 4. Replace as needed
5. Wires to light are grounding out 5. Repair
Tracks respond 1. Hydraulic oil is still cold 1. Let oil warm up for
sluggishly a few minutes
2. Low charge pressure 2. Contact Dealer
3. Low hydraulic oil 3. Add hydraulic oil
4. Hydraulic filters plugged 4. Change filters
After running out of 1. Fuel system has not been bled 1. Refer to page 34
fuel and refueling,
engine will not start
NOTES
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