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Tuning the ITO work function by capacitively coupled plasma and its
application in inverted organic solar cells
Ming Fang a , Chunmei Zhang a,∗ , Qiang Chen a,b
a
Laboratory of Plasma Physics and Materials, Beijing Institute of Graphic Communication, Beijing, China
b
State Key Laboratory of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an, China
a r t i c l e i n f o a b s t r a c t
Article history: In this paper, we investigated the performance of inverted organic solar cells (OSCs) with plasma-treated
Received 17 November 2015 indium tin oxide (ITO) as the cathode for omitting an electron transport layer. The Ar plasma was produced
Received in revised form 13 May 2016 by capcitively coupled plasma setup under 20 Pa chamber pressure. For the device with the structure of
Accepted 14 May 2016
plasma-treated ITO/P3HT:PCBM/MoO3 /Ag, a power conversion efficiency (PCE) of 3.22% was achieved,
Available online 17 May 2016
whereas PCE of 1.13% was recorded from the device fabricated with the pristine ITO. The photovoltaic
performance was found to be dependent on the applied power of plasma. After analyzing by atomic
Keywords:
force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS), we concluded that the chemical
Organic solar cells
Plasma treatment
component variation of ITOs surface resulted in the decrease of ITO work function, which meant that the
Electron transport layer ITO Fermi level became shallow relative to the vacuum level. The low work function of ITO should be
ITO responsible for the improvement of inverted OSCs because of the better energy level alignment between
ITO and the photoactive layer.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction tion difference between the anode and the cathode is associated
with the built-in potential Vbi over the active layer (eVbi = Фanode −
Organic solar cells (OSCs) are being rapidly developed due Фcathode ). When 0 < V < Vbi (in the fourth quadrant of J-V curve, V is
to its substantial advantages such as flexible substrates, light the applied voltage), internal electric potential provides the driving
weight, large area fabrication process and low-cost potential [1–6]. force for charge extraction. Then, either a decrease in the magni-
Recently, the bulk heterojunction organic solar cells with the con- tude of ITO work function Фcathode or an increase in the magnitude
ventional structure have achieved high power conversion efficiency of anode work function Фanode can provide a bigger Vbi , which is
[7]. However, the cathode with a low work function is easily oxi- beneficial for the electron collection [13,14]. Moreover, the LUMO
dized after the exposure in the air [8], which blocks the wide level of PCBM (the acceptor in the active layer) is about −4.3 eV.
application of OSCs. Additionally, the indium tin oxide (ITO) as The low work function ITO can favor the Ohmic contact between
the anode can be corroded by hole transport layer, like poly (3,4 the cathode and PCBM. The electron injection barrier at the cath-
ethylenedioxylenethiophene): poly(styrene sulfonic acid) (PEDOT: ode/organic interface can be formed when the value of ITO work
PSS) which shortens the lifetime of the device [9–11]. After adopt- function is much higher than 4.3 eV, which can result in the lim-
ing inverted device structure using ITO as cathode [12], the devices ited open voltage and low injection current (in first quadrant of J-V
demonstrate more stable properties compared to the conventional curve) [14]. Therefore, how to decrease the work function of ITO
solar cells. Unfortunately, the high work function of ITO cathode is for better energy level alignment or to improve the electron col-
not suitable for electron collection in the inverted devices, espe- lecting efficiency are the challenges for inverted OSCs. Currently,
cially for the cell based on the blend of poly (3-hexylthiophene) the available way is to insert an electron transport layer between
(P3HT) as an electron donor and [6,6]-phenyl C61 butyric acid ITO and the active layer, such as ZnO [15], TiOx [16], cesium car-
methyl ester (PCBM) as an electron acceptor. In the inverted solar bonate (CsCO3 ) [17], Al2 O3 [18] polyethylene oxide (PEO) [19] and
cells, ITO is used as cathode to collect electrons. The work func- so on to modify ITO.
In our previous study, using ITO with the low work function fab-
ricated by electron cyclotron resonation (ECR) plasma treatment in
high-vacuum environment, the performance of inverted solar cells
∗ Corresponding author. without electron transport layer was significantly improved [20].
E-mail address: zhangchunmei@bigc.edu.cn (C. Zhang).
http://dx.doi.org/10.1016/j.apsusc.2016.05.077
0169-4332/© 2016 Elsevier B.V. All rights reserved.
M. Fang et al. / Applied Surface Science 385 (2016) 28–33 29
Now we report another way (capacitively coupled plasma (CCP)) 2.3. Characterization
to treat ITO surface in low-vacuum environment. Comparing to the
ECR setup, the CCP did not need the expensive vacuum equipment The atomic force microscopy (AFM, Veeco DI-INNOVA) was
and had the scalability to larger areas and the possibility of continue employed to characterize the ITO surface morphology. The
treatment. Ar plasma was introduced to treat ITO for 3 min before hydrophilicity of ITOs surfaces was investigated by water contact
assembling advices. The photovoltaic performance demonstrated angle measurement (DSA 100, Germany). The light transmit-
that without an extra electron transport layer between ITO and the tance was obtained by ultraviolet visible spectrophotometer
photoactive layer, the 3.22% PCE of the device with the structure (UV-2501PC). The current density-voltage (J-V) characteristics
of ITO (Ar plasma-treating)/P3 HT:PCBM/MoO3 /Ag, was recorded. were gained by a Keithley 4200 source meter under the simulated
The mechanism of the photovoltaic performance depending on the light intensity of 100 mW/cm2 (ABET Technologies AM1.5). The
applied power was analyzed in detail. work function of ITO film was measured by Kelvin probe (SKP-5050,
KP Technology Ltd.). The surface chemical composition of pristine
and plasma treated ITO were characterized by X-ray photoelectron
2. Materials and methods spectroscopy (XPS) using ESCALAB 250 XPS Analysis System with
Al Ka monochromated X-ray source.
2.1. Ar plasma treatment
3. Results and discussion
Fig. 1 is the schematic diagram of capacitively coupled plasma
setup. The bottom plate was connected to the power electrode, and Fig. 2(a) shows the self-bias voltage increased along with the
the upper plate was grounded. Prior to plasma treatment, the ITO applied RF power. The negative self-bias DC voltage was established
films were cleaned in an ultrasonic bath with cleaning solution, between the RF-powered electrode and the grounded electrode due
alcohol and deionized water sequentially for 10 min, respectively. to the accumulation of electrons on the RF-powered electrode after
Then the films were dried by nitrogen stream. Those ITO films were dissociation of the Ar atoms during the plasma process. In our work,
placed on the bottom plate. In the treatment process, first of all, the power electrode connected to the bottom plate was beneficial
the vacuum chamber was pumped down to a pressure of ∼5 Pa. to the plasma treatment of ITO because the self-bias voltage accel-
Then the gas (argon) was introduced into the chamber via a mass erates the ions with a higher kinetic energy to bombard the ITO
flow controller (MFC) up to a pressure of 20 Pa. After the pressure surface. Fig. 2(b) demonstrated that the electron temperature (Te )
became stable, the plasma was generated by the 13.56 MHz radio varied from 3.5 to 5 eV, which was independent of the RF power.
frequency (RF) power source, and the RF power was applied var- Meanwhile, the plasma density (Ne ) increased with increasing the
ied from 100 to 500 W. The time of plasma treatment was 3 min. RF power. This result was due to the exponential variation of impact
After plasma treatment, all samples were stored in ambient envi- ionization rate coefficient (Kiz ) with Te which allowed the wide
ronment. variation of Kiz for the small variation of Te by particle conserva-
tion based on the Goble Model. The enhanced Kiz resulted in the
higher density of Ne [21].
2.2. Fabrication of organic solar cells Fig. 3 showed the AFM images of ITO substrates treated with
Ar plasma under various RF powers for 3 min. The surface of ITO
After exposed under Ar plasma for 3 min, the film was treated at 200 W showed a similar morphology as the untreated
transferred into a nitrogen atmosphere glove box. A 1,2- ITO. When the applied power increased to 500 W, the ITO sur-
dicholorobenzene (DCB) solution composed of P3HT (17 mg ml−1 , face exhibited less smooth. The values of root mean squares (RMS)
Rieke Metals) and PCBM (17 mg ml−1 , Nano-C) was spun onto the roughness of the pristine ITO, plasma-treated ITO at 200 and 500 W
ITO film at 800 rpm for 30 s. Then the samples were baked at 110 ◦ C were 1.68, 1.53 and 1.81 nm, respectively. It was known that the
for 10 min. Finally, the MoO3 layer (10 nm) and Ag anode (100 nm) RMS of ITO films could make a direct impact on the contact between
were sequentially deposited onto the active layer by thermal evap- the active layer and the ITO cathode in the polymer solar cells, and
oration. The area of device was 4.5 mm2 . thus influenced the performance of the device [22]. In this work,
30 M. Fang et al. / Applied Surface Science 385 (2016) 28–33
Fig. 2. (a) Variation of bias voltage as a function of RF power; (b) Variation of Te and Ne with RF power.
Fig. 3. AM images of the pristine ITO and treated ITO by Ar plasma for 3 min (a-pristine; b-200W; c-500W, respectively).
the increase roughness at the higher power should have an effect Table 1
The WCA change of ITOs treated by various power plasma versus aging time.
on the performance of the devices.
Fig. 4 shows the transmittance spectra of ITO treated by vari- Storage time (h) 0 8 16 24 48 120
ous RF power. The spectra showed that the transmittance of the
pristine ITO was about 80% over the visible wavelength range.
Pristine ITO <5◦ 10◦ 15.8 17 20◦ 38◦
When the power was less than 200 W, the light transmittance at
100 W, 3 min <5◦ <5◦ <5◦ 5◦ 8◦ 34.4◦
the wavelength range of 360–500 nm was slightly degraded. When 200 W, 3 min <5◦ <5◦ 11◦ 13◦ 13.6◦ 34.6◦
the power increased to 500 W, the transmittance of ITO decreased 300 W, 3 min <5◦ <5◦ 10.7◦ 12◦ 16◦ 34.3◦
in the range of visible wavelength range. A lower transmittance 500 W, 3 min <5◦ <5◦ 30◦ 32◦ 35◦ 35◦
means the less optical absorption of the active layer, resulting in
the decline of short-circuit current (Jsc ) of the device.
Table 1 shows the water contact angle (WCA) of the pristine all the samples were less than 5◦ , which indicated that the surface
and plasma-treated ITO as a function of the aging time. To evalu- was hydrophilic. The ␥lv of DCB is 35.7 mJ/m2 (ambient environ-
ate the dynamic behavior of the contact angle as a function of time ment at 20 ◦ C), which is smaller than that of water (72.7 mJ/m2 ).
elapsed after plasma treatment, the contact angles of the samples Complete wetting occurs when ␥lv ≈ ␥sv or ␥lv <␥sv , where ␥lv is the
were measured at 8, 12, 16, 24, 48 and 120 h after plasma treatment, liquid-vapor interfacial tension and ␥sv is the solid-vapor interfa-
respectively. After plasma treatment, the water contact angles for cial tension [23]. Thus for the same solid substrate, DCB will wet the
surface completely if water can. The contact angle of all the samples
M. Fang et al. / Applied Surface Science 385 (2016) 28–33 31
Table 4
The work function of ITOs treated at different applied RF plasma power.
Table 5
The summary parameters of device fabricated with/without Ar plasma treated ITO
as cathode electrode.
Fig. 5. The deconvolution of O 1s in XPS spectra for treated ITO by Ar plasma for 3 min versus applied powers (a-without treatment; b-100W; c-200W and d–500 W).
Fig. 6. a- In-3d5/2 and b- Sn-3d5/2 in XPS for treated ITO by Ar plasma for 3 min versus applied power.
20 4. Conclusions
Control
15 In this paper, we used CCP plasma to treat ITO as cath-
100 W
200 W ode electrode for fabricating inverted organic solar cells with
10 300 W
ITO/P3 HT:PCBM/MoO3 /Ag structure. It was found that the Ar
J (mA/cm )
500 W
2
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