Axial Piston Variable Pump A10V (S) O Series 31 Americas

Axial piston variable pump
A10V(S)O Series 31
RE-A 92701
Edition: 02.2017
Americas Replaces: 03.2012
▶▶ Size 18 (A10VSO)
▶▶ Sizes 28 to 140 (A10VO)
▶▶ Nominal pressure 4100 psi (280 bar)
▶▶ Maximum pressure 5100 psi (350 bar)
▶▶ Open circuit
Features Contents
▶▶ Variable pump with axial piston rotary group in swash- Type code 2
plate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶▶ The flow is proportional to the drive speed and Working pressure range 6
displacement. Technical data, standard unit 7
▶▶ The flow can be infinitely varied by adjusting the swash- Technical data, high-speed version 8
plate angle. DG – Two-point control, direct operated 12
▶▶ 2 drain ports DR – Pressure controller 13
▶▶ Excellent suction performance DRG – Pressure controller, remote controlled 14
▶▶ Low noise level DFR / DFR1 / DRSC – Pressure and flow controller 15
▶▶ Long service life DFLR – Pressure, flow and power control 17
▶▶ Favorable power/weight ratio ED – Electro-hydraulic pressure control 18
▶▶ Versatile controller range ER – Electro-hydraulic pressure control 19
▶▶ Short control time Dimensions, size 18 20
▶▶ The through drive is suitable for adding gear pumps and Dimensions, size 28 23
axial piston pumps up to the same size, i.e., 100% Dimensions, size 45 27
through drive. Dimensions sizes 71 and 88 31
Dimensions, size 100 35
Dimensions, size 140 39
Dimensions, through drive 44
Overview of mounting options 48
Combination pumps A10VO + A10VO 49
Connector for solenoids 50
Electronic controls 50
Installation instructions 51
Project planning notes 54
Safety instructions 55
RE-A 92701/02.2017, Bosch Rexroth AG

2 A10V(S)O Series 31 | Axial piston variable pump
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13
A10V(S) O / 31 – V
Version 18 28 45 71 88 100 140

01 Standard version (without code) ● ● ● ● ● ● ●
High-speed version (external dimensions are the same as the standard version) – – ● ● – ● ● H
Axial piston unit

02 Swashplate design, variable, nominal pressure 4100 psi (280 bar), ● – – – – – – A10VS
maximum pressure 5100 psi (350 bar) – ● ● ● ● ● ● A10V
Operating mode
03 Pump, open circuit O
Size (NG)
04 Geometric displacement, see table of values on pages 7 and 8 18 28 45 71 88 100 140
Control device
05 Two-point control, direct operated ● ● ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● ● ● DR
with flow controller hydraulic X-T open ● ● ● ● ● ● ● DFR
X-T plugged with flushing function ● ● ● ● ● ● ● DFR1
X-T plugged without flushing function ● ● ● ● ● ● ● DRSC
with flow and differential pressure control, electrically variable ● ● ● ● ● ● ● EF1)
with pressure cut-off hydraulic remote controlled ● ● ● ● ● ● ● DRG
electrical negative control U = 12 V ● ● ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ● ● ED72
electrical positive control U = 12 V ● ● ● ● ● ● ● ER71
U = 24 V ● ● ● ● ● ● ● ER72
Pressure-flow power control – ● ● ● ● ● ● DFLR
Series
06 Series 3, index 1 31
Direction of rotation
07 Viewed on drive shaft clockwise R
counter-clockwise L
Sealing material
08 FKM (fluoroelastomer) V
Drive shaft 18 28 45 71 88 100 140

09 Splined shaft standard shaft ● ● ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● ● ● ● – – R
reduced diameter, limited suitability for through drive
● ● ● ● ● ● ○ U
(see table of values, page 10)
same as “U”, higher torque; limited suitability for through
– ● ● ● ● ● ● W
drive (see table of values, page 10)
Mounting flange
10 ISO 3019-1 (SAE) 2-hole ● ● ● ● ● ● ● C
4-hole – – – – – – ● D
1) See data sheet 92709
Bosch Rexroth AG, RE-A 92701/02.2017

Axial piston variable pump | A10V(S)O Series 31 3
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13
A10V(S) O / 31 – V
Working port 18 28 45 71 88 100 140

11 SAE flange ports according Fastening thread not for through drive – ● ● – – ● ● 61
to J518 UNF; rear – – – ● ● – – 91
Fastening thread for through drive ● ● ● – – ● ● 62
UNF; lateral top bottom – – – ● ● – – 92
Through drive (for mounting options, see page 48)

12 Flange ISO 3019-1 Hub for splined shaft2)
Diameter Diameter 18 28 45 71 88 100 140
without through drive ● ● ● ● ● ● ● N00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
101-2 (B) 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – – ● K174)
Connectors for solenoids3)

13 Without connector (without solenoid, with hydraulic control only, without code) ● ● ● ● ● ● ●
DEUTSCH - molded connector, 2-pin, without suppressor diode ● ● ● ● ● ● ● P
● = Available ○ = On request – = Not available
Notice
▶▶ Note the project planning notes on page 54.
▶▶ In addition to the type code, please specify the rel-
evant technical data when placing your order.
2) Hub for splined shaft according to ANSI B92.1a

3) Connectors for other electric components can deviate.
4) Only with mounting flange D

Hydraulic fluids
Hydraulic fluids
The A10V(S)O variable pump is designed for operation with Notes on selection of hydraulic fluid
HLP mineral oil according to DIN 51524. The hydraulic fluid should be selected such that the operat-
Application instructions and requirements for hydraulic ing viscosity in the operating temperature range is within
fluids should be taken from the following data sheets the optimum range (νopt see selection diagram).
before the start of project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and Notice
related hydrocarbons At no point of the component may the temperature be
▶▶ 90221: Environmentally acceptable hydraulic fluids higher than 240 °F (115 °C). The temperature difference
▶▶ 90222: HFD hydraulic fluids (for permissible technical specified in the table is to be taken into account when
data, see data sheet 90225) determining the viscosity in the bearing.
If the above conditions cannot be maintained due to
extreme operating parameters, please contact the respon-
sible member of staff at Bosch Rexroth.
Viscosity and temperature of hydraulic fluids

Viscosity Temperature Comment
Cold start νmax ≤ 7400 SUS θSt ≥ -40 °F (-40 °C) t ≤ 1 min, without load (p ≤ 435 psi (30 bar)), n ≤ 1000 rpm
(1600 mm2/s)
Permissible temperature difference ΔT ≤ 45 °F (25 K) between axial piston unit and hydraulic fluid
Warm-up phase ν < 7400 to 1850 SUS θ = -40 °F to -13 °F Note the detailed information on operation with low tempera-
(1600 to 400 mm2/s) (-40 °C to -25 °C) tures, see data sheet 90300-03-B
Continuous operation ν = 1850 to 60 SUS this corresponds, for VG 46 for example, to a temperature range
(400 to 10 mm2/s) of +41 °F to +185 °F (+5 °C to +85 °C) (see selection diagram)
θ = -13 °F to +230 °F measured at port L, L1
(-25 °C to +110 °C) observe the permissible temperature range of the shaft seal
(ΔT = approx. (9 °F) K between the bearing/shaft seal and port L, L1)
νopt = 170 to 74 SUS Range of optimum operating viscosity and efficiency
(36 to 16 mm2/s)
Short-term operation νmin ≥ 50 SUS (7 mm2/s) t < 1 min, p < 0.3 • pnom
▼▼ Selection diagram
Warm-up phase
Maximum permissible viscosity for cold start [mm /s] [SUS]
2
1600 7400
1000 4600
600 2800
400 1850
200 930
VG 68
VG 46
VG
VG 32
VG 2
10
2
Viscosity v [mm2/s]
0
100 460
60 280
40 190
36 170
Continuous
operation
Optimum operating viscosity range vopt 20 100

Optimum efficiency 16 82
10 60
Minimum permissible viscosity for short-term operation
7 49
-40 -13 14 32 50 86 122 158 194 239 [°F]
-40 -25 -10 0 10 30 50 70 90 115 [°C]
Minimum permissible temperature for cold start Temperature θ [°C]

Hydraulic fluids
Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the hydrau-
lic fluid, which increases the service life of the axial piston
unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At very high hydraulic fluid temperatures (194 °F (90 °C) to
maximum 240 °F (115 °C)), cleanliness level 19/17/14
according to at least ISO 4406 is necessary.
Please contact us if the above classes cannot be observed.

Working pressure range
Working pressure range
Pressure at working port B Definition

Nominal pressure pnom 4100 psi (280 bar) The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 5100 psi (350 bar) The maximum pressure corresponds to the maximum working pressure within the
Single operating period 2 ms single operating period. The sum of the single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure pB abs 145 psi (10 bar)1) Minimum pressure on the high-pressure side (B) which is required in order to
(high-pressure side) prevent damage to the axial piston unit.
Rate of pressure change RA max 232060 psi/s Maximum permissible speed of pressure build-up and reduction during a pres-
(16000 bar/s) sure change across the entire pressure range.
Pressure at suction port S (inlet)
Minimum pressure Standard 12 psi (0.8 bar) Minimum pressure at suction port S (inlet) that is required in order to avoid dam-
pS min absolute age to the axial piston unit. The minimum pressure depends on the rotational
speed and displacement of the axial piston unit.
Maximum pressure pS max 145 psi (10 bar)

absolute2)
Leakage pressure at port L, L1
Maximum pressure pL max 30 psi (2 bar) Maximum 7.5 psi (0.5 bar) higher than inlet pressure at port S, but not higher
absolute2) than pL max. A case drain line to the reservoir is required.
▼▼ Rate of pressure change RA max

Notice
pnom Working pressure range valid when using hydraulic fluids
based on mineral oils. Please contact us for values for
∆t
other hydraulic fluids.
Pressure p
∆p Minimum permissible inlet pressure at suction port S

with speed increase
In order to avoid damage to the pump (cavitation), a mini-
mum inlet pressure must be guaranteed at suction port S.
The minimum inlet pressure level depends on the rotational
Time t speed and the displacement of the variable pump.
▼▼ Pressure definition
1.2
t2 24 (1.6) psi [psi (bar)]

Single operating period t1 tn
Rotational speed n/nnom
Maximum pressure pmax 20 (1.4)

Standard version
1.1
Nominal pressure pnom
High speed version
17 (1.2)
Pressure p
abs
Inlet pressure pS
1.0 15 (1.0)
13 (0.9)
Minimum pressure (high-pressure side) 0.9 12 (0.8)

0.7 0.8 0.9 1.0
Displacement Vg/ Vg max
Time t
During continuous operation in overspeed over nnom, a
Total operating period = t1 + t2 + ... + tn
reduction in operational service life is to be expected due
1) Lower pressure is time-dependent, please contact us
2) Other values on request to cavitation erosion.

Technical data, standard unit
Technical data, standard unit
Size NG 18 28 45 71 88 100 140

Displacement, geometric, per revolution Vg max in3
1.10 1.71 2.75 4.33 5.37 6.10 8.54
(cm3) (18) (28) (45) (71) (88) (100) (140)
Rotational speed at Vg max nnom rpm 3300 3000 2600 2200 2100 2000 1800
maximum1) at Vg <Vg max2) nmax perm rpm 3900 3600 3100 2600 2500 2400 2100
Flow at nnom and Vg max qv max gpm 15.6 22 30.9 41.2 48.9 52.8 67
(l/min) (59) (84) (117) (156) (185) (200) (252)
at nE= 1800 rpm qvE max gpm 8.5 13.3 21.4 33.8 41.8 47.6 67
and Vg max (l/min) (32) (50) (81) (128) (158) (180) (252)
Power at nnom, Vg max P max HP 38 52 74 98 115 125 156
(kW) (28) (39) (55) (73) (86) (93) (118)
at Δp = 4100 psi at nE= 1800 rpm PE max HP 19 31 50 79 99 111 156
(280 bar) and Vg max (kW) (15) (24) (38) (69) (74) (84) (118)
Torque Δp = 4100 psi (280 bar) T max lb-ft 59 92 148 233 289 328 460
(Nm) (80) (125) (200) (316) (392) (445) (623)
at Vg max and Δp = 1450 psi (100 bar) T lb-ft 22 33 53 83 103 117 164
(Nm) (30) (45) (72) (113) (140) (159) (223)
Rotary stiffness S c lb-ft/rad 8177 16460 27659 53019 53019 89350 124970
of drive shaft (Nm/rad) (11087) (22317) (37500) (71884) (71884) (121142) (169437)
R c lb-ft/rad 10953 19442 30258 56457 56457 – –
(Nm/rad) (14850) (26360) (41025) (76545) (76545) – –
U c lb-ft/rad 5967 12314 22184 38928 38928 67187 –
(Nm/rad) (8090) (16695) (30077) (52779) (52779) (91093) –
W c lb-ft/rad – 14676 25419 42380 42380 75118 122136
(Nm/rad) – (19898) (34463) (57460) (57460) (101847) (165594)
Moment of inertia for rotary group JTW lbs-ft2 0.022 0.040 0.078 0.197 0.197 0.396 0.574
(kgm2) (0.00093) (0.0017) (0.0033) (0.0083) (0.0083) (0.0167) (0.0242)
Maximum angular acceleration 3)
α rad/s² 6800 5500 4000 2900 2600 2400 2000
Case volume V gal 0.106 0.185 0.264 0.420 0.420 0.580 0.790
(l) (0.4) (0.7) (1.0) (1.6) (1.6) (2.2) (3.0)
Weight without through drive (approx.) m lbs 28 40 52 78 78 109 144
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5) (65.4)
Weight with through drive (approx.) lbs 30 43 55 84 84 122 164
(kg) (13.8) (19.3) (25.1) (38) (38) (55.4) (74.4)
More important informations see page 9
1) The values are applicable: 3) The data are valid for values between the minimum required and
‒ At absolute pressure pabs = 15 psi (1 bar) at suction port S maximum permissible rotational speed. It applies for external
‒ For the optimal viscosity range of νopt = 170 to 80 SUS stimuli (e. g. diesel engine 2 to 8 times rotary frequency, Cardan
(36 to 16 mm2/s) shaft twice the rotary frequency). The limit value is only valid for
‒ For hydraulic fluid based on mineral oils a single pump. The load capacity of the connecting parts must be
2) For a speed increase up to nmax perm, please observe the diagram on considered.
page 6.

Technical data, high-speed version
Size NG 45 71 100 140

Displacement, geometric, per revolution Vg max in3
2.75 4.33 6.10 8.54
(cm3) (45) (71) (100) (140)
Rotational speed maxi- at Vg max nnom rpm 3000 2550 2300 2050
mum1) at Vg <Vg max2) nmax perm rpm 3300 2800 2500 2200
Flow at nnom and Vg max qv max gmp 35.7 47 60.8 75.8
(l/min) (135) (178) (230) (287)
Power at nnom, Vg max and Δp = P max HP 84 111 143 180
and Δp = 4100 psi (280 bar) (kW) (63) (83) (107) (134)
Torque at Vg max and Δp = 4100 psi (280 bar) T max lb-ft 148 233 328 460
(Nm) (200) (316) (445) (623)
Δp = 1450 psi (100 bar) T lb-ft 53 83 117 164
(Nm) (72) (113) (159) (223)
Rotary stiffness of drive S c lb-ft/rad 27659 53019 89350 125044
shaft (Nm/rad) (37500) (71884) (121142) (169537)
R c lb-ft/rad 30258 56457 – –
(Nm/rad) (41025) (76545) – –
U c lb-ft/rad 22184 38928 67187 –
(Nm/rad) (30077) (52779) (91093) –
W c lb-ft/rad 25419 42380 75118 122136
(Nm/rad) (34463) (57460) (101847) (165594)
Moment of inertia for rotary group JTW lb-ft2 0.078 0.107 0.396 0.574
(kgm ) 2)
(0.0033) (0.0083) (0.0167) (0.0242)
Maximum angular acceleration3) α rad/s² 4000 2900 2400 2000
Case volume V gal 0.264 0.420 0.580 0.790
(l) (1.0) (1.6) (2.2) (3.0)
Weight without through drive (approx.) m lbs 52 78 109 144
(kg) (23.5) (35.2) (49.5) (65.4)
Weight with through drive (approx.) lbs 55 84 122 164
(kg) (25.1) (38) (55.4) (74.4)
More important informations see page 9
1) The values are applicable: 3) The data are valid for values between the minimum required and
‒ At absolute pressure pabs = 15 psi (1 bar) at suction port S maximum permissible rotational speed. It applies for external
‒ For the optimal viscosity range of νopt = 170 to 80 SUS stimuli (e. g. diesel engine 2 to 8 times rotary frequency, Cardan
(36 to 16 mm2/s) shaft twice the rotary frequency). The limit value is only valid for
‒ For hydraulic fluid based on mineral oils a single pump. The load capacity of the connecting parts must be
2) For a speed increase up to nmax perm, please observe the diagram on considered.
page 6.

Determining the operating characteristics Notice

Vg × n × ηv ▶▶ Theoretical values, without efficiency and tolerances;
Flow qv = [gpm (l/min)]
231 (1000) values rounded
Vg × Δp ▶▶ Operation above the maximum values or below the
Torque T = [lb-ft (Nm)]
24 (20) × π × ηmh minimum values may result in a loss of function,
2π×T×n qv × Δp a reduced service life or in the destruction of the axial
Power P = = [HP (kW)]
33000 (60000) 1714 (600) × ηt piston unit. Bosch Rexroth recommends checking the
Key load by means of test or calculation / simulation and
Vg Displacement per revolution [in3 (cm3)] comparison with the permissible values.
Δp Differential pressure [psi (bar)]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)

Permissible radial and axial forces of the drive shafts

Size NG 18 28 45 71 88 100 140
Fq
Maximum radial force at a/2 Fq max lbf 79 270 337 427 427 517 629
(N) (350) (1200) (1500) (1900) (1900) (2300) (2800)
a/2 a/2
a
Maximum axial force ± Fax max lbf 157 225 337 540 540 899 1079
Fax +
–
(N) (700) (1000) (1500) (2400) (2400) (4000) (4800)
Notice
▶▶ The values given are maximum values and do not apply
to continuous operation.
For drives with radial loading (pinion, V-belt drives),
please contact us!
Permissible input and through-drive torques

Size 18 28 45 71 88 100 140
Torque at Vg max and Δp = 4100 psi (280 bar)1) T max lb-ft 59 92 148 232 289 328 460
(Nm) (80) (125) (200) (316) (392) (445) (623)
Maximum input torque at drive shaft2)
S TE max lb-ft 91 145 235 462 462 814 1195
(Nm) (124) (198) (319) (626) (626) (1104) (1620)
DIA in 3/4 7/8 1 1 1/4 1 1/4 1 1/2 1 3/4
R TE max lb-ft 118 184 295 475 475 – –
(Nm) (160) (250) (400) (644) (644) – –
DIA in 3/4 7/8 1 1 1/4 1 1/4 – –
U TE max lb-ft 43 77 139 221 221 438 –
(Nm) (59) (105) (188) (300) (300) (595) –
DIA in 5/8 3/4 7/8 1 1 1 1/4 –
W TE max lb-ft – 103 162 291 291 469 900
(Nm) – (140) (220) (394) (394) (636) (1220)
DIA in – 3/4 7/8 1 1 1 1/4 1 1/2
Maximum through-drive torque
S TD max lb-ft 80 118 235 363 363 573 934
(Nm) (108) (160) (319) (492) (492) (778) (1266)
R TD max lb-ft 89 130 269 404 404 – –
(Nm) (120) (176) (365) (548) (548) – –
U TD max lb-ft 43 77 139 221 221 438 –
(Nm) (59) (105) (188) (300) (300) (595) –
W TD max lb-ft – 103 162 291 291 469 900
(Nm) – (140) (220) (394) (394) (636) (1220)
1) Efficiency not considered

2) For drive shafts with no radial force

▼▼ Distribution of torques
T1 T2
TE
1st pump 2nd pump T3
TD
Torque at 1st pump T1

Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max

DG – Two-point control, direct operated
DG – Two-point control, direct operated
The variable pump can be set to a minimum swivel angle by ▼▼ Circuit diagram
connecting an external control pressure to port X. MH1) X

This will supply control fluid directly to the stroking piston;
a minimum control pressure of pst ≥ 725 psi (50 bar) is
required. L B
The variable pump can only be switched between Vg max
or Vg min.
Please note that the required control pressure at port X is
directly dependent on the actual working pressure pB in
port B. (See control pressure characteristic).
The maximum permissible control pressure is 280 bar.
Control pressure pst in X = 0 psi (0 bar) Vg max

Control pressure pst in X ≥ 725 psi (50 bar) Vg min
▼▼ Control pressure characteristic curve

L1 S
Rec. control pressure pst [psi (bar)]
1750 (120)
1450 (100)
725 (50)
0 725 1450 2200 2900 3600 4100

(50) (100) (150) (200) (250) (280)
working pressure pB [psi (bar)]
1) Only size 140

DR – Pressure controller
DR – Pressure controller
The pressure controller limits the maximum pressure at the ▼▼ Circuit diagram, sizes 18 to 100
pump outlet within the control range of the variable pump.

The variable pump only supplies as much hydraulic fluid as
is required by the consumers. If the working pressure
exceeds the pressure command value at the pressure valve,
the pump will regulate to a smaller displacement to reduce
L B
the control differential.
▶▶ Initial position in depressurized state: Vg max.

▶▶ Setting range1) for pressure control steplessly 290 to
4100 psi (20 to 280 bar).
Standard is 4100 psi (280 bar).
▼▼ Characteristic curve
Characteristic curve valid at n1 = 1500 rpm

and θfluid = 120 °F (50 °C). L1 S
max
Hysteresis/pressure rise Δp
4100 ▼▼ Circuit diagram, size 140

(280)
Working pressure pB [psi (bar)]
Controller data
290 NG 18 28 45 71 88 100 140
(20)
Pressure Δp [psi 60 60 87 115 130 145 175
increase (bar)] (4) (4) (6) (8) (9) (10) (12)
qv min qv max
Flow qV Hysteresis and Δp [psi maximum 45 (3)
repeatability (bar)]
Control fluid [gpm maximum approx. 0.8 (3)
consumption (l/min)]
1) In order to prevent damage to the pump and the system,

the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.

DRG – Pressure controller, remote controlled
DRG – Pressure controller, remote controlled
For the remote controlled pressure controller, the LS pres- ▼▼ Circuit diagram DRG nominal size 18 to 100
sure limitation is performed using a separately arranged

1
pressure relief valve. Therefore any pressure control value
under the pressure set on the pressure controller can be
regulated. Pressure controller DR see page 13. X
A pressure relief valve is externally piped up to port X for 2
remote control. This relief valve is not included in the scope

of delivery of the DRG control.
When there is differential pressure Δp at the control valve 3
and with the standard setting on the remote controlled
pressure cut-off of 290 psi (20 bar), the amount of control L B
fluid at the port is X approx. 0.4 gpm (1.5 l/min). If a differ-
ent setting (range 145 to 320 psi (10 to 22 bar)) is
required, please state in plain text.
As a separate pressure relief valve (1) we recommend:
▶▶ a direct operated hydraulic or electric proportional one,
suitable for the control fluid mentioned above.
The max. length of piping should not exceed 6.6 ft (2 m).
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) for pressure control 290 to 4100 psi
(20 to 280 bar) (3).
Standard is 4100 psi (280 bar).
▶▶ Setting range for differential pressure 145 to 320 psi L1 S
(10 to 22 bar)(2). Standard is 290 psi (20 bar).
Unloading port X to the reservoir results in a zero stroke
(standby) pressure which is approx. 15 to 30 psi
1 The separate pressure relief valve and the line are not
(1 to 2 bar) higher than the defined differential pressure
included in the scope of delivery.
∆p, however system influences are not taken into account.
2 Remote controlled pressure cut-off (G).
3 Pressure controller (DR)
▼▼ Characteristic curve DRG
▼▼ Circuit diagram, size 140

max
4100
1
Hysteresis/repeatability Δp
(280)
3
X
Controller data DRG

Standby2)
NG 18 28 45 71 88 100 140
Hysteresis and Δp [psi maximum 45 (3)
qv min Flow qV qv max
repeatability (bar)]
Control fluid [gpm maximum approx. 1.2 (4.5)
Characteristic curve valid at n1 = 1500 rpm
consumption (l/min)]
and θfluid = 120 °F (50 °C). DR and DRG
1) In order to prevent damage to the pump and the system,
the permissible setting range must not be exceeded.
The range of possible settings at the valve is higher.
2) Zero stroke from pressure setting ∆p on controller (2)

DFR / DFR1 / DRSC – Pressure and flow controller
In addition to the pressure controller function (see ▼▼ Circuit diagram DFR size 18 to 100
page 13), a variable orifice (e.g. directional valve) is used

to adjust the differential pressure upstream and down- Plugged with DFR1 / DRSC
stream of the orifice. This is used to control the pump flow.
The pump flow is equal to the actual hydraulic fluid quantity
required by the consumer. With all controller combinations, 2 X
the Vg reduction has priority.
1
▶▶ Basic position in depressurized state:Vg max.
▶▶ Setting range1) to 4100 psi (280 bar)
3
standard is 4100 psi (280 bar).
▶▶ DR pressure controller data see page 13
L B
Notice
▶▶ The DFR1 and DRSC versions have no unloading between
X and the reservoir. Unloading the LS-pilot line must be
possible in the valve system. Because of the flushing
function of the flow controller in the DRS control valve,
sufficient unloading of the X-line must also be provided.
If this unloading of the X line does not have to be guaran-
teed, the DRSC control valve must be used.
▼▼ Characteristic curve
max
Hysteresis/pressure rise Δp
4100 L1 S
(280)
▼▼ Circuit diagram, size 140

Plugged with DFR1 / DRSC
2
1
Stand by2)
0 3
qv min Flow qV qv max
▼▼ Characteristic curve at variable rotational speed B

Hysteresis / pressure increase ΔqVmax
qV max
1 The metering orifice (control block) and the line is not

Flow qV
2 Pressure and flow controller (FR).

3 Pressure controller (DR)
For further information see page 16

qV min
n0 nmax 1) In order to prevent damage to the pump and the system, the
Rotational speed n permissible setting range must not be exceeded.
Characteristic curve valid at n1 = 1500 rpm The range of possible settings at the valve is higher.
2) Zero stroke from pressure setting ∆p on controller (2)
and θfluid = 120 °F (50 °C).

Differential pressure ∆p:

▶▶ Standard setting: 200 psi (14 bar)
If another setting is required, please state in plain text.
▶▶ Setting range: 200 to 320 psi (14 bar to 22 bar)
Unloading port X to the reservoir results in a
zero stroke (standby) pressure which is approx. 15 to 30 psi
(1 to 2 bar)
higher than the defined differential pressure Δp, however,
system influences are not taken into account.
Controller data
DR pressure controller data see page 13.
Maximum flow deviation measured at drive speed
n = 1500 rpm.
NG 18 28 45 71 88 100 140
Flow deviation ΔqV max [gpm (l/min)] 0.20 0.30 0.50 0.70 0.90 1.10 1.60
(0.9) (1.0) (1.8) (2.8) (3.4) (4.0) (6.0)
Hysteresis and repeatability Δp [psi (bar)] maximum 60 (4)
Control fluid consumption [gpm (l/min)] maximum approx. 0.8 to 1.2 (3 to 4.5) (DFR)
maximum approx. 0.8 (3) (DFR1/DRSC)

DFLR – Pressure, flow and power control
DFLR – Pressure, flow and power control
Pressure controller equipped like DR(G), see page 13 (14). ▼▼ Circuit diagram, sizes 28 to 100
Flow controller equipped like DFR1, see page 15.

X
In order to achieve a constant drive torque with varying
working pressures, the swivel angle and with it the output
flow from the axial piston pump is varied so that the prod- 1
uct of flow and pressure remains constant.
Flow controller is possible below the power control curve.
▼▼ Characteristic curve and torque characteristic L B
4350 (300)
Maximum
4100 (280)
power curve
3600 (250)
2900 (200)
2200 (150)
1450 (100)
Maximum
L1 S
power curve
725 (50)
0 ▼▼ Circuit diagram, size 140
∆qV 1
(see table on
page 16)
Torque T [Nm]
L
B
0 Flow qV [%] 100
Please contact us regarding beginning of control L1 S
at < 725 psi (50 bar)
1 The metering orifice (control block) and the line is not

When ordering please state the power characteristics to be
set at the factory in plain text, e.g. 27 HP (20 kW) at
1500 rpm.
Controller data
▶▶ For technical data of pressure controller DR see page 13.
▶▶ For technical data of flow controller FR see page 16.
▶▶ Control fluid consumption approx. 1.5 gpm (5.5 l/min)
max.
ED – Electro-hydraulic pressure control
ED – Electro-hydraulic pressure control
The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby
(maximally energized)
variable solenoid current.
With changes on the consumer (load pressure), this causes 495 (34)
an increase or decrease in the pump swivel angle (flow) in 465 (32)
order to maintain the electrically set pressure level. 435 (30)
Standby [psi (bar)]

The pump thus only delivers as much hydraulic fluid as the 405 (28)
consumers can take. The desired pressure level can be set 375 (26)
steplessly by varying the solenoid current. 350 (24)

320 (22)
As the solenoid current signal drops towards zero, the
pressure will be limited to pmax by an adjustable hydraulic 290 (20)
260 (18)
pressure cut-off (secure fail safe function in case of power
230 (16)
failure, e.g. for fan speed control). The response time
200 (14)
characteristic curve of the ED control was optimized for the
2050 2300 2600 2900 3200 3500 3800 4100
use as a fan drive system. (140) (160) (180) (200) (220) (240) (260) (280)
When ordering, specify the type of application in plain text. Maximum pressure setting [psi (bar)]
▼▼ Static current-pressure characteristic curve ED ▼▼ Circuit diagram ED71/ED72

(negative characteristic curve measured with pump in zero stroke) X
4100
Working pressure [psi (bar)]
(280) ED deactivation of
control
Maximum ad-
justable con-
2050
trol pressure
(140)
0 Minimum adjustable control pressure L B

0 Current I/Imax 1
Hysteresis static < 45 psi (3 bar).
▼▼ Flow-pressure characteristic curve

Maximum working pressure P [psi (bar)]
4100
Hysteresis/pressure rise
Δp max < 60 psi (4 bar)
(280)
(deenergized)
Setting range
L1 S
Technical data, solenoid ED71 ED72

Voltage 12 V (±20%) 24 V (±20%)
Control current
2050 Start of control at p max 0 mA 0 mA
(140) Start of control at p min 1200 mA 600 mA
qv min Flow qV qv max Current limit 1.54 A 0.77 A
Nominal resistance (at 68 °F (20 °C)) 5.5 Ω 22.7 Ω
Characteristic curves valid at n1 = 1500 rpm and
Dither frequency 100 to 100 to
tfluid = 122 °F (50 °C). 200 Hz 200 Hz
Control fluid consumption: 0.8 to 1.2 gpm (3 to 4.5 l/min). Duty cycle 100% 100%
For standby standard setting, see diagram on right, Electronic controls and type of protection, see page 50
other values on request. Operating temperature range at valve -4 °F to +239 °F
(-20 °C to +115 °C)
ER – Electro-hydraulic pressure control
ER – Electro-hydraulic pressure control
The ER valve is set to a certain pressure by a specified ▼▼ Circuit diagram
variable solenoid current. When a change is made at the

consumer (load pressure), the position of the control spool
will shift.
This causes an increase or decrease in the pump swivel
angle (flow) in order to maintain the electrically set
pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set L B
steplessly by varying the solenoid current.
As the solenoid current signal drops towards zero, the
pressure will be limited to pmin (stand by).
▼▼ Current-pressure characteristic curve

(positive characteristic curve measured with pump in zero stroke)
4350 (300)
4100 (280)
3600 (250)
Working pressure [psi (bar)]
L1 S
Maximum
adjustable
control pressure
2200 (150) Technical data, solenoid ER71 ER72
Voltage 12 V (±20%) 24 V (±20%)
Control current
Minimum Start of control at p min 100 mA 50 mA
725 (50) adjustable
200 (14) control pressure End of control at p max 1200 mA 600 mA
0
0 Current I/Imax 1 Current limit 1.54 A 0.77 A
Nominal resistance (at 68 °F (20 °C)) 5.5 Ω 22.7 Ω
Hysteresis static < 45 psi (3 bar). Dither frequency 100 to 100 to
▼▼ Flow-pressure characteristic curve
200 Hz 200 Hz
Duty cycle 100% 100%
Maximum working pressure P [psi (bar)]
4100 Electronic controls and type of protection, see page 50

Hysteresis/pressure rise
Δp max < 60 psi (4 bar)
(280) Operating temperature range at valve -4 °F to +239 °F

(-20 °C to +115 °C)
(deenergized)
Setting range
Project planning note!

Excessive current levels (I > 1200 mA at 12 V or I > 600 mA
at 24 V) to the ER solenoid can result in undesired
pressure increases which can lead to pump or system
2050 damage. Therefore:
(140) ▶▶ Use Imax current limiter solenoids.
qv min Flow qV qv max ▶▶ An intermediate plate pressure controller can be used
to protect the pump in the event of overflow.
Characteristic curve valid at n1 = 1500 rpm and An accessory kit with intermediate plate pressure control-
θfluid = 122 °F (50 °C). ler can be ordered from Bosch Rexroth under part num-
▶▶ Control fluid consumption: 0.8 to 1.2 gpm ber R902490825.
(3 to 4.5 l/min).
▶▶ Standby standard setting 200 psi (14 bar). Other values
on request.
▶▶ Influence of pressure setting on stand-by ± 30 psi
(2 bar).
Dimensions [in (mm)]
Dimensions, size 18
Dimensions, size 18
DFR / DFR1 / DRSC – Pressure and flow control, hydraulic; clockwise rotation
▼▼ Port plate 62
Valve mounting for counter-
V
clockwise rotation
0.25 (6.3) 5.08 (129) B
1)
3.27 (83)
max.4.33 (110)
(1
1.57(40)
X
43
Flange L L
0.
ISO 3019-1
45°
X
45°
2.48 (63)
(Ø82.55 - 0.054)
6)
3.250
DIA 3.248
(6
0
60
2.
2.48 (63)
2.52 (64)
2.72 (69)
0.45 (11.5) 4.19 (106.4)
1.69(43) L1 5.98 (152)
S
5.71 (145) 4.29 (109)
7.68 (195) 4.96 (126)
Detail V Detail W
0.87 (22.2)
B S
2.06 (52.4)
0.98 (ø25)
(47.6)
1.87
0.79 (ø20)
1.03
(26.2)

Dimensions, size 18
▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744) ▼▼ Splined shaft 5/8 in (SAE J744)
S ‒ 11T 16/32DP 1)
R ‒ 11T 16/32DP 1)2)
U ‒ 9T 16/32DP1)
1.18 (30)
0.55 (14) 0.55 (14)
1/4-20UNC-2B3) 4)
0.94
1/4-20UNC-2B3) 4)
0.20 (5) 0.20 (5) (23.8)
Centering5)
R 0,12 × 0.26
Usable 0.83 (21) (R 3.15 × 6.7)
0.83 (21) DIN 332 0.62
spline length 1.50 (38) (15.8)
1.50 (38) 1.25
(31.8)
Ports - version SAE port plate 62 Standard Size4) pmax abs [psi (bar)]6) State10)
B Working port (standard pressure series) SAE J518 3/4 in 5100 (350) O
Fastening thread ASME B1.1 3/8-16 UNC-2B; 0.79 (20) deep
S Suction port (standard pressure series) SAE J518 1 in 145 (10) O
L Drain port ISO 119268) 9/16-18 UNF-2B; 0.47 (12) deep 30 (2) O9)
L1 Drain port ISO 119268) 9/16-18 UNF-2B; 0.47 (12) deep 30 (2) X9)
X Pilot pressure ISO 11926 7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350) O
X Pilot pressure with DG-control DIN ISO 228 G1/4 in; 0.47 (12) deep 5100 (350) O
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Depending on the application, momentary pressure peaks can occur.
flat root, side fit, tolerance class 5 Keep this in mind when selecting measuring devices and fittings.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 7) Metric fastening thread is a deviation from standard.
from standard. 8) The countersink can be deeper than as specified in the standard.
3) Thread according to ASME B1.1 9) Depending on the installation position, L or L1 must be connected
4) For notes on tightening torques, see the instruction manual (also see installation instructions starting on page 51).
5) Coupling axially secured, e.g. with a clamp coupling or radially 10) O = Must be connected (plugged when delivered)
mounted clamping screw X = Plugged (in normal operation)

Dimensions, size 18
▼▼ DG – Two-point control, direct operated ▼▼ DR – Pressure controller
Port plate 62 Port plate 62

clockwise rotation Valve mounting for counter-
5.83 (148) 1)
max. 4.33 (110)

clockwise rotation
X
X
0.12 (3)
0.98 (25+04)
DIA 1.00
3.50 (89) 4.96 (126)
3.82 (97)
▼▼ DRG – Pressure controller, remote controlled ▼▼ ED7.,ER7. – Electro-hydraulic pressure control
7.24 (184)1)
Valve mounting for counter- Valve mounting for counter-

clockwise rotation clockwise rotation
5.08 (129)1)
5.51 (140)
max. 4.33 (110)
1.57 (40)
X
X
4.29 (109)
4.96 (126) 4.96 (126)2)
1) To flange surface
2) ER7.: 6.34 inch (161 mm) if using an intermediate plate pressure
controller

Dimensions, size 28
Dimensions, size 28
Valve mounting for

V
5.47 (139) counter-clockwise 4)
B (7
0.37 (9.5) 3.54 (90) rotation
91
)
14
2.
(ø
0.25 (6.3) L X L
max. 4.33 (110)

Flange
1.57 (40)
5
05
ISO 3019-1
IA
D
45°
45°
3.15 (80)
X
(ø101.6 -0.054 )
DIA 4.0000
3.9979
0
6.
85
(Ø
2.91 (74)
3.15 (80)
17
4)
0.55 (14) 5.75 (146)

1.57 (40) L1 S
6.46 (164)
6.46 (164)
3.29 (83.5) 4.68 (119)
7.64 (194)
5.35 (136)
Detail V Detail W
0.87 (22.2)
(ø20)
S
2.31 (58.7)
1.26(ø32)
B
1.87 (47.6)
DIA 0.79
1.19 (30.2)
▼▼ Port plate 61 View Z

2.87 (73) clockwise rotation
1.87 (47.6)
0.37 (9.5) 3.54 (90)
0.87 (22.2)
DIA 0.79
B
0.25 (6.3) L (ø20)
max. 4.45 (113)
1.69 (43)
1.77 (45)
Flange
ISO 3019-1 X
(ø101.6-0.054 )
DIA 4.0000
3.9979
0
Z
3.11 (79)
1.19 (30.2)
1.77 (45)
0.55 (14) S
1.57 (40) L1 DIA 1.25(ø32)
6.69 (170) 2.31 (58.7)
8.23 (209)
8.90 (226)

Dimensions, size 28
▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744) ▼▼ Splined shaft 3/4 in (SAE J744)
S ‒ 13T 16/32DP 1)
R ‒ 13T 16/32DP 1)2)
U ‒ 11T 16/32DP1)
1.30 (33.1) 1.18 (30)
0.63 (16) 0.63 (16) 0.55 (14)

1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
0.20 (5) 0.20 (5)
0.20
(5)
Usable 0.98 (25)

0.99 spline length 0.87
1.61 (41) (22)
(25.1)
1.61 (41) 1.50 (38)
▼▼ Splined shaft 3/4 in (SAE J744)

W ‒ 11T 16/32DP1)2)
0.55 (14)
1/4-20UNC-2B3) 4)
0.20 (5)
Usable 0.83 (21)

spline length 1.50 (38)
Ports - version SAE port plate 61/62 Standard Size4) pmax abs [psi (bar)]5) State9)
B Working port (standard pressure series) SAE J518 3/4 in 5100 (350) O
S Suction port (standard pressure series) SAE J518 1 1/4 in 145 (10) O
L1 Drain port ISO 11926 7)
3/4-16 UNF-2B; 0.55 (14) deep 30 (2) X8)
X Pilot pressure ISO 11926 7/16-20 UNC-2B; 0.45 (11.5) deep 5100 (350) O
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Metric fastening thread is a deviation from standard.
flat root, side fit, tolerance class 5 7) The countersink can be deeper than as specified in the standard.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 8) Depending on the installation position, L or L1 must be connected
from standard. (also see installation instructions starting on page 51).
3) Thread according to ASME B1.1 9) O = Must be connected (plugged when delivered)
4) For notes on tightening torques, see the instruction manual X = Plugged (in normal operation)
5) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.

Dimensions, size 28
▼▼ DG – Two-point control, direct operated ▼▼ DG – Two-point control, direct operated
View Z
Valve mounting for counter- clockwise rotation
+0.4
clockwise rotation 6.22 (158)1)
0.12 (3)
L
ø25
+0.4
ø25
Z
3.11 (79)
0.12 (3)
DIA 1.00
0.98
DIA 1.00
0.98
X
7.46 (189.5)1) 2.16 (55)

7.75 (197)1) 3.92 (99.5)
4.07 (103.5)
▼▼ DR – Pressure controller ▼▼ DR – Pressure controller
View Z Valve mounting for

Valve mounting for
counter-clockwise
counter-clockwise
rotation
max. 4.33 (110)

max. 4.45 (113)
rotation
X
Z
8.90 (226)1) 5.35 (136)
▼▼ DRG – Pressure controller, remote controlled ▼▼ DRG – Pressure controller, remote controlled

2.91 (74) counter-clockwise
Valve mounting for
rotation
5.47 counter-clockwise
max. 4.45 (113)
X (139) rotation
max. 4.33 (110)
1)
1.57 (40)
X
X
Z
1.69 (43)
8.23 (209)1)
4.69 (119)
8.90 (226)1)
5.35 (136)

Dimensions, size 28
▼▼ DFLR – Pressure, flow and power controller ▼▼ DFLR – Pressure, flow and power controller
Valve mounting for coun-

ter-clockwise rotation
see page 23 Valve mounting for counter-
1.93 (49) 7.79 (198)
X
X
3.39 (86)
max. 4.45 (113)
1.57 (40)
max.4.33 (110)
8.90 (226) 4.69 (119) 4.69 (119)
5.35 (136)
▼▼ ED7. / ER7. – Electro-hydraulic pressure control ▼▼ ED7. / ER7. – Electro-hydraulic pressure control
View Z
6.21 (157.8)1)
clockwise rotation 1.40 (35.6)
clockwise rotation
5.63 (143)
5.51 (140)
Z
8.86 (225)1)2) 5.35 (136)3)
controller
controller

Dimensions, size 45
Dimensions, size 45
clockwise rotation
0.37 (9.5) 6.06 (154) V
1 4 0 .5 )
(ø IA (83
0.25 (6.3) 3.78 (96)
) 5
27
Flange L X
3.
max. 4.33 (110)

L
D
ISO 3019-1
1.57 (40)
3.54 (90)
45°
45°
X
(Ø101.6 -0.054)
4.0000
3.9979
0
3.17 (80.5)
DIA
0.56 (14.3) L1 3.54 (90)

5.75 (146)
1.77 (45)
7.24 (184) 7.24 (184)
8.62 (219) 3.68 (93.5) 5.08 (129)
5.75 (146)
Detail V Detail W
B
S
DIA 1.57 (ø40)
2.75 (69.9)
(52.4)
2.06
DIA 0.98
(ø25)
1.03 1.40 (35.7)

(26.2)
View Z
0.37 (9.5) 8.98 (228)
1.03 (26.2)
2.06 (52.4)
0.25 (6.3) 3.78 (96)
DIA 0.98 (ø25)
L
X B
max.4.33 (110)
1.57 (40)
X
(Ø101.6 -0.054 )
1.97
(50)
4.0000
3.9979
0
Z
1.97
(50)
3.56 (88)
DIA
Flange
S
1.40 (35.7)
ISO 3019-1 0.56 (14.3)

L1 1.57 (ø40)
1.77 (45)
2.75
7.44 (189)
(69.9)
9.65 (245)

Dimensions, size 45
▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744) ▼▼ Splined shaft 7/8 in (SAE J744)
S ‒ 15T 16/32DP 1)
R ‒ 15T 16/32DP 1)2)
U ‒ 13T 16/32DP1)
1.50 (38) 1.30 (33.1)
0.63 (16) 0.63 (16)
1/4-20UNC-2B3) 4)
0.63 (16)
1/4-20UNC-2B3) 4)
1/4-20UNC-2B3) 4)
0.20 (5) 0.20 (5)

0.20 (5)
Usable 1.16
spline length (29.5) 0.98
1.18 (30) 1.81 (45.9) (25.1)
1.61 (41)
1.81 (45.9)
▼▼ Splined shaft 7/8 in (SAE J744)

W ‒ 13T 16/32DP1)2)
0.63 (16)
1/4-20UNC-2B3) 4)
0.20 (5)
Usable 0.98
spline length (25)
1.61 (41)
B Working port (standard pressure series) SAE J518 1 in 5100 (350) O
7/8-14 UNF-2B; 0.63 (16) deep 30 (2) X8)

Dimensions, size 45
View Z
clockwise rotation
clockwise rotation 6.81 (173) 1)
X X
Z
0.12 (3)
0.12 (3)
DIA 0.98 (ø25+0.4 )
DIA 1.00 (ø25+0.4)

1.00
0.98
8.21 (208.5)1) 2.50 4.33 (110)
8.50 (216)1) (63.5)
4.61 (117)
View Z
Valve mounting for counter- Valve mounting for counter-
clockwise rotation clockwise rotation
max. 4.33 (110)
max. 4.33 (110)

X
X
Z
9.65 (245)1)
5.75 (146)
View Z
Valve mounting for
9.65 (245) 1)
6.06 (154)1) Valve mounting for counter-
counter-clockwise
8.98 (228)1) 3.23 (82) rotation clockwise rotation
X
max. 4.33 (110)
1.57 (40)
max. 4.33 (110)
1.57 (40)
X B
X
X
5.08 (129)
5.75 (146)

Dimensions, size 45
Valve mounting for coun-

ter-clockwise rotation
see page 27 Valve mounting for counter-
clockwise rotation
2.13 (54) X 1.93 (49) 8.39 (213)
4.41 (112)
4.41 (112)
X
max. 4.33 (110)
1.57 (40)
3.58 (91)
9.65 (245) 5.04 (128) 5.08 (129)

5.75 (146)
View Z
Valve mounting
9.60 (244)1)2) 1.42 for counter-
(36) 1.40 (35.6) Valve mounting for counter-
clockwise clockwise rotation
rotation
5.51 (140)
5.51 (140)
X
Z
2.50 5.73 (145.5)3)

(63.5)
controller
3) ER7.: 7.12 inch (180.9 mm) if using an intermediate plate pressure
controller

Dimensions sizes 71 and 88
clockwise rotation
0.50 (12.7) 7.20 (183) V
(ø )
)
1 98
18
07 6 (
0.24 (6) 4.53 (115) L
IA 8
X
D 3.
Flange
max. 4.33 (110)

1.57 (40)
ISO 3019-1
4.09 (104)
L 45°
45°
X
DIA 5.0000
4.9975
(ø127 -0.063 )
0
3.62 (92)
4.09 (104)
0.71 (18) L1 7.13 (181)
2.09 (53)
8.27 (210)
8.54 (217)
4.23 (107.5) 5.63 (143)
10.12 (257)
6.30 (160)
W
1.03 (26.2)
Detail V Detail W
DIA 1.97(ø50)
3.06 (77.8)
S
DIA 0.98(ø25) B
2.06 (52.4) 1.69 (42.9)
▼▼ Port plate 91 View Z Valve mounting for counter-

0.50 (12.7) 10.31(262) 1.03 (26.2)
2.06 (52.4)
0.24 (6) 4.53 (115)

L B DIA 098 (ø25)
Flange
max. 4.33 (110)
1.57 (40)
ISO 3019-1 B
L X
X
2.28
(58)
DIA 5.0000
4.9975
(ø127 -0.063 )
Z
0
2.28
(58)
S
(1.69 (42.9)
0.71 (18)
S
L1 DIA 1.97 (ø50)
2.09 (53)
3.06
8.78 (223) (77.8)
10.98 (279)

▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 in (SAE J744)
S ‒ 14T 12/24DP 1)
R ‒ 14T 12/24DP 1)2)
U ‒ 15T 16/32DP1)
1.87 (47.5)
1.50 (38)
5/16-18UNC-2B3) 4)
0.75 (19)
5/16-18UNC-2B3) 4)
0.75 (19)
1/4-20UNC-2B3) 4)
0.63 (16)
0.20 (5) 0.20 (5)
0.20 (5)
Usable 1.50
spline length (38) 1.18
1.56 (30)
(39.5) 2.18 (55.4)
2.18 1.81 (45.9)
(55.4)
▼▼ Splined shaft 1 in (SAE J744)

W ‒ 15T 16/32DP1)2)
0.63 (16)
1/4-20UNC-2B3) 4)
0.20 (5)
Usable 1.18 (30)

spline length 1.81 (45.9)
B Working port (standard pressure series) SAE J518 1 in 5100 (350) O
S Suction port (standard pressure series) SAE J518 2 in 145 (10) O
Fastening thread ASME B1.1 1/2-13UNC-2B; 0.87 (22) deep
L1 Drain port ISO 119267) 7/8-14 UNF-2B; 0.63 (16) deep 30 (2) X8)

View Z View Z
Valve mounting for
counter-clockwise
DIA 0.98 (ø25 +0.4 )

7.91 (201)1) clockwise rotation
rotation
1.00
X L
X
Z Z
0.12 (3)
0.12 (3)
DIA 1.00 (ø25 +0.4 )
0.98
9.55 (242.5)1) 2.89 4.86 (123.5)

9.84 (250) 1) (73.5) 5.16 (131)
View Z View Z
Valve mounting for Valve mounting for counter-
counter-clockwise clockwise rotation
rotation
max. 4.33
max 4.33
L
(110)
(110)
X
Z Z
6.30 (160)
10.98 (279)1)
View Z
Valve mounting for View Z
counter-clockwise Valve mounting for counter-
10.98 (279)1)
rotation 7.20 clockwise rotation
10.31 (262)1) 3.62 (92) (183)1)
X
X L
max. 4.33
B
L
(110)
X
X
Z
max 4.33 (110)
1.57 (40)
Z
1.57 (40)
5.63 (143)
6.30 (160)


clockwise rotation see page View Z
31 Valve mounting for counter-
clockwise rotation
2.72 (69) 1.93 (49) 9.53 (242)
X
4.88 (124)
4.88 (124)
4.06 (103)
L L X
X
max. 4.33 (110)
1.57 (40)
10.98 (279) 5.43 (138) 5.63 (143)
6.28 (159.5)
View Z View Z
Valve mounting for 7.91 (201)1) Valve mounting for counter-
10.98 (279)1)2) 1.42 (36)
counter-clockwise 1.42 clockwise rotation
rotation (36)
5.53 (140.5)
5.55 (141)
L L
X
Z Z
2.89 6.30 (160)3)

(73.5)
controller
controller

Dimensions, size 100
0.50 (12.7) 9.84 (250) Valve mounting for

V
0.24 (6) 6.89 (175) counter-clockwise
)
06
X rotation
(1
Flange
17
ISO 3019-1
4.
max. 4.33
3.94 (100) 3.94 (100)
45°
(110)
X
0.69 (17.5)
DIA 5.0000
4.9975
5.98 (152)
(ø127 -0.063 )
0
1.57 (40)
3.74
(95)
0.79 (20)
L1 7.13 (181)
3.74 (95) 8.27 (210)
10.83 (275) 4.65 (118) 5.84 (148.4)
12.48 (317)
6.50 (165)
Detail V Detail W
B
DIA 1.26 (ø32)
DIA 2.36 (ø60)

3.50 (88.9)
(66.7)
2.63
S
1.25 (31.8) 2.00
(50.8)
View Z
3.90 (99)
2.63 (66.7)
1.25 (31.8)
0.50 (12.7) 6.89 (175)

L DIA 1.26 (ø32)
0.24 (6) B
Flange
X
ISO 3019-1
max. 4.33
(110)
X
2.16
(55)
DIA 5.0000
4.9975
(ø127 -0.063 )
Z
0
1.57 (40)
2.16
(55)
2.00 (50.8)
S
0.79 (20)
L1
3.74 (95) DIA 2.36
11.34 (288) (ø60) Valve mounting for
12.87 (327) 3.50
(88.9) counter-clockwise
13.54 (344) rotation

▼▼ Splined shaft 1 1/2 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744)
S ‒ 17T 12/24DP 1)
U ‒ 14T 12/24DP 1)
W ‒ 14T 12/24DP1)2)
2.13 (54) 1.87 (47.5)

0.75 (19)
7/16-14UNC-2B3) 4)
5/16-18UNC-2B3) 4)
0.75 (19)
5/16-18UNC-2B3) 4)
1.10 (28)
0.24 (6) 0.24 (6)
0.37 (9.5)
1.38 Usable 1.38 (35)

1.71 (35) spline length
(43.5) 2.18 (55.4)
2.44 (61.9) 2.18
(55.4)
B Working port (high-pressure series) SAE J518 1 1/4 in 5100 (350) O
L Drain port ISO 119267) 1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2) O8)
L1 Drain port ISO 119267) 1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2) X8)

View Z
Valve mounting for Valve mounting for
counter-clockwise counter-clockwise rotation
10.55 (268) 1)
rotation
X
X
Z
0.12 (3)
DIA 1.00 (ø25+0.4)
0.12 (3)
DIA 0.98 (ø25+0.4)
0.98
12.13 (308)1) 3.19 (81)
1.00
5.06 (128.5)
12.40 (315)1) 5.35 (136)

Valve mounting for counter-clockwise
13.54 (344)1) counter-clockwise rotation
rotation
max. 4.33
max. 4.33
(110)
(110)
X
Z
6.50 (165)
View Z
Valve mounting for
counter-clockwise Valve mounting for
9.84 (250)1) counter-clockwise rotation
12.87 (327)1) rotation
3.90 (99) X
13.54 (344)1)
X
max. 4.33
(110)
X
max. 4.33
(110)
X
1.57 (40)
Z
1.57 (40)
5.83 (148)
6.50 (165)

Valve mounting for

counter-clockwise rotation Valve mounting for
see pages 35 counter-clockwise
4.37 1.89 (49) 12.12 (308) rotation 5.83
(111) X (148)
X
5.08 (129)
(129)
5.08
X
max. 4.33 (110)

4.27 (108.5)
1.57
(40)
13.54 (344) 5.72
6.48
(145.3)
(164.5)
View Z
View Z
Valve mounting for 10.55 (268)1)
Valve mounting for
counter-clockwise
1.40 counter-clockwise rotation
4.60 (117) rotation (35.6)
5.51 (140)
5.51 (140)
X
X
Z
Z
6.50 (165)3)
13.54 (344)1)2)
controller
controller

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange D
V clockwise rotation
0.50 (12.7) 8.74 (222)
0.25 (6.4) 6.81 (173)
X 0.81 (20.6)
Flange L X L
1.02 (26)
ISO 3019-1
45°
4.96 126)
4.33 (110) 4.33 (110)
L
2.22 (56.4)
6.36 (161.6)
7.87 (200)
(ø152.4 -0.063)
DIA 6.0000
5.9975
.5)
18
0
(1
66
4.25 (108)
4.41 (112)
4.
0.83 (21) L1 6.36 (161.6)
3.07 (78) 7.87 (200)
10.83 (275) 5.16 (131) 7.20 (183)
12.48 (317) 8.23 (209)
Detail V 3.50 (88.9) Detail W

(66.7)
2.63
DIA 2.48 (ø63)
S
B
DIA 1.26
(ø32)
1.25 2.00
(31.8) (50.8)
5.51 140)
0.50 (12.7) 2.63 (66.7)
0.25 (6.4) 6.81 (173) DIA 1.26 (ø32)
(31.8)
1.25
Flange B
ISO 3019-1
4.92 (125)
L X X
(56.4)
)
2.36 2.36
2.22
(60) (60)
DIA 6.0000
5.9975
(ø152.4 -0.063
B
0
Z
S
1.02 (26)
(50.8)
2.00
0.83 (21) L1 DIA 2.48 (ø63) S

3.07 3.5
(78) 11.53 (293) (88.9)
13.90 (353) Valve mounting for counter-

DFR / DFR1 / DRSC – Pressure and flow control, hydraulic, clockwise rotation, mounting flange C, version SAE
0.50 (12.7) 9.78 (248.5) Valve mounting for counter-

0.24 (6) 7.83 (199) V clockwise rotation
L X B
X
Flange
1.02 (26)
4.96 (126)
2.22 (56.4)
ISO 3019-1
4.33 (110) 4.33 (110)

45°
0.69 (17.5)
)
.5
DIA 5.0000
4.9975
5.98 (152)
)
8
(ø127 -0.063
(11
0
67
4.
4.41 (112)
4.25 (108)
0.79 (20) 7.12 (181)
L1
4.09 (104) S 8.27 (210)
11.85 (301) 5.16 (131) 7.20 (183)
13.50 (343) 8.23 (209)
Detail V Detail W
DIA 2.48
(ø63)
3.50 (88.9)
2.63
66.7
B
DIA 1.26
(ø32)
1.25 (31.8) 2.00 (50.8) S

5.51 (140)
0.50 (12.7) 14.92 (379)
1.25 (31.8)
2.62 (66.7)
0.24 (6) 7.83 (199)
DIA 1.26 (ø32) B
L
Flange
X X
ISO 3019-1
(125)
4.92
(56.4)
DIA 5.0000
4.9975
2.36
(60)
(ø127 -0.063)
2.22
B
0
Z
X S
2.36
(60)
1.04 (26.5)
S
2.00 (50.8)
0.79 (20)
L1 DIA 2.48
4.09 (104) (ø63)
12.56 (319)
3.50
15.94 (405)
(88.9)
clockwise rotation

▼▼ Splined shaft 1 3/4 in (SAE J744) ▼▼ Splined shaft 1 1/2 in (SAE J744)
S ‒ 13T 8/16DP 1)
W ‒ 17T 12/24DP1)2)
2.64 (67)
1.10 (28)
7/16-14UNC-2B3) 4)
1/2-13UNC-2B2) 3)
1.26 (32)
0.39 (10) 0.20 (5)
Usable 1.54 (39)

2.09
spline length
(53) 2.44 (62)
2.95 (75)
B Working port (high-pressure series) SAE J518 1 1/4 in 5100 (350) O
L Drain port ISO 119266) 1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2) O7)
1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2) X7)
X Pilot pressure ISO 11926 9/16-18 UNF-2B; 0.51 (13) deep 5100 (350) O
X Pilot pressure with DG-control DIN 3852 M14 × 1.5; 0.47 (12) deep 5100 (350) O
MH High pressure measurement (only with control DIN 3852 M14 × 1.5; 0.47 (12) deep 5100 (350) X
DG)
2) Thread according to ASME B1.1 7) Depending on the installation position, L or L1 must be connected
3) For notes on tightening torques, see the instruction manual (also see installation instructions starting on page 51).
4) Depending on the application, momentary pressure peaks can occur. 8) O = Must be connected (plugged when delivered)
Keep this in mind when selecting measuring devices and fittings. X = Plugged (in normal operation)

View Z
Valve mounting for Valve mounting for counter-
counter-clockwise clockwise rotation
10.55 (268)1)
rotation
X 11.60 (294)2)
X
0.10 (2.6)
0.10 (2.6)
B
L L
Z
1.10 (28)
1.10 (28)
S
12.68 (322) 13.70 (348)

1) 2)
3.70 (94) 6.02 (153)
12.87 (327)1) 13.90 (353)2) MH 6.22 (158) MH
View Z
clockwise rotation
clockwise rotation
4.96 (126)
4.96 (126)
B
L L
1.02 (26)3)
S
13.35 (339)1) 6.70 (170)

14.40 (365)2)
View Z
Valve mounting for
counter-clockwise
12.36 (314)1) clockwise rotation
12.32 (313)1) 5.51 (140) rotation 13.38 (340)2)
13.35 (339)2) 8.74 (222)1)4) X
1.02 (26)3)
9.76 (248)2)4)
4.96 (126)
L X
4.96 (126)
L
2.20 (56)
13.35 (339)1) 5.67 (144)

14.37 (365)2) 6.69 (170)
1) To flange surface and housing with D flange 3) 56 mm with counter-clockwise rotation
2) To flange surface and housing with C flange 4) Counter clockwise rotation

Valve mounting for

counter-clockwise rotation
see pages 40 Valve mounting for counter-
4.68 (119)
3.90 (99)1) 1.93 clockwise rotation
12.36 (314) 1)
4.92 (125)2) X (49) 13.40 (340)2)

X
(140)
L
(140)
5.51
5.51
L
4.96 (126)
(108)
2.20 (56)
4.25
14.92 (379)1) 6.42 7.20 (183)
15.90 (405)2) (163) 8.23 (209)
View Z
Valve mounting for
counter-clockwise
rotation Valve mounting for counter-
1.20
clockwise rotation
(130.6) 1.40
(35.6)
4.88 (124)
5.08 (129)
L
X
X
Z
13.74 (349)1)3) 7.05 (179)5)

14.80 (375)2)4)
1) To flange surface and housing with D flange 5) ER7.: 8.43 inch (214 mm) if using an intermediate plate pressure
2) To flange surface and housing with C flange controller
controller
controller

Dimensions, through drive
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability over sizes Code
Diameter Symbol Diameter 18 28 45 71 88 100 140
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● ● ● K01
3/4 in 11T 16/32DP ● ● ● ● ● ● ● K52
● = Available – = Not available
▼▼ 82-2
Section A-B Section A-B

A3 A3
A2 0.39
A 45° A 45°
(10)
9 9
4.1 )
–0.020 )
–0.020 )
4.1 )
(ø82.55 +0.050
(ø82.55 +0.050
3.2520
DIA 3.2508
A
3.2520
DIA 3.2508
D 06 5
I . DIA 06.5
(ø1 (ø1
A4
A4
B 0.39 B A2
(10)
A1 (to mounting flange) A1 (to mounting flange)
K01 NG A1 A2 A3 A42) K52 NG A1 A2 A3 A42)

(SAE J744 16-4 (A)) (SAE J744 19-4 (A-B))
18 7.17 0.39 1.70 M10; 0.57 18 7.17 0.74 1.52 M10; 0.57
(182) (10) (43.3) (14.5) deep (182) (18.8) (38.7) (14.5) deep
28 8.03 0.39 1.33 M10; 0.63 28 8.03 0.74 1.52 M10; 0.63
(204) (10) (33.7) (16) deep (204) (18.8) (38.7) (16) deep
45 9.02 0.42 2.10 M10; 0.63 45 9.02 0.74 1.52 M10; 0.63
(229) (10.7) (53.4) (16) deep (229) (18.9) (38.7) (16) deep
71 10.50 0.46 2.41 M10; 0.79 71 10.50 0.84 1.63 M10; 0.79
(267) (11.8) (61.3) (20) deep (267) (21.3) (41.4) (20) deep
88 10.50 0.46 2.41 M10; 0.79 88 10.50 0.84 1.63 M10; 0.79
(267) (11.8) (61.3) (20) deep (267) (21.3) (41.4) (20) deep
100 13.30 0.41 2.56 M10; 0.63 100 13.30 0.75 1.53 M10; 0.63
(338) (10.5) (65) (16) deep (338) (19) (38.9) (16) deep
140 13.80 0.43 3.04 M10; 0.63 140 13.80 0.74 1.52 M10; 0.63
(350) 3)
(10.8) (77.3) (16) deep (350) 3)
(18.9) (38.6) (16) deep
14.80 14.80
(376)4) (376)4)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Housing with D flange
tolerance class 5 4) Housing with C flange
2) Thread according to DIN 13, see instruction manual for maximum
tightening torques.

101-2 (B) , , 7/8 in 13T 16/32DP – ● ● ● ● ● ● K68
1 in 15T 16/32DP – – ● ● ● ● ● K04
▼▼ 101-2

A3 A3
A A
0.39 0.39
45° 45°
omitted (10) (10)
for size 28
)
5.7
)
4.0020
4.0008
5
4.0020
4.0008
+0.05
–0.02
5.7
+0.05
–0.02
DIA 6) DIA 6)
1 4
(ø101.6
4 (ø
(ø101.6
(ø1
DIA
DIA
omitted
A4 A4
for size 28
A2 A2
B A1 (to mounting flange) B A1 (to mounting flange)
K68 NG A1 A2 A3 A42) K04 NG A1 A2 A3 A42)

(SAE J744 22-4 (B)) (SAE J744 25-4 (B-B))
28 8.03 0.70 1.64 M12;3) 45 9.02 0.72 1.84 M12; 0.71
(204) (17.8) (41.7) (229) (18.4) (46.7) (18) deep
45 9.02 0.70 1.64 M12; 0.71 71 10.50 0.82 1.93 M12; 0.79
(229) (17.9) (41.7) (18) deep (267) (20.8) (49.1) (20) deep
71 10.50 0.80 1.76 M12; 0.79 88 10.50 0.82 1.93 M12; 0.79
(267) (20.3) (44.7) (20) deep (267) (20.8) (49.1) (20) deep
88 10.50 0.80 1.76 M12; 0.79 100 13.30 0.72 1.83 M12; 0.79
(267) (20.3) (44.7) (20) deep (338) (18.2) (46.6) (20) deep
100 13.30 0.71 1.65 M12; 0.79 140 13.80 0.72 1.81 M12; 0.79
(338) (18) (41.9) (20) deep (350)4) (18.3) (45.9) (20) deep
140 13.80 0.70 1.64 M12; 0.79 14.80
(350)4) (17.8) (41.6) (20) deep 3765)
14.80
(376)5)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 4) Housing with D flange
tolerance class 5 5) Housing with C flange
tightening torques.
3) Continuous

127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
1 1/2 in 17T 12/24DP – – – – – ● ● K24
▼▼ 127-2

A3 A3
0.51 0.51
omitted for 45° omitted for 45° (13)
(13) A
size 71/88 A
size 71/88
7.12 7.12
5.0020
5.0008
)
DIA 81)
)
5.0020
5.0008
DIA 81)
+0.05
–0.02
+0.05
–0.02
(ø 1 (ø 1
(ø127
(ø127
DIA
DIA
A4 A4
B
B A2 A3a
A1 (to mounting flange) A2

A1 (to mounting flange)
K07 NG A1 A2 A3 A42) K24 NG A1 A2 A3 A3a A42)

(SAE J744 32-4 (C)) (SAE J744 38-4 (C-C))
71 10.50 0.89 2.31 M16;3) 100 13.30 0.39 2.56 – M16;3)
(267) (21.8) (58.6) (338) (9.9) (65) –
88 10.50 0.89 2.31 M16; 3)
140 13.80 0.38 – 2.72 M16; 0.94
(267) (21.8) (58.6) 3504) (9.7) – (69.1) (24) deep
100 13.30 0.77 2.22 M16;3) 14.80
(338) (19.5) (56.4) (376)5)
140 13.80 0.76 2.21 M16; 0.94
(350) 4)
(19.3) (56.1) (24) deep
14.80
(376)5)
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Continuous
tolerance class 5 4) Housing with D flange
2) Thread according to DIN 13, see instruction manual for maximum 5) Housing with C flange
tightening torques.

Diameter Symbol Diameter 18 28 45 71 /88 100 140
152-4 (D) 1 3/4 in 13T 8/16DP – – – – – ● K17
▼▼ 152-4
Section A-B
A3
0.51
(13)
A
)
6.36 (161.6)
6.0027
6.0008
–0.02
+0.07
(ø152.4
DIA
B
A4 A2
6.36 (161.6)
A1 (to mounting flange)
K17 NG A1 A2 A3 A42)
(SAE J744 44-4 (D))
140 13.80 0.43 3.04 M16;3)
(350) (11) (77.3)
Only available with housing with mounting flange D.
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
tightening torques.
3) Continuous

Overview of mounting options
Overview of mounting options
SAE – mounting flange

Through drive4) Mounting options – 2nd pump
Flange Hub for Code A10V(S)O/31 A10V(S)O/5x External gear pump Through drive available
ISO 3019-1 splined NG (shaft) NG (shaft) design (size) for size
shaft
82-2 (A) 5/8 in K01 18 (U) 10 (U), 18 (U) Series F 18 to 140
3/4 in K52 18 (S, R) 10 (S) – 18 to 140
18 (S, R)
101-2 (B) 7/8 in K68 28 (S, R) 28 (S, R) Series N/G 28 to 140
45 (U, W)1) 45 (U, W)1)
1 in K04 45 (S, R) 45 (S, R) – 45 to 140
– 60, 63, 72 (U, W)2)
127-2 (C) 1 1/4 in K07 71 (S, R) 85 (U, W)3) – 71 to 140
88 (S, R) 100 (U,W)
100 (U, W)3)
1 1/2 in K24 100 (S) 85 (S) – 100 to 140
100 (S)
152-4 (4-hole D) 1 3/4 in K17 140 (S) – – 140
1) Not for main pump NG28 with K68

2) Not for main pump NG45 with K04
3) Not for main pump NG71 and NG88 with K07

Combination pumps A10VO + A10VO
Combination pumps A10VO + A10VO
By using combination pumps, it is possible to have inde-

pendent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations m1 m2 m3
of the 1st and 2nd pumps must be linked by a “+”.
Order example:
A10VO100DFR1/31R-VSC62K04+ l1
A10VO45DFR/31R-VSC62N00 l2
If no further pumps are to be mounted at the factory, l3
the simple type designation is sufficient.
It is permissible to use a combination of two single pumps
of the same nominal size (tandem pump) considering a m1, m2, m3 Weight of pump [lbs (kg)]
dynamic mass acceleration of maximum 10 g (= 98.1 m/s ) 2 l1, l2, l3 Distance, center of gravity [in (mm)]
without additional support brackets. 1

Tm = (m1 × l1 + m2 × l2 + m3 × l3) × [lb-ft (Nm)]
Each through drive is plugged with a non-pressure-resis- 12 (102)
tant cover. Before commissioning the units, they must

therefore be equipped with a pressure-resistant cover.
Through drives can also be ordered with pressure-resistant
covers. Please specify in plain text.
For combination pumps consisting of more than two
pumps, the mounting flange must be rated for the permis-
sible mass torque (please contact us).
Permissible mass moment of inertia

Size 18 28 45 71 88 100 140
static Tm lb-ft 369 649 1010 1593 1593 2213 33191) 22132)
(Nm) (500) (880) (1370) (2160) (2160) (3000) (4500)1) (3000)2)
dynamic at 10 g (98.1 m/s )
2
Tm lb-ft 37 65 101 159 159 221 3321)
2212)
(Nm) (50) (88) (137) (216) (216) (300) (450)1) (300)2)
Weight without through drive and N00 m lbs 28 40 52 78 78 109 144
(kg) (12.9) (18) (23.5) (35.2) (35.2) (49.5) (65.4)
Weight with through drive and K.. m lbs 30 43 55 84 84 122 164
(kg) (13.8) (19.3) (25.1) (38) (38) (55.4) (74.4)
Distance, center of gravity without through drive N00 l1 in 3.62 3.94 4.45 5.00 5.00 6.34 6.26
(mm) (92) (100) (113) (127) (127) (161) (159)
Distance, center of gravity with through drive K.. l1 in 3.86 4.21 4.72 5.39 5.39 7.01 7.09
(mm) (98) (107) (120) (137) (137) (178) (180)
1) 4-hole flange (D)

2) 2-hole flange (C)

Connector for solenoids
Connector for solenoids
DEUTSCH DT04-2P
Molded connector, 2-pin, without bidirectional suppressor 1.44 (36.7)
diode P
(2)
1.44 (36.7)
There is the following type of protection with mounted (1)
mating connector:
DIA 1.46
▶▶ IP67 (DIN/EN 60529) and
(ø37)
▶▶ IP69K (DIN 40050-9)
▼▼ Switching symbol 1.97 (50)

2.70 (68.5)
Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid.
▶▶ The procedure is defined in the instruction manual.
▼▼ Mating connector DEUTSCH DT06-2S-EP04
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
The mating connector is not included in the scope of

delivery.
This can be supplied by Bosch Rexroth on request
(material number R902601804).
Electronic controls
Control Electronics function Electronics Further information

Electric pressure control Controlled power outlet RA analog 95230
RC4-5/30 digital 95205

Installation instructions
General Installation position

The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must Further installation positions are available upon request.
also be observed following a longer standstill as the axial Recommended installation position: 1 and 3
piston unit may empty via the hydraulic lines.
Particularly with the “drive shaft up/down” installation Below-reservoir installation (standard)
position, filling and air bleeding must be carried out com- Below-reservoir installation means that the axial piston unit
pletely as there is, for example, a danger of dry running. is installed outside of the reservoir and below the minimum
The leakage in the housing area must be discharged to the fluid level of the reservoir.
reservoir via the highest available tank port (L, L1). Installation position Air bleed Filling
For combination pumps, the leakage must be drained off at 1 F L (F)
a
each pump. min
F
If a shared drain line is used for several units, make sure
that the respective case pressure is not exceeded. The ht min SB
h min
shared drain line must be dimensioned to ensure that the
maximum permissible case pressure of all connected units L
is not exceeded in any operating conditions, specifically on

cold start. If this is not possible, separate reservoir lines
S
must be laid as required. L1
To achieve favorable noise values, decouple all connecting
21) F L1 (F)
lines using elastic elements and avoid above-reservoir a min
installation. F
In all operating conditions, the suction lines and the drain ht min SB
lines must flow into the reservoir below the minimum fluid h min
level. The permissible suction height hS results from the
overall loss of pressure. However, it must not be higher L
L1
than hS max = 31.5 in (800 mm). The minimum suction pres- S
sure at port S must also not fall below 12 psi (0.8 bar)
absolute during operation and during cold start.
3 F L1 (F)
When designing the reservoir, ensure adequate distance a min
between the suction line and the drain line. This prevents the F
heated, return flow from being drawn directly back into the ht min SB
h min
suction line.
Notice L1
S
In certain installation positions, an influence on the con-
trol or closed loop control can be expected. Gravity, dead
weight and case pressure can cause minor characteristic
L
shifts and changes in response time.
41) F L (F)
a
Key, see page 53. min
F
ht min SB
h min
L
1) Because complete air bleeding and filling are not possible in this
L1
position, the pump should be air bled and filled in a horizontal
position before installation.

Above-reservoir installation Inside-reservoir installation

Above-reservoir installation means that the axial piston unit Inside-reservoir installation is when the axial piston
is installed above the minimum fluid level of the reservoir. unit is installed in the reservoir below the minimum
To prevent the axial piston unit from draining in position 6, fluid level. The axial piston unit is completely below
the height difference hES min must be at least 0.98 in the hydraulic fluid.
(25 mm). If the minimum fluid level is equal to or below the
Observe the maximum permissible suction height upper edge of the pump, see chapter “Above-reservoir
hS max = 31.5 in (800 mm). installation”.
A check valve in the drain line is only permissible in indi- Axial piston units with electrical components
vidual cases. Consult us for approval. (e.g., electric control, sensors) may not be installed
Installation position Air bleed Filling in a reservoir below the fluid level.
5 F L (F) Installation position Air bleed Filling
F
L 9 Via the Automati-
a min highest cally via the
available open port L
S port L or L1 due to
L1 L
the posi-
ht min
hs max SB tion under
the hydrau-
ht min SB S lic fluid
h min L1
level
min
a min
h
61) F L1 (F) 10 Via the Automati-
F a min
hES min highest cally via the
available open port
L L1 port L1 L, L1 due to
S SB the position
ht min
L1 under the
hs max L hydraulic
S fluid level
ht min SB
min
h
h
min
a min
11 Via the Automati-
7 F L1 (F) a highest cally via the
F min
L1 S available open port

port L1 L or L1 due
L1 S
to the posi-
ht min
tion under
L the hydrau-
hs max L lic fluid
SB
level
min
ht min SB
h
h min
a min
12 a Via the high- Automati-
min
8 1)
F L (F) est available cally via the
F port L open port L
S
or L1 due to
S the posi-
ht min
L tion under
L1 L1 the hydrau-
hs max L lic fluid
SB
level
min
ht min SB
h
h min
a min 1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
Key, see page 53. position before installation.

Key
F Filling / air bleeding
S Suction port
L; L1 Drain port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (7.87 in (200 mm))
hmin Minimum required distance to reservoir bottom
(3.94 in (100 mm))
hES min Minimum necessary height required to protect the axial
piston unit from draining (0.98 in (25 mm))
hS max Maximum permissible suction height
(31.5 in (800 mm))
amin When designing the reservoir, ensure adequate distance
between the suction line and the case drain line. This pre-
vents the heated, return flow from being drawn directly
back into the suction line.
Notice
Port F is part of the external piping and must be provided
on the customer side to make filling and air bleeding
easier.

Project planning notes
Project planning notes
▶▶ The A10V(S)O axial piston variable pump is designed to ▶▶ Pressure controllers are not protection against overpres-
be used in open circuit. sure. A pressure relief valve is to be provided for the
▶▶ The project planning, installation and commissioning of hydraulic system.
the axial piston unit requires the involvement of quali- ▶▶ Working ports:
fied skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, these can be requested from Bosch ments and lines correspond to the specified applica-
Rexroth. tion conditions (pressure, flow, hydraulic fluid, tem-
▶▶ Before finalizing your design, please request a binding perature) with the necessary safety factors.
installation drawing. –– The working ports and function ports are only
▶▶ The specified data and notes contained herein must be intended to accommodate hydraulic lines.
observed.
▶▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), the
characteristic curve may shift.
▶▶ Preservation: Our axial piston units are supplied as
standard with preservative protection for a maximum of
12 months. If longer preservative protection is required
(maximum 24 months), please specify this in plain text
when placing your order. The preservation periods apply
under optimal storage conditions, details of which can
be found in the data sheet 90312 or the instruction
manual.
▶▶ Not all versions of the product are approved for use in a
safety function pursuant to ISO 13849. Please consult
the responsible contact person at Bosch Rexroth if you
require reliability parameters (e.g. MTTFd) for functional
safety.
▶▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids. When a
direct current is applied, solenoids do not cause electro-
magnetic interference nor is their operation impaired by
electromagnetic interference.
Other behavior can result when a modulated direct
current (e.g. PWM signal) is applied. Potential electro-
magnetic interference for persons (e.g. persons with a
pacemaker) and other components must be tested by
the machine manufacturer.

A10V(S)O Series 31 | Axial piston variable pump Axial piston variable pump | A10V(S)O Series 31 55
Safety instructions
Safety instructions
▶▶ During and shortly after operation, there is a risk of

getting burnt on the axial piston unit and especially
on the solenoids. Take appropriate safety measures
(e.g. by wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve pistons)
can, under certain circumstances get stuck in position
as a result of contamination (e.g. impure hydraulic fluid,
abrasion, or residual dirt from components). As a result,
the hydraulic fluid flow and the build-up of torque in the
axial piston unit can no longer respond correctly to the
operator's specifications. Even the use of various filter
elements (external or internal flow filter) will not rule
out a fault but merely reduce the risk. The machine/
system manufacturer must test whether remedial mea-
sures are needed on the machine for the application
concerned in order to set the consumer being driven to
a safe position (e.g. safe stop) and if necessary to
ensure it is properly implemented.

Safety instructions
Bosch Rexroth Corporation Bosch Rexroth Corporation © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal,
Mobile Applications 2315 City Line Road exploitation, reproduction, editing, distribution, as well as in the event of
8 Southchase Court Bethlehem, PA 18017-2131, USA applications for industrial property rights. The data specified within only
Fountain Inn, SC 29644-9018 Telephone (610) 694-8300 serves to describe the product. No statements concerning a certain condition
USA Facsimile (610) 694-8467 or suitability for a certain application can be derived from our information.
Telephone (864) 967-2777 www.boschrexroth-us.com The information given does not release the user from the obligation of own
Facsimile (864) 967-8900 judgment and verification. It must be remembered that our products are
www.boschrexroth-us.com subject to a natural process of wear and aging.

Axial Piston Variable Pump A10V (S) O Series 31 Americas

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Axial Piston Variable Pump A10V (S) O Series 31 Americas

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Axial piston variable pump

 RE-A 92701/02.2017, Bosch Rexroth AG

Version 18 28 45 71 88 100 140

Axial piston unit

Drive shaft 18 28 45 71 88 100 140

1) See data sheet 92709

Bosch Rexroth AG, RE-A 92701/02.2017

Working port 18 28 45 71 88 100 140

Through drive (for mounting options, see page 48)

Connectors for solenoids3)

● = Available ○ = On request – = Not available

2) Hub for splined shaft according to ANSI B92.1a

 RE-A 92701/02.2017, Bosch Rexroth AG

Viscosity and temperature of hydraulic fluids

Optimum operating viscosity range vopt 20 100

Bosch Rexroth AG, RE-A 92701/02.2017

Filtration of the hydraulic fluid

 RE-A 92701/02.2017, Bosch Rexroth AG

Working pressure range

Pressure at working port B Definition

Maximum pressure pS max 145 psi (10 bar)

▼▼ Rate of pressure change RA max

∆p Minimum permissible inlet pressure at suction port S

t2 24 (1.6) psi [psi (bar)]

Maximum pressure pmax 20 (1.4)

Minimum pressure (high-pressure side) 0.9 12 (0.8)

Bosch Rexroth AG, RE-A 92701/02.2017

Technical data, standard unit

Size NG 18 28 45 71 88 100 140

More important informations see page 9

 RE-A 92701/02.2017, Bosch Rexroth AG

Technical data, high-speed version

Size NG 45 71 100 140

More important informations see page 9

Bosch Rexroth AG, RE-A 92701/02.2017

Determining the operating characteristics Notice

 RE-A 92701/02.2017, Bosch Rexroth AG

Permissible radial and axial forces of the drive shafts

Permissible input and through-drive torques

1) Efficiency not considered

Bosch Rexroth AG, RE-A 92701/02.2017

1st pump 2nd pump T3

Torque at 1st pump T1

 RE-A 92701/02.2017, Bosch Rexroth AG

DG – Two-point control, direct operated

connecting an external control pressure to port X. MH1) X

Control pressure pst in X = 0 psi (0 bar) Vg max

▼▼ Control pressure characteristic curve

0 725 1450 2200 2900 3600 4100

1) Only size 140

Bosch Rexroth AG, RE-A 92701/02.2017

pump outlet within the control range of the variable pump.

▶▶ Initial position in depressurized state: Vg max.

Characteristic curve valid at n1 = 1500 rpm

4100 ▼▼ Circuit diagram, size 140

1) In order to prevent damage to the pump and the system,

 RE-A 92701/02.2017, Bosch Rexroth AG

DRG – Pressure controller, remote controlled

sure limitation is performed using a separately arranged

remote control. This relief valve is not included in the scope

▼▼ Circuit diagram, size 140

Controller data DRG

Bosch Rexroth AG, RE-A 92701/02.2017

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

1 The metering orifice (control block) and the line is not

RE-A 92701/02.2017, Bosch Rexroth AG

1 The metering orifice (control block) and the line is not

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG

RE-A 92701/02.2017, Bosch Rexroth AG