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N1a
Lk1
N2a N2b VCm C VDo through the output diode 𝐷𝑜 to charge the output capacitor and
m Do
* supply the load. The other circuit conditions are the same as in
Lm1 ILk1 ICm IDo the last time interval.
VS1
Im1 S1 State 5 [𝑡4 − 𝑡5 ]:
ICo Io
CS1
Sc1 VSc1 At 𝑡 = 𝑡4, the voltage of 𝐶𝑠1 reaches to the voltage of 𝐶𝑐 ,
IS1
ISc1 thus the anti-parallel diode of the clamp switch 𝑆𝑐1 starts to
N1b Lk2
VSc2 VDr conduct and the magnetizing inductor 𝐿𝑚1 and leakage
Dr Co Ro Vo
* inductor 𝐿𝑘1 give their energy to charge the clamp capacitor
Lm2 ILk2 ISc2
ICc IDr
VS2 Sc2 𝐶𝑐 . As a result, the clamp voltage of the switch 𝑆1 clamped
Im2 S2
Vin CS2 VCc Cc effectively without ringing and spike problems. The other
IS2 circuit conditions are the same as in the last time interval. The
following equations can be written in this state.
Fig. 3. The equivalent circuit of the proposed input parallel dc-dc converter. 𝑉𝑖𝑛 − 𝑉𝐶𝑐
𝑖𝐿𝑚1 (𝑡) = 𝐼𝐿𝑚1 (𝑡4 ) + (𝑡 − 𝑡4 ) (6)
𝐿𝑚2
S1 Sc1 𝑉𝑜 − 𝑉𝐶𝑚 − (𝑛 + 1)𝑉𝐶𝑐
t 𝑖𝐿𝑘1 (𝑡) = 𝐼𝐿𝑘1 (𝑡4 ) + (𝑡 − 𝑡4 ) (7)
S2 Sc2 𝑛𝐿𝑘1
t 𝑉𝐶𝑚 + (𝑛 + 1)𝑉𝐶𝑐 − 𝑉𝑜
IS1 VS1 𝑖𝐿𝑘2 (𝑡) = 𝐼𝐿𝑘2 (𝑡4 ) + (𝑡 − 𝑡4 ) (8)
𝑛𝐿𝑘2
t
IS2 VS2 State 6 [𝑡5 − 𝑡6 ]:
At 𝑡 = 𝑡5 when the anti-parallel diode of the clamp switch
t 𝑆𝐶1 is conducting the turn ON signal is applied to the clamp
ILk1 ILk2 switch 𝑆𝑐1 , thus ZVS turn ON can be achieved for the clamp
switch. Other circuit conditions are the same as the last time
t
interval. The voltage stress across the main switch can be
IDo VDo
written as
t 𝑉𝑆1 = 𝑉𝐶𝑐 ( 9)
IDr VDr
State 7 [𝑡6 − 𝑡7 ]:
t The clamp switch 𝑆𝐶1 is turned OFF at 𝑡 = 𝑡6. After that,
the leakage inductor 𝐿𝑘1 and parallel capacitor 𝐶𝑆1 starts to
ISc1 VS c1 resonate. Because of the small size of the parallel capacitor,
t current changes almost linearly in the leakage inductance, and
as it is said in state 4, the voltage across the main switch 𝑆1
ISc2 VS c2 decreases to zero with a constant slope and the voltage across
t the clamp switch increases with a constant slope from zero. As
a result, the ZVS condition is achieved and the turn OFF loss
t t ttt t
13 0 1 2 3 4 t 5 t t t t9 t t11 t12 t13
6 7 8 10
of the clamp switch decreases. In addition, the leakage
Fig. 4. Key waveforms and operating states of the proposed converter. inductance 𝐿𝑘1 change its current direction in this state. The
other circuit conditions are the same as in the last time
condition, which effectively alleviate the reverse-recovery interval.
loss. At the end of this state the main switch 𝑆1 is turned OFF. State 8 [𝑡7 − 𝑡8 ]:
Other circuit conditions are the same as in the last time When the voltage across the parallel capacitor 𝐶𝑆1 reaches
interval. zero the anti-parallel diode of the main switch 𝑆1 starts to
State 4 [𝑡3 − 𝑡4 ]: conduct. Moreover, the stored energy in leakage inductor
At the beginning of this state the main switch 𝑆1 is turned (𝐿𝑘1 ) is discharged linearly by the coupled inductor primary
OFF, then the parallel capacitor 𝐶𝑠1 and the leakage voltage, which also controls the current falling rate of the
inductance 𝐿𝑘1 starts to resonate. Due to the small size of the output diode 𝐷𝑜 . The other circuit conditions are the same as
switch parallel capacitor, the leakage inductor discharges in the last time interval.
linearly and hence the voltage across the main switch 𝑆1 State 9 [𝑡8 − 𝑡9 ]:
increases from zero with a constant slope, which allows ZVS At 𝑡 = 𝑡8 the turn ON signal is applied to the main power
operation reducing turn OFF loss. Furthermore, the output switch 𝑆1 when its anti-parallel diode is conducting, thus ZVS
diode 𝐷𝑜 is turned ON with ZCS condition at 𝑡 = 𝑡3, which is achieved for the main switch 𝑆1 . The leakage inductor 𝐿𝑘1
alleviates the turn ON losses. The multiplier capacitor 𝐶𝑚 and changes its direction and the input voltage source 𝑉𝑖𝑛 charges
secondary windings of the coupled inductors discharge the magnetizing inductor 𝐿𝑚1 and leakage inductor 𝐿𝑘1 . Other
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N1a Lk1 N2a N2b Cm Do N1a Lk1 N2a N2b Cm Do N1a Lk1 N2a N2b Cm Do
* * *
Lm1 Lm1 Lm1
S1 S1 S1
CS1 CS1 CS1
Sc1 Sc1 Sc1
N1b Lk2 Dr N1b Lk2 Dr N1b Lk2 Dr
* Co Ro Vo * Co Ro Vo * Co Ro Vo
Lm2 Lm2 Lm2
Sc2 Sc2 Sc2
S2 S2 S2
Vin CS2 Cc Vin CS2 Cc Vin CS2 Cc
(k) (l)
(j)
N1a Lk1 N2a N2b Cm Do N1a Lk1 N2a N2b Cm Do
* *
Lm1 Lm1
S1 S1
CS1 CS1
Sc1 Sc1
N1b Lk2 Dr N1b Lk2 Dr
* Co Ro Vo * Co Ro Vo
Lm2 Lm2
Sc2 Sc2
S2 S2
Vin CS2 Cc Vin CS2 Cc
(m) (n)
Fig. 5. Operation states of the proposed converter in one switching cycle, (a) state 1 [𝑡0 − 𝑡1 ], (b) state 2 [𝑡1 − 𝑡2 ], (c) state3 [𝑡2 − 𝑡3 ], (d) state 4 [𝑡3 − 𝑡4 ], (e)
state 5 [𝑡4 − 𝑡5 ], (f) state 6 [𝑡5 − 𝑡6 ], (g) state 7 [𝑡6 − 𝑡7 ], (h) state 8 [𝑡7 − 𝑡8 ], (i) state 9 [𝑡8 − 𝑡9 ], (j) state 10 [𝑡9 − 𝑡10 ], (k) state 11 [𝑡10 − 𝑡11 ], (l) state 12
[𝑡11 − 𝑡12 ], (m) state 13 [𝑡12 − 𝑡13 ] and (n) state14 [𝑡13 − 𝑡0 ].
circuit conditions are the same as in the last time interval. operation and reduces the turn OFF loss. Furthermore, the
State 10 [𝑡9 − 𝑡10 ]: regenerative diode 𝐷𝑟 is turned ON at ZCS condition and the
At 𝑡 = 𝑡9 the output diode 𝐷𝑜 is turned OFF at ZCS clamp capacitor 𝐶𝑐 transfers its energy to the multiplier
condition, which alleviates reverse-recovery problem. At this capacitor 𝐶𝑚 . The other circuit conditions are the same as in
state, the proposed converter operates like in State 3. the last time interval.
State 11 [𝑡10 − 𝑡11 ]: State 12 [𝑡11 − 𝑡12 ]:
At 𝑡 = 𝑡10 the main switch 𝑆2 is turned OFF, then the At 𝑡 = 𝑡11, the voltage of the 𝐶𝑠2 reaches to the voltage of
parallel capacitor 𝐶𝑠2 and leakage inductance 𝐿𝑘2 starts to 𝐶𝑐 , thus the anti-parallel diode of the clamp switch 𝑆𝑐2 is
resonate. Because the leakage inductance is larger than the conducting and the magnetizing inductor 𝐿𝑚2 and leakage
parallel capacitor the voltage across the main switch 𝑆2 inductor 𝐿𝑘2 give their energy to charge the clamp capacitor
increases from zero with a constant slope, which allows ZVS 𝐶𝑐 . As a result, the voltage of 𝑆2 clamped and the leakage
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inductor energy is recycled, which not only mitigate the output diode 𝐷𝑜 can be used to derive the voltage gain
voltage stresses across the main switch, but also increases the including the leakage inductance effect. Considering 𝑚𝑟 as the
efficiency. The other circuit conditions are the same as in the rising slope and 𝑚𝑓 as the falling slope of the output diode
last time interval. current the following equations can be written
State 13 [𝑡12 − 𝑡13 ]: 𝑑𝑖𝐷𝑜 𝑉𝑜 − (𝑛 + 1)𝑉𝐶𝑐 − 𝑉𝐶𝑚
At 𝑡 = 𝑡12, the anti-parallel diode of the clamp switch 𝑆𝐶2 is = 𝑚𝑟 = (16)
𝑑𝑡 𝐿𝐿𝑘
conducting from the previous stage, then the turn ON signal is
applied to the clamp switch, thus ZVS turn ON can be 𝑑𝑖𝐷𝑜 𝑉𝑜 − 𝑉𝐶𝑚
= 𝑚𝑓 = (17)
achieved for the clamp switch. Other circuit conditions are the 𝑑𝑡 𝐿𝐿𝑘
same as in the last time interval. Following equations can be where 𝐿𝐿𝑘 = 𝑛2 (𝐿𝑘1 + 𝐿𝑘2 ).
written for this state of operation. From the steady state analysis and (16) the peak current of
𝑉𝑆2 = 𝑉𝐶𝑐 (10) the output diode can be written as
𝑉𝑖𝑛 − 𝑉𝐶𝑐 𝑉𝑜 − (𝑛 + 1)𝑉𝐶𝑐 − 𝑉𝐶𝑚
𝑖𝐿𝑚2 (𝑡) = 𝐼𝐿𝑚2 (𝑡12 ) + (𝑡 − 𝑡12 ) (11) 𝐼𝐷𝑜(𝑝𝑒𝑎𝑘) = 𝑚𝑟 𝑡𝑟 = [ ] (1 − 𝐷)𝑇𝑠 (18)
𝐿𝑚2 𝐿𝐿𝑘
𝑉𝐶𝑚 − (𝑛 + 1)𝑉𝐶𝑐 where 𝑇𝑆 and 𝑡𝑟 are switching period and rise time
𝑖𝐿𝑘2 (𝑡) = 𝐼𝐿𝑘2 (𝑡12 ) + (𝑡 − 𝑡12 ) (12)
𝑛𝐿𝑘2 respectively.
Furthermore, the fall time 𝑡𝑓 of the output current from (17)
State 14 [𝑡13 − 𝑡0 ]:
and (18) can be written as
The clamp switch 𝑆𝐶2 is turned OFF at 𝑡 = 𝑡13. After that
𝑉𝑜 − (𝑛 + 1)𝑉𝐶𝑐 − 𝑉𝐶𝑚
the leakage inductor 𝐿𝑘2 and parallel capacitor 𝐶𝑆2 starts to 𝑡𝑓 = [ ] (19)
resonate again. Because of the larger size of the leakage 𝑉𝐶𝑚 − 𝑉𝑜
inductor 𝐿𝑘2 compared to the parallel capacitor 𝐶𝑆2 , the From the current stress analysis and considering the output
voltage across the main switch 𝑆2 decreases to zero with a current diode as a triangle the following equation can be
constant slope and voltage across the clamp switch increases written
with a constant slope from zero. Thus, the turn OFF losses of 1 𝑡𝑟 + 𝑡𝑓
𝐼𝐷𝑜(𝑎𝑣𝑔) = 𝐼𝑜 = 𝐼𝐷𝑜(𝑝𝑒𝑎𝑘) (20)
the clamp switch decreases. At the end of this time interval the 2 𝑇𝑠
voltage across the parallel capacitor 𝐶𝑆2 reaches zero and the
anti-parallel diode of the main switch 𝑆2 starts to conduct and From (16)-(20) the voltage gain of the proposed converter
the proposed converter begins a new switching cycle. with the leakage inductance effect can be written as
𝑉𝑜 4(𝑛 + 1)
𝑀= =
𝑉𝑖𝑛 16𝑛2 (𝐿𝑘1 + 𝐿𝑘2 ) (21)
B. Voltage Gain Derivation 1 − 𝐷 + √(1 − 𝐷)2 +
𝑇𝑆 𝑅𝑜
In order to simplify the voltage gain derivation the effects
where 𝑅𝑜 is the load of the proposed converter.
of the leakage inductance and parallel capacitor of the main
When the leakage inductances are neglected the voltage
switches have been neglected. By applying volt-second
gain is the same as given in (15). From (21) it can be derived
balance to the magnetizing inductor 𝐿𝑚2 during the turn ON
that the voltage gain is affected not only by the turns ratio and
and OFF states of S2, the voltage across the clamp capacitor
duty cycle, but also by the leakage inductance, output load and
can be achieved as (13), which is identical to the output
switching frequency. By assuming an equal leakage
capacitor of a boost converter.
𝑉𝑖𝑛 inductance for both coupled inductors (𝐿𝑘1 = 𝐿𝑘2 = 𝐿𝑘 ),
𝑉𝐶𝑐 = (13) equation (21) can be rewritten as
1−𝐷 𝑉𝑜 4(𝑛 + 1)
In (13), 𝐷 is the duty cycle of the main switches. By 𝑀= = (22)
𝑉𝑖𝑛 1 − 𝐷 + √(1 − 𝐷)2 + 𝑄
applying Kirchhoff’s Voltage Law (KVL) in State 12 and
considering (13) the voltage stress across the multiplier In (22), 𝑄 = 32𝑛2 𝐿𝑘 ⁄𝑇𝑠 𝑅 is the factor that represents the
capacitor 𝐶𝑚 can be derived as effect of leakage inductance. Fig. 6(a) illustrates the ideal
(𝑛 + 1)𝑉𝑖𝑛 voltage gain plot with several turns ratio. It can be inferred
𝑉𝐶𝑚 = 𝑉𝐶𝑐 + 𝑛𝑉𝑖𝑛 + 𝑛(𝑉𝐶𝑐 − 𝑉𝑖𝑛 ) = (14)
1−𝐷 that the turns ratio has a significant impact on increasing the
By applying KVL in State 6, and considering (13) and (14), voltage gain of the proposed converter. Moreover, a high step
it can be found that the voltage across the multiplier capacitor up voltage gain can be realized without any extreme duty
cycle or high turns ratio. Fig. 6(b) illustrates the voltage gain
is half of the output voltage (𝑉𝐶𝑚 = 𝑉𝑜 ⁄2) and hence the ideal
voltage gain can be written as versus duty cycle plot for turns ratio of 𝑛 = 2 and considering
𝑉𝑜 2(𝑛 + 1) the effect of non-idealities such as leakage inductance and
𝑀= = (15) load by means deviations in 𝑄 factor. In order to simplify the
𝑉𝑖𝑛 1−𝐷
voltage and current analysis in the following subsections, ideal
In order to consider the leakage inductance effect into the coupling with zero leakage inductance has been considered for
voltage gain, the rising and falling slope of the current of the coupled inductors.
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Fig. 7. Normalized voltage stresses for all switches and diodes versus turns
(a) ratio.
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(𝑛 + 1)𝐼𝑜
𝐼𝑆𝑐1(𝑝𝑒𝑎𝑘) = 𝐼𝑆𝑐2(𝑝𝑒𝑎𝑘) = 0.5𝐼𝑖𝑛(𝑎𝑣𝑔) = (31)
1−𝐷
Moreover, the RMS current of the main switches and active
clamp switches can be derived by
(2𝐷 − 1) 13
𝐼𝑆1(𝑅𝑀𝑆) = (𝑛 + 1)𝐼𝑜 √ 2
+ (32)
(1 − 𝐷) 3(1 − 𝐷)
𝑛+1 2 10𝑛2 + 9𝑛 + 3
𝐼𝑆2(𝑅𝑀𝑆) √
= 𝐼𝑜 ( ) (2𝐷 − 1) + (33)
1−𝐷 3(1 − 𝐷)
𝐼𝑜 (𝑛 + 1)
𝐼𝑆𝐶1(𝑅𝑀𝑆) = (34)
√3(1 − 𝐷)
𝐼𝑆𝐶2(𝑅𝑀𝑆) =
(a)
3(𝑛 + 1)2 + (2𝑛 + 1 − 𝐷)2 − 3(𝑛 + 1)(2𝑛 + 1 − 𝐷) (35)
𝐼𝑜 √
3(1 − 𝐷)
E. Soft-Switching Performance
One of the advantages of the proposed converter is that it
allows soft switching for all the semiconductors, which
reduces the power losses in the switching devices and thus
improves the conversion efficiency. The ZVS turn ON for the
clamp switches can be realized by applying the turn-on signal
gate when their antiparallel diodes are in the ON state during
State 5 and State 12 for the clamp switches 𝑆𝐶1 and 𝑆𝐶2
respectively. To achieve ZVS turn ON for the main switches
the stored energy in the leakage inductances in State 7 and
State 14 should be more than that of the parallel capacitor for
the main switches 𝑆1 and 𝑆2 respectively. The ZVS turn ON
condition for the main switches by neglecting the power losses Fig. 9. Normalized RMS current versus duty cycle plot of (a) main switch 𝑆1
and (b) clamp switch 𝑆𝐶1 .
in the proposed converter can be written in the following
equation as (𝑛) with 𝑉𝑖𝑛 = 50 𝑉, 𝐶𝑆 = 1 𝑛𝐹 and 𝐶𝑆 = 2 𝑛𝐹 is shown in
1 2 1 2
𝐿𝑘𝑖 𝐼𝑖𝑛(𝑎𝑣𝑔) ≥ 𝐶𝑆𝑖 𝑉𝐶𝑆1 𝑓𝑜𝑟 𝑖 = 1. 2 (36) Fig. 9. It can be seen that as the turns ratio and the output
2 2
current increases, the soft switching region extends. Another
Considering (15) and a lossless condition for the converter way to enlarge the ZVS region is to increase the leakage
(𝑃𝑖𝑛 = 𝑃𝑜𝑢𝑡 ), (36) can be rewritten as inductance. This is important because we have ZVS condition
2
4𝐿𝑘𝑖 𝐼𝑜2 (𝑛 + 1)2 ≥ 𝐶𝑆𝑖 𝑉𝑖𝑛 𝑓𝑜𝑟 𝑖 = 1. 2 (37) only if the inductive stored energy in the leakage inductance
From (37) the ZVS region of the proposed converter can be were equal or larger than the capacitive stored energy in the
derived based on output current and input voltage. The parasitic capacitor of the switch. On the other hand, increasing
leakage inductance versus output current (𝐼𝑜 ) and turns ratio the leakage inductance has detrimental effect on the voltage
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conversion performance. Hence, in practice a tradeoff should operation of both diodes, the switching losses are neglected in
be considered to fulfill the required voltage ratio, while the efficiency calculation.
maintaining a high conversion efficiency. The diodes power loss comprises of a small resistive
The diodes 𝐷𝑟 and 𝐷𝑜 current falling rate are controlled by conduction loss and the loss related to the forward voltage.
the leakage inductances of the both coupled inductors, which The diode currents in one switching cycle can approximately
alleviates the diodes reverse-recovery problem, reduces the be written as
Electromagnetic Interference (EMI) noise and improves the 0 0 < 𝑡 ≤ 𝐷𝑇
circuit efficiency. From a steady state analysis, the output 𝑖𝐷 = 𝑖𝐷𝑜 = 𝑖𝐷𝑟 = { 2𝐼𝑜 (42)
𝑡 𝐷𝑇 < 𝑡 ≤ 𝑇
diode 𝐷𝑜 turn-OFF current falling rate can be expressed as (1 − 𝐷)2
𝑑𝑖𝐷𝑜 −𝑉𝑜
= 2 (38) Moreover, its RMS value can be derived as
𝑑𝑡 4𝑛 𝐿𝑘 2𝐼𝑜
𝐼𝐷(𝑅𝑀𝑆) = 𝐼𝐷𝑟(𝑅𝑀𝑆) = 𝐼𝐷𝑜(𝑅𝑀𝑆) = (43)
From a similar derivation the current falling rate of the √3(1 − 𝐷)
regenerative diode 𝐷𝑟 is given by
𝑑𝑖𝐷𝑟 −𝑉𝑜 Hence, the conduction resistive loss and the loss related to
= (39) the forward voltage can be written as given in following
𝑑𝑡 4𝑛(𝑛 + 1)𝐿𝑘
equations.
2
From (38) and (39), it can be seen that the reverse-recovery 𝑃𝑟𝐹 = 𝑟𝐷 × 𝐼𝐷(𝑅𝑀𝑆) (44)
problem can be alleviated effectively by employing a small
leakage inductance as the turns ratio increases. To alleviate the 𝑃𝑉𝐹 = 𝑉𝐹 × 𝐼𝐷(𝑎𝑣𝑔) (45)
reverse-recovery on the diode effectively, 𝑑𝑖 ⁄𝑑𝑡 should be Thus, the total diode conduction loss can be written as
less than 100 A/µs [33]. From (38) and (39), the minimum 𝑃𝐷 = 𝑃𝑉𝐹 + 𝑃𝑟𝐹 (46)
leakage inductances that guarantee a 𝑑𝑖 ⁄𝑑𝑡 below 100 A/µs
are derived as 167 nH and 250 nH for diodes 𝐷𝑟 and 𝐷𝑜 The current through capacitor 𝐶𝑜 is approximately given by
respectively. −𝐼𝑜 0 < 𝑡 ≤ 𝐷𝑇
𝑖𝐶𝑜 = { 2𝐼𝑜 (47)
𝑡 − 𝐼𝑜 𝐷𝑇 < 𝑡 ≤ 𝑇
(1 − 𝐷)2
F. Efficiency Analysis
Practically, there are conduction losses caused by parasitic Moreover, the RMS current of the output capacitor can be
resistance of the circuit elements. Therefore, the conduction derived by
losses affect the voltage gain and efficiency. The equivalent 4
circuit of the proposed converter including the parasitic 𝐼𝐶𝑜(𝑅𝑀𝑆) = 𝐼𝑜 √ +𝐷 (48)
3(1 − 𝐷)
resistances is shown in Fig. 10, where 𝑟𝑑𝑠_𝑆𝑥 is the power
switches ON-state resistance, 𝑉𝐹_𝐷𝑥 is the diode forward The current of the other capacitors can be written similar to
voltage, 𝑟𝐷𝑥 is the diode resistance, 𝑟1𝑥 and 𝑟2𝑥 are series (47) and hence their RMS current can be derived by
resistance of the coupled inductors, and 𝑟𝐶𝑥 is the (Equivalent 2
Series Resistance) ESR of the capacitors. It should be noted 𝐼𝐶𝑐(𝑅𝑀𝑆) = (𝑛 + 1)𝐼𝑜 √ (49)
that in all the mentioned subscripts, the respective components 3(1 − 𝐷)
would be substituted with the term 𝑥. In order to evaluate the
impact of these parasitic parameters, the leakage inductances 2
𝐼𝐶𝑚(𝑅𝑀𝑆) = 2𝐼𝑜 √ (50)
of both coupled inductors are assumed to be zero. 3(1 − 𝐷)
Power losses of the proposed dc-dc converter include loss
related to switches, diodes, capacitors and magnetic Thus, the power losses due to ESR of the capacitors can be
components. Switch losses comprises switching (𝑃𝑂𝑁−𝑂𝐹𝐹 ) derived as
and conduction losses (𝑃𝑟𝑆 ). Hence, the total power loss in the
power switch can be written as N1a N2a r N2b r Cm r VFD
𝑃𝑆𝑊 = 𝑃𝑟𝑆 + 𝑃𝑂𝑁−𝑂𝐹𝐹 (40) r1a 2a 2b Cm rDo o
*
ILk1 ICm IDo
The conduction loss in a power switch (MOSFET) is due to
S1
the resistance of the switch during conduction time, which can Sc1
be expressed as rdsS1 IS1
2 rds Sc1 ISc1
𝑃𝑟𝑆 = 𝑟𝑑𝑠(𝑜𝑛) × 𝐼𝑆𝑊(𝑅𝑀𝑆) (41) N1b r1b rdsSc2 IDr
* Co Ro Vo
where 𝑟𝑑𝑠(𝑜𝑛) is the resistance of switch during turn ON ILk2 ISc2 VFD rDr
Sc2 r
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𝑃𝑟𝐶 = 𝐸𝑆𝑅 × 𝐼𝐶(𝑅𝑀𝑆) (51)
The current, which passes through the primary and
secondary windings of the coupled inductors, causes power
losses due to the winding parasitic resistances. To obtain the
primary side power losses the leakage inductances current in
one switching cycle can be written like (42) and (47) and its
RMS value can be expressed as
𝐼𝐿𝑘(𝑅𝑀𝑆) = (52)
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TABLE I
PERFORMANCE COMPARISON BETWEEN MOST REFERRED CONVERTER AND THE PROPOSED CONVERTER
No. of No. of
Voltage gain Voltage stress of Voltage stress of components inductor cores Input current Switching Common
Converters
(𝑉𝑜 ⁄𝑉𝑖𝑛 ) main switches output diode(s) ripple condition grounded
S* D* C* Single Coupled
𝐷(2𝑛 + 1) + 1 𝑉𝑜 2𝑛𝑉𝑜
Ref. [23] 2 3 3 0 2 Small Hard switching No
1−𝐷 𝐷(2𝑛 + 1) + 1 𝐷(2𝑛 + 1) + 1
2 𝑉𝑜 2𝑉𝑜
Ref. [25] + 𝑛𝐷 2 4 3 2 1 Small Hard switching Yes
1−𝐷 2 + 𝑛𝐷(1 − 𝐷) 2 + 𝑛𝐷(1 − 𝐷)
2(𝑛 + 1) 𝑉𝑜 Soft switching
Ref. [27] 𝑉𝑜 4 4 5 2 1 Small Yes
1−𝐷 2(𝑛 + 1) (ZVS)
2(𝑛 + 1) 𝑉𝑜 2𝑛 + 1 Soft switching
Ref. [28] 𝑉 2 6 5 2 1 Small Yes
1−𝐷 2(𝑛 + 1) 2(𝑛 + 1) 𝑜 (ZCS)
2+𝑛 𝑉𝑜
Ref. [29] 𝑉𝑜 2 4 3 2 1 Small Hard switching Yes
1−𝐷 2+𝑛
2(𝑛 + 1) 𝑉𝑜 𝑛
Ref. [30] 𝑉 2 4 4 0 2 Very small Hard switching Yes
1−𝐷 2(𝑛 + 1) 𝑛+1 𝑜
2(𝑛 + 1) 𝑉𝑜 𝑛 Soft switching
Ref. [31] 𝑉 2 4 4 0 2 Very small No
1−𝐷 2(𝑛 + 1) 𝑛+1 𝑜 (ZCS)
2(𝑛 + 1) 𝑉𝑜 Soft switching
Ref. [32] 𝑉𝑜 4 2 4 0 2 Very small No
1−𝐷 2(𝑛 + 1) (ZVS)
Proposed 2(𝑛 + 1) 𝑉𝑜 2𝑛 + 1 Soft switching
𝑉 4 2 3 0 2 Very small Yes
converter 1−𝐷 2(𝑛 + 1) 2(𝑛 + 1) 𝑜 (ZVS)
*
S – switch; D – diode; C – capacitor.
requirements such as output voltage, input voltage variation, 𝑉𝑖𝑛 𝐷 2𝑉𝑖𝑛 𝐷 𝑉𝑖𝑛 𝐷(1 − 𝐷)
𝐿𝑚 = 𝐿𝑚1 = 𝐿𝑚2 = = =
input current ripple and power level/density. The design 𝑥%𝐼𝐿𝑚 𝑓𝑠 𝑥%𝐼𝑖𝑛 𝑓𝑠 𝑥%(𝑛 + 1)𝐼𝑜 𝑓𝑠
considerations provided in this section are based on the 5𝑉𝑖𝑛 𝐷(1−𝐷)
analysis presented in the previous section, which include → 𝐿𝑚 > (59)
3(𝑛+1)𝐼𝑜 𝑓𝑠
coupled inductor and capacitor designs followed by a selection
guide of semiconductors. Moreover, the experimental results 3) Leakage inductance
of a laboratory prototype have been provided to validate the As mentioned before, the leakage inductance of the coupled
performance and mentioned features of the proposed dc-dc inductors determine the soft switching region of the switching
converter. devices as shown in Fig. 9 calculated from (36) and (37).
Moreover, the current falling rate of the diodes during the turn
A. Coupled Inductors Design OFF time can be controlled by (38) and (39). In practice, a
1) Turns ratio of the coupled inductors tradeoff should be conducted to guarantee sufficient ZVS
Considering the demanded voltage gain and allowable region and current fall rate of the didoes.
operating range, the duty cycle of the proposed converter can
be defined according to the design criteria. From the
B. Capacitors Design
aforementioned steady state analysis of the proposed
converter, the duty cycle of main switches has a minimum The voltage ripple suppression on capacitors is the main
limitation and should exceed 0.5. Once the proper duty cycle consideration for the capacitor design. Considering an
range has been selected, the turns ratio can be calculated from acceptable voltage ripple of 𝑥% on a capacitor (∆𝑉𝐶 = 𝑥% ×
(58) that determines its maximum permissible value. 𝑉𝐶 ), the circuit capacitances can be estimated based on the
1 𝑉𝑜𝑢𝑡 output power, switching frequency and converter parameters
𝑛< −1 (58) such as duty cycle and coupled inductor turns ratio.
4 𝑉𝑖𝑛
(1 − 𝐷)𝐼𝑜
Furthermore, the turns ratio of the coupled inductors is a 𝐶𝑐 = (60)
𝑥%𝑉𝑖𝑛 𝑓𝑠
dominant factor that determines the voltage and current stress
of the semiconductors. Hence, a compromise should be (1 − 𝐷)𝐼𝑜
𝐶𝑚 = (61)
considered in designing the turns ratio and duty cycle of the 𝑥%(𝑛 + 1)𝑉𝑖𝑛 𝑓𝑠
proposed converter. (1 − 𝐷)𝐼𝑜
2) Magnetizing inductance 𝐶𝑜 = (62)
𝑥%(𝑛 + 1)2𝑉𝑖𝑛 𝑓𝑠
The input current ripple of the proposed converter can be
determined by a proper selection of magnetizing inductances It should be noted that the value of clamp and multiplier
of the coupled inductors. Considering (28) and knowing that capacitors should be selected large enough to prevent forming
the frequency of the input current is twice the switching a resonant tank circuit with the leakage inductance of the
frequency (𝑓𝑠 ), the current ripple of 𝑥% on each magnetizing coupled inductors in switching intervals, and hence their
inductor (∆𝐼𝐿𝑚 = 𝑥% × 𝐼𝐿𝑚 ) results in (𝑥 ⁄4)% current ripple resonant frequency should be well higher than the switching
at the input. The minimum magnetizing inductance to frequency (𝑓𝑟 ≫ 𝑓𝑠 ). Moreover, a large capacitor can reduce
guarantee 15% input current ripple can be derived as voltage ripple and give low power loss due to its low ESR.
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Sc1
C. Selection of Semiconductors
S2
Active and passive semiconductors as switch and diode can
Sc2
be selected based on their voltage and current stresses. The
voltage stress across the main and clamp switches and all (a)
diodes of the proposed converter can be calculated from (23)
and (24) respectively. As mentioned before the average
current through all diodes is equal to the output current, and
their peak current can be calculated from (25). Furthermore,
the current stress of both main and clamp switches can be
calculated from (29)-(35). Indeed, a compromise should be
considered between the duty cycle and turns ratio of coupled (b)
inductors to balance the semiconductors stresses. Fig. 13. Gate pulse implementation for active switches, (a) DSP modulation
scheme and (b) experimentally obtained gate pulses.
1 DC-Bus
D. Experimental Results
2
A 1 kW laboratory prototype has been built and tested with PV Array
Simulator Proposed Cdc
the specifications defined in TABLE II. A TMS320F28334 DC-DC RL
Digital Signal Processor (DSP) was used for implementing AC-DC Converter
TABLE II Power
POROTYPE PARAMETERS AND COMPONENTS. Supply =
Parameter Value/Description 1 2
Input voltage (𝑉𝑖𝑛 ) 30 - 40 V DSP
Output voltage (𝑉𝑜 ) 400 V iPV vPV Vo
Maximum output power (𝑃𝑜 ) 1 kW S1 Sc1 S2 Sc2
Switching frequency (𝑓𝑠 ) 50 kHz 1
Switches State
MPPT
P&O Modulator ∑
IPP076N15N5 2 Voltage Reg. Algorithm
Switches (𝑆1 , 𝑆2 , 𝑆𝑐1 and 𝑆𝑐2 ) D(t)
(150 V, 112 A, 𝑟𝑑𝑠 =7.6 mΩ)
Vref
DPG15I400 (400 V, 15 A, PI PI
Diodes (𝐷𝑟 and 𝐷𝑜 ) (400 V)
𝑉𝐹 =0.84 V 𝑟𝐷 =16.5 mΩ)
Coupled inductor turns ratio 12:16 - ETD59 ferrite core, Fig. 14. Illustration of the PV power system and its control diagram.
(𝑁1 : 𝑁2 ) N97 material
Magnetizing inductance (𝐿𝑚 ) 41 µH
modulation and control schemes. Fig. 12 illustrates the
Leakage inductance (𝐿𝑘 ) 3.7 µH experimental setup of the proposed dc-dc converter. The
Capacitor 𝐶𝑐
3 × 4.7 µF - Film capacitor, PWM gate pulses for all active switching devices that are
ESR=22 mΩ generated by the DSP are illustrated in Fig. 13.
5 × 4.7 µF - Film capacitor,
Capacitor 𝐶𝑚 Implementation of the switching pulses for the first and
ESR=22 mΩ
2 × 47 µF - Electrolytic capacitor, second legs of the converter is based on two 180-degree phase
Output capacitor (𝐶𝑜 )
ESR= 260 mΩ shifted timers and the required dead-band for the
complementary pulses in each phase was achieved by using
the Active High Complementary (AHC) function of the DSP
[34]. A typical PV power system is shown in Fig. 14, in which
the proposed dc-dc converter is used for extracting the
maximum power of the PV array or the DC-bus voltage
regulation purpose. In practice, two separate tests were
conducted in order to verify the feasibility of MPPT operation,
and output voltage regulation and steady state validation of the
proposed converter.
1) MPPT implementation
One of the most important factors related to a PV system is
to extract the maximum power from the PV array. Many
MPPT algorithms and techniques investigated before. Among
Fig. 12. Photo of the laboratory prototype.
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(a) (b)
(c) (d)
Fig. 16. Experimental soft-switching performance of active switches, (a) drain-source voltage (𝑉𝑆1 ) and gate-source voltage (𝑉𝑔𝑠_𝑆1 ) of 𝑆1 , (b) drain-source
voltage (𝑉𝑆2 ) and gate-source voltage (𝑉𝑔𝑠_𝑆2 ) of 𝑆2 , (c) drain-source voltage (𝑉𝑆𝑐1 ) and gate-source voltage (𝑉𝑔𝑠_𝑆𝑐1 ) of 𝑆𝑐1 , (d) drain-source voltage (𝑉𝑆𝑐2 ) and
gate-source voltage (𝑉𝑔𝑠_𝑆𝑐2 ) of 𝑆𝑐2 – the third row in all above sub-figures is the coupled inductor secondary current (𝐼𝑠𝑒𝑐 ).
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coupled inductor dc-dc converter. As it can be seen from Fig. clear that the voltage across capacitors 𝐶𝑐 and 𝐶𝑚 and the
17(c), both diodes turn ON and OFF with slow slopes leading output voltage are around 100 V, 200 V and 400 V
to a ZCS condition that reduces the switching loss and respectively, which are in accordance with the calculations
reverse-recovery problem of them. Furthermore, the maximum from (13) to (15). Obviously, all experimentally obtained
voltage across both diodes are equal and around 330 V, which voltage and current measurements illustrated in Fig. 17 and
is in accordance with the calculations from (24). Fig. 18 are in accordance with the analysis and calculations
The current through the primary and secondary windings of available in previous sections.
coupled inductors and the input current of the proposed dc-dc In order to evaluate the dynamic response of the proposed
converter are shown in Fig. 18(a). It is clear that the input converter, a load variation from half to full load has been
current has a low ripple despite of a small magnetizing performed. Fig. 19 illustrates the input and output voltages,
inductance (~40 µH), which is due to the shared input current and input and output currents of the proposed converter within
in a magnetically coupled structure of the proposed converter. the load variation. It is obvious that the proposed converter
As a result, it is obvious that the frequency of input current is performs a fast dynamic response and excellent load
twice the switching frequency. The input current ripple is regulation in a PI closed-loop control, which shows robustness
equal to 5 A which is in accordance with the calculation from of the system to a large load variation from 500 W to 1 kW
(59). Fig. 18(b) illustrates the input and output voltages along and vice versa.
with the voltage across clamp and multiplier capacitor. It is
(a)
(a)
(b)
(b)
Fig. 18. Experimental voltage and current waveforms of the proposed dc-dc
converter, (a) input current (𝐼𝑖𝑛 ), current through 𝐿𝑘1 (𝐼𝑘1 ), current through
𝐿𝑘2 (𝐼𝑘2 ) and coupled inductor secondary current (𝐼𝑠𝑒𝑐 ), and (b) input voltage
(𝑉𝑖𝑛 ), output voltage (𝑉𝑜𝑢𝑡 ), voltage across clamp capacitor (𝑉𝐶𝑐 ) voltage
across multiplier capacitor (𝑉𝐶𝑚 ) and coupled inductor secondary current
(𝐼𝑠𝑒𝑐 ).
(c)
Fig. 17. Experimental voltage and current waveforms of the proposed dc-dc
converter, (a) drain-source voltage (𝑉𝑆1 ) and current (𝐼𝑆1 ) of 𝑆1 , and drain-
source voltage (𝑉𝑆𝑐1 ) and current (𝐼𝑆𝑐1 ) of 𝑆𝑐1 , (b) drain-source voltage (𝑉𝑆2 )
and current (𝐼𝑆2 ) of 𝑆2 , and drain-source voltage (𝑉𝑆𝑐2 ) and current (𝐼𝑆𝑐2 ) of
𝑆𝑐2 , and (c) gate-source voltage of 𝑆1 (𝑉𝑔𝑠_𝑆1 ), voltage across output diode
(𝑉𝐷𝑜 ) and regenerative diode (𝑉𝐷𝑟 ), current through output diode (𝐼𝐷𝑜 ) and
Fig. 19. Dynamic response of the proposed dc-dc converter under step load
regenerative diode (𝐼𝐷𝑟 ) and coupled inductor secondary current (𝐼𝑠𝑒𝑐 ). variation between half load (500 W) and full load (1 kW).
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A high precision power analyzer (PPA5530) is used for 1) High voltage step-up gain and high power ability due to
efficiency measurements of the proposed converter. Fig. 20 dual coupled inductor and shared input current structures.
illustrates the measured efficiency curves for two different 2) Low ripple current at the input realized with small
input voltages. The maximum full load efficiency at 10× magnetizing inductors for the coupled inductors.
voltage gain (40 V to 400 V) is 95.2% and the maximum full 3) Low ON-state resistance switch implementation for all
load efficiency at 13.33× voltage again (30 V to 400 V) is active switches, due to the reduced voltage stress that is
93.6%. Using (40) to (56) and Table II, and considering 30 comparatively lower than the output voltage.
mΩ resistance for the primary winding and 3 W core loss for 4) Minimized switching loss due to ZVS operation of the
each coupled inductor, the mathematically calculated switches and ZCS operation of the diodes.
efficiencies at full load for 10× and 13.33× voltage gains are 5) Elimination of the turn OFF voltage spike and damaging
96.1% and 94.6%, respectively; which are close to the ringing on the switches that normally exist due to the
experimentally measured values. Obviously, from Fig. 20 the effect of leakage inductance, which is due to the
average conversion efficiency is more than 94%, and its integrated regenerative snubber and clamp circuits.
maximum efficiency is 96.6%. Fig. 21 shows loss breakdown Experimental results reveal that the average conversion
of the proposed converter at full load with 𝑉𝑖𝑛 =30 V and efficiency of the proposed converter was measured to be
𝑉𝑖𝑛 =40 V. It is clear that dominant power losses in the higher than 93%, and the maximum efficiency was measured
proposed converter are conduction losses occur in the coupled to be 96.6%. It can be concluded that the proposed converter is
inductor wires and the capacitors. It should be noted that a suitable candidate for the power conversion of low voltage
winding conduction loss gets dominant in high voltage gains renewable energy sources such as in a grid-connected PV
and high output powers, which is due to its corresponding high system.
current flow. Therefore, better-graded wires for coupled
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Fig. 21. The pie graph of loss breakdown at full load, (a) 𝑉𝑖𝑛 =30 V and (b) high conversion ratio converter with switched capacitor and voltage gain
𝑉𝑖𝑛 =40 V.
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Transactions on Power Electronics
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IEEE TRANSACTIONS ON POWER ELECTRONICS
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[18] K. B. Park, G. W. Moon and M. J. Youn, "High Step-up Boost Mojtaba Forouzesh (S’14) received the B.S.
Converter Integrated With a Transformer-Assisted Auxiliary Circuit degree in Physics and the M.S. degree in Electrical
Employing Quasi-Resonant Operation," IEEE Trans. Power Electron., Engineering (with highest honor) from the
vol. 27, no. 4, pp. 1974-1984, April 2012. University of Guilan, Rasht, Iran, in 2011, and
[19] Y. Deng, Q. Rong, W. Li, Y. Zhao, J. Shi and X. He, "Single-Switch 2015, respectively.
High Step-Up Converters With Built-In Transformer Voltage Multiplier He is currently working on several research studies
Cell," IEEE Trans. Power Electron., vol. 27, no. 8, pp. 3557-3567, Aug. under the support of Aalborg University, Aalborg,
2012. Denmark. His research interests include dc-dc
[20] M. Forouzesh, Y. Keyvan, A. Baghramian and S. Hasanpour, "Single- power conversion, magnetically coupled impedance
switch high step-up converter based on coupled inductor and switched source converters, high efficiency high step-up
capacitor techniques with quasi-resonant operation," IET Power converters, small signal modeling of power converters, and digital
Electron., vol. 10, no. 2, pp. 240-250, 2017. implementation of modulation and control schemes.
[21] Y. P. Siwakoti, F. Blaabjerg and P. Chiang Loh, "High Step-Up Trans- Mr. Forouzesh is a member of the IEEE Power Electronics Society (PELS)
Inverse (Tx−1) DC–DC Converter for the Distributed Generation and the Industrial Electronics Society, and a frequent reviewer for IEEE PELS
System," IEEE Trans. Ind. Electron., vol. 63, no. 7, pp. 4278-4291, July sponsored conferences and the IEEE TRANSACTIONS ON POWER
2016. ELECTRONICS, the IET Power Electronics, and the Wiley International
[22] T. Wang, Y. Tang, D. Fu, Y. He and J. Kan, "Study of a coupled Journal of Circuit Theory and Applications.
inductor converter based active-network," in Proc. IEEE IECON,
Vienna, 2013, pp. 1302-1307.
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Switched-Inductor Structure for Renewable Energy Systems," IEEE
Trans. Power Electron., vol. 31, no. 7, pp. 5030-5039, July 2016.
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Hashino, "High power density DC/DC converter using the close-coupled
inductors," IEEE ECCE, San Jose, CA, 2009, pp. 1760-1767.
[25] C. M. Lai, C. T. Pan and M. C. Cheng, "High-Efficiency Modular High
Step-Up Interleaved Boost Converter for DC-Microgrid Applications," Yanfeng Shen (S’16) received the B.S. and M.S.
IEEE Trans. Ind. Appl., vol. 48, no. 1, pp. 161-171, Jan.-Feb. 2012. degrees in electrical engineering and power
[26] C. T. Pan, C. F. Chuang and C. C. Chu, "A Novel Transformer-less electronics from Yanshan University, Qinhuangdao,
Adaptable Voltage Quadrupler DC Converter with Low Switch Voltage China, in 2012 and 2015, respectively. He is
Stress," IEEE Trans. Power Electron., vol. 29, no. 9, pp. 4787-4796, currently working toward the Ph.D. degree in power
Sept. 2014. electronics at Aalborg University, Aalborg,
[27] W. Li, X. Xiang, C. Li, W. Li and X. He, "Interleaved High Step-Up Denmark.
ZVT Converter With Built-In Transformer Voltage Doubler Cell for He worked as an Intern at ABB Corporate Research
Distributed PV Generation System," IEEE Trans. Power Electron., vol. Center, Beijing, China, from Aug. to Oct. 2015. His
28, no. 1, pp. 300-313, Jan. 2013. research interests include reliability and multi-
[28] W. Li, W. Li, X. Xiang, Y. Hu and X. He, "High Step-Up Interleaved objective life-cycle optimization of dc-dc converters and PV inverters.
Converter With Built-In Transformer Voltage Multiplier Cells for
Sustainable Energy Applications," IEEE Trans. Power Electron., vol.
29, no. 6, pp. 2829-2836, June 2014.
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Converter for Distributed Generation Using Renewable and Alternative
Power Sources," IEEE J. Emerg. Sel. Topics in Power Electron. , vol. 5,
no. 2, pp. 713-722, June 2017.
[30] K. C. Tseng, C. C. Huang and W. Y. Shih, "A High Step-Up Converter
With a Voltage Multiplier Module for a Photovoltaic System," IEEE Keyvan Yari was born in Rasht, Iran in 1990. He
Transactions on Power Electron., vol. 28, no. 6, pp. 3047-3057, June received the B.S. degree and the M.S. degree in
2013. Electrical Engineering (with highest honor) from the
[31] X. Hu and C. Gong, "A High Gain Input-Parallel Output-Series DC/DC University of Guilan, Rasht, Iran, in 2012, and 2015,
Converter With Dual Coupled Inductors," IEEE Transactions on Power respectively.
Electron., vol. 30, no. 3, pp. 1306-1317, March 2015. His current research interests include high efficiency
[32] M. Muhammad, M. Armstrong and M. A. Elgendy, "A Nonisolated and high step up dc-dc converters, soft-switching
Interleaved Boost Converter for High-Voltage Gain Applications," IEEE converters, efficient power conversion and
J. Emerg. Sel. Topics in Power Electron., vol. 4, no. 2, pp. 352-362, renewable energy based power systems.
June 2016.
0885-8993 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2017.2746750, IEEE
Transactions on Power Electronics
17
IEEE TRANSACTIONS ON POWER ELECTRONICS
0885-8993 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.