JOB SAFETY ANALYSIS

Hot works

Sept. 15 – 30,
2007

No. Activity Potential Consequences Risk Control Barrier Counter Measure Residual
Hazard Level Risk

1. Cutting, Explosion Personnel fire High Hot work permits All hot work requires
grinding & hazard a permit to work.
welding
Property Medium Fire protection 30 lbs. fire
damage extinguisher located
at work area.

Medium Housekeeping The immediate work

area shall be free of
combustible and
flammable materials.

Spark containment Spark containment

shall be provided
using fire blankets to
avoid spark flying off.

Gas test Gas test to be

conducted before
commencing work &
the acceptable level
of combustible gas is
0%.

Provide fire
extinguisher near
cylinder storage
 Consequences Risk Control Barrier Counter Measure
No. Activity Potential Level Residual
Hazard Risk

Fire watch Trained fire watch

man will be provided
wearing orange vest
supplied with suitable
extinguisher and air
horn fire watch shall
be alert and remain
on the job scene.

Emergency Stop the jobs when

evacuation the plant alarm
sounds.

Plant Release of gas Personnel health High Avoid back fire Non return valve shall
emergency hazard. be installed at both
ends (cylinder side
and torch side)

Oxyacetylene Explosion / fire Personnel Cylinder stored Oxygen and

cutting injury / death properly Acetylene cylinder
shall be stored
separately.

Cylinder Nozzle Personnel Cylinder must be kept

transporting damage or injury / death vertical on trolleys
and storing break cylinder and chained.
rocketing
Pressure cylinder
shall be stored under
shelter shade.

Prepared by: Approved by: HSE Advisor