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KTM
Contrast sensors
Mini on the outside, fast-paced on the inside: with its fine gray-tone resoluti-
on, high detection reliability with shiny media and short response time, the
KTM contrast sensor makes the process for packaging items quickly even
more reliable.
A good eye for all print marks Perfect for the packaging industry
Whether on paper, shiny foil or other packaging materials, a The main application for the KTM contrast sensor is print mark
SICK contrast sensor is the ideal solution wherever print marks control when managing packaging processes, e.g. cutting indivi-
are used to trigger a switching signal. dual packaging to length from a pre-printed roll.
With 50 years‘ experience in the field of contrast sensors, Another aspect is the positioning or alignment of cans, tubes,
SICK has developed into a market leader. The KTM means that labels, and pre-printed forms.
the company now offers a particularly space-saving contrast In each case, precise detection of the print mark ensures opti-
sensor. mum packaging and printing results.
2 C o n t r a s t s e n s o r s K T M | SI C K 8015868 / 2013-03-22
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Small housing saves space, range of variants
enables more tasks to be completed
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Faster production and increased packaging
efficiency: the KTM with short response time
The high-performance ASIC from SICK in the KTM contrast sensor makes it
possible: short response times and a high dynamic range form the basis for
precise switching signals – even in challenging conditions.
4 C o n t r a s t s e n s o r s K T M | SI C K 8015868 / 2013-03-22
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Optimum machine availability thanks to
reliable detection of print and contrast marks
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Performance at an affordable price:
the KTM Core for standard applications
White light for print marks of all colors Versions of the KTM Core product family
A white LED is used as a universal emitted light for the KTM
Core contrast sensor. • KTM Core KTMxxx91
If the contrast levels are high enough, a wide range of marks Manual adjustment of the switching threshold for
can be detected on the same background using the same when it has to be fast.
switching threshold. This can generally be done by making one
• KTM Core KTMxxx11
single setting.
The Core versions are sufficient for suitable applications and Adjustment of the switching threshold using
offer a high level of switching reliability at excellent value for a screwdriver.
money.
Signal strength
Background signal
Switching threshold
Mark signal
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High-performance and convenient:
the KTM Prime contrast sensor
The Prime versions combine high detection reliability thanks to 3-color LED
technology and high productivity thanks to remote-control teach-in, which can
also be carried out while production is underway.
RGB LED for more challenging applications Versions of the KTM Prime product family
Particularly for high-gloss materials and those with low levels of
contrast, the Prime versions of the KTM offer high detection relia- • KTM Prime KTM-xxxx81x
bility. M8 plug, 4-pin. PNP or NPN.
This is because the sensor has red, green, and blue emitted light • KTM Prime KTM-xxxxA1x
LEDs and carries out a fully-automatic check during teach-in to M8 plug, 4-pin. With IO-Link. PNP or NPN.
determine which LED generates the highest contrast value for the
• KTM Prime KTM-xxxx82x
current process. Without making any other settings, the sensor
M12 cable, 4-pin. PNP or NPN.
therefore always works using the optimum emitted light.
For this reason, the RGB LED is particularly suitable for any number
of color combinations between marks and backgrounds.
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KTM Contrast sensors
A
B
C Mini, easy, speedy
D
E Product description
F
Improved performance for universal various teach-in methods mean greater
use in the packaging industry: The KTM flexibility during commissioning. The
contrast sensor from SICK stands out integrated IO-Link can be used to access
thanks to its high grayscale resolution in- the parameter settings. This speeds up
tegrated in a small, established housing. and simplifies format changes. The KTM
The optimized OES4 ASIC technology and reliably detects marks even in conditions
H
a response time of 35 µs ensure reliable with weak contrast ratios and is ideal for
and accurate detection of contrast dif- use in a wide range of applications.
ferences even on shiny materials. The
I At a glance
•• Established mini housing •• Switching frequency 15 kHz (type-
K materials
•• Static and dynamic teach-in in one
variant
L Your benefits
M
•• Mini housing makes use in tight •• High flexibility during commissioning
spaces possible thanks to various teach-in methods
•• Three-color LED technology allows a •• Extended diagnostics, visualization,
N
reliable process, with contrast marks and quick and simple format changes
detected even in conditions with by downloading the parameter set-
weak contrast ratios tings via IO-Link
O
•• Good contrast resolution and an in-
creased dynamic range ensure good
performance on shiny materials, thus
Additional information increasing the range of applications
P Detailed technical data������������������������9
Ordering information������������������������� 10
in the industry
Q Dimensional drawings����������������������� 10
Adjustments��������������������������������������� 11
Connection type and diagram����������� 11
R Sensing distance������������������������������� 11
Setting the switching threshold��������� 12
-- www.mysick.com/en/KTM
For more information, just enter the link or scan the QR code and get direct access to technical
S Accessories����������������������������������������� 14 data, CAD design models, operating instructions, software, application examples and much more.
T 8 K T M – C o n t r ast se n so r s | S I C K 8015868/2013-03-22
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Contrast sensors KTM
Mechanics/electronics D
E
Supply voltage Vs 1) DC 12 V ... 24 V
Ripple 2) ≤ 5 Vpp
Power consumption 3) < 50 mA
Switching output PNP: HIGH = VS– ≤ 2 V / LOW approx. 0 V
NPN: HIGH = approx. VS / LOW ≤ 2 V F
Output current Imax. 100 mA
Input, teach-in (ET) PNP:
Teach: U = 10 V ... < UV
Run: U < 2 V
H
NPN:
Teach: U < 2 V
Run: U = 10 V ... < UV
I
Retention time (ET) 28 ms, non-volatile memory
Protection class III
Circuit protection VS connections reverse-polarity protected
J
Output Q short-circuit protected
Interference suppression
Enclosure rating IP 67
Weight
Connector M8, 4-pin Approx. 20 g K
Cable with connector M12, 4-pin Approx. 70 g
1)
Housing material ABS (plastic)
Extreme values: 12 V (- 10 %) ... 24 V (+ 20 %). Operation in short-circuit protected network max. 8 A.
L
2)
May not exceed or fall short of VS tolerances.
3)
Without load.
M
Ambient data
Ambient temperature Operation: –10 °C ... +55 °C
Storage: –20 °C ... +75 °C
N
Shock load According to IEC 60068
UL File-No. UL No. NRKH.E348498 O
Specific data
Light source 1) Light spot
direction 3)
Light spot size Switching
frequency 4)
Response time 5) Type Ordering
information
P
LED, white
LED red, green, blue 2)
–
Vertical
2 mm x 2 mm
1,5 mm x 6,5 mm
10 kHz
15 kHz
50 µs
35 µs
KTM Core
KTM Prime
10
10 Q
1)
Average service life of 100,000 h at TA = +25 °C .
Wave length: 470 nm, 525 nm, 625 nm.
R
2)
3)
In relation to long side of housing.
4)
With light/dark ratio 1:1.
S
5)
Signal transit time with resistive load.
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T
KTM Contrast sensors
A Ordering information
KTM Core
D
Adjustment Connection type Switching output Type Part no.
Potentiometer, screwdriver Connector M8, 4-pin PNP/NPN KTM-MB31111P 1062202
Potentiometer, manual Connector M8, 4-pin PNP/NPN KTM-MB31191P 1062203
E KTM Prime
H PNP
NPN
KTM-WP11181P
KTM-WN11181P
1062199
1062200
Connector M8, 4-pin
K Dimensional drawings
dimensions in mm (inch)
L KTM Core
21
KTM Prime
21
5.6 (0.22)
(0.83) (0.83)
M
0.9 (0.04)
9.9 9.9
0.5 (0.39) Ø 7 (0.28) 0.5 (0.39)
(0.02)
(0.02)
(0.02) (0.02)
0.5
0.5
N
(0.35)
(0.35)
28.5 (1.12)
28.5 (1.12)
9
9
31.5 (1.24)
31.5 (1.24)
25.4 (1.00)
25.4 (1.00)
L D
O
18.3
(0.45)
(0.45)
11.4
11.4
(0.38)
(0.38)
P
9.7
9.7
(0.72)
3 12 3
9.7 (0.12) (0.47) 9.7 (0.12)
305 (12.01)
(0.38) (0.38)
R
3 Fixing hole M3 3 Fixing hole M3
4 Poti manual (only KTM-Mxxx91x) 4 Pigtail (only KTM-Wxxxx2x)
5 Light/ dark rotary switch
L= light switching
S D= dark switching
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Contrast sensors KTM
Adjustments
KTM Core KTM Prime
A
B
C
+ –
1 Status indicator LED, yellow: Status switching output Q (dark switching) 1 Status indicator LED, yellow: Status switching output Q
D
2 Status indicator LED green: power on 2 Status indicator LED green: power on
3 Switching threshold adjustment 3 Teach-in button
E
Connection type and diagram
KTM-CORE
Connector M8, 4-pin
KTM-Wxxxx81x
Connector M8, 4-pin
KTM-WxxxxA1x IO-Link
Connector M8, 4-pin
KTM-Wxxxx82x
Cable with connector M12, 4-pin
F
H
brn 1 brn 1 L+ brn 1 brn 1
I
L+ L+ L+
blk 4 blk 4 blk 4 blk 4
QP Q C/Q Q
blu 3 wht 2 blu 3 wht 2
M ET M ET
J
wht 2 blu 3 wht 2 blu 3
QN M Q M
Sensing distance
110 K
L
100
90
M
80
70
N
60
Relative sensitivity in %
50
40
30 O
20
0 5 10 15 20
P
(0.20) (0.39) (0.59) (0.79)
Sensing distance in mm (inch)
Q
R
S
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T
Setting the switching threshold Contrast sensors
C
D – + – + – +
F
goes out again.
Switching characteristics
The switching threshold is set in the center between the background and the mark.
Light switching: yellow LED ≠ switching output Q
Dark switching: yellow LED = switching output Q
K
L
M Press and hold teach-in
button > 1 < 3 s.
Press and hold teach-in
button < 3 s.
Yellow LED flashes slowly. Yellow LED goes out.
N
O
P
Q
R
S
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Contrast sensors Setting the switching threshold
Internal signal
H
received
Switching Switching
threshold threshold
Internal signal
Output Q
received
Output Q I
Switching characteristics
The optimum emitted light is selected automatically.
J
Static teach-in: light/dark setting is defined using teach-in sequence.
Dynamic teach-in: switching output active on mark, if background is longer in the field of view during the teach-in.
The switching threshold is set in the center between the background and the mark. K
L
If the button is pressed again within 3 s of the teach (> 20 ms < 2 s),
the switching threshold is placed 25 % below the mark (dotted line in Figure).
Teach-in can also be performed using an external control signal (only dynamic teach-in).
Teach-in failure: yellow LED and red emitted light flashing quickly.
M
N
For dynamic teach-in with ET signal (5 Hz) via switching output Q.
O
P
Q
R
S
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T
Accessories Contrast sensors
A Recommended accessories
Mounting brackets/plates
B Mounting brackets
D Steel, zinc coated Mounting bracket for floor mounting BEF-W100-B 5311521
E Mounting plates
F Figure Material
Stainless steel
Description
BEF-AP-KTMS01
Part no.
2068786
I
Connection type Locking nut mate-
Figure head A Connector material rial Connecting cable Model name Part no.
2 m, 4-pole DOL-0804-G02M 6009870
Female connector, Stainless steel
J
PVC 5 m, 4-pole DOL-0804-G05M 6009872
M8, 4-pin, straight (V4A/1.4404/316L)
10 m, 4-pole DOL-0804-G10M 6010754
2 m, 4-pole DOL-0804-W02M 6009871
K Female connector,
M8, 4-pin, angled
PVC
Stainless steel
(V4A/1.4404/316L)
5 m, 4-pole
10 m, 4-pole
DOL-0804-W05M
DOL-0804-W10M
6009873
6010755
L
2 m, 4-pole DOL-1204-G02M 6009382
M 15 m, 4-pole
2 m, 4-pole
DOL-1204-G15M
DOL-1204-W02M
6010753
6009383
Female connector,
TPU CuZn 5 m, 4-pole DOL-1204-W05M 6009867
N
M12, 4-pin, angled
10 m, 4-pole DOL-1204-W10M 6010541
O
P
Q
R
S
T 14 K T M – C o n t r ast se n so r s | S I C K 8015868/2013-03-22
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Contrast sensors Accessories
Locking nut
A
Figure Connection type head A Connector material material Model name Part no.
J
Diecast zinc (clamp)
Stainless steel 1.4571 (sheet),
Plate N08N for universal clamp bracket BEF-KHS-N08N 2051616
Stainless steel 1.4408 (clamp)
Mounting bar, straight, 200 mm BEF-MS12G-A 4056054
L
150 mm x 150 mm
Mounting bar, L-shaped,
BEF-MS12L-B 4056053
250 x 250 mm
M
N
O
P
Q
R
S
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T
Accessories Contrast sensors
B
BEF-AP-KTMS01 BEF-W100-A
3.5 16 8.2 (0.32)
(0.14) (0.63)
9°
7.2 (0.28)
A A
C
4.5 (0.18)
1
4.5 (0.18)
25.4 (1.00)
37.4 (1.47)
32.4 (1.28)
(0.79)
D
25.4 (1.0)
25.3 (1.00)
20
20 (0.79)
(0.24)
(0.29) 6
7.4
(0.49)
12.5
(0.36)
(0.33)
9.1
E 3 26.3 (1.04)
5.2 (0.20)
(0.14)
4.9 (0.19)
3.5
(0.12)
14 29.3 (1.15)
3 2 (0.55)
F A–A
(0.05)
Ø 3.6
1.2
(0.16)
(0.14)
23 (0.91)
4
Ø 6.7 (0.26)
x 90°
H
1 Threaded mounting hole M3
2 Threaded mounting hole M2.5
3 Fixing hole M3
I BEF-W100-B
21.2
(0.83)
J 14
(0.55)
9° 1.2
K
(0.05)
3.2 (0.13)
25.4 (1.00)
44.6 (1.76)
L
M 3 (0.12)
4 (0.16)
N 13.5
(0.53)
O
5.7 (0.22)
(0.39)
10
(0.63)
16
7.3 (0.29)
P 4.4
(0.17)
Q
R
S
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Contrast sensors Accessories
C
8.2 18.8 (0.74) 4/blk 2/wht
(0.32) 27 (1.06) *L* 3/blu 1/brn
4/blk 2/wht
Ø 9.8
(0.39)
3/blu 1/brn
M8 x 1
Ø 9.8
(0.39)
(0.04)
D
22.8 (0.9)
Ø9
*L*
F
DOL-1204-G02M DOL-1204-W02M
DOL-1204-G05M DOL-1204-W05M
DOL-1204-G10M DOL-1204-W10M
DOL-1204-G15M
26.5 (1.04)
12 (0.47)
M12 x 1
Ø 11 (0.43)
44 (1.73) 1.5
H
(0.06)
3/blu 4/blk 3/blu 4/blk
Ø 14.8
(0.57)
(0.58)
14.5
I
31 (1.22)
(0.47)
12
J
*L*
K
max. Ø 6 (0.24)
Ø 8.8 (0.35)
Ø 10.5 (0.41)
DOS-0804-G
45 (1.77)
DOS-0804-W
41.5 (1.63)
4 2
L
M
38.1 (1.50) 3 1
4 2
(0.51)
Ø 13
3 1
(0.47)
Ø 12
N
M8 x 1
O
Dimensions in mm (inch) (0.16 to 0.20 inch)
DOS-1204-G DOS-1204-W
52.5 (2.07)
35 (1.38)
3 4
P
3 4
M12x1
(0.79)
Q
Ø 20
20 (0.79)
37.5 (1.48)
M12x1
27.5 (1.08)
2 1
2 1
R
cable diameter
3 to 6.5 mm
(0.12 to 0.26)
cable diameter
3 to 6.5 mm
S
(0.12 to 0.26)
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T
Accessories Contrast sensors
B
BEF-KHS-KH1 BEF-KHS-N08 BEF-KHS-N08
BEF-KHS-N08N
)
50
(2.
3.5
)
C
13
6 (2.
54 0)
3
2.5 (1.
(0. 33
10
45 (1.77)
D
)
Locking
42 (1.65)
screw
Ø 28 (1.10)
E Ø 12–20
(0.47–0.79)
F
BEF-MS12G-A BEF-MS12L-A
BEF-MS12G-B BEF-MS12L-B
Ø 12 (Ø 0.47)
I A
B
BEF-MS12G-(N)A: A = 200 mm
Ø 12 (0.47)
°
90
BEF-MS12G-(N)B: A = 300 mm
K A
R1
2
(0
.4
L 7)
BEF-MS12L-(N)A: A = 200 mm, B = 150 mm
BEF-MS12L-(N)B: A = 250 mm, B = 250 mm
M
N
O
P
Q
R
S
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