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ASME B46.1 2009 Standard: Introduction To ASME B46.1-2009 Donald K. Cohen, Ph.D. 3/17/2011
ASME B46.1 2009 Standard: Introduction To ASME B46.1-2009 Donald K. Cohen, Ph.D. 3/17/2011
1-2009
Donald K. Cohen, Ph.D.
3/17/2011
1
Introduction to ASME B46.1-2009
2D
1
L
Z
Ra
L
0
Z ( x ) dx
X L
3D
Y
1
Ly Lx Z
Sa Z(x, y)dxdy
A0 0 X
ASME B46.1 2009 Michigan Metrology, LLC
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Surface Texture..Why Is It Important?
Functional / Performance Point of View........
Rolling... Sliding....Sealing....Load Bearing....Cosmetic
Electrical Contact..Metal Forming...Lubricant Retention
Friction .... Wear .... Adhesion
Typical Applications
Mechanical: Engine cylinder bore, rings, pistons, seals, shafts, gear,
clutches, brakes, fuel delivery components, sensors
ABS components, cutting tools, coatings, bearings......
3
Classification of Instruments for Surface Metrology
Surface
Amplitude
Surface Wavelength
4
Filtering --- Form, Waviness and ROUGHNESS
Waviness Roughness
Form
Remove Form Remove Form & Waviness
Roughness Profile
Remove Form & Waviness
Traversing Length
Evaluation Length
Sampling Length
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Filtering of Surface Texture Measurements
40um
-40um
The cutoffs, c and s should be chosen by the designer in light of the intended
function of the surface. When choosing c and s, one must be cognizant that the surface
features not measured within the roughness cutoff bandwidth may be quite large and
may affect the intended function of the surface. Thus in some cases it may be necessary
to specify both surface roughness and waviness.
When c and s are not specified, guidelines are given in section 3.3.20.1 and 3.3.20.2 of
ASME B46.1 – 2009 for the metrologist to establish c and s.
These guidelines are intended to include the dominant features of the
surface in the measurement whether these surface features are relevant to the
function of the surface or not.
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Surface Texture Parameters
Traversing Length
Evaluation Length
Sampling Length
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2D Surface Texture Parameters
Ra ...Average Roughness..(e.g. WYKO – Stylus X Ra)
Ra
www.ptb.de
Z
L
1
X Ra
L
0
Z ( x ) dx
L
Same
Ra!!
Why Not Ra?.....
Z
No spatial structure information
X
No difference between peaks/valleys
Same
Ra!!
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2D Surface Texture Parameters
Peaks/Valleys .. Rp,Rv, Rt, Rz, Pc.... (e.g. WYKO Stylus X Rp)
Rp
Rz (ASME B46.1) = Average of all Rti (i.e. over all sample lengths) Rp 2
Rp
3
1
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2D Surface Texture Parameters
Hybrid Parameters...Slope, q, q (e.g. WYKO Stylus X q)
Slope – 2D Profile
Low q
L
1
dZ ( x ) / dx dx
2
q
L 0
High q
q = 2Rq/q
q=4 q=2
Rk
Rvk
Min Ht
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2D Surface Texture Parameters
Functional Parameters ..
Bearing Area Rpk, Rk Rvk.... Talk about Bearing area Offsets
Rk
Rvk
Mr1 Mr2
History….
1930’s – First “2D” instruments for texture – analogue, charts etc.
1960’s – Digital Computers – parameter development – 3D machines
1968 – The Properties and Metrology of Engineering Surfaces – U. of Oxford.
1979 – 1st of Triennial International Conferences
1990’s – Workshops – indicating a need to standardize 3D parameters
2000’s – SurfStand, AutoSurf, CalStand…New ISO standard “WG16”…ISO/DIS 25178-2
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Dr. David Whitehouse
Dr. Tom Thomas
Dr. Ken Stout
Dr. Liam Blunt
Dr. Thomas Mathia
Dr. Paul Scott
Dr. Xianqqian Jiang
Dr. Chris Brown
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Future Texture Analysis
Y
Z
X
Future Direction
Features .. Wolf Pruning, Fractals
New “Tribology” parameters – reservoirs- flow connectibility
Contact Mechanics – asperity shape unloaded/loaded
saddle points, ridges, valleys, peaks etc.
Chris Brown
http://www.me.wpi.edu/research/SurfMet/
Michigan Metrology, LLC
•Functional Correlation?
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Specifying Surface Finish
ASME -Y14.36 - 1996 ISO – 1302 - 2002
http://catalog.asme.org/Codes/PrintBook/Y1436M_1996_Surface_Texture.cfm
http://webstore.ansi.org/ansidocstore/product.asp?sku=ISO+1302%3A2002
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Specifying Surface Finish
Y14.36 - 1996
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Specifying Surface Finish
ISO 1302-2002
• Instrumentation?
• Filtering?
• Parameters – 2D/3D?
• Functional Correlation?
• Advanced Analysis – Fractals, Pruning, etc.
• Gage Calibration/Capability?
• ISO Harmonization?
• Surface Metrology – Friction?
• Surface Metrology – Wear?
• Surface Metrology – Application Case Studies
• …..
• ……..
• …
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