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Axial piston variable pump

A10V(S)O Series 31
RE 92701
Edition: 06.2016
Replaces: 01.2012

▶▶ Size 18 (A10VSO)
▶▶ Sizes 28 to 140 (A10VO)
▶▶ Nominal pressure 280 bar
▶▶ Maximum pressure 350 bar
▶▶ Open circuit

Features Contents
▶▶ Variable pump with axial piston rotary group in swash- Type code 2
plate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶▶ The flow is proportional to the drive speed and Working pressure range 6
displacement. Technical data, standard unit 7
▶▶ The flow can be infinitely varied by adjusting the swash- Technical data, high-speed version 8
plate angle. DG – Two-point control, direct operated 10
▶▶ 2 drain ports DR – Pressure controller 11
▶▶ Excellent suction performance DRG – Pressure controller, remote controlled 12
▶▶ Low noise level DFR / DFR1 / DRSC – Pressure and flow controller 13
▶▶ Long service life DFLR – Pressure, flow and power control 15
▶▶ Favorable power/weight ratio ED – Electro-hydraulic pressure control 16
▶▶ Versatile controller range ER – Electro-hydraulic pressure control 17
▶▶ Short control time Dimensions, size 18 to 140 18
▶▶ The through drive is suitable for adding gear pumps and Dimensions, through drive 49
axial piston pumps up to the same size, i.e., 100% Overview of mounting options 53
through drive. Combination pumps A10VO + A10VO 54
Connector for solenoids 55
Electronic controls 55
Installation instructions 56
Project planning notes 59
Safety instructions 60

 RE 92701/06.2016, Bosch Rexroth AG


2 A10V(S)O Series 31 | Axial piston variable pump
Type code

Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
A10V(S) O / 31 – V

Version 18 28 45 71 88 100 140


01 Standard version (without code) ● ● ● ● ● ● ●
High-speed version (external dimensions are the same as the standard version) – – ● ● – ● ● H

Axial piston unit


02 Swashplate design, variable, nominal pressure 280 bar, maximum pressure 350 bar ● – – – – – – A10VS
– ● ● ● ● ● ● A10V

Operating mode
03 Pump, open circuit O

Size (NG)
04 Geometric displacement, see table of values on pages 6 and 7 18 28 45 71 88 100 140

Control device
05 Two-point control, direct operated ● ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● ● ● DFR1
X-T plugged without flushing function ● ● ● ● ● ● ● DRSC
with flow and differential pressure control, electrically variable ● ● ● ● ● ● ● EF1)
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● ● DRG
electrical negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electrical positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Pressure-flow power control – ● ● ● ● ● ● DFLR

Series
06 Series 3, index 1 31

Direction of rotation
07 Viewed on drive shaft clockwise R
counter-clockwise L

Sealing material
08 FKM (fluoroelastomer) V

Drive shaft 18 28 45 71 88 100 140


09 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● ● ● ● – – R
reduced diameter, limited suitability for through drive
● ● ● ● ● ● ○ U
(see table of values, page 9)
same as “U”, higher torque; limited suitability for through
– ● ● ● ● ● ● W
drive (see table of values, page 9)

Mounting flange
10 ISO 3019-1 (SAE) 2-hole ● ● ● ● ● ● ● C
4-hole – – – – – – ● D

1) See data sheet 92709

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 3
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13
A10V(S) O / 31 – V

Working port 18 28 45 71 88 100 140


11 SAE flange ports according Fastening thread not for through drive – ● ● – – ● ● 11
to J518 metric; rear – – – ● ● – – 41
Working ports
Fastening thread for through drive ● ● ● – – ● ● 12
metric
metric; lateral top bottom – – – ● ● – – 42
SAE flange ports according Fastening thread not for through drive – ● ● – – ● ● 61
to J518 UNF; rear – – – ● ● – – 91
Working ports
Fastening thread for through drive ● ● ● – – ● ● 62
UNF
UNF; lateral top bottom – – – ● ● – – 92

Through drive (for mounting options, see page 53)


12 Flange ISO 3019-1 Hub for splined shaft2)
Diameter Diameter 18 28 45 71 88 100 140
without through drive ● ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – – ● K174)

Connectors for solenoids3)


13 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
DEUTSCH - molded connector, 2-pin, without suppressor diode ● ● ● ● ● ● ● P

● = Available ○ = On request – = Not available

Notice
▶▶ Note the project planning notes on page 59.
▶▶ In addition to the type code, please specify the rel-
evant technical data when placing your order.

2) Hub for splined shaft according to ANSI B92.1a


3) Connectors for other electric components can deviate.
4) Only with mounting flange D

 RE 92701/06.2016, Bosch Rexroth AG


4 A10V(S)O Series 31 | Axial piston variable pump
Hydraulic fluids

Hydraulic fluids

The A10V(S)O variable pump is designed for operation with Notes on selection of hydraulic fluid
HLP mineral oil according to DIN 51524. The hydraulic fluid should be selected such that the operat-
Application instructions and requirements for hydraulic ing viscosity in the operating temperature range is within
fluids should be taken from the following data sheets the optimum range (νopt see selection diagram).
before the start of project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons At no point of the component may the temperature be
▶▶ 90221: Environmentally acceptable hydraulic fluids higher than 115 °C. The temperature difference specified in
▶▶ 90222: HFD hydraulic fluids (for permissible technical the table is to be taken into account when determining the
data, see data sheet 90225) viscosity in the bearing.
If the above conditions cannot be maintained due to
extreme operating parameters, please contact the respon-
sible member of staff at Bosch Rexroth.

Viscosity and temperature of hydraulic fluids


Viscosity Temperature Comment
Cold start νmax ≤ 1600 mm /s2
θSt ≥ -40 °C t ≤ 1 min, without load (p ≤ 30 bar), n ≤ 1000 rpm
Permissible temperature difference ΔT ≤ 25 K between axial piston unit and hydraulic fluid
Warm-up phase ν < 1600 to 400 mm /s 2
θ = -40 °C to -25 °C Note the detailed information on operation with low tempera-
tures, see data sheet 90300-03-B
Continuous operation ν = 400 to 10 mm2/s this corresponds, for VG 46 for example, to a temperature range
of +5 °C to +85 °C (see selection diagram)
θ = -25 °C to +110 °C measured at port L, L1
observe the permissible temperature range of the shaft seal
(ΔT = approx. 5 K between the bearing/shaft seal and port L, L1)
νopt = 36 to 16 mm2/s Range of optimum operating viscosity and efficiency
Short-term operation νmin ≥ 7 mm2/s t < 1 min, p < 0.3 • pnom

▼▼ Selection diagram
Warm-up phase
Maximum permissible viscosity for cold start
1600
1000
600
400

200
VG 68
VG 46
VG

VG 32
VG 2

10

Viscosity v [mm2/s]
2
Continuous operation

100

60
40
36

20
Optimum operating viscosity range vopt 16
Optimum efficiency
10
Minimum permissible viscosity for short-term operation
7
-40 -25 -10 0 10 30 50 70 90 115
Minimum permissible temperature for cold start Temperature θ [°C]

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 5
 Hydraulic fluids

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the hydrau-
lic fluid, which increases the service life of the axial piston
unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At very high hydraulic fluid temperatures (90 °C to maxi-
mum 115 °C), cleanliness level 19/17/14 according to at
least ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.

 RE 92701/06.2016, Bosch Rexroth AG


6 A10V(S)O Series 31 | Axial piston variable pump
Working pressure range

Working pressure range

Pressure at working port B Definition


Nominal pressure pnom 280 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 350 bar The maximum pressure corresponds to the maximum working pressure within the
Single operating period 2 ms single operating period. The sum of the single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure pB abs 10 bar1) Minimum pressure on the high-pressure side (B) which is required in order to
(high-pressure side) prevent damage to the axial piston unit.
Rate of pressure change RA max 16000 bar/s Maximum permissible speed of pressure build-up and reduction during a pres-
sure change across the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure pS min Standard 0.8 bar absolute Minimum pressure at suction port S (inlet) that is required in order to avoid dam-
age to the axial piston unit. The minimum pressure depends on the rotational
speed and displacement of the axial piston unit.
Maximum pressure pS max 10 bar absolute2)
Leakage pressure at port L, L1
Maximum pressure pL max 2 bar absolute2) Maximum 0.5 bar higher than inlet pressure at port S, but not higher than pL max.
A case drain line to the reservoir is required.

▼▼ Rate of pressure change RA max


Notice
pnom Working pressure range valid when using hydraulic fluids
based on mineral oils. Please contact us for values for
∆t
other hydraulic fluids.
Pressure p

∆p Minimum permissible inlet pressure at suction port S


with speed increase
In order to avoid damage to the pump (cavitation), a mini-
mum inlet pressure must be guaranteed at suction port S.
The minimum inlet pressure level depends on the rotational
Time t speed and the displacement of the variable pump.

▼▼ Pressure definition 1.2


Rotational speed n/nnom

1.6
t2 [bar]
Single operating period t1 tn
1.4
Standard version

Maximum pressure pmax 1.1


abs

Nominal pressure pnom


High speed version

Inlet pressure pS

1.2
Pressure p

1.0 1.0

0.9

0.9 0.8
Minimum pressure (high-pressure side) 0.7 0.8 0.9 1.0
Displacement Vg/ Vg max
Time t
During continuous operation in overspeed over nnom, a
Total operating period = t1 + t2 + ... + tn reduction in operational service life is to be expected due
to cavitation erosion.
1) Lower pressure is time-dependent, please contact us
2) Other values on request

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 7
 Technical data, standard unit

Technical data, standard unit

Size NG 18 28 45 71 88 100 140


Displacement, geometric, per revolution Vg max cm 3
18 28 45 71 88 100 140
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000 1800
maximum1) at Vg <Vg max 2)
nmax perm rpm 3900 3600 3100 2600 2500 2400 2100
Flow at nnom and Vg max qv max l/min 59 84 117 156 185 200 252
at nE= 1500 rpm and Vg max qvE max l/min 27 42 68 107 132 150 210
Power at nnom, Vg max P max kW 28 39 55 73 86 93 118
at Δp = 280 bar at nE= 1500 rpm and Vg max PE max kW 12.6 20 32 50 62 70 98
Torque Δp = 280 bar T max Nm 80 125 200 316 392 445 623
at Vg max and Δp = 100 bar T Nm 30 45 72 113 140 159 223
Rotary stiffness S c Nm/rad 11087 22317 37500 71884 71884 121142 169437
of drive shaft R c Nm/rad 14850 26360 41025 76545 76545 – –
U c Nm/rad 8090 16695 30077 52779 52779 91093 –
W c Nm/rad – 19898 34463 57460 57460 101847 165594
Moment of inertia for rotary group JTW kgm2 0.00093 0.0017 0.0033 0.0083 0.0083 0.0167 0.0242
Maximum angular acceleration3) α rad/s² 6800 5500 4000 2900 2600 2400 2000
Case volume V l 0.4 0.7 1.0 1.6 1.6 2.2 3.0
Weight without through drive (approx.) 12.9 18 23.5 35.2 35.2 49.5 65.4
m kg
Weight with through drive (approx.) 13.8 19.3 25.1 38 38 55.4 74.4

Determining the operating characteristics Notice


Vg × n × ηv ▶▶ Theoretical values, without efficiency and tolerances;
Flow qv = [l/min]
1000 values rounded
Vg × Δp ▶▶ Operation above the maximum values or below the
Torque T = [Nm]
20 × π × ηmh minimum values may result in a loss of function,
2π×T×n qv × Δp a reduced service life or in the destruction of the axial
Power P = = [kW]
60000 600 × ηt piston unit. Bosch Rexroth recommends checking the
Key load by means of test or calculation / simulation and
Vg Displacement per revolution [cm3] comparison with the permissible values.
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)

1) The values are applicable: 3) The data are valid for values between the minimum required and
‒ At absolute pressure pabs = 1 bar at suction port S maximum permissible rotational speed. It applies for external
‒ For the optimal viscosity range of νopt = 36 to 16 mm2/s stimuli (e. g. diesel engine 2 to 8 times rotary frequency, Cardan
‒ For hydraulic fluid based on mineral oils shaft twice the rotary frequency). The limit value is only valid for
2) For a speed increase up to nmax perm, please observe the diagram on a single pump. The load capacity of the connecting parts must be
page 6. considered.

 RE 92701/06.2016, Bosch Rexroth AG


8 A10V(S)O Series 31 | Axial piston variable pump
Technical data, high-speed version

Technical data, high-speed version

Size NG 45 71 100 140


Displacement, geometric, per revolution Vg max cm 3
45 71 100 140
Rotational speed at Vg max nnom rpm 3000 2550 2300 2050
maximum1) at Vg <Vg max2)
nmax perm rpm 3300 2800 2500 2200
Flow at nnom and Vg max qv max l/min 135 178 230 287
Power at nnom, Vg max and Δp = 280 bar P max kW 63 83 107 134
Torque Δp = 280 bar T max Nm 200 316 445 623
at Vg max and Δp = 100 bar T Nm 72 113 159 223
Rotary stiffness S c Nm/rad 37500 71884 121142 169537
of drive shaft R c Nm/rad 41025 76545 – –
U c Nm/rad 30077 52779 91093 –
W c Nm/rad 34463 57460 101847 165594
Moment of inertia for rotary group JTW kgm2 0.0033 0.0083 0.0167 0.0242
Maximum angular acceleration3) α rad/s² 4000 2900 2400 2000
Case volume V l 1.0 1.6 2.2 3.0
Weight without through drive (approx.) 23.5 35.2 49.5 65.4
m kg
Weight with through drive (approx.) 25.1 38 55.4 74.4

Notice
▶▶ Theoretical values, without efficiency and tolerances;
values rounded
▶▶ Operation above the maximum values or below the
minimum values may result in a loss of function,
a reduced service life or in the destruction of the axial
piston unit. Bosch Rexroth recommends checking the
load by means of test or calculation / simulation and
comparison with the permissible values.

1) The values are applicable: 3) The data are valid for values between the minimum required and
‒ At absolute pressure pabs = 1 bar at suction port S maximum permissible rotational speed. It applies for external stim-
‒ For the optimal viscosity range of νopt = 36 to 16 mm2/s uli (e. g. diesel engine 2 to 8 times rotary frequency, Cardan shaft
‒ For hydraulic fluid based on mineral oils twice the rotary frequency). The limit value is only valid for a single
2) For a speed increase up to nmax perm, please observe the diagram on pump. The load capacity of the connecting parts must be consid-
page 6. ered.

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 9
 Technical data, high-speed version

Permissible radial and axial forces of the drive shafts


Size NG 18 28 45 71 88 100 140
Fq
Maximum radial force at a/2 Fq max N 350 1200 1500 1900 1900 2300 2800

a/2 a/2
a

Maximum axial force ± Fax max N 700 1000 1500 2400 2400 4000 4800
Fax +

Notice
▶▶ The values given are maximum values and do not apply
to continuous operation.
For drives with radial loading (pinion, V-belt drives),
please contact us!

Permissible input and through-drive torques


Size 18 28 45 71 88 100 140
Torque at Vg max and Δp = 280 bar1) T max Nm 80 125 200 316 392 445 623
Maximum input torque at drive shaft2)
S TE max Nm 124 198 319 626 626 1104 1620
Ø in 3/4 7/8 1 1 1/4 1 1/4 1 1/2 1 3/4
R TE max Nm 160 250 400 644 644 – –
Ø in 3/4 7/8 1 1 1/4 1 1/4 – –
U TE max Nm 59 105 188 300 300 595 –
Ø in 5/8 3/4 7/8 1 1 1 1/4 –
W TE max Nm – 140 220 394 394 636 1220
Ø in – 3/4 7/8 1 1 1 1/4 1 1/2
Maximum through-drive torque
S TD max Nm 108 160 319 492 492 778 1266
R TD max Nm 120 176 365 548 548 – –
U TD max Nm 59 105 188 300 300 595 –
W TD max Nm – 140 220 394 394 636 1220
▼▼ Distribution of torques

T1 T2

TE

1st pump 2nd pump T3

TD

Torque at 1st pump T1


Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max 1) Efficiency not considered
2) For drive shafts with no radial force

 RE 92701/06.2016, Bosch Rexroth AG


10 A10V(S)O Series 31 | Axial piston variable pump
DG – Two-point control, direct operated

DG – Two-point control, direct operated

The variable pump can be set to a minimum swivel angle by ▼▼ Circuit diagram

connecting an external control pressure to port X. MH1) X


This will supply control fluid directly to the stroking piston;
a minimum control pressure of pst ≥ 50 bar is required.
The variable pump can only be switched between Vg max L B
or Vg min.
Please note that the required control pressure at port X is
directly dependent on the actual working pressure pB in
port B. (See control pressure characteristic).
The maximum permissible control pressure is 280 bar.

Control pressure pst in X = 0 bar Vg max


Control pressure pst in X ≥ 50 bar Vg min

▼▼ Control pressure characteristic curve

L1 S
Rec. control pressure pst [bar]

120
100

50

0 50 70 140 210 280


working pressure pB [bar]

1) Only size 140

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 11
 DR – Pressure controller

DR – Pressure controller

The pressure controller limits the maximum pressure at the ▼▼ Circuit diagram, sizes 18 to 100

pump outlet within the control range of the variable pump.


The variable pump only supplies as much hydraulic fluid as
is required by the consumers. If the working pressure
exceeds the pressure command value at the pressure valve,
the pump will regulate to a smaller displacement to reduce
L B
the control differential.

▶▶ Initial position in depressurized state: Vg max.


▶▶ Setting range1) for pressure control 20 to 280 bar.
Standard is 280 bar.

▼▼ Characteristic curve

max
Hysteresis/pressure rise Δp

280

L1 S
Working pressure pB [bar]

▼▼ Circuit diagram, size 140

20

qv min Flow qV qv max Controller data


NG 18 28 45 71 88 100 140
Characteristic curve valid at n1 = 1500 rpm and θfluid = 50 °C. Pressure Δp 4 4 6 8 9 10 12
increase [bar]
Hysteresis and Δp maximum 3
repeatability [bar]
Control fluid [l/min] maximum approx. 3
consumption

1) In order to prevent damage to the pump and the system,


the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.

 RE 92701/06.2016, Bosch Rexroth AG


12 A10V(S)O Series 31 | Axial piston variable pump
DRG – Pressure controller, remote controlled

DRG – Pressure controller, remote controlled

For the remote controlled pressure controller, the LS pres- ▼▼ Circuit diagram DRG nominal size 18 to 100

sure limitation is performed using a separately arranged


1
pressure relief valve. Therefore any pressure control value
under the pressure set on the pressure controller can be
regulated. Pressure controller DR see page 11. X
A pressure relief valve is externally piped up to port X for 2

remote control. This relief valve is not included in the scope


of delivery of the DRG control.
When there is differential pressure Δp at the control valve 3
and with the standard setting on the remote controlled
pressure cut-off of 20 bar, the amount of control fluid at the L B
port is X approx. 1.5 l/min. If a different setting (range 10
to 22 bar) is required, please state in plain text.
As a separate pressure relief valve (1) we recommend:
▶▶ a direct operated hydraulic or electric proportional one,
suitable for the control fluid mentioned above.
The max. length of piping should not exceed 2 m.
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) for pressure control 20 to 280 bar (3).
Standard is 280 bar.
▶▶ Setting range for differential pressure 10 - 22 bar(2)
Standard is 20 bar.
Unloading port X to the reservoir results in a zero stroke L1 S
(standby) pressure which is approx. 1 to 2 bar higher than
the defined differential pressure ∆p, however system influ-
ences are not taken into account.
1 The separate pressure relief valve and the line are not
included in the scope of delivery.
▼▼ Characteristic curve DRG
2 Remote controlled pressure cut-off (G).
3 Pressure controller (DR)
max

280
Hysteresis/pressure rise Δp

▼▼ Circuit diagram, size 140


Working pressure pB [bar]

3
X

Standby2)

Controller data
qv min Flow qV qv max
NG 18 28 45 71 88 100 140
Pressure Δp [bar] 4 4 6 8 9 10 12
Characteristic curve valid for n1 = 1500 rpm and increase
tfluid = 50 °C. Hysteresis and Δp [bar] maximum 3
repeatability

1) In order to prevent damage to the pump and the system, Control fluid [l/min] maximum approx. 4.5
the permissible setting range must not be exceeded. consumption
The range of possible settings at the valve is higher.
2) Zero stroke from pressure setting ∆p on controller (2)

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 13
 DFR / DFR1 / DRSC – Pressure and flow controller

DFR / DFR1 / DRSC – Pressure and flow controller

In addition to the pressure controller function (see ▼▼ Circuit diagram DFR size 18 to 100

page 11), a variable orifice (e.g. directional valve) is used


to adjust the differential pressure upstream and down- Plugged with DFR1 / DRSC
stream of the orifice. This is used to control the pump flow.
The pump flow is equal to the actual hydraulic fluid quantity
required by the consumer. With all controller combinations, 2 X
the Vg reduction has priority.
1
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) to 280 bar
3
standard is 280 bar.
▶▶ DR pressure controller data see page 11
L B
Notice
▶▶ The DFR1 and DRSC versions have no unloading between
X and the reservoir. Unloading the LS-pilot line must be
possible in the valve system. Because of the flushing
function of the flow controller in the DRS control valve,
sufficient unloading of the X-line must also be provided.
If this unloading of the X line does not have to be guaran-
teed, the DRSC control valve must be used.

▼▼ Characteristic curve
max

280
Hysteresis/pressure rise Δp

L1 S
Working pressure pB [bar]

▼▼ Circuit diagram, size 140


Plugged with DFR1 / DRSC

2
1
Stand by2)

0 3
qv min Flow qV qv max

▼▼ Characteristic curve at variable rotational speed B


Hysteresis / pressure increase ΔqVmax

qV max

1 The metering orifice (control block) and the line is not


included in the scope of delivery.
Flow qV

2 Pressure and flow controller (FR).


3 Pressure controller (DR)

For further information see page 14


qV min
n0 nmax 1) In order to prevent damage to the pump and the system, the
Rotational speed n permissible setting range must not be exceeded.
Characteristic curve valid at n1 = 1500 rpm and θfluid = 50 °C. The range of possible settings at the valve is higher.
2) Zero stroke from pressure setting ∆p on controller (2)

 RE 92701/06.2016, Bosch Rexroth AG


14 A10V(S)O Series 31 | Axial piston variable pump
DFR / DFR1 / DRSC – Pressure and flow controller

Differential pressure ∆p:


▶▶ Standard setting: 14 bar
If another setting is required, please state in plain text.
▶▶ Setting range: 14 bar to 22 bar
Unloading port X to the reservoir results in a
zero stroke (standby) pressure which is approx. 1 to 2 bar
higher than the defined differential pressure Δp, however,
system influences are not taken into account.
Controller data
DR pressure controller data see page 11.
Maximum flow deviation measured at drive speed
n = 1500 rpm.
NG 18 28 45 71 88 100 140
Flow deviation ΔqV max 0.9 1.0 1.8 2.8 3.4 4.0 6.0
[l/min]
Hysteresis and Δp maximum 4
repeatability [bar]
Control fluid [l/min] maximum approx. 3 to 4.5 (DFR)
consumption maximum approx. 3 (DFR1/DRSC)

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 15
 DFLR – Pressure, flow and power control

DFLR – Pressure, flow and power control

Pressure controller equipped like DR(G), see page 11 (12). ▼▼ Circuit diagram, sizes 28 to 100

Flow controller equipped like DFR, DFR1, see page 13.


X
In order to achieve a constant drive torque with varying
working pressures, the swivel angle and with it the output
flow from the axial piston pump is varied so that the prod- 1
uct of flow and pressure remains constant.
Flow controller is possible below the power control curve.

▼▼ Characteristic curve and torque characteristic L B


Maximum
300
280 power curve

250
Working pressure pB [bar]

200

150

100
Maximum
power curve
50 L1 S

0
▼▼ Circuit diagram, size 140

∆qV
1
(see table on
page 13)
Torque T [Nm]

L
B

0 Flow qV [%] 100

Beginning of control 50 bar

L1 S
When ordering please state the power characteristics to be
set at the factory in plain text, e.g. 20 kW at 1500 rpm.
1 The metering orifice (control block) and the line is not
included in the scope of delivery.

Controller data
▶▶ For technical data of pressure controller DR see page 11.
▶▶ For technical data of flow controller FR see page 14.
▶▶ Control fluid consumption approx. 5.5 l/min max.

 RE 92701/06.2016, Bosch Rexroth AG


16 A10V(S)O Series 31 | Axial piston variable pump
ED – Electro-hydraulic pressure control

ED – Electro-hydraulic pressure control

The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby
(maximally energized)
variable solenoid current.
34
With changes on the consumer (load pressure), this causes
32
an increase or decrease in the pump swivel angle (flow) in
30
order to maintain the electrically set pressure level.
28
The pump thus only delivers as much hydraulic fluid as the

Standby [bar]
26
consumers can take. The desired pressure level can be set
24
steplessly by varying the solenoid current.
22
As the solenoid current signal drops towards zero, the
20
pressure will be limited to pmax by an adjustable hydraulic
18
pressure cut-off (secure fail safe function in case of power
16
failure, e.g. for fan speed control). The response time
14
characteristic curve of the ED control was optimized for the 140 160 180 200 220 240 260 280
use as a fan drive system. Maximum pressure setting [bar]
When ordering, specify the type of application in plain text.

▼▼ Circuit diagram ED71/ED72


▼▼ Static current-pressure characteristic curve ED
X
(negative characteristic curve measured with pump in zero stroke)

280
ED deactivation of
Working pressure [bar]

control

Maximum ad-
justable con-
140
trol pressure

Minimum adjustable control pressure L B


0
0 Current I/Imax 1

Hysteresis static < 3 bar.

▼▼ Flow-pressure characteristic curve


< 4 bar

280
Maximum working pressure P [bar]

max
Hysteresis/pressure rise Δp
(deenergized)
Setting range

L1 S

Technical data, solenoid ED71 ED72


Voltage 12 V (±20%) 24 V (±20%)
Control current
Start of control at p max 100 mA 50 mA
140
Start of control at p min 1200 mA 600 mA

qv min qv max Current limit 1.54 A 0.77 A


Flow qV
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
Characteristic curves valid at n1 = 1500 rpm and
Dither frequency 100 to 100 to
tfluid = 50 °C. 200 Hz 200 Hz
Control fluid consumption: 3 to 4.5 l/min. Duty cycle 100% 100%
For standby standard setting, see diagram on right, Electronic controls and type of protection, see page 55
other values on request. Operating temperature range at valve -20 °C to +115 °C

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 17
 ER – Electro-hydraulic pressure control

ER – Electro-hydraulic pressure control

The ER valve is set to a certain pressure by a specified ▼▼ Circuit diagram

variable solenoid current.


When a change is made at the consumer (load pressure),
the position of the control spool will shift.
This causes an increase or decrease in the pump swivel
angle (flow) in order to maintain the electrically set
pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set L B
steplessly by varying the solenoid current.
As the solenoid current signal drops towards zero, the
pressure will be limited to pmin (stand by).

▼▼ Current-pressure characteristic curve


(positive characteristic curve measured with pump in zero stroke)

280
Working pressure [bar]

250
Maximum
adjustable
control pressure L1 S
150

Technical data, solenoid ER71 ER72


Minimum Voltage 12 V (±20%) 24 V (±20%)
50 adjustable
14 control pressure Control current
0
Start of control at p min 100 mA 50 mA
0 Current I/Imax 1
End of control at p max 1200 mA 600 mA
Hysteresis static < 3 bar. Current limit 1.54 A 0.77 A
Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
▼▼ Flow-pressure characteristic curve
Dither frequency 100 to 100 to
200 Hz 200 Hz
< 4 bar

280
Maximum working pressure p [bar]

Duty cycle 100% 100%


Electronic controls and type of protection, see page 55
max

Operating temperature range at valve -20 °C to +115 °C


Hysteresis/pressure rise Δp
(deenergized)
Setting range

Project planning note!


Excessive current levels (I > 1200 mA at 12 V or I > 600 mA
at 24 V) to the ER solenoid can result in undesired
pressure increases which can lead to pump or system
140 damage. Therefore:
▶▶ Use Imax current limiter solenoids.
qv min Flow qV qv max ▶▶ An intermediate plate pressure controller can be used
to protect the pump in the event of overflow.
Characteristic curve valid at n1 = 1500 rpm and θfluid = 50 °C.
An accessory kit with intermediate plate pressure control-
▶▶ Control fluid consumption: 3 to 4.5 l/min.
ler can be ordered from Bosch Rexroth under part num-
▶▶ Standby standard setting 14 bar. Other values on
ber R902490825.
request.
▶▶ Influence of pressure setting on stand-by ± 2 bar.

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
18 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 18

Dimensions, size 18

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: Ports metric

▼▼ Port plate 12
Valve mounting for counter-
V clockwise rotation

6.3 108
B
83

max. 110
Flange L X L

11
ISO 3019-1

X
45° 45°

63
ø82.55 -0.054

40
0

66
63

64
69
11.5 106.4
43 L1 S 152
145 109
195 126

Detail V Detail W

22.2
B S
52.4
47.6

ø25
ø20

26.2

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 19
 Dimensions, size 18

Dimensions, size 18

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: SAE ports

▼▼ Port plate 62
Valve mounting for counter-
V clockwise rotation

6.3 129
B
83

max. 110
Flange L X L

11
ISO 3019-1

X
45° 45°

63
ø82.55 -0.054

40
0

66
63

64
69
11.5 106.4
43 L1 S 152
145 109
195 126

Detail V Detail W

22.2
B S
52.4
47.6

ø25
ø20

26.2

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
20 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 18

▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 5/8 in (SAE J744)
S ‒ 11T 16/32DP 1)
R ‒ 11T 16/32DP 1)2)
U ‒ 9T 16/32DP1)
30
14
1/4-20UNC-2B3) 4)

23.8

1/4-20UNC-2B3) 4)
14
5
5

Centering5)
Usable 21 R 3.15 x 6.7
22 spline length DIN 332 15.8
38

38 31.8

Ports - version metric port plate 12 Standard Size4) pmax abs [bar]6) State10)
B Working port (standard pressure series) SAE J5187) 3/4 in 350 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5187) 1 in 10 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
L Drain port DIN 38528) M16 × 1.5; 12 deep 2 O9)
L1 Drain port DIN 3852 8)
M16 × 1.5; 12 deep 2 X9)
X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

Ports - version SAE port plate 62 Standard Size4) pmax abs [bar]6) State10)
B Working port (standard pressure series) SAE J518 3/4 in 350 O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 20 deep
S Suction port (standard pressure series) SAE J518 1 in 10 O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 20 deep
L Drain port ISO 119268) 9/16-18 UNF-2B; 12 deep 2 O9)
L1 Drain port ISO 119268) 9/16-18 UNF-2B; 12 deep 2 X9)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 11.5 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 7) Metric fastening thread is a deviation from standard.

from standard. 8) The countersink can be deeper than as specified in the standard.

3) Thread according to ASME B1.1 9) Depending on the installation position, L or L1 must be connected

4) For notes on tightening torques, see the instruction manual (also see installation instructions starting on page 56).
5) Coupling axially secured, e.g. with a clamp coupling or radially 10) O = Must be connected (plugged when delivered)

mounted clamping screw X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 21
 Dimensions, size 18

▼▼ DG – Two-point control, direct operated ▼▼ DR – Pressure controller

Port plate 12 (62) Port plate 12 (62)

Valve mounting for counter-


1481) clockwise rotation Valve mounting for counter-
clockwise rotation

max. 110
X

X
ø25+0.4
3
89
97 126

▼▼ DRG – Pressure controller, remote controlled ▼▼ ED7.,ER7. – Electro-hydraulic pressure control

Port plate 12 (62) Port plate 12 (62)

1841)

Valve mounting for counter- Valve mounting for counter-


1291)2)
clockwise rotation clockwise rotation
1081)

140
max. 110

X
X

40

109
1263)
126

1) To flange surface
2) For version port plates 62
3) ER7.: 161 mm if using an intermediate plate pressure controller

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
22 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 28

Dimensions, size 28

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: Ports metric

▼▼ Port plate 12

V Valve mounting for counter-


118 clockwise rotation
9.5 90 B L
6.3 L X
Flange

max. 110
ISO 3019-1

14
45°
45°

X
80
⌀101.6 -0.054

40
96
0

⌀1
74

80

74
14
146
40 L1
S 164
164
83.5 119
194
136

Detail V Detail W
22.2
⌀20

S
58.7
47.6

⌀32

B
30.2

▼▼ Port plate 11 View Z

Valve mounting for counter-


95 clockwise rotation
47.6
9.5 90 ⌀20
B
6.3 L
max. 113

Flange
22.2

ISO 3019-1 X
⌀101.6 -0.054

43

45
0

Z
45
79

30.2

14 S
40
L1 ⌀32
170 58.7
209
226

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 23
 Dimensions, size 28

Dimensions, size 28

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: SAE ports

▼▼ Port plate 62

Valve mounting for


V counter-clockwise
139 rotation
B
9.5 90 74
Flange
6.3 L X L

max. 110
ISO 3019-1

ø1
45°
45°

X
80
ø101.6 -0.054

40
0

ø1
7 4

74
14 80
S ø146
40 L1
164 164
194 83.5 119
136
W

Detail V Detail W

22.2
S
47.6

58.7
ø32

B
ø20

30.2

▼▼ Port plate 61 View Z


Valve mounting for counter-
73 clockwise rotation

47.6
9.5 90 B
6.3 L ø20
Flange
max. 113

22.2

ISO 3019-1 X
ø101.6 -0.054

45
43
0

Z
45
30.2
79

14 ø32
S
40
L1
58.7
170
209
226

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
24 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 28

▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744)
S ‒ 13T 16/32DP 1)
R ‒ 13T 16/32DP 1)2)
U ‒ 11T 16/32DP1)
33.1 30
16

1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3)4)
16 14
5
5 5

Usable 25
25.1 spline length 22
41
41
38

▼▼ Splined shaft 3/4 in (SAE J744)


W ‒ 11T 16/32DP1)2)

14
1/4-20UNC-2B3) 4)

Usable 21
spline length
38

Ports - version metric port plate 11/12 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J518 6)
3/4 in 350 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 1 1/4 in 10 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
L Drain port DIN 38527) M18 × 1.5; 12 deep 2 O8)
L1 Drain port ISO 119267) 3/4-16 UNF-2B; 14 deep 2 X8)
X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

Ports - version SAE port plate 61/62 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J518 3/4 in 350 O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 20 deep
S Suction port (standard pressure series) SAE J518 1 1/4 in 10 O
Fastening thread ASME B1.1 7/16-14 UNC-2B; 24 deep
L Drain port ISO 119267) 3/4-16 UNF-2B; 14 deep 2 O8)
L1 Drain port ISO 11926 7)
3/4-16 UNF-2B; 14 deep 2 X8)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 11.5 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 7) The countersink can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L or L1 must be connected
from standard. (also see installation instructions starting on page 56).
3) Thread according to ASME B1.1 9) O = Must be connected (plugged when delivered)
4) For notes on tightening torques, see the instruction manual X = Plugged (in normal operation)
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 25
 Dimensions, size 28

▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for counter-
Valve mounting for counter- clockwise rotation
clockwise rotation 1581)

G 1/4 in
L
X

3
Z
3

ø25+0.4
ø25 +0.4
G 1/4

79

12
12 55
99.5
189.5
103.5
1971)

▼▼ DR – Pressure controller ▼▼ DR – Pressure controller

Port plate 11 (61) Port plate 12 (62)


View Z
Valve mounting for
Valve mounting for counter-clockwise
counter-clockwise rotation
rotation

max. 110
max. 113

X
Z

2261)
136

▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

Port plate 11 (61) Port plate 12 (62)

View Z Valve mounting for


95 counter-clockwise
226 1)
rotation Valve mounting for
2091) 742) 1391)3)
counter-clockwise
1181)
rotation
max. 113

max. 110

X
X

X
40
43

119
136

1) To flange surface 3) For version port plate 62


2) For version port plate 61

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
26 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 28

▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller

Port plate 11 (61) Port plate 12 (62)

Valve mounting for coun-


ter-clockwise rotation
see page 22 and 23 Valve mounting for counter-
48 49 198 clockwise rotation
X
max. 113

max.110
X
86

40
X

226 119 119


136

▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control

Port plate 11 (61) Port plate 12 (62)

View Z
157.81)
Valve mounting for counter-
35.6
clockwise rotation
Valve mounting for counter-
clockwise rotation
143

140
Z

2251)2) 1363)

1) To flange surface
2) ER7.: 260 mm if using an intermediate plate pressure controller
3) ER7.: 171 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 27
 Dimensions, size 45

Dimensions, size 45

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: Ports metric

▼▼ Port plate 12 Valve mounting for


counter-clockwise
rotation

9.5 133 V

4 9
6.3 96

ø 1 10
Flange L
L X
ISO 3019-1

max. 110
45° 45°

X
90
-0.054

40
0
ø101.6

80.5
90
14.3
L1 146
45
184
184
93.5 129
219
146

Detail V Detail W

B
S
52.4

69.9
ø40
ø25

26.2 35.7

▼▼ Port plate 11

View Z

Valve mounting for counter-


9.5 228 103
clockwise rotation
6.3 96 X 52.4

L
ø25 B
26.2
max. 110
X
-0.054

50
40
0

Z
ø101.6

50
88

Flange
35.7

ISO 3019-1 14.3 S


L1 ø40
45
189 69.9
245

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
28 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 45

Dimensions, size 45

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: SAE ports

▼▼ Port plate 62
Valve mounting for counter-
clockwise rotation

9.5 154 V
6.3 96

ø 1 83
Flange L X

4
ISO 3019-1 L

max. 110
45°
45°

X
90
-0.054

40
0
ø101.6

80.5
90
14.3 L1
146
45
184 184
219 93.5 129
146
W

Detail V Detail W

B
S
52.4

69.9
ø40
ø25

26.2 35.7

▼▼ Port plate 61

View Z

Valve mounting for counter-


9.5 228 82
clockwise rotation
6.3 96 52.4
ø25
L
26.2

X B
max. 110
X
-0.054

50
40
0

Z
ø101.6

50
88

Flange S
35.7

ISO 3019-1 14.3 L1 ø40


45
189 69.9
245

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 29
 Dimensions, size 45

▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744)
S ‒ 15T 16/32DP 1)
R ‒ 15T 16/32DP 1)2)
U ‒ 13T 16/32DP1)
38 33.1
16

1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)

16 16
5 5 5

30 Usable 29.5 25.1


spline length 45.9
45.9
41

▼▼ Splined shaft 7/8 in (SAE J744)


W ‒ 13T 16/32DP1)2)

16
1/4-20UNC-2B3) 4)

Usable 25
spline length
41

Ports - version metric port plate 11/12 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J5186) 1 in 350 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 1 1/2 in 10 O
Fastening thread DIN 13 M12 × 1.75; 20 deep
L Drain port DIN 38527) M22 × 1.5; 14 deep 2 O8)
L1 Drain port ISO 11926 7)
7/8-14 UNF-2B; 16 deep 2 X8)
X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

Ports - version SAE port plate 61/62 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J518 1 in 350 O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 17 deep
S Suction port (standard pressure series) SAE J518 1 1/2 in 10 O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 20 deep
L Drain port ISO 119267) 7/8-14 UNF-2B; 16 deep 2 O8)
L1 Drain port ISO 119267) 7/8-14 UNF-2B; 16 deep 2 X8)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 11.5 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 7) The countersink can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L or L1 must be connected
from standard. (also see installation instructions starting on page 56).
3) Thread according to ASME B1.1 9) O = Must be connected (plugged when delivered)
4) For notes on tightening torques, see the instruction manual X = Plugged (in normal operation)
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
30 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 45

▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated

Port plate 11 (61) Port plate 12 (62)

View Z Valve mounting for counter-


clockwise rotation
Valve mounting for counter- 1731)
clockwise rotation

X X

Z
3

3
+0.4
ø25 +0.4

ø25
208.51) 63.5 110
2161) 117

▼▼ DR – Pressure controller ▼▼ DR – Pressure controller

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for counter- Valve mounting for counter-
clockwise rotation clockwise rotation
max. 110

max. 110
X

X
Z

2451) 146

▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
2451) 1541)3) Valve mounting for counter-
103 counter-clockwise
2281) 1331) clockwise rotation
822) rotation
X
max. 110
max. 110

X B
X
X

40
40

129
146

1) To flange surface 3) For version port plate 62


2) For version port plate 61

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 31
 Dimensions, size 45

▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller

Port plate 11 (61) Port plate 12 (62)

Valve mounting for coun-


ter-clockwise rotation Valve mounting for counter-
see page 27 and 28 clockwise rotation
54 49 213
X

max. 110
X

112

112
91
X

40
X

245 128 129


146

▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control

Port plate 11 (61) Port plate 12 (62)


View Z
Valve mounting
2441)2) 36 for counter- Valve mounting for counter-
35.6
clockwise clockwise rotation
rotation
140

140
X
Z

63.5 145.53)

1) To flange surface
2) ER7.: 279 mm if using an intermediate plate pressure controller
3) ER7.: 180.9 mm if using an intermediate plate pressure controller

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
32 A10V(S)O Series 31 | Axial piston variable pump
Dimensions sizes 71 and 88

Dimensions sizes 71 and 88

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: Ports metric

▼▼ Port plate 42
Valve mounting for counter-
clockwise rotation
12.7 161

4
6 115 V

12
L
Flange

8
X

ø1
ISO 3019-1

max. 110
45°
45°

104

X
ø127 -0.063

40
0

92
104
18
L1 181
53
210
217
107.5 143
257
160

Detail V Detail W
26.2

77.8
ø50

ø25 S
B 42.9
52.4

▼▼ Port plate 41
View Z
113 Valve mounting for counter-
12.7 262 26.2 clockwise rotation
6 115 ø25
L B
Flange
ISO 3019-1
B
max. 110

X
52.4
X
ø127 -0.063

58
40
0

Z
58

S
42.9

18
L1 S ø50
53
77.8
223
279

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 33
 Dimensions sizes 71 and 88

Dimensions sizes 71 and 88

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: SAE ports

▼▼ Port plate 92 Valve mounting for counter-


clockwise rotation
12.7 183 V
6 115

98
L
Flange X

8
ø1
ISO 3019-1

max. 110
45°
L 45°

104

X
ø127 -0.063

40
0

92
18 104
L1 181
53
210
217
107.5 143
257
160

Detail V Detail W
26.2

77.8
ø50

S
ø25 B
52.4 42.9

▼▼ Port plate 91 Valve mounting for counter-


View Z clockwise rotation
92
12.7 262 26.2
6 115 B ø25
Flange L
52.4

ISO 3019-1
B
max. 110

L X
X

58
ø127 -0.063

40

Z
0

58

S
42.9

S
18
L1 ø50
53 77.8
223
279

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
34 A10V(S)O Series 31 | Axial piston variable pump
Dimensions sizes 71 and 88

▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744)
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP 1)2)
U ‒ 15T 16/32DP1)

47.5 38
19

5/16-18UNC-2B3) 4)

1/4-20UNC-2B3) 4)
5/16-18UNC-2B3) 4)

19 16
5 5
5

Usable 38
39.5 spline length 30
55.4
55.4
45.9

▼▼ Splined shaft 1 in (SAE J744)


W ‒ 15T 16/32DP1)2)

16
1/4-20UNC-2B3) 4)

Usable 30
spline length
45.9

Ports - version metric port plate 41/42 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J518 6)
1 in 350 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port (standard pressure series) SAE J5186) 2 in 10 O
Fastening thread DIN 13 M12 × 1.75; 20 deep
L Drain port DIN 38527) M22 × 1.5; 14 deep 2 O8)
L1 Drain port ISO 119267) 7/8-14 UNF-2B; 16 deep 2 X8)
X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

Ports - version SAE port plate 91/92 Standard Size4) pmax abs [bar]5) State9)
B Working port (standard pressure series) SAE J518 1 in 350 O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 18 deep
S Suction port (standard pressure series) SAE J518 2 in 10 O
Fastening thread ASME B1.1 1/2-13UNC-2B; 22 deep
L Drain port ISO 119267) 7/8-14 UNF-2B; 16 deep 2 O8)
L1 Drain port ISO 119267) 7/8-14 UNF-2B; 16 deep 2 X8)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 11.5 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 7) The countersink can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L or L1 must be connected
from standard. (also see installation instructions starting on page 56).
3) Thread according to ASME B1.1 9) O = Must be connected (plugged when delivered)
4) For notes on tightening torques, see the instruction manual X = Plugged (in normal operation)
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 35
 Dimensions sizes 71 and 88

▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated

Port plate 41 (91) Port plate 42 (92)


View Z
Valve mounting for Valve mounting for counter-
counter-clockwise 2011) clockwise rotation
rotation

ø25+0.4
X

3
Z
3
ø25+0.4

View Z

123.5
242.51) 73.5 131
2501)

▼▼ DR – Pressure controller ▼▼ DR – Pressure controller

Port plate 41 (91) Port plate 42 (92)


View Z

Valve mounting for


counter-clockwise Valve mounting for counter-
rotation clockwise rotation

max. 110
max. 110

160
279 1)

▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

Port plate 41 (91) Port plate 42 (92)


View Z
Valve mounting for 1831)3) Valve mounting for counter-
2621) 113 clockwise rotation
counter-clockwise 1611)
2791) 922)
rotation
X X
max. 110
max. 110
X

40
40

143
160

1) To flange surface 3) For version port plate 92


2) For version port plate 91

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
36 A10V(S)O Series 31 | Axial piston variable pump
Dimensions sizes 71 and 88

▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller

Port plate 41 (91) Port plate 42 (92)

Valve mounting for


counter-clockwise rota-
Valve mounting for counter-
tion see page 36 and 33
clockwise rotation
242
69 49
X
X

max. 110

124
124
103

40
138 143
279
159.5

▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control

Port plate 41 (91) Port plate 42 (92)

View Z
Valve mounting for
2011) Valve mounting for counter-
2791)2) 36 counter-clockwise
36 clockwise rotation
rotation
140.5

141
Z

73.5 1603)

1) To flange surface
2) ER7.: 314 mm if using an intermediate plate pressure controller
3) ER7.: 195 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 37
 Dimensions, size 100

Dimensions, size 100

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: Ports metric

▼▼ Port plate 12

12.7 229 Valve mounting for


V counter-clockwise
6 175

6
X

13
rotation
Flange
ISO 3019-1

max. 110
45°

100

X
17.5
ø127 -0.063

40
0

152
100

95
20 181
95 L1 210
275 118 148.4
317
164.9

Detail V Detail W

B
88.9
66.7

ø60
ø30

S
31.8 50.8

▼▼ Port plate 11
View Z

121
12.7 175 66.7
L ø32
6 B
Flange
31.8

X
ISO 3019-1
max. 110
X
ø127 -0.063

55

Z
40
0

55
50.8

20 ø60
L1
95 S 88.9
288 Valve mounting for
327 counter-clockwise
344 rotation

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
38 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 100

Dimensions, size 100

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation, version: SAE ports

▼▼ Port plate 62

12.7 250 Valve mounting for counter-


V
6 175 clockwise rotation
X
Flange

6
10
ISO 3019-1

max. 110
45°

100

X
ø127 -0.063

40
152
17.5
0

100

95
20
L1 181
95 210
275 118 148.4
317
165

Detail V Detail W

B
66.7

88.9
ø32

ø60

S
31.8 50.8

View Z
▼▼ Port plate 61
99
66.7
12.7 175
L ø32
6 B
Flange
31.8

ISO 3019-1
X
max. 110
X

55
ø127 -0.063

Z
40
0

55
50.8

S
20
L1
95 ø60
288 Valve mounting for counter-
88.9
327 clockwise rotation
344

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 39
 Dimensions, size 100

▼▼ Splined shaft 1 1/2 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744)
S ‒ 17T 12/24DP 1)
U ‒ 14T 12/24DP 1)
W ‒ 14T 12/24DP1)2)

54 47.5
19

5/16-18UNC-2B3) 4)
7/16-14UNC-2B3) 5)

5/16-18UNC-2B3) 4)
28 19
5
5 5

Usable 35
spline length
43.5 35
55.4

61.9 55.4

Ports - version metric port plate 11/12 Standard Size4) pmax abs [bar]5) State9)
B Working port (high-pressure series) SAE J518 6)
1 1/4 in 350 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port (standard pressure series) SAE J5186) 2 1/2 in 10 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
L Drain port DIN 38527) M27 × 2; 16 deep 2 O8)
L1 Drain port ISO 119267) 1 1/16-12 UNF-2B; 18 deep 2 X8)
X Pilot pressure DIN 3852 M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

Ports - version SAE port plate 61/62 Standard Size4) pmax abs [bar]5) State9)
B Working port (high-pressure series) SAE J518 1 1/4 in 350 O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 19 deep
S Suction port (standard pressure series) SAE J518 2 1/2 in 10 O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 22 deep
L Drain port ISO 119267) 1 1/16-12 UNF-2B; 18 deep 2 O8)
L1 Drain port ISO 11926 7)
1 1/16-12 UNF-2B; 18 deep 2 X8)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 11.5 deep 350 O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 12 deep 350 O

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 7) The countersink can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L or L1 must be connected
from standard. (also see installation instructions starting on page 56).
3) Thread according to ASME B1.1 9) O = Must be connected (plugged when delivered)
4) For notes on tightening torques, see the instruction manual X = Plugged (in normal operation)
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
40 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 100

▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
Valve mounting for counter-clockwise rotation
counter-clockwise 2681)

rotation

X X

ø25+0.4
3
3
ø25+0.4

128.5
3081) 81
136
3151)

▼▼ DR – Pressure controller ▼▼ DR – Pressure controller

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
Valve mounting for counter-clockwise
3441) counter-clockwise rotation
rotation
max. 110

max. 110
X
Z

165

▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
1)3)
counter-clockwise 250 Valve mounting for
3271) 121 rotation 228 1)
counter-clockwise rotation
992)
3441) X
X
max. 110
max. 110

X
X

40
40

148
165

1) To flange surface 3) For version port plate 62


2) For version port plate 61

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 41
 Dimensions, size 100

▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller

Port plate 11 (61) Port plate 12 (62)

Valve mounting for


counter-clockwise rotation Valve mounting for
see pages 37 and 38 counter-clockwise
111 49 308 rotation 148
X
X

129
108.5

129
X

max. 110

40
344 145.3 164.5

▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
Valve mounting for
counter-clockwise 2681)
counter-clockwise rotation
117 rotation 35.6

140
140

X
X

3441)2) 1653)

1) To flange surface
2) ER7.: 379 mm if using an intermediate plate pressure controller
3) ER7.: 200 mm if using an intermediate plate pressure controller

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
42 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 140

Dimensions, size 140

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange D, version metric

▼▼ Port plate 12

V Valve mounting for counter-


12.7 244
clockwise rotation
6.4 173
20.6 L
Flange L X X
ISO 3019-1 45°

126
110

26
ø152.4 -0.063

56.4
0

5
161.6

8.
200

14
110

108
112
21 161.6
78 L1
200
275
131 183
317
209

Detail V Detail W
ø32
66.7

88.9
ø63

31.8 B 50.8 S

▼▼ Port plate 11
View Z

118
12.7
66.7
6.4 173
ø32 B
Flange
31.8

ISO 3019-1 X
126
ø152.4 -0.063

56.4
60
0

Z
26.5

60

X
50.8

21 ø63
78 L1 S
88.9
293
Valve mounting for counter-
353
clockwise rotation
379

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 43
 Dimensions, size 140

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange D, version SAE

▼▼ Port plate 62
Valve mounting for counter-
clockwise rotation
V
12.7 222
6.4 173
X ø20.6
Flange L X L
ISO 3019-1 45°
L

126
110

26
ø152.4 -0.063

56.4
0

5
161.6
200

8.
11

108
110

112
21 L1 161.6
78 200
275 131 183
317 209

Detail V Detail W
88.9
66.7

ø63

B S
ø32

31.8 50.8

▼▼ Port plate 61
View Z
140
12.7 66.7
6.4 173 ø32 B
Flange
31.8

ISO 3019-1
L X X
126
ø152.4 -0.063

56.4
60

B
0

Z
S
26.5

60
50.8

21 L1 ø63 S
78 88.9
293
353
379 Valve mounting for counter-
clockwise rotation

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
44 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 140

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange C, version metric

▼▼ Port plate 12

Valve mounting for


12.7 270.5 counter-clockwise
6 199 V rotation
B

8
L X

14
Flange X
ISO 3019-1
45°

126
110

26
17.5
56.4
ø127 -0.063
0

152
110

108
112
20 181
104 L1
210
301 S
131 183
343
209

Detail V Detail W
ø32
66.7

88.9
ø63

31.8 B 50.8 S

▼▼ Port plate 11 View Z

118
12.7 379
66.7
6 199
ø32 B
Flange L
31.8

ISO 3019-1 X X
125

56.4
ø127 -0.063

60
0

Z
26.5

60

X
50.8

20
ø63
104 L1 S 88.9
319
405 Valve mounting for
counter-clockwise rotation

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 45
 Dimensions, size 140

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange C, version SAE

▼▼ Port plate 62

Valve mounting for counter-


12.7 248.5 clockwise rotation
6 199 V
L X B
Flange X
ISO 3019-1
45°

126
26
110

17.5
56.4
ø127 -0.063

5
8.

152
11
0

110

112
108
20 181
L1
104 S 210
301 131 183
343 209

Detail V Detail W
66.7

88.9
ø63

B
ø32

31.8 50.8 S

▼▼ Port plate 61

View Z
140
12.7 379 66.7
6 199
L ø32 B
Flange
31.8

ISO 3019-1 X X
125

56.4
ø127 -0.063

60

B
0

Z
X S
26.5

60
50.8

S
20
L1 ø63
104 88.9
319
405 Valve mounting for counter-
clockwise rotation

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
46 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 140

▼▼ Splined shaft 1 3/4 in (SAE J744) ▼▼ Splined shaft 1 1/2 in (SAE J744)
S ‒ 13T 8/16DP 1)
W ‒ 17T 12/24DP1)2)

67
28

7/16-14UNC-2B3) 4)
1/2-13UNC-2B2) 3)

32
5
10

Usable 39
spline length
62
53
75

Ports - version metric port plate 11/12 Standard Size3) pmax abs [bar]4) State8)
B Working port (high-pressure series) SAE J518 5)
1 1/4 in 350 O
Fastening thread DIN 13 M14 × 2; 19 deep
S Suction port (standard pressure series) SAE J5185) 2 1/2 in 10 O
Fastening thread DIN 13 M12 × 1.75; 17 deep
L Drain port DIN 38526) M27 × 2; 16 deep 2 O7)
L1 Drain port ISO 119266) 1 1/16-12 UNF-2B; 18 deep 2 X7)
X Pilot pressure DIN 3852 6)
M14 × 1.5; 12 deep 350 O
X Pilot pressure with DG-control DIN 3852 M14 × 1.5; 12 deep 350 O
MH High pressure measurement (only with control DG) DIN 3852 M14 × 1.5; 12 deep 350 X

Ports - version SAE port plate 61/62 Standard Size3) pmax abs [bar]4) State8)
B Working port (high-pressure series) SAE J518 1 1/4 in 350 O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 24 deep
S Suction port (standard pressure series) SAE J518 2 1/2 in 10 O
Fastening thread ASME B1.1 1/2-13 UNC-2B; 24 deep
L Drain port ISO 119266) 1 1/16-12 UNF-2B; 18 deep 2 O7)
L1 Drain port ISO 11926 6)
1 1/16-12 UNF-2B; 18 deep 2 X7)
X Pilot pressure ISO 11926 9/16-18 UNF-2B; 13 deep 350 O
X Pilot pressure with DG-control DIN 3852 M14 × 1.5; 12 deep 350 O
MH High pressure measurement (only with control DG) DIN 3852 M14 × 1.5; 12 deep 350 X

1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 6) The countersink can be deeper than as specified in the standard.
2) Thread according to ASME B1.1 7) Depending on the installation position, L or L1 must be connected
3) For notes on tightening torques, see the instruction manual (also see installation instructions starting on page 56).
4) Depending on the application, momentary pressure peaks can occur. 8) O = Must be connected (plugged when delivered)
Keep this in mind when selecting measuring devices and fittings. X = Plugged (in normal operation)

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 47
 Dimensions, size 140

▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for counter-
Valve mounting for clockwise rotation
2681); 2942)
counter-clockwise
rotation
X
X

2.6
2.6

28
28

153 MH
3221); 3482) MH
94 158
3271); 3532)

▼▼ DR – Pressure controller ▼▼ DR – Pressure controller

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for counter-
Valve mounting for counter- clockwise rotation
clockwise rotation

126
126

265)
Z

3391); 3652) 170

▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for Valve mounting for counter-
1403) 3141)4); 3402)4)
counter-clockwise clockwise rotation
118 2921); 3182)
rotation X

X
265)

126
126

56

3131); 3392) 144


3391); 3652) 170

1) To flange surface and housing with D flange 4) For version port plate 62
2) To flange surface and housing with C flange 5) 56 mm with counter-clockwise rotation
3) For version port plate 61
 RE 92701/06.2016, Bosch Rexroth AG
Dimensions [mm]
48 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, size 140

▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller

Port plate 11 (61) Port plate 12 (62)

Valve mounting for


counter-clockwise rotation
Valve mounting for counter-
see pages 42 and 43
clockwise rotation
99 ; 125
1) 2)
49 3141); 3402)
X X

139.5
139.5
126
119

566)

108
183
3791); 4052) 163
209

▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control

Port plate 11 (61) Port plate 12 (62)

View Z
Valve mounting for
counter-clockwise
Valve mounting for counter-
130.6 rotation clockwise rotation
35.6

L
124

129
X

X
Z

3491)3); 3752)4) 1795)

1) To flange surface and housing with D flange 5) ER7.: 214 mm if using an intermediate plate pressure controller
2) To flange surface and housing with C flange 6) 26 mm with counter-clockwise rotation
3) ER7.: 384 mm if using an intermediate plate pressure controller
4) ER7.: 410 mm if using an intermediate plate pressure controller

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 49
 Dimensions, through drive

Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
● = Available – = Not available

▼▼ 82-2

Section A-B Section A-B


A3 A3
A 45° A2 10
A 45°

.5
06 .5
ø1 06

ø82.55 –0.02
+0.05
ø1
ø82.55 –0.02
+0.05

A4 A4

B 10 A2
A1 (to mounting flange) B
A1 (to mounting flange)

K01 NG A1 A2 A3 A42) K52 NG A1 A2 A3 A42)


(SAE J744 16-4 (A)) (SAE J744 19-4 (A-B))
18 182 10 43.3 M10×1.5; 14.5 deep 18 182 18.8 38.7 M10×1.5; 14.5 deep
28 204 10 33.7 M10×1.5; 16 deep 28 204 18.8 38.7 M10×1.5; 16 deep
45 229 10.7 53.4 M10×1.5; 16 deep 45 229 18.9 38.7 M10×1.5; 16 deep
71 267 11.8 61.3 M10×1.5; 20 deep 71 267 21.3 41.4 M10×1.5; 20 deep
88 267 11.8 61.3 M10×1.5; 20 deep 88 267 21.3 41.4 M10×1.5; 20 deep
100 338 10.5 65 M10×1.5; 16 deep 100 338 19 38.9 M10×1.5; 16 deep
140 3503) 10.8 77.3 M10×1.5; 16 deep 140 3503) 18.9 38.6 M10×1.5; 16 deep
3764) 3764)

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Housing with D flange
tolerance class 5 4) Housing with C flange
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
50 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
101-2 (B) , , 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
● = Available – = Not available

▼▼ 101-2

Section A-B Section A-B

A A3 A A3
45° 10 45° 10
omitted
for size 28

6 6
ø14
ø101.6 –0.02
ø14
+0.05

ø101.6 –0.02
+0.05
omitted
A4 A4
for size 28
A2 A2
B A1 (to mounting flange) B A1 (to mounting flange)

K68 NG A1 A2 A3 A42) K04 NG A1 A2 A3 A42)


(SAE J744 22-4 (B)) (SAE J744 25-4 (B-B))
28 204 17.8 41.7 M12×1.75;3) 45 229 18.4 46.7 M12×1.75; 18 deep
45 229 17.9 41.7 M12×1.75; 18 deep 71 267 20.8 49.1 M12×1.75; 20 deep
71 267 20.3 44.7 M12×1.75; 20 deep 88 267 20.8 49.1 M12×1.75; 20 deep
88 267 20.3 44.7 M12×1.75; 20 deep 100 338 18.2 46.6 M12×1.75; 20 deep
100 338 18 41.9 M12×1.75; 20 deep 140 3504) 18.3 45.9 M12×1.75; 20 deep
140 350 4)
17.8 41.6 M12×1.75; 20 deep 3765)
3765)

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 4) Housing with D flange
tolerance class 5 5) Housing with C flange
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
3) Continuous

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 51
 Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
● = Available – = Not available

▼▼ 127-2

Section A-B Section A-B


A3 A3
45° 13 45° 13
omitted for A omitted for A
size 71/88 size 71/88

–0.02
ø127 +0.05
ø18
1 ø18

–0.02
ø127 +0.05

A4 A4
B
B A2 A3a
A1 (to mounting flange) A2
A1 (to mounting flange)

K07 NG A1 A2 A3 A42) K24 NG A1 A2 A3 A3a A42)


(SAE J744 32-4 (C)) (SAE J744 38-4 (C-C))
71 267 21.8 58.6 M16×2;3) 100 338 9.9 65 – M16×2;3)
88 267 21.8 58.6 M16×2;3) 140 3504) 9.7 – 69.1 M16×2; 24 deep
100 338 19.5 56.4 M16×2; 3) 3765)

140 3504) 19.3 56.1 M16×2; 24 deep


3765)

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5 4) Housing with D flange
2) Thread according to DIN 13, see instruction manual for maximum 5) Housing with C flange
tightening torques.

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
52 A10V(S)O Series 31 | Axial piston variable pump
Dimensions, through drive

Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 /88 100 140
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – ● K17
● = Available – = Not available

▼▼ 152-4

Section A-B
A3
13
A

–0.02
+0.07
161.6

ø152.4

B A2
A4
161.6 A1 (to mounting flange)

K17 NG A1 A2 A3 A42)
(SAE J744 44-4 (D))
140 350 11 77.3 M16×2;3)

Only available with housing with mounting flange D.

1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.
3) Continuous

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 53
 Overview of mounting options

Overview of mounting options

SAE – mounting flange


Through drive4) Mounting options – 2nd pump
Flange Hub for Code A10V(S)O/31 A10V(S)O/5x External gear pump Through drive available
ISO 3019-1 splined NG (shaft) NG (shaft) design (size) for size
shaft
82-2 (A) 5/8 in K01 18 (U) 10 (U), 18 (U) Series F 18 to 140
3/4 in K52 18 (S, R) 10 (S) – 18 to 140
18 (S, R)
101-2 (B) 7/8 in K68 28 (S, R) 28 (S, R) Series N/G 28 to 140
45 (U, W)1) 45 (U, W)1)
1 in K04 45 (S, R) 45 (S, R) – 45 to 140
– 60, 63, 72 (U, W)2)
127-2 (C) 1 1/4 in K07 71 (S, R) 85 (U, W)3) – 71 to 140
88 (S, R) 100 (U,W)
100 (U, W)3)
1 1/2 in K24 100 (S) 85 (S) – 100 to 140
100 (S)
152-4 (4-hole D) 1 3/4 in K17 140 (S) – – 140

1) Not for main pump NG28 with K68


2) Not for main pump NG45 with K04
3) Not for main pump NG71 and NG88 with K07

 RE 92701/06.2016, Bosch Rexroth AG


Dimensions [mm]
54 A10V(S)O Series 31 | Axial piston variable pump
Combination pumps A10VO + A10VO

Combination pumps A10VO + A10VO

By using combination pumps, it is possible to have inde-


pendent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations m1 m2 m3
of the 1st and 2nd pumps must be linked by a “+”.
Order example:
A10VO100DFR1/31R-VSC12K04+ l1
A10VO45DFR/31R-VSC12N00 l2
If no further pumps are to be mounted at the factory, l3
the simple type designation is sufficient.
It is permissible to use a combination of two single pumps
of the same nominal size (tandem pump) considering a m1, m2, m3 Weight of pump [kg]

dynamic mass acceleration of maximum 10 g (= 98.1 m/s ) 2 l1, l2, l3 Distance, center of [mm]
gravity
without additional support brackets.
1
Each through drive is plugged with a non-pressure-resis- Tm = (m1 × l1 + m2 × l2 + m3 × l3) × [Nm]
102
tant cover. Before commissioning the units, they must
therefore be equipped with a pressure-resistant cover.
Through drives can also be ordered with pressure-resistant
covers. Please specify in plain text.
For combination pumps consisting of more than two
pumps, the mounting flange must be rated for the permis-
sible mass torque (please contact us).

Permissible mass moment of inertia


Size 18 28 45 71 88 100 140
static Tm Nm 500 880 1370 2160 2160 3000 45001) 30002)
dynamic at 10 g (98.1 m/s2) Tm Nm 50 88 137 216 216 300 4501) 3002)
Weight without through drive and N00 m kg 12.9 18 23.5 35.2 35.2 49.5 65.4
Weight with through drive and K.. 13.8 19.3 25.1 38 38 55.4 74.4
Distance, center of gravity without through l1 mm 92 100 113 127 127 161 159
drive N00
Distance, center of gravity with through drive K.. l1 mm 98 107 120 137 137 178 180

1) 4-hole flange (D)


2) 2-hole flange (C)

Bosch Rexroth AG, RE 92701/06.2016


Dimensions [mm]
 Axial piston variable pump | A10V(S)O Series 31 55
 Connector for solenoids

Connector for solenoids

DEUTSCH DT04-2P
36.7
Molded connector, 2-pin, without bidirectional suppressor
diode P
There is the following type of protection with mounted

36.7
mating connector:
▶▶ IP67 (DIN/EN 60529) and

ø37
▶▶ IP69K (DIN 40050-9)

50
▼▼ Switching symbol
68.5

Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶▶ The procedure is defined in the instruction manual.

▼▼ Mating connector DEUTSCH DT06-2S-EP04

Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141

The mating connector is not included in the scope of


delivery.
This can be supplied by Bosch Rexroth on request
(material number R902601804).

Electronic controls

Control Electronics function Electronics Further information


Electric pressure control Controlled power outlet RA analog 95230
RC4-5/30 digital 95205

 RE 92701/06.2016, Bosch Rexroth AG


56 A10V(S)O Series 31 | Axial piston variable pump
Installation instructions

Installation instructions

General Installation position


The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Further installation positions are available upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 3
piston unit may empty via the hydraulic lines.
Particularly with the “drive shaft up/down” installation Below-reservoir installation (standard)
position, filling and air bleeding must be carried out com- Below-reservoir installation means that the axial piston unit
pletely as there is, for example, a danger of dry running. is installed outside of the reservoir and below the minimum
The leakage in the housing area must be discharged to the fluid level of the reservoir.
reservoir via the highest available tank port (L, L1). Installation position Air bleed Filling
1 F L (F)
a
If a shared drain line is used for several units, make sure min

F
that the respective case pressure is not exceeded. The
shared drain line must be dimensioned to ensure that the ht min SB
h min
maximum permissible case pressure of all connected units
is not exceeded in any operating conditions, specifically on L

cold start. If this is not possible, separate reservoir lines


must be laid as required.
S
To achieve favorable noise values, decouple all connecting L1
lines using elastic elements and avoid above-reservoir
21) F L1 (F)
installation. a min
In all operating conditions, the suction lines and the drain F
lines must flow into the reservoir below the minimum fluid ht min SB
level. The permissible suction height hS results from the h min
overall loss of pressure. However, it must not be higher
than hS max = 800 mm. The minimum suction pressure at L
L1
port S must also not fall below 0.8 bar absolute during S
operation and during cold start.
When designing the reservoir, ensure adequate distance
3 F L1 (F)
between the suction line and the drain line. This prevents the a min

heated, return flow from being drawn directly back into the F
suction line. ht min SB
h min
Notice
In certain installation positions, an influence on the con- L1
S
trol or closed loop control can be expected. Gravity, dead
weight and case pressure can cause minor characteristic
shifts and changes in response time.
L

Key, see page 58. 41) F L (F)


a min

F
ht min SB
h min

L
1) Because complete air bleeding and filling are not possible in this
L1
position, the pump should be air bled and filled in a horizontal
position before installation.

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 57
 Installation instructions

Above-reservoir installation Inside-reservoir installation


Above-reservoir installation means that the axial piston unit is Inside-reservoir installation is when the axial piston
installed above the minimum fluid level of the reservoir. To pre- unit is installed in the reservoir below the minimum
vent the axial piston unit from draining in position 6, the height fluid level. The axial piston unit is completely below
difference hES min must be at least 25 mm. the hydraulic fluid.
Observe the maximum permissible suction height hS max = 800 mm. If the minimum fluid level is equal to or below the
A check valve in the drain line is only permissible in individual upper edge of the pump, see chapter “Above-reservoir
cases. Consult us for approval. installation”.
Installation position Air bleed Filling Axial piston units with electrical components
5 F L (F) (e.g., electric control, sensors) may not be installed
F
L in a reservoir below the fluid level.
Installation position Air bleed Filling
9 Via the Automati-
L1 S a min highest cally via the
available open port L
hs max
port L or L1 due to
L
ht min the posi-
SB

ht min
h min SB tion under
the hydrau-
a min S
L1 lic fluid
level

min
61) F F L1 (F)

h
hES min

L 10 Via the Automati-


L1 a min
highest cally via the
S
available open port
port L1 L, L1 due to
hs max SB the position

ht min
L1 under the
ht min SB L hydraulic
h min fluid level
a S
min
min

7 F L1 (F)
h

F
L1 S 11 Via the Automati-
a min highest cally via the
available open port
port L1 S, L or L1
L L1 S
due to the
hs max
ht min

position
under the
ht min SB
L hydraulic
h min SB
fluid level
a
min

min
h

81) F L (F)
F
S 12 Via the high- Automati-
a min
est available cally via the
port L open port
L
L1 S, L or L1
S due to the
ht min

hs max
position
ht min L1 under the
SB
L SB hydraulic
h min
fluid level
min

a min
h

1) Because complete air bleeding and filling are not possible


Key, see page 58.
in this position, the pump should be air bled and filled in
a horizontal position before installation.

 RE 92701/06.2016, Bosch Rexroth AG


58 A10V(S)O Series 31 | Axial piston variable pump
Installation instructions

Key
F Filling / air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (200 mm)
hmin Minimum required distance to reservoir bottom (100 mm)
hES min Minimum necessary height required to protect the axial
piston unit from draining (25 mm)
hS max Maximum permissible suction height (800 mm)
amin When designing the reservoir, ensure adequate distance
between the suction line and the case drain line. This
prevents the heated, return flow from being drawn direct-
ly back into the suction line.

Notice
Port F is part of the external piping and must be provided
on the customer side to make filling and air bleeding
easier.

Bosch Rexroth AG, RE 92701/06.2016


 Axial piston variable pump | A10V(S)O Series 31 59
 Project planning notes

Project planning notes

▶▶ The A10V(S)O axial piston variable pump is designed to ▶▶ Pressure controllers are not protection against overpres-
be used in open circuit. sure. A pressure relief valve is to be provided for the
▶▶ The project planning, installation and commissioning of hydraulic system.
the axial piston unit requires the involvement of quali- ▶▶ Working ports:
fied skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, these can be requested from Bosch ments and lines correspond to the specified applica-
Rexroth. tion conditions (pressure, flow, hydraulic fluid, tem-
▶▶ Before finalizing your design, please request a binding perature) with the necessary safety factors.
installation drawing. –– The working ports and function ports are only
▶▶ The specified data and notes contained herein must be intended to accommodate hydraulic lines.
observed.
▶▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), the
characteristic curve may shift.
▶▶ Preservation: Our axial piston units are supplied as
standard with preservative protection for a maximum of
12 months. If longer preservative protection is required
(maximum 24 months), please specify this in plain text
when placing your order. The preservation periods apply
under optimal storage conditions, details of which can
be found in the data sheet 90312 or the instruction
manual.
▶▶ Not all versions of the product are approved for use in a
safety function pursuant to ISO 13849. Please consult
the responsible contact person at Bosch Rexroth if you
require reliability parameters (e.g. MTTFd) for functional
safety.
▶▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids. When a
direct current is applied, solenoids do not cause electro-
magnetic interference nor is their operation impaired by
electromagnetic interference.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with a
pacemaker) and other components must be tested by
the machine manufacturer.

 RE 92701/06.2016, Bosch Rexroth AG


60 A10V(S)O Series 31 | Axial piston variable pump

Safety instructions

▶▶ During and shortly after operation, there is a risk of


getting burnt on the axial piston unit and especially
on the solenoids. Take appropriate safety measures
(e.g. by wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve pistons)
can, under certain circumstances get stuck in position
as a result of contamination (e.g. impure hydraulic fluid,
abrasion, or residual dirt from components). As a result,
the hydraulic fluid flow and the build-up of torque in the
axial piston unit can no longer respond correctly to the
operator's specifications. Even the use of various filter
elements (external or internal flow filter) will not rule
out a fault but merely reduce the risk. The machine/
system manufacturer must test whether remedial mea-
sures are needed on the machine for the application
concerned in order to set the consumer being driven to
a safe position (e.g. safe stop) and if necessary to
ensure it is properly implemented.

Bosch Rexroth AG © Bosch Rexroth AG 2016. All rights reserved, also regarding any disposal,
Mobile Applications exploitation, reproduction, editing, distribution, as well as in the event of
An den Kelterwiesen 14 applications for industrial property rights. The data specified within only
72160 Horb a.N., Germany serves to describe the product. No statements concerning a certain condition
Phone +49 7451 92-0 or suitability for a certain application can be derived from our information.
info.ma@boschrexroth.de The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 92701/06.2016

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