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Optimized Operation of Current-Fed Dual Active Bridge DC-DC Converter For PV Applications
Optimized Operation of Current-Fed Dual Active Bridge DC-DC Converter For PV Applications
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TIE.2015.2432093, IEEE Transactions on Industrial Electronics
T he dual active bridge (DAB) dc-dc converter have been Compared to VF-DAB converter, the CF-DAB converter has
popular for various applications over the past two decades unique advantages, e.g. wide input voltage range, high step-up
due to its advantages of high-frequency galvanic isolation, ratio, low input current ripple and multiport interface, which
soft-switching characteristic and bidirectional power flow make the topology suitable for PV applications [29]. With
[1]-[10]. Moreover, it can be easily extended to multi-terminal direct input current controllability and extra control freedom,
topologies to integrate dc sources, energy storage devices or the CF-DAB converter allows using small dc-link capacitor
loads [11]-[13]. However, to achieve high efficiency, wide instead of large electrolytic capacitor, without affecting input
zero-voltage switching (ZVS) range and low circulating energy PV side, in grid-interactive PV systems where
are both desired for the converter, which are in conflict with double-line-frequency energy oscillation exists [29], [30].
each other. Therefore, many efforts have been devoted to Therefore, the PV system can achieve high reliability as well as
high efficient maximum power point tracking.
There are few studies on optimizing operation of CF-DAB
Manuscript received October 29, 2014; revised February 10, 2015; accepted converter with soft-switching conditions, while some methods
April 2, 2015. have been reported to optimize the operation of current-fed type
Copyright (c) 2015 IEEE. Personal use of this material is permitted.
However, permission to use this material for any other purposes must be isolated dc-dc converters. Phase shift with duty cycle
obtained from the IEEE by sending a request to pubs-permissions@ieee.org. modulation was proposed for current-voltage-fed bidirectional
Y. Shi, R. Li and H. Li are with the Center for Advanced Power Systems, dc-dc converter in [31]. Voltage balancing strategy by adjusting
Florida State University, Tallahassee, FL, 32310 USA (e-mail:
shi@caps.fsu.edu; rli@caps.fsu.edu; hli@caps.fsu.edu). duty cycle that minimizes transformer peak current is
Y. Xue author is with Siemens Corporate Research, Princeton, NJ 08540 implemented to reduce the circulating energy. Nonetheless, the
USA (e-mail: yaosuo.xue@siemens.com).
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10.1109/TIE.2015.2432093, IEEE Transactions on Industrial Electronics
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Figg. 1. Current-fed D
DAB dc-dc conveerter for PV appliication.
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(a) (
(b)
(c) (
(d)
Figg. 3. Key waveforrms of CF-DAB converter: (a) modde I: 0 < ϕ < min{22D π, π - 2D π}, ((b) mode II: 0.25 ≤ D ≤ 0.5, 2D π ≤ ϕ ≤ π - 2DT π, (cc) mode III: max{22DTπ,
T T T T
π - 2DTπ} < ϕ < π, aand (d) mode IV: 0 < DT < 0.25, 2D
DTπ ≤ ϕ ≤ π - 2DTπ.
π DT = min{D, 1 – D}.
reppresented as inn
Vd Vd
L t 1 d D , 0<t iLs (2 D ) L d 1 d D , d 1
T T T
s s
Vd I pk1 (3)
d 1 d t DT , <t 2 DT V
i ( ) d 1 d DT , d 1
Ls
s L Ls
iLss (t )
Vd d t 1 d DT , 2 DT <t 2 DT (1) The power floow equation iis calculated bby integratingg the
T
Ls
insttant power oveer a half switchhing cycle as ffollow.
Vd 1 d DT , 2 DT <t
L
s Vd 2
1
P1 p ( t )iLs ( t ) d t
v pri d 2 DT (4)
0 Ls
2
whhere ω is the angular switcching frequenccy, Ls is the leeakage
inductance, d iis the primaryy referred voltage ratio off HVS
dcc-link to LVS dc-link, nameely d = Vo/nVVd, Vo and Vd aare the wheere vpri(ωt) is the primary sside voltage of
o transformerr and
high voltage sidde (HVS) andd low voltage side (LVS) ddc-link ωt) is the prim
iLs(ω mary side trannsformer curreent. Similarlyy, the
vooltage respecttively, and n is the transsformer turns ratio. trannsformer rms and
a peak current, and power flow equationns for
Thherefore, the transformer primary rmss current andd peak otheer operating m
modes can be deerived, which are summarized in
cuurrent can be derived
d in (2) and
a (3), respecctively. Tabble I.
1 As the converrter mainly ooperates in mode
A m I and II,, the
I rms1 iLs (t ) 2 dt
0 minnimized transfformer peak cuurrent in (3) ffor a fixed dc-link
(2) volttage is achieveed when the vvoltage on the LVS and HVS S are
V 4 2 d 6 D
T 2
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10.1109/TIE.2015.2432093, IEEE Transactions on Industrial Electronics
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TABLE I
AND TRANSFORME
POWER A ER CURRENT OF CCF-DAB DC-DC CONVERTER
M
Mode Thrroughout Power Transformer rm
ms current Transfoormer peak currennt
d 6D
2
Vd V 4
T 2
I d 2 DT d
2
1 DT 1 d DT Vd
Ls 2 Ls 3 3 L d 1 d D T , d 1
s
II
Vd 2
d 1
Ls
T 2
1 2 D Vd 4 T 2
1 D 1 d DT
d 6 DT 2 1 2 DT
3
Vd
Ls
1 d D T , d 1
2 Ls 3 3
III
Vd 2
d
1 2 DT Vd 4 T 2
1 D 1 d DT
d 3 2 DT 2 DT 1 2 DT
2 3
Ls 2 Ls 3 3
Vd
1 d D T
Ls
d 3 2 DT 2 DT
2 2
2Vd
d DT
2
Vd 4 T 2
IV 1 D 1 d D
T
Ls Ls 3 3
(a) (bb)
when Vd = 1 and d = 1: (a) surface plot, and (b) conttour plot.
Figg. 4. Power flow w
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P2 Vin (1 D ) Vd d (1 d )(1 D )
By substitutiing instant ccurrent, the ZVS Z boundarry for 0,
2Vin m Ls Ls
seecondary switcches can be oobtained as shhown in Fig. 5. 5 The
for S p1 , S p 3
ZV VS boundary of upper andd lower switchhes are symm metrical
wiith D = 0.5, aand the ZVS area is extendded with a larrger d. P2 Vin (1 D ) Vd d (1 d )(11 D ) (8)
W
When d > 1, Z ZVS can be always achieved for the secoondary 2V 0,
m Ls Ls
swwitches. in
As to primaryy side, the currrent flow throough switchess is not for S p 2 , S p 4
onnly affected bby the transforrmer current, but also by the dc
inductor currennt. As shown in i Fig. 3, the dc inductor ccurrent wheere Vin is the innput voltage aand m = Ldc1/Ls.
waaveforms for D > 0.5 and D < 0.5 are diifferent, so dooes the S
Similarly, ZVS S condition forr Sp2 and Sp4 inn other areas caan be
sooft switching cconditions. Thhe ZVS condiition on the prrimary alsoo derived. As iit is difficult too get a closed fform solution,, Fig.
swwitches can bee written as 6 pllots the ZVS bboundaries foor Sp2 and Sp4 under differennt m,
wheere soft switchhing is achieveed for the outsside. It is clearr that
iLs (0) iLLdc1(0) 0, for S p1 S p 3 , D < 0.5 the ZVS range will be extended with a smalller d. When d < 1,
softt switching cann be always m maintained in thet left half reegion
iLs ( 2 DT ) iLdc1( 2 DT ) 0, for S p1 S p 3 , D > 0.5 wheere D < 0.5. H However, d < 1 will result inn hard switchinng in
(7)
iLdc1(2 DT ) iLs (2 DT ) 0, 0 for S p 2 S p 4 , D < 0.5 the secondary sw witches. The ssoft switchingg region will also
i incrrease when m decreases, i.e. with a small dc induuctor.
Ldc1( ) iLs ( ) 0, for S p 2 S p 4 , D > 0.5 Nevvertheless, sm mall dc inductoor will result in large induuctor
currrent ripple. Forrtunately, the ttotal input currrent ripple willl not
For Sp1 and Sp3, ZVS can be easily sattisfied, and thhey are incrrease much duue to the canceellation effect of the interleeaved
alwways soft swittched if Sp2 annd Sp4 are soft switched. How
wever, inpuut structure.
ZVVS condition ffor the lower sswitches depennds on many ffactors
annd becomes m much difficult tot be maintainned. For the sppecific IIII. OPTIMIZED
D OPERATING MODE WITH MINIMIZED RM
MS
opperating modee II with D > 0.5, equationn (7) can be ffurther CUR
RRENT
exxpressed as A
As there are m
multiple operatting points (D
D, ϕ) deliveringg the
sam
me output powwer but with ddifferent power loss, optim mized
operating point ccan be selectted to achievee high efficieency.
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(a)
(b)
Figg. 8. Operating looci and ZVS conditions under diffeerent Vin with P = 0 ~ 1 pu : (a) Vo = 1 pu, and (b) Vo = 1.25 pu.
Siince hard swittching is one oof the main reeasons causingg high andd “d = 1” modee for varied ouutput power unnder different (Vin,
poower loss in high-frequenccy converters, ZVS condittion is Vo).. The correspoonding ZVS opperating rangees for primaryy and
esssential to reduuce power losss. Another impmportant aspectt is the secoondary switchhes are also prresented in thee figure. Theree are
peeak and rm ms transformeer currents which relateed to seveeral observatioons. Firstly, foor a fixed Vo, tthe ZVS operaating
noon-conductingg and conductiing loss respecctively, and thhey are rangge for Sp2 and Sp4 are decreaased with a higgher input voltage,
coonsidered heree to represent the power losss of the transfformer whiile it increase the ZVS area for secondaryy switches. W With a
annd switches. highher Vo, the opptimized operrating points (D, ( ϕ) are puushed
Fig. 7 depicts the peak aand rms curreents of transfformer tow
ward the originn, and this ennhances the ZVS Z conditionn for
prrimary side at different
d operaating points foor a certain conndition prim
mary switches. Secondly, foor “d = 1” modde, ZVS conddition
(VVin, Vo, P). It can be seen thaat the (D, ϕ) ffor minimum Ipk and for secondary sw witches are alw ways satisfied.. However, iff D ≠
Irmms varies with operating conndition (Vin, Vo, P), and thhey are 0.5,, either upperr switches or lower switchhes will be att the
inconsistent witth each other. In “d = 1” m mode, the miniimized bouundary conditioon depending on (Vin, P). A And Sp2 and Sp44 will
peeak current opeeration can bee easily obtaineed in most opeerating losee ZVS conditioon at high inpput voltage under “d = 1” mode.m
coonditions. How wever, the rmms current is uusually more ccritical Thirrdly, the minnimum rms cuurrent mode w will not bringg the
foor loss reductioon and desiredd to be minimizzed, especiallyy when converter to enterr hard switchinng from ZVS; on the contraary, it
ZV VS is employeed. enhances ZVS ccondition and allows Sp2 aand Sp4 to be soft
Fig. 8 showss operating locci of minimum m rms currentt mode swittched at high input voltage and high pow wer. Finally, wwhen
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Figg. 10. Minimized rms current versuus Vo under differrent (Vin, P). (
(a)
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(a)
((a)
(b)
Figg. 13. Experimenttal waveforms unnder “d = 1” modee at Vin = 200 V, Vd = 376
V, Vo = 750 V: (a) P = 4 kW and (b) P = 1 kW (time bbase: 5 μs/div). (bb)
IV. EXPERIM
MENTAL RESU
ULTS
A 5 kW protootype of current-fed DAB coonverter was bbuilt in
the laboratory aas shown in
Fig. 11. The converter is iintended to bee implementeed as a
dcc-dc converterr module in a 12 kV - 3 M MW grid-connnected
caascaded multillevel PV system proposed in [30]. Hencce, the
HV VS dc-link voltage is set relatively high att 600 V - 750 V V. The
cirrcuit parameteers are listed inn Table II. Thee leakage induuctance
waas designed baased on the asssumption thatt the base pow wer for
peer unit system
m defined in A Appendix equuals the convverter’s
raated power. Ass a result, the pphase shift anggle at rated poower is (cc)
arround 0.2π (ssee Fig. 4 ((b)), which eensures both small
Fig.114. Experimental curves when Vin = 200 V with diffferent Vo and operrating
cirrculating eneergy and hiigh control accuracy. Thhe dc modee: (a) peak currennt, (b) rms currentt, and (c) efficienccy
inductance was selected to be 5 times of the leakage inducctance,
coonsidering the ZVS operatinng range and thhe inductor’s ccurrent inpuut voltage (Vinn = 4/3 pu) are given to verrify the theoreetical
rippple. To reduuce switching loss, FCN766N60NF SupreeMOS anallysis.
annd CMF201200D SiC MOSF FET were usedd as the primaary and Fig. 12 shows experimental waveforms w
F when the convverter
seecondary switcches, respectivvely. Experimeent results witth high operated under diifferent modess when Vin = 2000 V (4/3 pu), Vo =
6000 V (1 pu) andd input powerr P = 4 kW (00.8 pu). As caan be
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10.1109/TIE.2015.2432093, IEEE Transactions on Industrial Electronics
seen, the “d = 1” mode in Fig. 12 (a) has the minimum peak this operating mode can extend the ZVS range and achieve
current, while its rms current is much larger than that of lower conducting loss compared to “d = 1” mode, especially for
minimum rms current mode (d = 0.875) in Fig. 12 (b). And the high input voltage; and the efficiency can be further improved
lower switches in primary side, Sp2 and Sp4, suffers from hard by choosing higher variable dc-link voltage corresponding to
switching in “d = 1” mode, while soft-switching is realized in input voltage. Since CF-DAB converters can be extended to
minimum rms current mode. This is consistent with analysis in multi-terminal applications, this research provides a foundation
section II that the minimum rms current mode can extend the to study the optimized operation for those topologies.
soft-switching range at high input voltage. It should be noted
that, differing from analysis in section III, zero voltage APPENDIX
switching is not fully achieved for Sp2 in Fig. 12 (b). This is The per unit system in this paper is defined as following
because the analysis is based on ideal model, without (Vin_base is the medium value of the input voltage and PN is the
considering parasitic capacitance and power loss in the circuit. converter’s power rating).
In a real case, to achieve ZVS, the energy in the circuit must be Vd_base = 2Vin_base Vo_base = 2nVin_base
sufficient to charge or discharge the output capacitance of the Ibase = 2Vin_base/ωLs Pbase = Vin_baseIbase = PN
switches (Coss) during the dead time. In Fig. 12 (c), ZVS of Sp2
is achieved when Vd is further increased to 355 V, i.e. d = 0.845. REFERENCES
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0278-0046 (c) 2015 IEEE. Translations and content mining are permitted for academic research only. Personal use is also permitted, but republication/redistribution requires IEEE
permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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10.1109/TIE.2015.2432093, IEEE Transactions on Industrial Electronics
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using novel duual-phase-shift coontrol,” IEEE Traans. Power Electroon., vol. Rui Li (S’100-M’11) was bornn in Qingdao, Chiina, in
23, pp. 2905-22914, Nov. 2008. 1980. He recceived the B.S. inn electrical engineering
[177] B. Zhao, Q. Song and W. Liu, “Efficienccy characterizatiion and from Qingdaoo University, Qinggdao, China, in 20002, the
optimization of isolated biddirectional dc-ddc converter baased on M.S. in electriical engineering from
fr Nanjing Univversity
dual-phase-shift control for dc distribution application,” IEEE Trrans. on of Aeronauticcs and Astronautiics, Nanjing, Chiina, in
Power Electroon. vol. 28, no. 4, pp. 1711-1727, A Apr. 2013. 2005, and thee Ph.D. degree inn electrical engineeering
[188] B. Zhao , Q.. Song , W. Liuu and W. Sun, ““Current-stress-opptimized from at Zhejjiang University, Hangzhou, Chinna, in
switching straategy of isolated bidirectional dc--dc converter witth dual- 2010.
phase-shift control,” IEEE Tranns. Ind. Electron.,, vol. 60, no. 10, ppp. 4458 Since Deccember 2010, hhe has been witth the
-4467, May 20013. Department oof Electrical Engiineering, Shanghaai Jiao
[199] H. Wen, W. X Xiao, and X Su, ““Nonactive Powerr Loss Minimizattion in a Tongg University, Shannghai, China, wheere he became an Associate
A Professoor. He
Bidirectional Isolated DC–D DC Converter for Distributed Power was an Academic Guuest in the Powerr Electronic Systeems Laboratory, Swiss
Systems,” IEE EE Trans. Ind. Ellectron., vol. 61, no. 12, pp. 6822 - 6831, Fedeeral Institute of Teechnology, Zurichh, Switzerland, frrom September 20008 to
Dec. 2014. Auguust 2009. Since Juuly 2014, he has bbeen with the Centter for Advanced P Power
[200] F. Krismer, aand J. W. Kolarr, “Closed Form Solution for M Minimum Systeems, Florida Statte University, Talllahassee, FL as a postdoctoral ressearch
Conduction L Loss Modulation of o DAB Converteers,” IEEE Trans. Power schollar. His current ressearch interests incclude the applicatiion of power electtronics
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