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The first reactor is a steam methane reforming reactor. The reactions that take place in this
CH4 H 2O CO 3H 2 (1)
CO H 2 O H 2 CO2 (2)
Equation 1 is the reforming reaction. It is highly endothermic and produces more moles of
products than reactants. This makes conversion favored by high temperatures and low pressures.
Equation 2 is the water-gas shift reaction. This reaction is exothermic, independent of pressure,
and favored by low temperatures. Both reactions are equilibrium limited and are controlled by
reaction kinetics shown in Equations 3-12.3 The catalyst used in these reactions is Rh/MgO on
PCO PH32
r1 k 1 PCH 4 PH 2O (3)
K1
E
k 1 A1 exp 1 (4)
RT
A1 1.275x10 8 (5)
E1 1.605x10 8 (6)
26830
K 1 exp 30.114 (7)
T
PH PCO2
r2 k 2 PCO PH 2O 2
(8)
K2
2
E
k 2 A2 exp 2 (9)
RT
A2 1.466x10 3 (10)
E 2 6.713x10 7 (11)
4400
K 2 exp 4.036 (12)
T
In Equations 3-12, the reaction rate is in kmol/m3cat/s, the pressure is in bar, and the temperature
The second reaction in this system is the production of methanol from the syngas produced in
the steam-methane reforming reaction. Equations 13 and 14 detail the reactions that take place
CO 2H 2 CH 3OH (13)
CO2 H 2 CO H 2O (14)
Equation 13 is the desired reaction in the production of methanol. It is highly exothermic and
produces fewer moles than it reacts. This makes conversion favored by low temperatures and
high pressures. Equation 14 displays the water-gas shift reaction. Both reactions are equilibrium
limited and are controlled by reaction kinetics shown in Equations 15-20. The constants in the
K CO K H2 2 pCO p H2 2 p MeOH / K eq
r1 k1
1 K pCO K CO2 pCO2 K H 2 p H 2
3
(15)
CO
k1 1.064 (16)
K CO 12.52 (17)
K H 2 1.77 (18)
3
K eq 9034 (19)
In Equation 15, the reaction rate is in mol/g cat/h and the pressure is in atm.