RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD

CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

REVISION TRANSMITTAL SHEET

This sheet transmits Revision 1 to Service Bulletin No. CFE738-72-8017 titled ENGINE - BYPASS
SECTION - Replace Fairing Core Mount Brackets.

This is a COMPLETE revision. This bulletin has been reprinted in its entirety. Please remove and dis-
card all pages of prior issues and replace with pages of this revision.

Reason for Revision:

NOTE: This revision DOES NOT require further action if in compliance with a previous
issue.

This service bulletin is revised to change the production incorporation point and where the procedure
may be accomplished.

Section 1

Paragraph A is revised to change production incorporation point from engine serial number
105328 to engine serial number 105350.

Paragraph F is revised to allow this service bulletin to be accomplished at the operator level.

Section 2

Updated service bulletin compliance statement in accomplishment instructions.

List of Effective Pages:

Page No. Date Page No. Date
1 May 5/00 4 May 5/00
2 May 5/00 5 May 5/00
3 May 5/00 6 Apr 14/99

Previous Revisions:
None

May 5/00
CFE738-72-8017
CL66483

Page 1 of 1
Copyright 1999, 2000 CFE Company. All rights reserved.
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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

ENGINE - BYPASS SECTION - REPLACE FAIRING CORE MOUNT BRACKETS

1. Planning Information

A. Effectivity

This service bulletin is applicable to the following turbofan aircraft engine.

Prior to
Part No. Model No. Serial No. Application
3050000-5 CFE738-1-1B *105350 Falcon 2000

*Production Incorporation Point.

B. Reason

(1) Problem: Cracks have been found in Fairing Core Mount Brackets, Part No.
3051079-1/-2/-3, during Minor Inspections (600 hours).

(2) Background: Cracking of the fairing core mount brackets has been found to be caused
by high assembly and operating strains.

(3) Action: Improved design core fairing bracket assemblies have been developed and
tested that handle larger circumferential, radial, and axial misalignments, with lowered
operational strains from pressure loading and thermal fight of the composite inner
bypass duct.

C. Description

This service bulletin provides instructions for replacement of the Fairing Core Mount
Brackets, Part No. 3051079-1/-2/-3, with improved design Core Fairing Bracket Assemblies,
Part No. 3051178-1, 3051179-1, and 3051180-1.

D. Compliance

Compliance addresses durability.

NOTE: The procedures outlined in this service bulletin may be accomplished at

the operator level or greater.

CSP Yes [X]

Warranty Yes [X]

Recommended. The CFE Company recommends that this service bulletin be accomplished
at the operator’s convenience but not later than the next access to affected parts.

Apr 14/99
Revision 1, May 5/00 CFE738-72-8017
CL66483

Page 1 of 6
Copyright 1999, 2000 CFE Company
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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

1. E. Approval

The change to the engine type design authorized by this service bulletin complies with appli-
cable Federal Aviation Regulations and is FAA approved.

F. Manhour Requirements

An estimated one manhour is required for this change when accomplished at the operator
maintenance level.

G. Material - Price and Availability

Information regarding price and availability of parts may be obtained from Honeywell
Aerospace Services, Customer Support Center, M/S 26-06/2102-323, P.O. Box 29003,
Phoenix, AZ 85038-9003, Telephone: (Domestic) 1-800-421-2133 (International)
1-602-365-2180, FAX: 1-602-365-3343.

H. Tooling - Price and Availability

No special tooling is required except that already listed in publications referenced in

Paragraph J.

I. Weight and Balance

Weight difference resulting from this change is plus (+) 0.216 pound.

J. Publications References

The sources of information used in the preparation of this service bulletin include CFE
Company engineering documentation and the following.

Heavy Light Illustrated

Part/ Maintenance Maintenance Parts
Model No. Manual Manual Catalog
CFE738-1-1B *72-06-04 *72-06-03 *72-06-01

*Affected Chapter/Section/Subject 72-40-05 and 72-70-08.

K. Service Bulletin References

None.

L. Other Publications Affected

Same as those listed under Paragraph J, Publications References.

Apr 14/99
Revision 1, May 5/00 CFE738-72-8017
CL66483

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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

2. Accomplishment Instructions

NOTE: Publications listed in Section 1 provide applicable disassembly, cleaning,

inspection, reassembly, and testing instructions and shall be referred to
during the accomplishment of the following instructions.

Table 1. Materials and Compounds

Material or Compound Manufacturer
NOTE: Equivalent substitutes may be used for listed item.
Oil (MIL-PRF-23699) Commercially available

A. Replace Fairing Core Mount Brackets, Part No. 3051079-1/-2/-3, with Core Fairing
Bracket Assemblies, Part No. 3051178-1, 3051179-1, and 3051180-1

(1) Remove aircraft components necessary to access Fairing Core Mount Brackets, Part
No. 3051079-1/-2/-3, on engine. Refer to the Aircraft Maintenance Manual.

CAUTION: CAREFULLY HANDLE THE INNER DUCT FAIRINGS TO PREVENT

DAMAGE THAT WILL REDUCE THE USEFUL LIFE OF THE
PARTS.

DO NOT PRY ON THE EDGES OF THE FAIRINGS WITH SCREW

DRIVERS OR OTHER OBJECTS. DO NOT DROP THE FAIRINGS
ON THE GROUND.

STORE THE REMOVED INNER FAN DUCT FAIRINGS ON A

CLEAN FLAT SURFACE WITH THE SMOOTH SURFACES UP.

DO NOT PLACE OTHER PARTS OR EQUIPMENT ON TOP OF

THE INNER FAN DUCT FAIRINGS WHEN FAIRINGS ARE RE-
MOVED FROM THE ENGINE.

NOTE: The inner duct mount strut fairing is removed and installed with the
forward engine mount. Removal of the inner duct mount strut fairing is
not required to replace the fairing core mount brackets.

(2) Remove inner duct fairings and the inner fan duct fairing aft flange mounting brackets
from engine. Refer to Engine Light Maintenance Manual 72-70-08, Removal.

Apr 14/99
Revision 1, May 5/00 CFE738-72-8017
CL66483

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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

NOTE: Numbers on inside of each bracket location indicate bolt holes from location
number 1.

10. BOLT (REF) 30. CORE FAIRING BRACKET

20. CORE FAIRING BRACKET ASSEMBLY (PART NO. 3051180-1)
ASSEMBLY (PART NO. 3051178-1) 40. CORE FAIRING BRACKET
ASSEMBLY (PART NO. 3051179-1)

Core Fairing Bracket Assembly Installation

Figure 1

Apr 14/99
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CL66483

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CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

2. A. (3) Install core fairing bracket assemblies (20, 30, 40, Figure 1), at the same location on
bolt flange of diffuser and combustion assembly.

WARNING: LUBRICATING OIL IS TOXIC TO SKIN, EYES, AND THE

RESPIRATORY TRACT. AVOID REPEATED OR PRO-
LONGED CONTACT WITH SKIN. WEAR RUBBER GLOVES
AND APPROVED RESPIRATOR WHEN PROLONGED
CONTACT WITH LIQUID OR MIST CANNOT BE AVOIDED.
IF PROLONGED CONTACT WITH SKIN OCCURS, WASH
AREA WITH SOAP AND WATER. IF LIQUID CONTACTS
EYES, FLUSH EYES WITH WATER IMMEDIATELY. IF
LUBRICATING OIL IS SWALLOWED, DO NOT TRY TO
VOMIT. GET IMMEDIATE MEDICAL HELP.

(a) Apply clean engine oil to threads of bolts (10).

(b) Install bolts (10) to attach core fairing bracket assemblies (20, 30, 40) to bolt
flange of diffuser and combustion assembly.

(c) Tighten bolts (10) to 115 to 125 inch-pounds (24.3 to 25.4 N⋅m) torque.

(4) Install inner fan duct fairings on core fairing bracket assemblies (20, 30, 40). Refer to
Engine Light Maintenance Manual 72-70-08, Installation.

(5) Install aircraft components that were removed to access inner duct fairings on engine.
Refer to Aircraft Maintenance Manual.

(6) Check and ensure proper engine operation in accordance with Aircraft Flight Manual
and/or appropriate aircraft documents.

(7) Make entry in engine log book noting date of compliance, engine operating time (and
serial number of installed component if applicable) and compliance with this service
bulletin (and service bulletin revision number if applicable).

(8) IMPORTANT NOTICE REGARDING SERVICE BULLETIN COMPLIANCE:

The CFE Company maintains engine configuration files based on factory ship
data and input from completed Certificate of Compliance forms. Please complete
the attached Certificate of Compliance form and Fax to the phone number or mail
to the address on the form. Additional Certificate of Compliance forms can be
found on the CFE738 Technical Publications CD-ROM.

Apr 14/99
Revision 1, May 5/00 CFE738-72-8017
CL66483

Page 5
 RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD

CFE738 TURBOFAN AIRCRAFT ENGINE

SERVICE BULLETIN
CFE Company – Phoenix, Arizona

3. Material Information

The following parts are required to accomplish the instructions outlined in this service bulletin.

NOTE: Applicable illustrated parts catalogs and spare parts bulletins dated later than
the original issue date of this service bulletin may introduce different parts for
installation. Refer to these documents before ordering parts.

Expendable parts discarded in gaining access to the affected area of the

equipment are not included.

Instructions-
New PN Quantity Unit List Price* Key Word Old PN Disposition
3051178-1 4 Core Fairing 3051079-1 N, T, 3
Bracket
Assembly
3051179-1 2 Core Fairing 3051079-3 N, T, 3
Bracket
Assembly
3051180-1 2 Core Fairing 3051079-2 N, T, 3
Bracket
Assembly

Disposition Code N. Old part will no longer be available for this application.

Disposition Code T. Render old part unserviceable (destroy) and dispose of appropriately.

3. Old and new part(s) are not interchangeable.

*Refer to Section 1, Paragraph G for information regarding price and availability of parts.

Apr 14/99
CFE738-72-8017
CL66483

Page 6
 RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD

CFE COMPANY – PHOENIX, ARIZONA

CERTIFICATE OF COMPLIANCE
To: Operator or Service Center Performing Modification

Upon modification of equipment, please fill in the information requested below, then mail
or fax the completed certificate to:

CFE Company
Attn: Data Center, DM and UA, MZ464X5
1000 Western Avenue
Lynn, MA 01910
FAX: 781-594-7765
E-Mail to: data-center.lynn@ae.ge.com

Owner/Operator ____________________________________________________________

_________________________________________________________________________

Aircraft Model ____________________________Aircraft Serial No. ___________________

I certify that the following engine/equipment has been modified in accordance with the listed
Service Bulletins.
ENGINE/EQUIPMENT

ENGINE NO. 1 ENGINE NO. 2

ENGINE PART NO. AND MODEL NO. ENGINE PART NO. AND MODEL NO.

ENGINE SERIAL NO. AND TSN/CSN/TSO ENGINE SERIAL NO. AND TSN/CSN/TSO

FRU SERIAL NO. TSN/CSN/TSO FRU SERIAL NO. TSN/CSN/TSO

SERVICE SERVICE SERVICE SERVICE

BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION
NO. NO. NO. NO. NO. NO. NO. NO.

, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,
, ,

Signature _______________________Date_________________
CL66483

Repair Facility ________________________________________

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FAX TO U.S.A.
781-594-7765
CL66483
 RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD
CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index

Service Bulletin Report Report
Report Number Title Status Date

72-8003 ENGINE - ACCESSORY DRIVE SECTION - Initial Issue Jan 31/95

REPLACE OIL FILL PORT
72-8004 INTRODUCTION OF THE HIGH PRESSURE Initial Issue Mar 23/95
TURBINE ROTOR ASSEMBLY PN 6083T73G06
72-8005 ENGINE - TURBINE SECTION - REWORK OR Initial Issue May 13/96
REPLACE LPT AIR FLOW BAFFLE
72-8007 ENGINE - ENGINE COMPONENTS AND Initial Issue Nov 27/95
MODULES - REPLACE ENGINE NAMEPLATE
72-8008 ENGINE - ENGINE COMPONENTS AND Initial Issue Jan 19/96
MODULES - REPOSITION THE ENGINE
NAMEPLATE ON THE FRONT FRAME
ASSEMBLY
72-8009 ENGINE - TURBINE SECTION - INTRODUCTION Revision 1 Jan 17/96
OF THE HIGH PRESSURE TURBINE ROTOR
ASSEMBLY PN 6083T73G08 AND PN
6083T73G09
72-8010 ENGINE - TURBINE SECTION - REPLACE EXIT Initial Issue Dec 22/95
VANE, PART NO. 3050831-2/-3/-4 WITH PART
NO. 3050831-6/-7/-8/-9
72-8011 ENGINE - COMBUSTION SECTION - DIFFUSER/ Initial Issue Mar 5/96
INNER COMBUSTION CASE AND
COMPRESSOR IMPELLER INSPECTIONS
72-8012 ENGINE - TURBINE SECTION - RELIABILITY Initial Issue Jan 22/96
IMPROVEMENT OF THE HIGH PRESSURE
TURBINE ROTOR ASSEMBLY
72-8014 ENGINE - ENGINE COMPONENTS AND Revision 1 Apr 22/98
MODULES - REPLACE T2 SENSOR CABLE
BRACKETS
72-8015 ENGINE - COMPRESSOR SECTION - REPLACE Initial Issue Jun 18/97
TOWER SHAFT, PART NO. 3050191-1 OR PART
NO. 3050777-1 WITH PART NO. 3050205-1
72-8016 ENGINE - BY-PASS SECTION - REPLACE NO. 1 Initial Issue Mar 13/97
BEARING OIL JET, PART NO. 3050736-1 WITH
PART NO. 3050736-2
72-8017 ENGINE - BY-PASS SECTION - REPLACE FAIR- Revision 1 May 5/00
ING CORE MOUNT BRACKETS

SB-INDEX Page 1
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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

72-8018 ENGINE - TURBINE SECTION - REWORK OF Revision 1 Aug 7/97

FORWARD FLANGE OF HPT STAGE 1 SHROUD
SUPPORT
72-8019 ENGINE - TURBINE SECTION - STAGE 1 HIGH Revision 1 Sep 8/98
PRESSURE TURBINE (HPT) BLADE LIFE
LIMITATION
72-8020 ENGINE - TURBINE SECTION - HIGH Initial Issue Jul 31/97
PRESSURE TURBINE (HPT) ROTOR STAGE 2
DISK INSPECTION
72-8021 ENGINE - TURBINE SECTION - IMPROVED Revision 1 Nov 14/97
HIGH PRESSURE TURBINE (HPT) INTER-
STAGE SEAL INTRODUCTION
72-8023 ENGINE - COMPRESSOR SECTION - Revision 1 Sep 25/98
COMPRESSOR ROTOR TO STATOR
CLEARANCE IMPROVEMENT
72-8024 ENGINE - COMBUSTION SECTION - Revision 1 Nov 25/97
INSPECTION OF STAGE 1 NOZZLE PN
5081T14G03 FLOWPATH AREA
72-8025 ENGINE - BYPASS SECTION - REPLACE SEAL Revision 1 Feb 3/99
HOUSING ASSEMBLY, PART NO. 3050712-2/-4
WITH PART NO. 3050712-3, AND REPLACE
AIR-OIL SEAL ROTOR, PART NO. 3050113-2
WITH PART NO. 3050113-4
72-8026 ENGINE - COMPRESSOR SECTION - REPLACE Initial Issue Sep 22/97
TOWER SHAFT SELF-LOCKING BOLT, PART
NO. 3050178-2 WITH PART NO. 3050178-3
72-8027 ENGINE - TURBINE SECTION - INSPECTION Initial Issue Jul 23/98
OF THE HIGH PRESSURE TURBINE (HPT)
STAGE 1 DISK RABBET
A72-8028 ENGINE - TURBINE SECTION - BORESCOPE Initial Issue Aug 18/98
INSPECTION OF THE STAGE 2 HIGH
PRESSURE TURBINE (HPT) ROTOR DISK AFT
FACE FOR CONTACT RUBS WITH THE STAGE
1 LOW PRESSURE (LP) TURBINE/NOZZLE
ASSEMBLY
A72-8029 ENGINE - COMPRESSOR SECTION - Revision 1 June 4/99
INSPECTION OF THE CURVIC COUPLING
AREAS OF THE STAGE 4/5 BLISK, IMPELLER
SHAFT, AND IMPELLER (INACTIVE FOR FUR-
THER ACCOMPLISHMENT)

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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

72-8030 ENGINE - COMPRESSOR SECTION - REPLACE Revision 1 Jan 31/00

ACCESSORY DRIVE SHAFT COMPONENTS
A72-8031 ENGINE - TURBINE SECTION - INSPECTION Revision 1 Jun 23/99
OF THE HIGH PRESSURE (HPT) STAGE 2 AFT
COOLING PLATE
A72-8032 ENGINE - COMPRESSOR SECTION - PART Initial Issue Jun 4/99
SERVICE LIFE LIMIT REVISION FOR THE
STAGE 4/5 BLISK AND IMPELLER SHAFT
72-8033 ENGINE - TURBINE SECTION - NO. 4 BEARING Revision 1 Sep 28/99
STACK IMPROVEMENT
72-8034FE ENGINE - ACCESSORY DRIVE SECTION - Revision 1 Apr 11/00
FIELD EVALUATION OF NEW HOUSING SEAL
AND MATING RING
72-8035 ENGINE - ACCESSORY GEARBOX - INCOR- Revision 1 Mar 3/00
RECTLY MANUFACTURED SPRING WASHER
72-8036 ENGINE - COMPRESSOR SECTION - BORE- Initial Issue Jan 26/00
SCOPE INSPECTION OF THE COMPRESSOR
CENTRIFUGAL IMPELLER
72-8039 ENGINE - TURBINE - SUPPORT ASSEMBLY Revision 1 Apr 26/00
(PART NO. 3050860-7) INSPECTION AND
REPAIR
73-8001 ENGINE FUEL AND CONTROL - Initial Issue Dec 9/96
IDENTIFICATION OF HYDROMECHANICAL
UNITS (HMU) WITH POTENTIALLY
CONTAMINATED SERVO VALVES
73-8002 ENGINE - FUEL AND CONTROL - HMU Revision 1 Jan 7/99
PRODUCT IMPROVEMENT IMPLEMENTATION
73-8003 ENGINE - FUEL AND CONTROL - FUEL INJEC- Initial Issue Feb 15/00
TOR ENHANCEMENT
75-8001 AIR - COMPRESSOR CONTROL - START Initial Issue Jul 5/95
BLEED VALVE ACTUATOR - RETROFIT
75-8002 AIR - COMPRESSOR CONTROL - START Revision 1 Mar 13/97
BLEED VALVE
75-8003 AIR - COMPRESSOR CONTROL - START Revision 1 Aug 20/99
BLEED VALVE (SBV) ACTUATOR POTENTIAL
FUEL LEAKS

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 RELEASED FOR EXCLUSIVE USE BY: TAJAIR LTD
CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

76-8001 ENGINE CONTROLS - POWER CONTROL - Initial Issue Nov 18/94

UPGRADE FADEC SOFTWARE TO VERSION
V5.2
76-8002 ENGINE CONTROLS - POWER CONTROL - Initial Issue Jan 26/95
FADEC POWER SUPPLY BOARD UPGRADE
76-8003 ENGINE CONTROLS - POWER CONTROL - Initial Issue Mar 23/95
UPGRADE FADEC SOFTWARE TO VERSION
V6.0
76-8004 ENGINE CONTROLS - POWER CONTROL - Initial Issue Sep 25/95
RELOCATE THE METAL ID BAND ON THE W2
BLUE CABLE, PART NO. 1025T06P02, AND
INSPECT THE OUTER AFT FEED METAL TUBE
ASSEMBLY, PART NO. 3051150-1, FOR
CHAFING
76-8005 ENGINE CONTROLS - POWER CONTROL - Initial Issue Mar 21/96
UPGRADE FADEC SOFTWARE TO VERSION
V6.2
76-8006 ENGINE CONTROLS - POWER CONTROL - Initial Issue Oct 17/96
UPGRADE FADEC SOFTWARE TO VERSION
V6.3
76-8007 ENGINE CONTROLS - POWER CONTROL - Revision 1 Mar 6/98
RELOCATION OF THE METAL ID BAND ON THE
W2 BLUE CABLE, PART NO. 1025T06P03, AND
SECURING OF W2P12 HMU BRANCH AWAY
FROM THE OUTER AFT FEED METAL TUBE
ASSEMBLY
A76-8008 ENGINE CONTROL - POWER CONTROL - FULL Revision 1 Mar 10/99
AUTHORITY DIGITAL ELECTRONIC CONTROL
(FADEC) MODIFICATION
76-8009 ENGINE CONTROL - POWER CONTROL - FULL Revision 1 Mar 10/99
AUTHORITY DIGITAL ELECTRONIC CONTROL
(FADEC) MODIFICATION
79-8001 OIL - INDICATING - REPLACE METALLIC Initial Issue May 8/95
PARTICLE DETECTOR
79-8002 OIL - DISTRIBUTION - REPLACE PACKING TO Initial Issue Apr 24/95
STOP OIL LEAK
79-8003 OIL - INDICATING - REPLACE OIL PRESSURE Initial Issue Mar 20/96
SWITCH METAL TUBE ASSEMBLY, PART NO.
3051159-1 WITH PART NO. 3051164-1

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CFE738 TURBOFAN AIRCRAFT ENGINE
SERVICE BULLETIN
CFE Company – Phoenix, Arizona

Table 1. Service Bulletins Index (Cont)

Service Bulletin Report Report
Report Number Title Status Date

79-8005 OIL - INDICATING - METALLIC PARTICLE Revision 1 Apr 15/98

DETECTOR (INACTIVE FOR FURTHER
ACCOMPLISHMENT)
79-8006 OIL - INDICATING - INSPECT AND REPLACE Initial Issue Sep 26/96
OIL PRESSURE SWITCH METAL TUBE
ASSEMBLY, PART NO. 3051164-1
79-8007 OIL - INDICATING - INSPECT AND REPLACE Initial Issue Sep 26/96
OIL PRESSURE SENSING METAL TUBE
ASSEMBLY, PART NO. 3051152-1
79-8008 OIL - DISTRIBUTION - OIL SYSTEM Initial Issue Jan 9/97
ANTI-SIPHON KIT INSTALLATION FOR
INSTALLED RIGHT HAND ENGINES WITH OIL
SIPHONING

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