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TC1150 Cone Crusher

General Overview

This document is not to be used for public distribution or publication. All content here
in is subject to change without prior notice.
Rev_01
Date 21.06.2015
Wayne van Antwerpen
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TC1150 Introduction

Terex TC Cone Range

TC1500
TC1300
TC1150
TC1000
• Designed around the tried & tested, high performance Terex TC1000 &
TC1300
• Nominal cone head diameter of 1150mm
• Gross Weight 14ton
• 65mm Standard Long Throw (300hp) & Optional 50mm Short Throw (250hp)
• Large eccentric throw helps improve product shape & increase chamber
throughput.
• 220-260tph @ 25mm CSS (Max CSS 45mm)
• One piece upper frame for all liner configurations, common Mantle
• New No-Hit Concave retention system
• New mantle liner retention system including torch ring & No-Weld lift
• Maximum feed size – Medium Course (MC) 190mm & Extra Course (XC)
220mm.
• Variable speed range to suit application requirements – 1563rpm to 1700rpm
on the countershaft
• Spiral bevel drive gear train, helping to reduce running noise
• Increased Tramp Clearance 160mm, with New liners
• Increased Clamp Hold Down Pressure, allowing for tighter settings
• *Optional Anti-spin device, reducing liner wear & power draw
*Option not yet available.

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TC1150 Key Features

Notable Improvements, Features & Benefits

Upper Frame & Concave Retention
• New designed Upper Frame
accommodates all available Concave
liners. (No need to stock additional upper
frames to match liner configurations –
TC1000 (2x Frames) & TC1300 (2x
Frames))
• Locking Ring design eliminates the need
to hammer in concave retaining wedges.
Wedge Ring & Upper Frame
• The inner skirt on the Upper
Frame has been better
protected to accommodate for
the larger CSS with resultant
increased product size.
• Increased stroke clearance,
allowing for larger max CSS and
tramp clearance
Mantle Nut & Mantle Retention
• Smaller head nut results in a
less restrictive feed opening.
• Inclusion of burning/torch ring
helps speed up mantle liner
replacement.
• New mantle liner top collar
gives easier straight lift
capability and eliminates need
for welding on lifting lugs.

Larger Pull down Dust Cap Mantle

Tramp bolts Lift
clearance Points
stroke

New design
Wedge Ring &
additional
hydraulic jacks
Less exposed
Upper Frame
Anti- Jacking bolts Inner Skirt Burning
Universal Rotation key Pull down
Ring
Upper Frame bolts

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TC1150 Base Specifications

Additional Specification Details

Approximate Component weights & Basic Dimensions
• Whole Crusher dry weight 14000kg (31360lbs)
• Upper Frame Assembly 4861kg (10717lbs)
• Cone Head Assembly 1770kg (3902lbs)
• Eccentric Assembly 1511kg (3331lbs)
• Countershaft Assembly 237kg (522lbs)
• Main Frame Assembly 5356kg (11808lbs)
• Mantle Liner 610kg (1345lbs)
• Concave Medium Course 553kg (1219lbs)
• Concave Extra Course 524kg (1155lbs)
• Concave Fine 576kg (1270lbs)

Maximum Feed Size

• Extra Course Configuration 220mm
• Medium Course Configuration 190mm
• Fine Configuration 110mm

Minimum Recommended CSS

• Extra Course Configuration 25mm
• Medium Course Configuration 18mm
• Fine Configuration 12mm

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Basic Cone Installation Dimensions

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Basic Cone Components

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TC1150 Head to Head TC1000 & TC1300

2 3 2 3
1 1
4
1
4

5
5

6
6

7 7
9 8 9 8

1 Additional Anti-Rotation Post, allowing upper frame to be rotated 180o to help reduce potential ‘Out of Round’ wear taking place.
2 Thicker standard liners to help prolong liner wear life.
3 Improved protection of the upper frame inner skirt.
4 Larger contact face on wedge ring, supporting higher hold down force when crushing.
5 Thicker outer edge of the rotary seal ring, better protection.
6 Better clearance between spider arm & rotary seal ring.
7 Better balanced eccentric.
8 Optional anti-spin clutch, to improve liner wear life & to help eliminate material being thrown out of the chamber.
9 Spiral Pinion gear, for reduced running noise.

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TC Cone Range Comparison

Max *Max
Nominal Max Inspection Internal Standard Optional Upper Max
Max Overload Hydraulic Liner Anti-Spin
Model Head Drive
CSS Stroke Hold Down
Ports on Linear Eccentric Eccentric
Profiles
Frames Feed
Clutch
Diameter Power Main Frame Transducer Throw Throw Required Size
Clearance Force

110mm 200mm
1000mm 200HP 37mm 597kN 49mm 40mm
TC1000 (MC Liners) YES YES 3 2 (EC) No
(40”) (kW) (1.46”) (134211lbf) (1.93”) (1.57”)
(4.33”) (7.87”)

160mm 220mm
1150mm 300HP 45mm 803kN 65mm 50mm Yes
TC1150 (MC Liners) YES YES 3 1 (EC)
(45”) (225kW) (1.77”) (180521lbf) (2.56”) (2”) Option
(6.3”) (8.66”)

85mm 220mm
1300mm 300HP 45mm 983kN 45mm
TC1300 (MC Liners) NO NO NO 2 2 (MC) No
(51”) (225kW) (1.77”) (220987lbf) (1.77”)
(3.35”) (8.66”)

* Note: Hydraulic Hold Down Force & Applied Friction from the Wedge Ring together account for the total Crushing Hold Down Force.

Chamber 1000 1150 1300

Auto Sand 63mm N/A 63mm

Fine N/A 110mm N/A

Medium Coarse 160mm 190mm 220mm

Coarse 175mm N/A N/A

Extra Coarse 195mm 220mm N/A

Internal Linear Transducer Optional ‘Maintenance Free’

Inspection Ports for CSS Measurement Anti-Spin Clutch

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TC Cone Range – Liner Profiles

Upper Frame #2 Upper Frame #1 Upper Frame #2

TC1000
(Common Mantle)

Auto Sand Medium Coarse Extra Coarse

Upper Frame #1 Upper Frame #1 Upper Frame #1

TC1150
(Common Mantle)

Fine
Medium Coarse Extra Coarse

Upper Frame #2 Upper Frame #1

TC1300
(Common Mantle)

Auto Sand Medium Coarse

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Cone with Live Frame Assembly

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Cone Hydraulic Control Circuit

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Cone Hydraulic Control Panel Installation

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Cone Lubrication Package

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Cone Lubrication Package Installation

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TC1150 Key Competitor Comparative

TC1150 HP300 HP3 HP4 T300 Kodiak 300 Raptor 300

Cone Head Diameter 1150mm (45”) 1120mm (44”) 1000mm (39”) 1120mm (44”) 1120mm (44”) 1143mm (45”) 1100mm (44”)
Approximate as Publicised

Roller Bearings
Plain Bearings
or Plain Bearings Roller Bearings Plain Bearings Plain Bearings Plain Bearings Roller Bearings Plain Bearings
(Roller countershaft)
(Bushings)

300hp 268hp 300hp 400hp 300hp 300hp 268hp

Power Range
(225kW) (200kW) (220kW) (315kW) (220kW) (225kW) (200kW)

Maximum Feed Size 220mm EC @ 233mm @ 200mm @ 237mm @ 265mm @ 265mm @ 240mm @
@ Given CSS 25mm CSS 25mm min CSS 25mm min CSS 25mm min CSS 45mm max CSS 50mm max CSS 20mm min CSS

Max Tph @ 300-380tph @ 350-400tph @ 279-388tph @ 400-550tph @ 293-372tph @ 417tph @ 360-500tph @

Max CSS 45mm CSS 45mm CSS 45mm CSS 45mm CSS 45mm CSS 50mm CSS 45mm CSS

Average Tph @
250tph 255tph 245tph 250tph 255tph 272tph 310tph
25mm CSS

Anti-Spin Clutch Yes (Option) No Yes (Std) Yes (Std) Yes (Std) Yes (Std) Yes (Option)
(Not available yet) (Hydraulic Option)

Speed Range 1563-1700rpm 700-1200rpm 700-1200rpm 700-1200rpm TBD 800-950rpm TBD

Countershaft

Gross Weight 14ton 15.8ton 13.28ton 19.8ton 16ton 20.6ton 16.3ton

Cone Type Floating Bowl Screw Bowl Screw Bowl Screw Bowl Screw Bowl Screw Bowl Screw Bowl

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TC1150 Key Competitors

Metso Minerals HP3 & HP4 (HP300)

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TC1150 Key Competitors

Telsmith T300

Video

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TC1150 Key Competitors

KPI-JCI Kodiak 300

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TC1150 Key Competitors

FLSmidth Raptor 300

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This document is not to be used for public distribution or publication. All content here
in is subject to change without prior notice.

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