Checklist & line clearance Record for Liquid

Sl. No. Particulars Yes/No Remarks

All the equipment used for manufacturing
a)
should be cleaned and labeled
a) S. S. Tank with Stirrer
b) Transfer Pump
c) pH Meter
d) Manufacturing Tank
e) S. S. Storage Tank
f) S. S. Storage Tank
g) Filter Press
h) Accessories
i) 200# nylon Sieve
b) Room conditioned is maintained as per SOP
c) Filter pad is dry and cleaned
d) Any extraneous material present on the pad
e) Balance calibration done as per SOP
f) 1.Bulk Storage Tank:
a) Cleaned & status label attached
b) Label of previous batch is defaced
c) 2.Filling Machine
All Equipments are Cleaned & status label
d)
attached
e) No unit of previous batch found
f) Sealing machine
g) No unit of previous batch
h) Optical Inspection
i) Cleaned & status label attached
j) No filling machine rejects of previous product
k) No sealing machine rejects of previous product
l)
m)
n)
o)

Note : Please write Yes/No in the remarks column given above for checklist.

FILLING AND PACKING PROCESS

Get All the Parameters Checked and Approved By Q.A. & Start the Filling & Packing Operation
 Previous product: Batch No.:
Proposed product: REBOOT SYRUP Batch No.:
During Filling Carry out in process check As Follows:

SR. PARAMETERS SPECIFICATION. TIME RESPONSIBILITY

NO. INTERVAL
01. APPEARANCE Brown coloured syrup 1 HOURS Mfg/.Q.A. Chemist
02. PH 4.0 TO 5.0 INITIALY Mfg/.Q.A. Chemist
03. AVERAGE FILL VOLUME STD. 200 ML ½ HOURS Mfg/.Q.A. Chemist
LIMIT : 200 ML TO 202 ML

Checklist for Line clearance of filling & packing area

Operational Stations Checked By
Remarks Prod. Remarks Q.A.
1.Bulk Storage Tank:
Cleaned & status label attached
Label of previous batch is defaced.
2.Filling Machine
a. All Equipments are Cleaned & status label attached
b. No unit of previous batch.
3. Sealing machine
No unit of previous batch
4.Optical Inspection:
a. Cleaned & status label attached
b. No filling machine rejects of previous product
c. No sealing machine rejects of previous product
d. Unbreakable magnifying glass present at optical
checking belt
5. labeling stations
a. Previous Batch coding stereos removed
b. All Equipments are with Status labeled
c. No label of previous batch
d. No labeled units of previous product.
e. No rejected labels of previous batch
6. Packing belt
a. No labeled unit of previous batch
b. Coded shipper of previous batch removed
7 Balance calibration done
Note: Please write Yes/No in the remarks column given above for checklist.
CLEANING OF THE FILLING MACHINE
Previous product: Batch No.
Proposed product: REBOOT SYRUP Batch No.
Clean the machine as per S.O.P No.:
Cleaning started on:
Cleaning completed on:
BOTTEL WASHING OPERATION
Carry out preparatory set-up as per S.O.P No.:
Bottle washing machine no.:
Tanks cleaned: Machine operator:
Description Observation Checked by & Date
Production Q.A
Environmental control &
cleanliness of the area

Date Time Clarity of washed Inside jets Temperature of Checked

bottle working purified water by

LEAK TEST: To be performed during pack size change over. One unit from individual sealing head to
be taken for leak test at the starting and every break.
Leak Testing Records:
No. of bottle
Date Time % of failure Remarks Checked by
taken