600MW RTPS EQUIPMEMT PARAMETERS

A. MDBFP, TDBFP, HP BYPASS AND LP BYPASS

MDBFP TDBFP
MDBFP ( MAIN TDBFP ( MAIN
DESCRIPTION UNITs BOOSTER BOOSTER
PUMP ) PUMP )
PUMP PUMP

Manufacturer SPEM SPEM SPEM SPEM

Model No. FK4E39(I)M FK4E39(I)M

Barrel casing Single Barrel casing
Single Volute
Type centrifugal Volute centrifugal
pump
Pump pump Pump
1 x 50% 1 x 50% 2 x 50% 2 x 50%
No. of Pumps
capacity capacity capacity capacity
Electrical Electrical
Type of Drive Electrical motor Turbine
motor motor
capacity at pump
m3/hr 1324.1 1324.1 1324.1 1324.1
Inlet
Suction temperature oC 179.4 179.4 179.4
Suction pressure MPa 2.48 1.23 2.48 1.23
Discharge
oC 179.4 179.4 179.4 179.4
Temprature
Discharge Pressure MPa 20.68 2.48 20.68 2.48
Mtr
Total head
of 2092 144 2092.4 144.39
developed by pump
water
Operating speed Rpm 5470 1490 5470 1490
First Critical Speed Rpm 8648 8648
No of stages 4 1 4 1
Mtr
NSH required at full
of 46.8 5.14 46.8 5.14
capacity
water
Efficiency of Pump % 84.58 84.07 84.58 84.07

Min. Flow required m3/hr 288 288 288 288

Hydrostatic
VOITH - -
coupling (Make)
Oil Cooler Type / Plate/ Plate / Plate /
Tube/ 2(1w+1s)
No. 2(1w+1s) 2(1w+1s) 2(1w+1s)

Motor Parameters
 Shanghai
Shanghai Shanghai
Electric
Motor Make Electric Motor Electric Motor
Motor
Factory Factory
Factory
Main pump input
shaft including KW 7767.5 549.47 549.47
interstage
Losses in hydraulic
KW 862 - -
coupling
Motor rating
KW 10100 10100 610
provided
Voltage KV 11 11 3.3
82.4 (Efficiency
Efficiency of the
% 96.5 96.5 of drive
dive motor/turbibe
turbine)

Turbine Hydraulic Driven HP Bypass Valve

Make Shanghai CCI

Power
Equipment Co.
Ltd.
Model no HBSE-280-250
Type Angle Type
Inlet Working 18.52 Mpa / 546
Parameter Degee
Outlet Working 4.454 Mpa / 546
Parameter Degree
Quantity 2

LP Bypass Valve
Shanghai CCI
Power
Make
Equipment Co.
Ltd.
Quantity 2
Model no NBSE-60-600-2
Straight
Type
Through Type
Inlet Working 4.374Mpa / 546
Parameter Degree
Outlet Working 1.47Mpa / 450
Parameter Degree
 B. CONDENSATE EXTRACTION PUMP
Description Units Parameters

Make Changsha Pump Co. Ltd.

Numbers 3 x 50% (2 Opn+1 Std by)
Type Vertical Cannister type
Design Capacity m3/hr 890.8
Discharge pressure at Design capacity Ksc. 33.5
Suction Pressure Ksc 0.10
Total head developed by the pump Mtr of 338
water
Operating Speed rpm 1480
NPSH requirement at full capacity Mtr of 3.1
water
Mtr of 390
Shut off head
water
Power consumption at design capacity Kw 971
Efficiency at design capacity % 83.5
Power rating provided KW 1250

C. GENERATOR STATOR COOLING WATER SYSTEM

S.no. Title Data Unit
A. Pump
Number of
Stator water
1 pumps 2(1w+1s)
2 Type AC motor driven Centrifugal
3 Pump head 80 metre
Pump
m3/h
4 Discharge 130
Unit Stator
water flow m3/h
5 required 116
6 Rated Power 55 KW
7 Speed 2950 rpm
8 Power Input 415v,3­phase,50Hz
Full Load
A
Current
9 75
B. Water tank
 1 Volume 2.7 m3
Water level
transmitter mm
2 range 0­800
3 Tank material Stainless steel
C. Cooler
1 Quantity 2(1w+1s)

Type Shell and Tube(Stator water

2 in shell,DMCW in tubes)
Heat
Exchanging KW
3 Capacity 3450
Cooling water
Degree
inlet
Celsius
4 temperature <=38
D. Filter
1 Quantity 2(1w+1s)
2 Filter Accuracy 5 μm
Design flow
m3/h
3 through filter 130
E. Demineralizer(Mixed Bed
type)
Maximum flow
through m3/h
1 Demineralizer 10
Inlet stator
Degree
water
Celsius
2 temperature <=50
3 Volume 0.13 m3
F. Other Useful Data
Hydrogen to
stator water DP
kPa
inside
1 generator >=35
Stator coil
cooling water
2 conductivity <=1.5 μS/cm
Maximum
Stator water Degree
inlet Celsius
3 temperature 50
Main Loop
4 Piping material 1Cr19Ni9Ti
 D. HFO & LDO SYSTEM
HFO UNLOADING SYSTEM
SL.
NUMBER
UNLOADING TEMP
1 (MAX) 50 C
UNLOADING
2 FLOW RATE (MAX) 375 m³/hr
STORAGE TANK
3 CAPACITY 2000 m³
STORAGE TANK
4 DIAMETER 16 m
5 VISCOSITY 370 Cst AT 50 C
DESIGN TEMP AT
SUCTION HEATER
6 O/L 65 C
STEAM TEMP/
7 PRSSR 231.8 C/ 3.5 kg/cm²
8 FLASH POINT 66 C
9 POUR POINT 50 C
10 SPECIFIC GRAVITY 0.95

SL.
NUMBER PUMP DETAILS MOTOR DETAILS
TOTAL
UNLOADING
1 PUMPS 5(3W+2S) MOTOR TYPE ENERGY EFFICIENT
TUSHACO PUMPS PVT.
2 MAKE LTD POWER 37 KW
415±10% V , 50 ±5%
3 MODEL TDSH 135/075 POWER SUPPLY Hz, 3 Ø
POSITIVE
DISPLACEMENT,TWIN
SCREW, STEAM
4 TYPE JACKETED INSULATION CLASS­B
5 FLOW RATE 125m³/hr ENCLOSURE FLAME PROOF
6 HEAD DEVELOPED 31.58 MLC(3 kg/cm²) SPEED 1500 RPM
7 NPSH REQUIRED 4m
8 OPERATING TEMP 50 C
9 SPEED 1470 RPM
10 SCREW TWIN, SS­431
11 SHAFT SS­431
12 SEAL MECHANICAL SEAL
 CASING,
13 COUPLING CI
ANTI­FRICTION BALL
14 BEARING BEARING
DE­ LUB OIL, NDE­
15 LUBRICATION GREASE
SUCTION
16 STRAINER SIMPLEX VERTICAL
VOLUMETRIC
17 EFFICIENCY 93.9% AT 370 Cst
MECHANICAL
18 EFFICIENCY 42.4% AT 370 Cst

LDO UNLOADING SYSTEM

UNLOADING
1 FLOW RATE (MAX) 300 m³/hr
STORAGE TANK
2 CAPACITY 1000 m³
STORAGE TANK
3 DIAMETER 12 m
4 VISCOSITY 15.7 Cst AT 38°C
DESIGN TEMP AT
SUCTION OF LDO AMBIENT
5 TRANSFER PUMP TEMPERATURE
6 SPECIFIC GRAVITY 0.85
7 FLASH POINT 66 C
12° C (WINTER)/ 18°C
8 POUR POINT (SUMMER)

SL.
NUMBER PUMP DETAILS MOTOR DETAILS
TOTAL
UNLOADING
1 PUMPS 3(2W+1S) MOTOR TYPE ENERGY EFFICIENT
POSITIVE
DISPLACEMENT,TWIN
2 TYPE SCREW POWER 18.5 KW
TUSHACO PUMPS PVT. 415±10% V , 50 ±5%
3 MAKE LTD POWER SUPPLY Hz, 3 Ø
4 MODEL TDSH 135/067 INSULATION CLASS­B
5 FLOW RATE 100 m³/hr ENCLOSURE FLAME PROOF
6 HEAD DEVELOPED 20 MLC SPEED 1500 RPM
7°C TO 50°C
7 OPERATING TEMP (AMBIENT TEMP)
8 SPEED 1460 RPM
9 NPSH REQUIRED 3m
10 SCREW TWIN, SS­431
11 SHAFT SS­431
12 SEAL MECHANICAL SEAL
CASING,
13 COUPLING CI
ANTI­FRICTION BALL
14 BEARING BEARING
DE­ LUB OIL, NDE­
15 LUBRICATION GREASE
SUCTION
16 STRAINER SIMPLEX VERTICAL
VOLUMETRIC
17 EFFICIENCY 89.0% AT 15.7 Cst
MECHANICAL
18 EFFICIENCY 62.0% AT 15.7 Cst

DRAIN SYSTEM
SL.
NUMBER
STORAGE TANK
1 CAPACITY 10 m³
2 SPECIFIC GRAVITY 0.95
3 FLASH POINT 66 C
4 POUR POINT 50

SL.
NUMBER PUMP DETAILS MOTOR DETAILS
NUMBER OF
1 PUMPS 2(1W+1S) MOTOR TYPE ENERGY EFFICIENT
POITIVE
DISPLACEMENT,
SINGLE SCREW,
2 TYPE VERTICAL POWER 5.5 KW
TUSHACO PUMPS PVT. 415±10% V , 50 ±5%
3 MAKE LTD POWER SUPPLY Hz, 3 Ø
4 MODEL T1S­200.1EW INSULATION CLASS­B
5 FLOW RATE 10 m³/hr ENCLOSURE FLAME PROOF
6 NPSH REQUIRED 2m SPEED 1400
DISCHARGE GEAR BOX
7 PRESSURE 63.15 MLC RATIO 3.5:1
8 SPEED 420 RPM
9 SEAL MECHANICAL SEAL
SUCTION
10 CONDITION 2.31 NEGATIVE
 SUCTION
11 STRAINER SIMPLEX VERTICAL
12 LUBRICATION GREASE
13 SHAFT MATERIAL SS­316
14 BEARING ANTI FRICTION
CASING,
COUPLING
15 MATERIAL CI
VOLUMETRIC
16 EFFICIENCY 83.00%
MECHANICAL
17 EFFICIENCY 30.00%

HFO TRANSFER PUMP DETAILS

SL.
NUMBER PUMP DETAILS MOTOR DETAILS
TANJIN PUMP AND
1 MAKE MACHINERY GROUP POWER 110 KW
2 TYPE SCREW POWER SUPPLY 415V, 50 Hz, 3Ø
3 DISCHARGE 61 m³/hr CURRENT 184 A
DISCHARGE
4 PRESSURE 3.4 Mpa SPEED 1485 RPM
5 SPEED 1450 RPM POWER FACTOR 0.88
6 NPSH REQUIRED 4.4 m
7 POWER 83.57 KW

LDO TRANSFER PUMP DETAILS

SL.
NUMBER PUMP DETAILS MOTOR DETAILS
TANJIN PUMP AND
1 MAKE MACHINERY GROUP POWER 75 KW
2 TYPE SCREW POWER SUPPLY 415V, 50 Hz, 3Ø
3 DISCHARGE 42 m³/hr CURRENT 127.9 A
DISCHARGE
4 PRESSURE 3.3 Mpa SPEED 1480 RPM
5 SPEED 1450 RPM POWER FACTOR 0.87
6 NPSH REQUIRED 2.8 m
7 POWER 62 KW
 E. BOILER CIRCULATING PUMP

BOILER CIRCULATION PUMP

S.NO UNIT DESCRIPTION
1 MAKE HAYWARD TYLER
GLANDLESS WET STATOR
SQUIRREL(single suction
2 TYPE double discharge volute)
3 PUMP SIZE (2 X 130 X 16 X 20H)
4 DESIGN PRESSURE Mpa 20.16 @ 365.3 DEG C
5 HYDROSTATIC PRESSURE Mpa 30.5
6 MOTOR RATED OUTPUT KW 420
7 MOTOR SERVICE FACTOR 1
MOTOR WINDING
8 INSULATION XLP PE2+PA
9 MOTOR ELECTRICAL SUPPLY 3.3 KV ,3 Ph, 50 HZ
10 NOMINAL SPEED RPM 1450
11 LOCKED ROTOR CURRENT AMPS 386
12 MAX STARTING CURRENT AMPS 444
13 FULL LOAD CURRENT AMPS 101.2

DESIGN
SIMPLE
14 OPERATING POINTS DESIGN DUTY(HOT) DUTY
PUMP
(COLD)
QUANTITY PUMPED
15 M3/hr 3904 3904
4685
DIFFERENTIAL HEAD
16 M 30.7 30.7
17.8
PUMP TEMPERATURE
17 Deg C 353.3 20
353.3
SUCTION PRESSURE
18 Mpa 19.05
19.05
MINIMUM NPSH REQUIRED
19 ABOVE VAPOUR PRESSURE M 0.5783 1
0.5783
20 PUMP EFFICIENCY % 84 79.4 84
SPECIFIC GRAVITY AT PUMP
21 SUCTION TEMPERATURE T/CUM 224.77 388.68
204.5
MOTOR EFFICIENCY
22 % 89.3 89.2
89.1
ELECTRICAL INPUT TO MOTOR
23 KW 251.7 435.74
229.52
24 POWER FACTOR 0.76 0.745 0.815
25 COMBINED EFFICIENCY % 75 74.9
70.7
LINE CURRENT
26 AMPS 57.9 93.5
53.9

HEAT EXCHANGER
27 ALLOWABLE PRESSURE DROP bar 0.7
LP COOLING WATER INLET
28 TEMP Deg C 40
29 LP COOLING WATER FLOW M3/hr 11.6
30

WATER QUALITY
pH 7 to pH 9, MINIMUM
31 HEAT EXCHANGER CHLORIDES
filtered to 50 microns and
cooled to approx 30 Deg C
32 MOTOR CAVITY WATER ,Ph­8 to 9,

WEIGHTS
33 PUMP CASE Kg 3810
COMPLETE MOTOR AND
34 Kg 6980
ROTATING ASSEMBLY
35 HEAT EXCHANGER Kg 550
36 TOTAL Kg 11340

BCP FILL/PURGE SYSTEM

boiler water fill and purge
37 SERVICE line equipment for
straining and cooling
2 SETS EACH COMPRISING
38 NUMBER 1 STRAINER AND 1
COOLER
39 COOLER CHARACTERISTICS HP PURGE SIDE(INNER PIPE)
40 DESIGN PRESSURE Mpa 20.2
41 DESIGN TEMP Deg C 365.3
42 HYDROTEST PRESSURE Mpa 30.3
43 OPERATING FLOWRATE litres/min 11.4
44 OPERATING INLET TEMP Deg C 175
OPERATING OUTLET
45 deg C 49
TEMP(entering into cavity)
46
LP COOLING WATER SIDE(OUTER PIPE ANNULUS)
47 DESIGN PRESSURE Mpa 1
48 DESIGN TEMP Deg C 175
49 HYDROTEST PRESSURE Mpa 1.5
50 OPERATING FLOWRATE litres/min 410
51 OPERATING INLET TEMP Deg C 40

STRAINER CHARACTERISTICS
52 DESIGN FLOW RATE litres/min 11.4
53 STRAINERS SIZE MESH 160
54 DESIGN PRESSURE bar 202
55 DESIGN TEMP Deg C 365.3
56 HYDROTSET PRESSURE Mpa 303

ESTIMATED WEIGHTS
57 STRAINER Kg 16
58 COOLER Kg 330

F. TG LUBE OIL SYSTEM

HP seal oil pump & MOTOR

S.No DESCRIPTION VALUE UNIT
1 MAKE
2 Capacity 45 M3/hr
3 Suction pressure 0.022 mpa
4 Discharge Pr. 9.18 Kg/cm2
5 Pump speed 1470 rpm
6 Serial No 81010

WUXI SHI
XIBEI
MOTOR MAKE TEZHONG
DIANJI
7 CHANG
8 Motor Speed 1470 RPM
9 Motor Rating 30/415 KW/volt
10 Power Factor 0.86
 Jacking Oil Pump & MOTOR

DESCRIPTION VALUE UNIT

Qidong Shenli High Pressure Oil pump
MAKE Factory
Displacement Pump – 1 no. Piston type
Type / No. (1 AC JOP + 1 DC JOP)
Model p.sl 63/45
output ml/re
volume 63 v
Delivery
Pressure 16 MPa
Capacity 92 LPM

Pump Speed 1500 RPM

MOTOR MAKE Wuxixianfeng Electric Manufacturing LTD

Motor Rating 45/ 415 VA KW
Motor Speed 1500/2800 RPM

Maximal Flow 2 *92 L/min

Of System

Full Capacity AUXILIARY OIL PUMP (AC MOTOR DRIVEN)

S.No DESCRIPTION VALUE UNIT

1 MAKE ZHUO ZHOUPUMP PLANT OF THE 18THBUREAU OF CHINARAIL WAYS

2 Type Gear Type
3 TOTAL HEAD 40.2 MTR
SHAFT KW/V
4 POWER 48.6 AC
5 EFFICIENCY 72.10%
7 Capacity 750 LPM
8 Discharge Pr. 0.9 MPa(g)
9 Pump speed 1450 RPM
KW/V
10 Motor Rating 55/415 AC
MOTOR JIANGSU DAZHONG ELECTRICAL MOTOR
11 MAKE CO.LTD
 FLAME
PROOF
TYPE THREE
PHASE
INDUCTION
12 MOTOR
13 CURRENT 94 A
MOTOR
14 SPEED 1480 RPM
15 EFFICIENCY 93%

Emergency Oil Pump (DC Motor Driven)

S.No DESCRIPTION VALUE UNIT

ZHUO ZHOUPUMP PLANT OF THE 18THBUREAU
1 MAKE OF CHINARAIL WAYS
2 Type / No. Double suction centrifugal
3 TOTAL HEAD 40.47 MTR
SHAFT
4 POWER 50.14 KW
5 EFFICIENCY 70.30%
6 Capacity 320 M3/HR
7 Discharge Pr. 0.33 MPa
8 Pump speed 1484 RPM
9 SERIAL NO 29345
STANDARD
10 NO Q/TZB001­2008

PRODUCTION
11 XK06­003­00039
LICENSE NO

MOTOR XI'AN SIMO MOTOR , INC

12 MAKE (GROUP)
13 Motor Rating 55/ 220 KW/V
MOTOR
1500
14 SPEED RPM
15 CURRENT 284 A
16 N.W 650 KG
17 BEARING 6314/CMZ1
18 OUTPUT 6313/CMZ1
19 PRODUCT NO 805001
 OIL VAPOUR EXHAUSTER SET

S.No DESCRIPTION VALUE UNIT

HANGZHOU KEXING BLOWER
1 MAKE CO.LTD
2 Type/ NO SFDVA­20­1 , 2
3 Capacity 1200 M3/hr
4 SPEED 2900 RPM
5 TOTAL HEAD 8000 PA
MOTOR
6 OUTPUT 5.5 KW

G. APH
REGENERATIVE
AIR
PREHEATER
SL
DESCRIPTION
NO. UNIT PARAMETER
Trisection, Ljungstrom 2­32
TYPE
1 VI(T)­86”
2 NUMBER 2
3 MOUNTING(HORIZONTAL/VERTICAL) Vertical
4 FLUE GAS TEMPERATURE AT OUTLET

a)CORRECTED 154(DESIGN
Deg. C COAL),147(WORST COAL)

b)UNCORRECTED 159(DESIGN
Deg. C COAL),148(WORST COAL)
5 MAX. AIR LEAKAGE THROUGH APH % 7
6 TOTAL EFFECTIVE HEATING SURFACE AREA m² 101088
a)GAS SIDE m² 52076
b)AIR SIDE m² 49012
7 PRESSURE DROP AT 100% BMCR
a)PRIMARY AIR SIDE Pa 900
b)SECONDARY AIR SIDE Pa 812.4
10 PRIMARY AIR TEMPERATURE(INLET/OUTLET) °C 40/307
SECONDARY AIR
11 TEMPERATURE(INLET/OUTLET) °C 33/313
12 FLUE GAS AIR TEMPERATURE(INLET/OUTLET) °C 343/154
13 APH TRI­SECTION ANGLE
a)FLUE GAS Deg. 180°
b)SECONDARY AIR Deg. 115°
 c)PRIMARY AIR Deg. 65°
14 APH RATED SPEED RPM
a)NORMAL SPEED RPM 1.05
b)SPEED DURING WASHING RPM 0.26
c)SPEED FOR AIR MOTOR RPM 0.067
WATER REQUIREMENT FOR FIRE
15 CONTROLLING
a) AT GAS SIDE(FLOW/PRESSURE) TPH/Mpa 140/0.52
b) AT PRIMARY SIDE(FLOW/PRESSURE) TPH/Mpa 47/0.52
c) AT SECONDARY SIDE(FLOW/PRESSURE) TPH/Mpa 93/0.52
16 WATER REQUIREMENT FOR LUBE OIL COOLER
a)FLOW TPH 2.5
b)PRESSURE Mpa 0.2­0.3

APH MAIN MOTOR

SL
DESCRIPTION
NO. UNIT PARAMETER
1 MAKE & TYPE 3 PHASE,ABB MOTORS
2 INSULATION CLASS F
3 VOLTAGE V 415
4 FREQUENCY Hz 50
5 POWER kW 37­42.6
6 SPEED RPM 1480
7 CURRENT A 38.9­69.4
8 WEIGHT Kg 308

APH AUXILIARY MOTOR

SL
DESCRIPTION
NO. UNIT PARAMETER
3 PHASE,RENOLD
MAKE & TYPE
1 GM160M4
2 INSULATION CLASS F
3 VOLTAGE V 415
4 FREQUENCY Hz 50
5 POWER kW 11
6 SPEED RPM 1435
7 CURRENT A 22.5­21

APH AIR MOTOR

SL
DESCRIPTION
NO. UNIT PARAMETER
 MAKE & TYPE INGERSOLL­RAND,MULTI­
1 VANE MOTOR
2 MAXIMUM PRESSURE PSI 90
3 SOURCE AIR PRESSURE Mpa 0.65
4 SOURCE AIR FLOW m³/min 6.37

APH LUBE OIL PUMP & MOTOR

SL
DESCRIPTION
NO. UNIT PARAMETER
MOTOR DETAILS
1 MAKE & TYPE 3 PHASE,ABB MOTORS
2 INSULATION CLASS F
3 VOLTAGE V 415 ± 10%
4 FREQUENCY Hz 50 ± 5%
5 POWER kW 1.5
6 SPEED RPM 1420
7 CURRENT A 3.4
8 WEIGHT Kg 25
PUMP DETAILS
1 DISCHARGE PRESSURE Mpa 1
2 SPEED RPM 1450
3 POWER kW 0.9
4 CAPACITY m³/h 1.6

H. ID FAN

ID FAN PARAMETERS
SL. NO DESCRIPTION VALUE
SHANGHAI BOILER WORKS
1 MANUFACTURER LIMITED
2 QUANTITY 2 NOS PER BOILER
VARIABLE BLADE PITCH
3 TYPE AXIAL TYPE
4 NO OF BLADES PER FAN 16
5 VOLUMETRIC FLOW PER FAN 587.5 m3/sec
6 TOTAL PRESSURE 5280 Pa
7 EFFICIENCY 85.55%
8 SPEED 745 rpm
9 IMPELLER DIAMETER 3650 mm
10 SHAFT DIAMETER 2114 mm
Forced Oil Lubrication
11 LUBRICATION SYSTEM System
 More than 125 % of Fan
12 CRITICAL SPEED Operating Speed
13 NO OF STAGES OF IMPELLER 1
Hydraulic Blade Pitch
14 BLADE PITCH CONTROL Control
15 COUPLING TYPE Rigid­Flex Coupling
16 METHOD OF LUBRICATION FOR FAN Forced Lubrication
17 METHOD OF LUBRICATION FOR MOTOR Forced Lubrication
18 MOTOR RATING 3950 kW
Constant Speed, Squirrel
19 MOTOR TYPE cage Induction Motor, 11 kV

LUBE OIL SYSTEM PARAMETERS

MOTOR
SIDE
SL. NO DESCRIPTION FAN SIDE VALUE VALUE
1 HYDRAULIC OIL PRESSURE 6.3 MPa
2 LUBRICATING OIL PRESSURE 1.2 MPa 0.4 Mpa
16
3 GROSS OIL SUPPLY 40 L/Min L/Min
4 OIL TEMPERATURE 60 degree C
5 CAPACITY OF OIL TANK 700 L
25
6 DEGREE OF FILTRATION 25 microm microm
4*2
7 AREA OF COOLER 6*2 Sq.M Sq.M
8 COOLING WATER FLOW RATE 2.4 m3/hr
9 COOLING WATER PRESSURE 5­8 kg/cm2
10 POWER OF MOTOR(415 V) 7.5 kW
11 POWER OF ELECTRIC HEATER(415 V) 2 kW

COOLING FAN PARAMETERS

SL. NO DESCRIPTION VALUE
1 MANUFACTURER SANGHAI BOILER WORKS
2 QUANTITY 4 PER FAN
3 TYPE CENTRIFUGAL
4 SPEED 2900 rpm
5 PRESSURE 518 Pa
6 MOTOR POWER 18.5 kW
7 MEDIUM TEMP 20 degree C
8 CAPACITY 6762 m3/h
 I. FD FAN
S.No. Description Unit Parameters

FAN PARAMETERS
SHANGHAI BLOWER WORKS
1 MAKE LTD
2 QUANTITY NOS. 2 PER BOILER
VARIABLE BLADE PITCH, AXIAL
3 TYPE FAN TYPE (FAF26.6­13.3­1)

4 NO. OF BLADES PER FAN NOS. 16

VOLUMETRIC FLOW
RATE PER FAN cubic­
(CAPACITY AT DESIGN meter
5 POINT) per sec 272.9
FAN TOTAL PRESSURE
6 RISE Pa 3909
7 EFFICIENCY % 85.7
9 SPEED rpm 990
10 IMPELLER DIAMETER mm 2660
11 SHAFT DIAMETER mm 1334
LUBRICATION SYSTEM FORCED OIL LUBRICATION
13 (FAN) SYSTEM
`MORE THAN 125% OF FAN
14 CRITICAL SPEED OPERATING SPEED
NO. OF STAGES OF
15 IMPELLER NOS. ONE
HYDRAULIC BLADE PITCH
16 BLADE PITCH CONTROL CONTROL
RIGID FLEX COUPLING (2501­
17 COUPLING TYPE 01)

MOTOR PARAMETERS
CONSTANT SPEED, SQUIRREL
CAGE INDUCTION MOTOR
1 MOTOR TYPE (YKK630­6, 1400 Kw, 3.3 Kv)
2 MOTOR RATING Kw 1400
METHOD OF
LUBRICATION FOR
3 MOTOR RING LUBRICATION

LUBE OIL SYS

PARAMETERS
 1 Hydraulic Oil Pressure Mpa 3.5

2 Lubricating Oil Pressure MPa 0.8

3 Gross Oil Supply L/Min 25
Degree
4 Oil Temperature Celsius 60
5 Capacity of Oil Tank Litre 250
6 Degree of Filtration μm 25
Sq.
7 Area of Cooler Meter 4*2

Cubic­
8 Cooling Water Flow rate meter/Hr 1.5

9 Cooling Water Pressure ksc 5.9

10 Power of Motor (415 kV) kW 2.2

Power of Electric Heater
11 (415 kV) kW 2

J.PA FAN
S.No. Description Unit Parameters

FAN PARAMETERS
SHANGHAI BLOWER WORKS
1 MAKE LTD
2 QUANTITY NOS. 2 PER BOILER
VARIABLE BLADE PITCH, AXIAL
3 TYPE FAN TYPE (PAF20.2­12.5­2)

4 NO. OF BLADES PER FAN NOS. 48

VOLUMETRIC FLOW
RATE PER FAN cubic­
(CAPACITY AT DESIGN meter
5 POINT) per sec 166.9
FAN TOTAL PRESSURE
6 RISE Pa 14949
7 EFFICIENCY % 83.56
9 SPEED rpm 3150
10 IMPELLER DIAMETER mm 2020
11 SHAFT DIAMETER mm 1258
LUBRICATION SYSTEM FORCED OIL LUBRICATION
13 (FAN) SYSTEM
 `MORE THAN 125% OF FAN
14 CRITICAL SPEED OPERATING SPEED
NO. OF STAGES OF
15 IMPELLER NOS. TWO
HYDRAULIC BLADE PITCH
16 BLADE PITCH CONTROL CONTROL
RIGID FLEX COUPLING (4001­
17 COUPLING TYPE 01)

MOTOR PARAMETERS
CONSTANT SPEED, SQUIRREL
CAGE INDUCTION MOTOR
1 MOTOR TYPE (YKK800­4,3650 Kw, 11 Kv)
2 MOTOR RATING Kw 3150
METHOD OF
LUBRICATION FOR
3 MOTOR FORCED LUBRICATION

LUBE OIL SYS

PARAMETERS

1 Hydraulic Oil Pressure Mpa 3.5

2 Lubricating Oil Pressure MPa 0.8

3 Gross Oil Supply L/Min 25
Degree
4 Oil Temperature Celsius 60
5 Capacity of Oil Tank Litre 250
6 Degree of Filtration μm 25
Sq.
7 Area of Cooler Meter 4*2

Cubic­
8 Cooling Water Flow rate meter/Hr 1.5

9 Cooling Water Pressure ksc 5.9

10 Power of Motor (415 kV) kW 2.2

Power of Electric Heater
11 (415 kV) kW 2
 K. SEAL AIR FAN

SEAL AIR FAN

SR.
DISCRIPTION UNIT DETAILS
NO.

ELECTRICAL POWER SUPPLY

Induction Motor/
Motor type
1 YKK400­6­TH
2 Motor Make SHANGHAI ELECTRIC
3 Power supply KV/Hz 3.3/50
4 Motor Speed RPM 990
5 Motor rating KW 185
6 Motor Rated Current A 42
7 Motot Insulation Class F
8 Power Factor 0.841

FAN DESIGN DETAILS

1 Type 9­26NO16D­3
Yixing jiangnan Blower
Manufacturer
2 Works Ltd
3 Nos. of fans/boiler Two(2)
4 Flow m³/h 58211
5 Pressure Rise Pa 6659
6 Efficiency % 80.4
7 Shaft Power KW 153.6
Primary Air Fan
Source of air supply
8 Discharge Cold Duct
9 Normal speed rpm 960
One of the fans is
Direction of rotation facing fan coupling clockwise and the
from motor to fan other
10 is anticlockwise
11 Impeller diameter mm 1840
120( at the bearing
Shaft diameter mm
12 site)
13 Method of lubrication
14 For fan Oil bath
15 For motor Grease Lubricated
 Fixed blade type but
motor operated
Mode of air flow control
control lead device
16 provided at inlet
17 Material of construction
18 Casing Q235A
19 Impeller blades 16Mn
20 Inlet cone Q235A
21 Outlet diffuser Q235A
22 Coupling Cast steel
23 Shaft 45#
24 Shaft sealing arrangement Horizontal
25 Weight of fan assembly Kg ˜ 2670
26 Weight of motor Kg ˜ 3400

L. MILLS
PULVERIZERS DETAILS
S.NO UNIT DESCRIPTION
1 TYPE BOWL MILL
2 MODEL HP1103
Shanghai Heavy Machinery Plant
3 MAKE Co. Ltd.
4 NO. OF MILLS 8
5 SPEED RPM 30.18
6 Design capacity TPH 75.7(Worst coal)
7 Guranteed capacity TPH 69.3 (100% BMCR design coal)
8 Main Drive Motor Rating KW 750
Number of operating mills and standby mills 6W+2S (100% BMCR Design Coal)
when fired with 7W+1S (100% BMCR Worst Coal)
9 7W+1S (100% BMCR Worst Coal)
10 Maximum loading of the Mill 90%
11 Percentage of Reject 1%
12 Motor Voltage KV 3.3 KV
13 Motor Current Amps 175.8 A
14 Motor Speed RPM 978 rpm
15 Mill discharge gates 4 Gates/ mill
16 Lub oil system External forced lubrication system
17 Gear Box Rating KW 696
18 Oil quantity for Gear Box Litre 1500 L
19 Lubrication oil type VG320 Din 517/3

Air Cooling Equipment Inside Air I/L­80°C O/L­60°C,

20 °C External Air I/L­ 40°C O/L­55°C
 LUBE OIL SYSTEM FOR MILL
21 Type of Oil used SP320
22 Nominal Flow Rate LPM 228
23 Nominal Pressure Mpa 0.6 Mpa
24 Oil Supply Temp. °C 40±2
25 Cooling Area m² 20
26 No. of Motor 2
27 Motor Power KW 2 × 11
28 Heater Power KW 6 × 1.7

M. BOILER DMCW SYSTEM

BOILER DMCCW DATA

PUMP DETAILS MOTOR DETAILS

MAKE MATHER & PLATT MAKE ABB

415+/­
FLOW 350 m³/hr VOLT 10 %
Header 60 m CONNECTION DELTA

ROTATIONAL SPEED 1480 RPM POWER 90 kw

N. TGDMCW SYSTEM

TG DMCCW

PUMP DETAILS MOTOR DETAILS

MATHER & CROMPTON

MAKE PLATT MAKE GREAVES
3 PHASE
INDCUTION
TYPE MOTOR

FLOW 3450 m³/hr

HEAD 60 m VOLTAGE 3.3 KV

ROTATIONAL
SPEED EFFICIENCY 96
ROTATIONAL
SPEED 990
 O. CW & ACW SYSTEM

CW & ACW PUMP DATA SHEET

SL. CW PUMP ACW PUMP
NO.
1 MANUFACTURER MATHER PLATT PUMPS MATHER PLATT PUMPS
LIMITED LIMITED
2 LOCATION CW PUMP HOUSE CW PUMP HOUSE
3 PUMP TYPE 1800 VMF 600 VMF
4 QUANTITY/ UNIT 4 2
5 WORKING 3 1
6 STANDBY 1 1(COMMON)
7 STAGE 1 1
8 DISCHARGE OF EACH PUMP IN 23600 4200
Cub. Mtr./hr.
9 MIN. WATER LEVEL OVER 4.5 5
SUCTION BELL EDGE IN MTR.
10 MAX. WATER LEVEL OVER 5.65 6.15
SUCTION BELL EDGE IN MTR.
11 DISCHARGE HEAD AT RATED 20.16 33.33
CAPACITY IN MLC
12 SHUTOF HEAD IN MLC 40 55
13 PUMP EFFICIENCY(%) 92.3 89.06
14 SPEED IN RPM 420 750
15 MAXIMUM NOISE LEVEL IN db. 85 db. AT A DISTANCE FROM 85 db. AT A DISTANCE
1 MTR. FROM 1 MTR.
16 PUMP CRITICAL SPEED IN RPM 3069 1670

17 TYPE OF LUBRICATION AND SELF SELF

COOLING

CW AND ACW PUMP'S MOTOR DATA SHEET

SL NO. CW PUMP'S MOTOR ACW PUMP'S MOTOR
1 MANUFACTURER BHEL BHEL
2 POWER IN KW 2160 580
3 VOLTAGE IN KV 11 3.3
4 NO OF PHASE 3 3
5 FREQUENCY IN HZ 50 50
6 FULL LOAD CURRENT IN A 146 133
7 NO LOAD CURRENT IN A 58 60
 8 EFFICIENCY (%) AT RATED 96.1 95.2
VOLTAGE & FREQUENCY
9 POWER FACTOR 0.81 0.8
10 LUBRICATION SYSTEM GREASE(SELF) GREASE(SELF)
11 MAX PERMISSIBLE TEMP OF 90 _
BEARING

P. SEAL OIL SYSTEM

Pump
Seal oil system
H2 side AC SOP Air side AC SOP Air side DC SOP
S.No DESCRIPTION VALUE UNIT VALUE UNIT VALUE UNIT
Make Huangshan Industry Pump Making Co Ltd
1 Type of Pump Screw Pump Screw Pump Screw Pump
2 Pressure 10 Kg/cm2 10 Kg/cm2 10 Kg/cm2
3 Speed 1420 rpm 1460 rpm 2900 rpm
4 Capacity 4.3 m3/hr 31 m3/hr 29 m3/hr
5 Absorbed Power 1.7 Kw 11.5 Kw 12.8 Kw
6 NPSHr 2 m 2.2 m 2.1 m
7 Weight 41 Kg 195 Kg 127 Kg

Motors
Seal oil system
H2 side AC SOP­ Air side AC SOP­
Motor Motor Air side DC SOP­Motor
S.No DESCRIPTION VALUE UNIT VALUE UNIT VALUE UNIT
Shanghai Shenfu Electrical
Anhui Wannan Electric Machine Co.Ltd.
1 Make Motors Co. Ltd
2 Volt 415 volt 415 volt 220 volt
3 Hz 50 50 0
4 Speed 1410 RPM 1460 RPM 2950 RPM
5 Power 3 Kw 15 Kw 15 Kw
6 Current 6.2 Amps 27.4 Amps 76 Amps
7 P.F 0.62 0.85
8 Weight 35 Kg 128 Kg 380 Kg
9 Excitation Shunt
Excitation
10 Volt 220
Excitation
11 Current 0.69
 Q. HYDROGEN DRYER
AUTOMATIC CONTINIOUS H2 DRYERS
S.No DESCRIPTION VALUE UNIT
Yangzhou Electric Power
Equipment Repair and
Manufacture Factory­
Jiangsu Xinzhong
1 Make technology inc.
2 TYPE XQS­D
3 Process medium Hydrogen
4 Absorption Flow 100 Nm3/h
5 Dessicant Tower Design Pressure 1 Mpa
6 Working Pressure 0.03­0.8 Mpa
7 Inlet Hydrogen temprature <=50 °C
°C(Inlet Hydrogen Dew
8 outlet Hydrogen Dew Point <=­40 point 20°C)
9 Processing Capacity of Hydrogen 100 Nm3/h
Activated Aluminum
10 Dessicant type oxide
11 Dessicant input per tower 25 Kg/Tower
3(under normal
12 dessicant service life condition) years
13 Flow capacity of cooling water 0.7­1.5 m3/hr
14 Compressed air supply pressure 0.6­0.8 Mpa
15 Power supply 300 volts
16 Electrical Heater Power 1.1 Kw
17 Blower Power 0.37x2 Kw
18 Total Rated Power 2.5/3(local) Kw
19 Volume(LXBXH) 1100x800x2010 mm3
20 Weight 915 Kg
200­100MW Hydrogen
21 Scope cooling generator units
Purging Parameters
22 Minimum Purging 0.05 m3/min
23 Shortest duration of purging 15 min
24 Gas Source Pressure 1.6­2.6 Kpa

Humidity Output 4.0­20.0 mA

8 Hygronom importation
 R. VACUUM PUMP

Vacuum Pump(Air
S.No. Extraction System)
1 Make GARDNER DENVER NASH Machinery Ltd.
2 Number 2(1 W+ 1 Std by)
3 Maximum quantity of dry air extracted 74.8 Nm3/hr
4 Time required to create initial vacuum 25 min

Motor 3 PHASE INDUCTION MOTOR

SHANGHAI SHANGHDIAN ELEC. MACHINARY
1 MAKE CO. LTD
2 TYPE Y2­315L1­4TH
3 POWER 160 KW
4 CHURRENT 262 A
5 VOLTAGE 525 V
6 FREQUENCY 50 HZ
7 P.F 0.893
8 SPEED 1485 RPM
9 CONN

Vacuum Pump Separator

Tank
Zibo North Pressure Vessel Manufacturing Co
1 Make Ltd
2 Volume 0.85Cubic metre
3 Design Pressure 0.1 Mpa
4 Test Pressure 0.2 Mpa
5 Highest Working Pressure 0.05 Mpa
6 Design Temperature 80 Deg C

Tubular Heat Exchanger

1 Make Jinan Pressure Vessel factory
2 Heat Exchange Area 21.85 Squre metre
3 Baffle Distance 1.08 m
4 Medium WATER
5 Design Pressure 0.65 MPa
6 MAWP 0.6 MPa
 7 HYDRO TEST PRESSURE 1.0 Mpa
8 Design Temperature 80 deg c

RECYCLE PUMP Motor 3 PHASE INDUCTION MOTOR

SHANGHAI SHANGHDIAN ELEC. MACHINARY
1 MAKE CO. LTD
2 TYPE Y2­10002­4
3 POWER 3 KW
4 CHURRENT 6.1 A
5 VOLTAGE 415 V
6 FREQUENCY 50 HZ
7 P.F 0.828
8 EFF 82.60%
9 SPEED 1410 RPM
10 CONN Y

RECYCLE PUMP CENTRIFUGAL WATER PUMP

1 MAKE BOSHAN
2 HEAD 20 m
3 CAPACITY 20.4 m3/hr
4 EFF 60%
5 SPEED 1450 RPM
6 NPSHr 2.5 m

S. CENTRAL AIR CONDITIONING SYSTEM

CHILLER PARAMETERS

SR. NO. DISCRIPTION UNIT DETAILS

A Quantity 2 Unit
A1 Nominal cooling capacity 350 TR (1225 KW)
A2 Make BLUESTAR
A3 Model LCWX2­350 EEF

B COMPRESSOR
1 Quantity 2 nos Per Unit
2 Type semi hermatic screw
3 Type of refrigerent R­134 a
4 Model RC2­830 AF
 semi hermatic , 3 Ph. , 2 pole
5 Motor type:Refrigrent gas cooled
squirrel cage induction motor
6 Rated current Amp. 180 +180
7 Maximum current Amp. 220+220
8 Operating speed RPM 2950
9 Oil charge quantity Ltr. 40+40
10 Refigerent charge quantity kg 650

C ELECTRICAL POWER SUPPLY OF COMPRESSOR

1 Power supply V/Hz 400/50
2 Actual power consumption KW 230.9

3 Actual power consumption per TR KW/TR 0.7

4 Motor rating KW 160+160

D CONDENSER
1 Model CDFL2­350
2 Shell material MS
3 Tube material copper
4 Leaving temperature Deg c 38.4
5 Entering temperature Deg c 34.4
6 Design pressure PSI 200
7 Water flow rate CMH 330

E EVAPORATOR(FLOODED COOLER)
1 Model CHFL2­350
2 Shell material MS
3 Tube material Copper
4 Leaving temperature Deg c 11
5 Entering temperature Deg c 7
6 Design pressure PSI 150
7 Water flow rate CMH 275

F CHILLED WATER PUMP

1 Make MATHER PLATT
horizontal split casing
Type
2 centrifugal pump
3 Quantity 2
4 Model 125/150 BST
5 Flow m³/hr 275
6 Head m³/hr 32
7 Speed rpm 1475

MOTOR OF CHWP PUMP

1 Make CROMPTON GREAVES
2 Speed rpm 1475
3 Power KW 37
4 Voltage V 415
5 Efficiency 92.50%
6 Current A 63
7 Frequency Hz 50

G CONDENSER WATER PUMP

1 Make MATHER PLATT
horizontal split casing
Type
2 centrifugal pump
3 Quantity 2
4 Model 200/250 AST MK1
5 Flow m³/hr 339
6 Head m³/hr 20
7 Speed rpm 1475

MOTOR OF CW PUMP
1 Make CROMPTON GREAVES
2 Speed rpm 1475
3 Power KW 30
4 Voltage V 415
5 Efficiency 92.50%
6 Current A 53
7 Frequency Hz 50

H COOLING TOWER
FLOW TECH AIR PRIVATE
1 Manufacturer
LIMITED
2 Type Induced draft counter flow
3 Quantity of towers 2 nos.
4 Water flow rate m³/hr 330
5 Range/Approach Deg c 4/3.4
6 Cooling tower inlet temp. Deg c 37.4
7 Cooling tower outlet temp. Deg c 33.4
8 Wet bulb temp. Deg c 30

COOLING FAN
1 Type Propeller type
2 Quantity 2 nos. per tower
3 RPM 720
4 NO. of blades per fan 6
5 Air handling quantity per fan CFM 43862
6 Static pressure per fan Pa 50

FAN MOTOR
1 Make

2 TEFC, IP55, Sqirrel cage

Type induction motor
3 Speed RPM
4 Power hp 7
5 Voltage v 415
6 Efficiency % 84.5
7 Current Amp.
8 Frequency Hz 50
9 Drive belt driven

T. CENTRIFUGE

Sl. No Description Value Unit

1 Flow rate 12000 L/h
2 Centrifuge motor 11.5 kW
power
3 Heater Power 96 kW
4 Basic size 1800(L) x Mm
1550(W)x1600(H)
5 Input voltage 415 V
6 Currrent frequency 50 Hz
7 Overall power 107.5 kW
o
8 Seperation temp. 40­70 C
9 Weight 1000 kg
10 Motor speed 1440 rpm
11 Current 21.5 A
12 Power factor 0.85 cosØ
U. HEATERS
HP HEATERS
Sl. Water Side HP5 HP6 HP7
No
1 Flow tph 2070 2070 2070

2 Inlet Temp °C 182.5 213.5 249.1

3 Outlet Temp °C 213.5 249.1 281
4 Maxm. Pressure Loss MPa 0.1 0.1 0.1
5 Design Pressure MPa 30 30 30
6 Design Temp °C 230 260 290
7 Working Pressure MPa 21 21 21
8 Volume of Water in SCZ m³ 3.51 3.45 2.44
at N.W.L
9 Volume of Tube Side m³ 6.86 8.17 7.89

Steam Side

10 Flow tph 92.6 147 155.2

11 Inlet Temp °C 457.9 328.9 393
12 Outlet Temp °C
13 Maxm. Pressure Loss MPa 0.069 0.069 0.069
14 Design Pressure MPa 2.43 4.58 7.44
15 Design Temp °C 490/230 360/260 420/290
16 Working Pressure MPa 2.047 3.92 6.36
17 Volume of Steam m³ 19.92 17.0 21.3

LP HEATERS
SL. Water Side LP1 LP2 LP3 DEAERATOR
N
O.
1 FLOW tph 1614.166 1614.166 1614.166 2070.298
2 Inlet Temp °C 46.91 86.39 121.4 182.5
3 Outlet Temp °C 86.39 121.4 155.7 213.5
4 Maxm.Pressure MPa 0.1 0.1 0.1 0.1
Loss
5 Design Pressure MPa 4 4 4 30

6 Design Temp °C 130 140 170 230

7 Working Pressure MPa 2.5 2.5 2.5 0.97

8 Volume of Water m³ 1.64 1.1 0.88 428

in SCZ at N.W.L Total vol.
9 Volume of Tube m³ 3.9 5.45 5.10
Side

Steam Side

10 Flow tph 98.083 91.171 93.904 92.622

11 Inlet Temp °C 89.2 190.4 294.8 457.9
12 Outlet Temp °C ­
13 Maxm. Pressure MPa 0.0345 0.0345 0.0345 0.069
Loss
14 Design Pressure MPa 0.35 0.35 0.80 2.43
15 Design Temp °C 130 140/210 170/310 490/230
16 Working Pressure MPa 0.06799 0.2267 0.5884 0.97
17 Volume of Steam m³ 12.8 13.87 12.2

V.CHEMICAL DOSING SYSTEM

Equipment Ammonia dosing Phosphate dosing Hydrazine dosing

system system system
Make Zhenjiang East China Zhenjiang East Zhenjiang East China
Electric Power China Electric Electric Power
Equipment Factory Power Equipment Equipment Factory
Factory
Quantity 2 Nos 2 Nos 2 Nos
Effective 1.5 1.5 1.5
volume of
storage
tank(m3)
Flow rate of 80 80 80
pump(L/h)
Pressure of 67 250 67
pump(Bar)
Signal for auto 4­20 4­20 4­20
adjustment(mA)
 WATER TREATMENT AND DM PLANT

Serial Package System No. of Parameter for Value

No. pumps Performance
guarantee
1 a) Capacity in m3 / Hr. 3250
3 b) Total Dynamic Head, 65
Intake water Pumps MWC
c) Rated Power 640 KW

2 Raw water Supply Pumps to a) Capacity in m3 / Hr. 2200

Main Water Pre-treatment 3
Plant
b) Total Dynamic Head, 20
MWC
c) Rated Power 138 KW

3 Raw water Pumps to DM a) Capacity in m3 / Hr. 210

Pre-treatment Plant 2
b) Total Dynamic Head, 24
MWC
c) Rated Power 16.3 KW

4 Auxiliary Raw Water Supply a) Capacity in m31 Hr. 800

Pumps
3 b) Total Dynamic Head, 24
MWC
c) Rated Power 60 KW

5 Cooling Tower Make-up a) Capacity in m31 Hr. 1900

Pumps
b) Total Dynamic Head, 200
MWC
3 c) Rated Power 117 KW

6 APH Wash Pumps a) Capacity in m3 / Hr. 475

1 b) Total Dynamic Head, 87
MWC
c) Rated Power 135 KW

7 DM Plant Supply Pumps a) Capacity in m3 / Hr. 110

3 b) Total Dynamic Head, 71
MWC
c) Rated Power 26 KW

8 Service Water Pumps a) Capacity in m3 / Hr. 80

2 b) Total Dynamic Head, 57
 MWC
c) Rated Power 16.3 KW

9 AHP Sealing system make- a) Capacity in m3 / Hr. 170

up
Pumps
2 b) Total Dynamic Head, 23
MWC
c) Rated Power 13.56 KW

10 Plant Drinking Water Supply a) Capacity in m3 / Hr. 35

Pumps
2 b) Total Dynamic Head, 72
MWC
c) Rated Power 8.1 KW

11 Colony Drinking Water a) Capacity in m3 / Hr. 190

Supply
Pumps
2 b) Total Dynamic Head, 97
MWC
c) Rated Power 59 KW

12 CHP Make-up Pumps a) Capacity in m3 / Hr. 50

2 b) Total Dynamic Head, 62
MWC
c) Rated Power 12.04 KW

13 DM Plant
a) 30 % W/W Hydrochloric i) Cation Exchanger (each) 1654 Kg.
acid
requirement for regeneration
b) 100 % W/W NaOH / ii) Mixed Bed Exchanger 243 Kg.
requirement for regeneration (each)
iii) Anion Exchanger (each) 408 Kg.
iv) Mixed Bed Exchanger 71 Kg.
(each)
A) GUARANTEED DATA SHEET FOR WATER PRE TREATMENT PLANT

SOLID CONTACT CLARIFIER

PERFORMANCE DATA

Capacity in m3/hr
i)
a) Rated 3250
b) Maximum 3900

ii) Quality of treated water

a) Turbidity, in NTU
At rated capacity 15
At maximum capacity 20
b) Iron Content, in ppm as Fe 0.1
c)Organic Content 1

iii) Water loss with sludge 3.0% (Percent of treated water)

B) GUARANTEED DATA SHEET FOR WATER PRE TREATMENT PLANT (PT-DM & POTABLE WATER)

PERFORMANCE DATA

i) Capacity in m3/hr
a) Rated 160
b) Maximum 192

ii) Quality of treated water

a) Turbidity, in NTU
At rated capacity 15
At maximum capacity 20
b) Iron Content, in ppm as
Fe 0.1
c)Organic Content 1

iii) Water loss with sludge 3.0% (Percent of treated water)

C) GRAVITY FILTER

i) 3
Capacity, in m /hr (Rated) 200
3
ii) Capacity, in m /hr (Maximum) 240

iii) 3
Quantity of treated water, in m , between two (2)
successive backwashes
a) Net 4800
b) Gross /
iv) Quality of treated water
a) Turbidity, in NTU (rated flow) 1

b) Turbidity, in NTU (maximum flow) 2

D) GUARANTEED DATA SHEET FOR DEMINERALISATION PLANT

PERFORMANCE DATA

ACTIVATED CARBON FILTER

i) Capacity, Cu.M 100

Quantity of treated water, cubic
ii) metre between two (2) successive
regeneration. (Gross & Net) 1800
iii) Quality Effluent
a) Turbidity, NTU Not Dectectable
b) Iron content, ppm as Fe NIL
c) Chloride content, ppm as CI NIL

STRONGLY ACIDIC CATION EXCHANGER

i) Capacity, Cu.M
a) Normal 100
b) Maximun 110
Quantity of treated water, cubic
ii) metre between two (2) successive
regeneration.
a) Net 1800
b) Gross 1970
 iii) Sodium/ Potassium slip at effluent,
ppm as CaCO3
a) Maximun during the run 1
b) Average 0.8

DEGASSER TOWER

i) Capacity of each tower, Cu.M/hr

a) Maximum 120
b) Minimum 20

ii) Carbon­ dioxide content in the

effluent, ppm as CO2 5

STRONGLY BASIC ANION EXCHANGER

NORMAL MAXIMUM
i) Capacity, Cu.M 100 103
Quantity of treated water, Cubic
ii) meter, between two successive
regeneration
Net 1800
Gross 1850
iii) Quantity of effluent
a) Total electrolyte, ppm as CaCO3 1
b) Silica(Reactive), ppm as SiO2
considering Regeneration of SAB at 0.1
25 deg C
c) Conductivity micro mho/cm at 5
25 deg C
d) Chloride Content ppm as CaCo3 0

MIXED BED EXCHANGER

NORMAL MAXIMUM
i) Capacity, Cu.M 100 103
Quantity of treated water, Cubic
ii) meter, between two successive
regeneration
Net 12600
Gross 12930
iii) Quantity of effluent
a) Total electrolyte, ppm as CaCO3 0.1
b) Total hardness ppm as CaCO3 Nil
 c) Total Silica(Reactive), ppm as
0.01
SiO2
d) Conductivity micro mho/cm at <0.1
25 deg C
e) Free CO2 ppm as CO2 Nil
f) Iron ppm as Fe Nil
iv) pH at 25 deg C 6.8­7.2

I CHEMICAL CONSUMPTION DATA VALUE

30%(W/W) HCL requirment for

regeneration of one no. of strongly
1 1654
acidic cation Exchanger Unit Kg. in
Dm System
100%(w/w)NAOH requirment for
regeneration of one chain of series
combination of weakly basic and
2 408
strongly basic Anion Exchanger units
Kg.(Considering SBA regeneration at
25Deg C) in DM system
30%(W/W) HCL requirment for
3 regeneration of one no. of Mixed Bed 243
Exchanger Unit Kg.in DM System
30%(W/V) NAOH requirment for
4 regeneration of one no. of Mixed Bed 71
Exchanger Unit Kg.in DM System

II POWER CONSUMPTION DATA

Guaranteed power consumption data

at the input of each of the electic
drive motors for the following

a) Degassed Water transfer pump 15KW

b) Degaseser air blower 2.88KW

III OTHER CONSUMPTION DATA

a) Instrument Air 25­30NM3/Hr

b)Service Water 3M3/day
 EFFLUENT QUALITY (DM PLANT)

Strong Basic
M.M Exchanger
Constituent Activated Carbon Filter Carbon Outlet Degassifier Outlet Anion
Outlet
Exchanger
DM Alkali
System Regen.

Ca as CaCO3 116.5 / ND ND ND ND
Mg as CaCO3 58 / ND ND ND ND
Equivalent to
0.1micro
68 / 1 1 1 mho/cm at
25deg C
Na as CaCO3 conductivity
SO4 as
116 / 116 116 ND ND
CaCO3
Equivalent to
0.1micro
33 / 33 33 trace mho/cm at
25deg C
Cl as CaCO3 conductivity
HCO3 as
93.5 / 93.5 5 ND ND
CaCO3
Free CO2 as
/ / / 5 ND ND
CO2
Iron as Fe
Silica as SiO2 13.5 / 13.5 13.5 0.1 0.1
(Reactive)
Turbidity, Not
/ ND ND ND ND
NTU detectable
Organic
matter,
ppm(as O2 Not
/ ND ND ND ND
absorbed detectable
from KMNO4
solution)
 INTERLOCK AND PROTECTION OF
EQUIPMENTS
A. CEPp
Permissive:­
1. No Disturbance
2. No electrical tripping
3. Available
4. Bearing temp normal
5. Inlet v/v opened
6. Outlet v/v closed
7. Hotwell level normal
8. No trip condition
9. Motor coil temp normal
10. Thrust bearing temp normal
11. Motor cooling fan run
Tripping:­
1. Hotwell level low low
2. Inlet v/v closed
3. Outlet v/v(inching) closed
4. Pump bearing vibration HH
5. Motor bearing vibration HH
6. Motor bottom bearing temp HH
7. Motor top bearing temp HH
8. Stator winding temp HH
9. Electrical tripped
10. Thrust bearing temp HH
11. Motor cooling fan stopped
12. Emergency push button operated
 B.TDBFP BP

Permissive:­
1. Inlet M v/v opened
2. No disturbance
3. No electrical tripped
4. Available
5. No trip condition
6. Deaerator level normal
7. Bearing temp normal
8. Motor coil temp normal
Tripping:­
1. Booster pump on and Inlet v/v closed
2. Deaerator level LL
3. Pump bearing temp HH
4. Thrust bearing temp HH
5. Motor bearing temp HH
6. TDBFP Booster pump vibration HH
7. Boiler feed pump turbine minimum flow protection
8. TDBFP BP electrical tripped
9. Motor winding temp HH of Booster pump
 C.MDBFP

Permissive:­
1. MDBFP Inlet v/v opened
2. No disturbance
3. No electrical tripped
4. Available
5. No trip condition
6. Deaerator level normal
7. MDBFP Booster pump bearing temp normal
8. MDBFP Booster pump motor coil temp normal
9. MDBFP hydro coupling bearing temp normal
10. MDBFP bearing temp normal
11. Working oil cooler temp normal
12. MDBFP lube oil cooler temp normal
13. MDBFP HD_CPLR pos<3%(SCOOP)
14. MDBFP outlet v/v closed
15. Lube oil pressure normal and oil pump on
16. No MDBFP Reverse
17. MDBFP Recirculation v/v opened
Tripping:­
1. MDBFP ON & Inlet v/v closed
2. Deaerator level LL
3. MDBFP Bearing temp HH
4. MDBFP Booster pump bearing temp HH
5. MDBFP Hydro Coupling Bearing temp HH
6. MDBFP ON and Inlet water pressure LL
7. MDBFP working oil cooler HH
8. MDBFP lube oil cooler temp HH
9. MDBFP Hydro coupling lube oil pressure LL
10. MDBFP ON and Inlet feed water LL
11. MDBFP reverse and speed is less than 1500 rpm
12. MDBFP booster pump driving x/y vibration HH
13. MDBFP Booster pump M Bs_s x/y vibration HH
14. MDBFP Booster pump BFP_S x/y vibration HH
15. MDBFP driving bearing x/y vibration HH
16. MDBFP bearing free x/y vibration HH
17. MDBFP electrical tripped
18. MDBFP Motor winding temp HH
19. MDBFP Motor bearing temp HH
MDBFP lube oil pressure (liquid coupling)
0.8 KSC LL (Main pump)
1.7 KSC HH (Main pump)
AOP: If MOP Pr ­1.5 KSC then AOP stats
If MOP O/L Pr­2.2 KSC then AOP stops & Mop takes
over.
 D.TGDMCCW Pump

Permissive:­
1. Motor bearing temp normal
2. Bearing temp normal
3. Switch gear remote
4. Switch gear no fault
5. No electrical tripping
6. Expansion tank level normal
Tripping:­
1. Expansion tank level low
2. Motor winding temp HH
3. Motor bearing temp HH
4. Pump bearing temp HH
5. Electrical tripped
6. Vibration HH
 E.ACW Pump

Permissive:­
1. ACW Pump vibration normal
2. ACW Pump no reverse rotation
3. Motor bearing temp normal
4. ACW Pump motor winding temp normal
5. ACW pump motor emergency push button EPS not
operated
6. Switch gear remote
7. ACW pump switch gear no fault
8. ACW pump discharge motor v/v full closed
9. ACW pump no electrical tripped
10. ACW pump forebay level normal

Tripping:­

1. ACW pump emergency push button operated

2. ACW pump discharge pressure HH
3. ACW pump winding temp HH>120 degree Celsius
4. ACW pump driving end bearing temp HH
5. ACW pump motor non driving end bearing temp HH>80
degree Celsius
6. ACW pump thrust bearing temp HH >80 degree Celsius
7. ACW pump electrical tripped
8. ACW pump reverse rotation
9. ACW pump vibration HH
10. ACW pump forebay level low
11. Motor bearing driving side temp HH >80 degree
Celsius
 F.VACUUM PUMP

Permissive:­
1. Separator level normal
2. Inlet v/v closed
3. Circulation water pump ON
4. Vacuum Pump no fault
5. Available
6. Motor coil temp normal
7. Bearing temp normal
Tripping:­
1. Separator level low
2. Vacuum pump ON and circulation water pump off
3. Motor coil temp HH’
4. Bearing temp HH
 G.CW Pump

Permissive:­
1. CW Pump vibration low
2. CW Pump discharge v/v full closed
3. CW Pump forebay level normal
4. CW Pump motor bearing temp normal
5. CW Pump motor winding temp normal
6. CW Pump no reverse rotation
7. CW Pump recirculation or left or right opened
8. CW Pump switch gear remote available
9. CW Pump switch gear no fault
10.CW Pump no electrical tripping
Tripping:­
1. CW Pump discharge header pressure HH
2. CW Pump emergency push button operated
3. CW Pump discharge pressure HH
4. CW Pump motor winding temp HH
5. CW Pump motor driving end bearing temp HH
6. CW Pump motor non­driving end bearing temp HH
7. CW Pump electrical tripped
8. CW Pump discharge v/v not opened
9. CW Pump ON(120 seconds) and Butterfly v/v not
opened
10.CW Pump vibration HH
 H.BOILER CIRCULATION PUMP

PERMISSIVE:­
1. BCP remote
2. BCP no disturbance
3. BCP no electrical tripped
4. BCP motor cooler low pressure water flow
normal(8m3/hr)
5. BCP motor temp<55 degree C
6. shell temp –header temp<55 degree C
7. Drum level normal(>=350mm wcl)
8. BCP level normal
9. BCP no trip condition
Tripping:­
1. BCP motor temp HH(65 degree C)
2. BCP motor cooler low pressure water flow
LL(<8m3/hr)
3. BCP in and out differential pressure low(<0.6)
4. Drum level LLL(­400 mm wcl)
5. BCP electrical tripped
6. EPB Operated
 I.PRIMARY AIR FAN

Permissive:­
1. Forced draft fan run
2. Induced draft fan run
3. PA fan inlet guide van v/v closed
4. PA fan outlet mov(v/v) closed
5. PA fan bearing temp normal
6. PA fan motor bearing temp normal
7. PA fan oil pressure normal
8. PA fan oil level normal
9. Air way opened
10. PA fan no trip condition
11. PA fan no disturbance
12. No electrical tripping
13. PAF Remote
14. PA fan wing temperature normal
15. PA fan oil temperature normal
16. PA fan oil filter Differential Pressure(DP) normal
17. PA fan oil flow normal
18. PA fan motor oil station normal
Tripping:­
1. All FD fan off
2. Master Fuel Trip
3. PA fan bearing temperature high
4. PA fan motor bearing temperature high
5. PA fan vibration temperature high high
6. PA fan oil pressure low
7. PA fan surge
8. All Air pre­heater off
9. All ID fan off
10. PA fan electrical tripped
11. PA fan motor stator winding temperature high high
12. Motor oil pressure low
13. Motor oil pump all stop
14. PA fan on delay 60s, outlet valve closed
15. PA fan emergency push button operated
 J.SEAL AIR FAN
Permissive:­
1. Seal Air Fan Remote
2. Seal Air fan no fault
3. Seal Air fan no electrical trip
4. Any one PA fan run
5. Seal Air fan coil temperature normal
6. Seal Air fan bearing temperature normal (Front & Back
bearing)

Tripping:­
1. Seal Air fan front bearing temperature high high
2. Seal Air fan back bearing temperature high high
3. Seal Air Fan vibration high high
4. Seal Air fan electrical tripped
5. Seal Air Fan stator temperature of coil high high
6. Emergency Push Button (EPB) operated
 K.FD FAN AIR SYSTEM
Permissive:­
1. APH ON
2. IDF ON
3. FDF LIAISON MOV CLOSED OR FDF B ON AND LIAISON
MOV OPENED
4. FDF SCAPH INLET MOV CLOSED AND SCAPH BYPASS
MOV CLOSED
5. INLET BLADE CLOSED
6. FDF OIL PUMP RUN
7. FDF OIL PRESSURE NORMAL
8. FDF OIL TEMP NORMAL
9. FDF OIL FLOW NORMAL
10. FDF OIL DIFF PRESSURE NORMAL
11. FDF OIL LEVEL NORMAL
12. FDF BEARING TEMP NORMAL
13. FDF WINDING TEMP NORMAL
14. FDF NO TRIP CONDITION
15. FDF NO DISTURBANCE
16. FDF NO ELECTRICAL TRIPPED
17. FDF AVAILABLE
TRIPPING:­
1. ALL IDF OFF
2. MFT AND FURNACE PRESS HH
3. FDF BEAR TEMP HH>>100 DEG CELCIUS
4. FDF VIB HH
5. FDF OIL PUMP ALL STOP
6. FDF OIL PRESS L
7. FDF SURGE
8. APH OFF
9. FDF MOTOR BEAR TEMP HH>>95 DEG CELCIUS
10. FDF MOTOR STATION WIND TEMP HH>130
11. FDF ELECTRICAL TRIPPED
12. FDF EPB OPERATED
 L.INDUCED DRAFT FAN SYSTEM
Permissive:­
1. APH on
2. IDF Inlet DMP closed
3. IDF Inlet blade closed
4. IDF outlet gas mov closed
5. APH inlet gas DMP opened
6. IDF CF on.
7. IDF oil pump run.
8. IDF oil pressure normal
9. IDF Oil Temperature normal
10. IDF oil flow normal
11. IDF oil level normal
12. IDF oil differential pressure normal.
13. IDF bearing temperature normal.
14. IDF wind temperature normal.
15. IDF no trip condition.
16. IDF disturbance.
17. IDF no electrical tripped.
18. IDF available
19. IDF MTR oil STA normal
Tripping:
1. IDF on delay 60 second, inlet MV closed.
2. FSSS trip IDF .
3. IDF bearing temperature high.
4. IDF vibration high.
5. IDF oil pressure low.
6. IDF surge.
7. ALL APH off.
8. IDF oil pump off.
9. IDF CF off.
10. IDF MTR stator winding temperature high.
11. IDF electrical tripped.
12. IDF EPB operated.
 M.COAL MILL

Permissive:­

1. Coal LYR ignition permissive

2. Mill Lube oil pump ON
3. Mill lube oil temp normal
4. Mill lube oil pressure normal
5. Mill lube oil Flow normal
6. Mill lube oil filter normal
7. Mill outlet v/v open(3/4)
8. Mill seal damper open
9. Mill available
10. Mill no fault and no trip
11. Mill seal fan running
12. Mill inlet primary air pressure normal
13. Mill SA/PA differential pressure normal
14. Mill bearing temp normal
15. Mill stator coil temp normal
16. Mill no trip condition
Tripping:­
1. Feed coal run 120s no flame
2. Feed coal no run 900S, MILL ON
3. MILL OUTLET MIX DUST TEMP HIGH
4. ALL MILL LUBE OIL PUMP OFF
5. MILL LUBE OIL PRESSURE LOW
6. MILL ON DELAY 30s
7. MILL ON DELAY 90s
8. ALL PRIMARY AIR FAN STOP
9. MILL EPB OPERATED
10. MILL ON DELAY 60s, OUTLET VALVE CLOSE
11. MILL DIFFERENCE PRESSURE LOW
12. SESL AIR PRESSURE LOW AND SEAL ALL STOP
13. MILL BEARING TEMP HIGH
14. MILL THRUST BEARING TEMPERATURE HIGH
15. MILL STATOR COIL TEMP HIGH>130 DEG CELCIUS
16. MILL ELECTRICAL TRIPPED
ELECTRICAL DATA
EQUIPMENT
NAME RATING VOLTAGE AMPS(FLC) INSULATION DUTY,PF RPM MAKE,CONNECTION,IP
1400
FD FAN KW 11 KV 90 F S1,0.857 995 SEC,STAR
3950
ID FAN KW 11 KV 248 F S1,0.865 746 SEC,STAR
2160 CONTINOUS
CW KW 11 KV 146 F ,0.81 426 BHEL,STAR
PA FAN 3150KW 11 KV 190 F S1,0.904 1495 SEC,STAR
1250
CEP KW 11 KV
10100
MDBFP KW 11 KV 601 F S1,0.905 1494 SEC,STAR,55
MILL MOTOR 750 KW 3.3 KV 175.8 F S1,0.8 991 SEC
DMCW(TG) 710 KW 3.3 KV 152 F 990 CGL
MARATHON ELECTRIC
COMPRESSOR 370 KW 3.3 KV 80.5 F 1488 ,STAR
BCP 420KW 3.3 KV 95 F S1
ACW 580 KW 3.3KV 133 F 743 CGL
BOOSTER P/P
MOTOR 630 KW 3.3 KV 128 F S1 1490 SEC
BOILER FILL
PUMP CROMPTON GREAVES
MOTOR 225KW 3.3KV 49 F S1,0.913 1486 ,55
EQUIPMENT RATIN AMPS(
NAME G(KW) VOLTAGE(V) FLC) INSULATION DUTY,PF RPM MAKE,CONNEC TION,IP
APH 37 415 66.2 F S1,0.84 1480 ABB,DELTA,56
APH AUX MOTOR 415 21 F S1,0.84 1455 GAMAK,56
EOP(DC) 55 220(DC) 284 B S1 1500 XIAM SIMO MOTORS ING

AOP 55 415 94 F S1,0.87 1480 JIANGSU DAZHONG ELECT LTD,DELTA,55

HP SEAL OIL 30 415 51.83 F S1,0.86 1470 DELTA,55
LOOP SEAL
VAPOUR
EXTRACTOR 3 415 5.8 F S1 2860 WANNAN ELECTRIC MACHINE CO LTD,STAR,55
AC­JOP 45 415 77.6 0.87 1480 LUAN JANGUAI MOTOR CO LTD,55

DC­JOP 45 220 230 2800 WUXIXIAN ENGG ELECTRIC MGF LTD

AIR SIDE SEAL AIR ANHUI WANNAN ELECTRIC MACHINE CO LTD,

FAN(AC) 15 415 27.4 1460 DELTA,54

AIR SIDE SEAL AIR

FAN(DC) 15 220 76 S1 2950 ANHUI WANNAN ELECTRIC MACHINE CO LTD,44
H2 SIDE SEAL AIR
FAN(AC) 3 415 6.2 S1 IP­ 54

OIL VAPOUR
EXTRACTOR 55 415 10.1 F S1,0.88 2900 ANHUY WANNAN ELECT M/C CO LTD,55
BOILER DMCW 90 415 151 F 1485 ABB,55
CHILLER 37 415 63 F S1 1475 CGL,DELTA,55

BARRING GEAR ZHEJIANG EXPLOSSION­PROOF MOTORS CO.LTD,

MOTOR 37 415 70.5 F S1,0.87 928 DELTA,55

TDBFP LUBE OIL­

AC 30 415 51.2 F 0.89 2950 LUAN JANGUAI MOTOR CO LTD,DELTA,55

TDBFP LUBE OIL­

DC 10 220(DC) 53.8 B 3000 HANGZHOU HENGLI ELECTRIC MACHINE,22

VACCUM PUMP 160 415 262 F S1,0.893 1485 SANGHAI ELECRIC MACHINERY CO LTD,DELTA

VACCUM
RECIRCULATION 3 415 6.1 F S1,0.828 1410 SANGHAI ELECRIC MACHINERY CO LTD,STAR
HFO P/P MOTOR 110 415 184 F S1 1485
LDO P/P MOTOR 75 415 127.9 S1 1480
HFO UNLOADING
P/P MOTOR 37 415 65.4 F S1 1470
LDO UNLOADING
P/P MOTOR 18.5 415 33.9 F S1 1460
SCANNER AIR
FAN­AC 11 415 19.5 F 0.89 2930 SIEMENS,DELTA,55
SCANNER AIR
FAN­DC 11 220(DC) 57 F 2900 VENTMECA,SHUNT,55
MDBFP AUX AOP 11 415

EH OIL PUMP ZHEJIANG EXPLOSSION­PROOF MOTORS CO.LTD,

MOTOR 30 415 15.6 F S1 1470 DELTA,55
 Battery
Type of
BATTERY SYSTEM Output cell Qty Make Charger
charging
Make
Amara
340(2Strings of 1.FLOAT EXIDE Raja
Power House DC battery Supply 220V
170 cells) 2.BOOST INDIA Power
Sytem

TYPE QFSN­600­2
MW 600
MVA 706
RATED STATOR VOLTAGE (KV) 20
ROTOR CURRENT (A) 20380
RATED POWER FACTOR 0.85 (lagging)
NO of phase 3
rated frequency 50 hz
Stator winding connection
YY
RATED SPEED 3000 r/min
Short circuit ratio 0.5

Stator winding and

terminal bushings are
water inner
Cooling
cooled,Rotor winding
H2 inner cooled and
stator core H2 cooled
Insulation class of stator and
F
rotor winding
Efficiency 98.80%
MAX Negative sequence current
8%
for steady state operation
Max Value of (I2/In)²t for
8 sec
transient operation
Stator winding resistance at 15 °C 1.123 mΩ
rotor winding resistance at 15 °C 0.0755 Ω
stator winding capacitance to
0 .213 μF
ground
No load field current 1480 A
No load field voltage at 75deg C 139 V
Rated field current 4566 A
Rated field voltage at 90deg C 448 V
Rated Excitation Voltage
Rated Excitation Current
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