Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé TRUONG DAI HOC BACH KHOA TP. HCM KHOA CO KHi Bg MON THIET KE MAY pOANMONHOC: CHI TIET MAY Sinh vién thyc hién:THAN TRQNG KHANH DAT . MSSV:20800418 Nein dao tao: Ché tao may Gido vién huéng din: PGS.TS Nguyén Hitu Lée. Neay hoan thanh: Ngay bao vé: DE TAL pé sé 4: THIET KE HE THONG DAN DONG THUNG TRON Phuong an s6:01 Hé théng din dong thing tron gim: ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 1Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 1- Dong co dign 3 pha khong 2- Néi true dan hdi;3- Hép gidm ban rang tru 2 cdp déng truc; 4- B6 truyén xich éng con lin; 5- thing tron. Sé ligu thiét ké: Céng suat trén truc thing trén, P(KW)=3kw : Sé vong quay trén truc thing trén, n(v/p) =42: Thoi gian phye vy, L(nam)-5 Quay mot chiéu, lim vige hai ca, tai va dap nhe. (J nam lam vige 250 ngay, 1 ca lam vige 8 gid). Ché dg tai: T) =; t1=60 gidy; T =0.82T ; t=12 gidy YEU CAU 01 thuyét minh, 01 ban vé lip Ao; 01 ban vé chi tiét. N@l DUNG THUYET MINH 1. Xée dinh phan bé ti 2. Tinh toan thiét ké cde chi tiét may: Tinh toan cac b6 truyén hé (dai hode xich), . Tinh cdc b6 truyén trong hdp gidm téc (banh rang, truc vit). . Vé so dé luc tic dung lén cdc b6 truyén va tinh gid tri cdc ye ‘nh toan thiét ké tryc va then. Chon 6 lan va néi truc. Chon than may, bu Idng va cée chi 3. Chon dung sai lip ghép. 4, Tai ligu tham khao. truyén cho hé théng truyén dong. ese mee ét phy khac. ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 2Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé MUC LUC Trang MUC LUC..... 3 LOINOI BAU ....... . . 5 PHAN 1: XAC DINH CONG SUAT DONG CO VA PHAN PHOI TY SO TRUYEN..........6 1.1. Chon dong co 6 1.2. Phan bé ty s6 truyén 7 1.3. Bang dc tinh essen 8 PHAN 2: TINH TOAN THIET KE CAC CHI TIET MAY. 9 2.1. THIET KE BO TRUYEN XICH ONG CON LAN 9 2.1.1. Xac dinh thong s6 xich va b6 truy: 2.1.2. Tinh kiém nghiém xich vé d6 ban 2.1.3. Dung kinh dia xich ... 2.1.4, Xée dinh lye tae dung Ién truc. 2.2. THIET KE BO TRUYEN BANH RANG.... 2.2.1. Cap chim:banh rang tru rang nghiéng 2.2.1.1. Chon vat liu 2.2.1.2. Xae dinh hé s6 tudi tho .. 2.2.1.3. Giéi han méi tiép xtc va gidi han moi uén 2.2.1.4. Ung suat cho phép 2.2.1.5, Chon hé s6.. 2.2.1.6, Xée dinh so b6 khoang cach true... 11S 2.2.1.7. Modun ring, géc nghiéng ring, ti s6 truy€n cect 115 2.2.1.8. Cac théng sé hinh hoc chit yéu b6 truyén banh ring. 16 2.2.1.9. Gid tr] cée Ie tae dung lén b6 truyén, 2.2.1.10. Chon cap chinh xac theo van téc vang banh rang. 2.2.1.11. Chon hé sé tai trong dong ... 2.2.1.12. Kiém nghiém d6 b& .. 2.2.1.13. Céc thong s6 va kich thuée b6 truyén banh rang nghiéng.......cceceee 19 2.2.2. Cp nhanh: banh rang tru rang nghiéng. ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 3BO An Chi Tiét May Dé sé 4 ~ Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lo 2.2.2.1, Chom vat HigU .soeoe 2.2.2.2. Xae dinh hé 6 tudi tho . 2.2.2.3. Giéi han méi tiép xtc va gidi han moi uén 2.2.2.4. Ung suat cho phép .......cceeescceceeee 2.2.2.5. Chon hé s6.. 2.2.2.6, Xéc dinh so b6 khoang cach trvc... 2.2.2.7. Modun ring, géc nghiéng ring, ti sé truyén .. 2.2.2.8. Cac théng sé hinh hoc chit yéu b6 truyén banh rang. 24 2.2.2.9. Gia tri cdc lye tic dung Jén bg truy’n...coconennenentnnnnnnneneenen SM 2.2.2.10. Chon cp chinh xc theo van téc vong banh rang. 2.2.2.1. Chon hé sé tai trong dong... 2.2.2.12. Kiém nghiém d6 b& .. 2.2.2.1. Céc thong sé va kich thuée b6 truyén banh rang nghiéng 26 2.3. THIET KE TRUC — CHON THEN 26 2.3.1, Chon vat ligu ché tao cde truc... 2.3.2. Xée dinh khodng cach gitta cae géi d& va diém dat lye .. 2.3.3. Xéc dinh lye tic dung lén true. 2.3.4. Chon then bing va kiém nghiém then ........ 2.3.5. Kiém nghiém truc.. 2.4. TINH TOAN O LAN ~ NOI TRUC ... 2.4.1. Tinh chon néi truc dan héi. 2.4.2. Tinh chon 6 lan... PHAN 3: CHON THAN MAY, BULONG VA C 1, Xac dinh kich thuée cua vo hép 2. Cac chi tiét phu khac............ 3. Chon Bulong. 50 PHU 4, Dung sai va lip ghép TAI LIEU THAM KHAO.. ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 4Do an Chi Tiét May 4~ Phuong 4 GVHD: PGS.TS Nguyén Hitu Lé LOI NOI DAU Thiét ké va phat trién nhimg hé théng truyén déng 1a van Ji trong co khi. Mat khac, mot céng nghiép phat trién khéng thé thiéu mét nén co khi hién dai. Vi vay, viée thiét ké va cai tién nhimg hé théng truyén dong 1 cong vige rat quan trong trong cong cudc hign dai hod dat nuéc. Hiéu biét, nim ving va van dung tét ly thuyét vao thiét ké thong truyén dong 1 nhing yéu it can thiét déi véi sinh vién, k¥ sur co khi. Trong cudc sng ta cé thé bat gp hé théng truyén dong 6 khap noi, cé tl déng mét vai tro quan trong trong cudc séng cing nhu san xuat. Déi voi cdc hé thong truyén dong thudng gap thi h6p giam téc 1a mét b6 phan khéng thé thiéu. DO an thiét ké hé thong truyén dong co khi gitip ta tim hiéu va thiét ké hop giam téc, qua dé ta c6 thé cing o6 Iai cdc kién thite di hoc trong cde mén hoe nh Co Wy tht, Chi co khi.Hop tiét may, Vé ky thuat...; va gidp sinh vién cé cai nhin tng quan gidm tdc la mét trong nhiing b6 phan dién hinh ma céng vigc thiét ké gidp chang ta lam quen véi céc chi tiét co ban nhu banh rang, 6 lan, sm vao dé, trong qué trinh thye hién cde sinh vién c6 thé bd sung va hoan thién ky nang vé Co khi, day 1a digu rat edn thiét voi m@t sinh vién co khi. Em chan thanh cam on thay PGS.TS NGUYEN HUU LOC, cac thay cé va cdc ban trong khoa co khi di gitip dé em rat nhiéu trong qua trinh thyc hign d6 An, Voi kién thite con han hep, vi vay thiéu sot 1a diéu khéng thé tranh khdi, em rat mong nhan dugc y kién tir thay c6 va cdc ban. Sinh vign thye hign Than Trong Khanh Dat ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 5Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Phan 1: XAC DINH CONG SUAT DONG CO VA PHAN PHOI TY SO TRUYEN 1.1, CHON DONG CO: 11.1. Chon hiéu suat cia hé thong: > Hiéu suat truyén dong: 1 MyM Ny My = 9,99.0,98.0,98.0,95.0,99" = 0,8677 > Voir Ny, =0.99: higu suat néi tryc din hoi 7, = 0.98: higu suat b6 truyén banh ring try rang nghiéng 1. My, = 0.98: higu suat b6 truyén banh rang try ring nghiéng 2. 7, =0,95 : hiéu suat bé truyén xich éng con Lin y= 0.99 :higu suat 6 lan. 1.1.2. Tinh céng suat cAn thiét: > Céng sudt tinh todn: ,917 (KW) (LD 2,917 70,8677 1.1.3. Xae dinh sé vang quay so b9 cua dong co: 62(kW) > Cong suat can thiét: &, > Sé vong quay trén tryc cng tic: my,=42 (vang/phiit) > Chon so b6 ty sé cua hé théng: 4, =u,u, = 16.2 =32 16: tisé truyén cia hép gidm t6c bain ring tru hai cfip(8-+40) ) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 6 2: tis truyén cia bé truyén xich(Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé > Sé vong quay so b6 cua déng co: yy, 42.32 = 1344 (vong/ phiit) Ny = 1.1.4, Chon dong co dign: JP 2 Fy =3 | 362 (kW) =n, =1344(vong/phit) > Déng co dign cé théng sé phai théa mat > Tra bang 235 tai ligu (*) ta chon: P,, = 4,0(kW) Dong co 4A100L4Y3 n,, = 1420(vong/ phiit) 1.2. PHAN PHOI TY SO TRUYEN: > Ty sé truyén chung cia hé din dong: n,, 1420 Mo ny 3,809 Tra bang 3.1 trang 43 Tai liéu (4) ta chon ty s6 truyén hp giam téc 2 cdp dong truc: vy tye fu = 4: tis6 truyén cia cip banh rang cap nhanh véi : |u, =4 sf so truyén ciia cp bénh ring ep cham > Vay ty sé truyén cia b6 truyén xich: 33,809 5,23.3,06 BANG DAC TRI: 1.3.1. Phan phdi cong suat trén cae truc: =2,1126 . 0155.0.55 3.190(kW) °F B___ 3190 _ 3,288(kW) Ty, 0,99.0,98 . =3,389(kW) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 7Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 458 (kW) 1.3.2. Tinh toan sé vong quay trén cdc truc: n,, = 1420 (vong/ phiit) 5(vong/ phiit) 3256,27( Nm) © 17,=9,55.10° 4. =9,55.10° 2:38 ~ 29792,22(nmm) n, 0 P, 6 3 © 7, =9,55.10° 2 =9,55.10' 3.288 _ 98 451,83(Nmm) 7 355 3,190 oP, © T,=9,55.10° = 9,55.10° > — = 343 261,97 (Nm) 88,75 . «3 + 7,-9,55.10° 2 <9,55.10 3p 7682 142,86(Nmm) n |. Bang dic tinh: Tae] Théng ee _ Dong co I I Tl Iv Gong suat (kW) 3.458 3,389 3.288 3,190 3 a 4 4 2,1126 So vong quay 1420 1420 355 88,75 a2 (vong/phit) Momen xoan 23 256,27 | 22.792,22 | 88 451,83 | 343 261,97 | 682 142,86 (Nmm) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 8Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé PHAN 2 TINH TOAN THIET KE CAC CHIT! MAY 2.41, THIET KE BQ TRUYEN XiCH: 2.1.1. Chon loai xich: © Céng suat trén dia xich nhé cua b6 truyén xich chinh 1a céng suat trén truc 3: P=3,190 88,75 (vong/phiit) © Vi sé vong quay thap, tai trong va dap nhe nén ta chon loai xich éng con lan (Kw), voi sé vong quay dia xich nhé n 2.1.2. Thong sé bé truyén: © Theo bing 5.4 Tai ligu (*), véi u=2,1126, chon s6 rang dia xich nho z, =27, do dé sé ring dia xich lén 2) = 2,2, =27.2,1126=57 [s]: bd truyén xich dam bao di bén. 2.1.4, Xe dinh thing sé dia xich: “% Dudmg kinh dia xich: Theo cng thitc (5.17) tai ligu (*) va bang 14.4b: © d\=p/sin(a/z1)=3 1,75/sin(x/27)=273,49mm ; dy=p/sin(n/z2)=31,75/sin(n/57)=576,35mm.(Dudng kinh ving chia) © dy=p[0,5+cotg(n/Z,)]-287,51mm; d,2=p[0,5+cotg(w/Z2)]=591,35mm (Dudng kinh yong dinh rang). © dy=d:-2r=273,49-2.9,62=254,25mm va. do=ds-2r=576,35-2.19,05=538,25 (voi ban kinh day r=0,5025d,+0,05=0,5025.19,05+0,05-9,62mm va d\=19,05mm, bang 5.2 sach (*)) + Kiém nghigm do bén tiép xtc cua dia xich theo céng thite (5.18) t8i ligu (*): * Dia xich 1: 0,47./k, (EK, +E, ).E/(AK,) = 0,47.0,41.(2515,8.1,2 +3,69).2,1.10° / (262.1) = 468,5MPa Voi F.-2516,4N : lye vong, k,=0,41: hé sé anh huéng sé rang xich (Véi z:=27). K,=1,2: hé sé tai trong dong (Tai d6ng, va dap nhe) Fyq=13.107ny.p’.m=13.107.88,75.31,75°.1=3,69N: lye va dap trén m day xich. E=2EE,/(Ey+E)= 2,1.10° Mpa A-262mm?: dign tich cua bin 18 (bing 5.12 sich (*)) = 6, =468,5<[o,, ]. Do dé ta ding thép 435 tdi cai thign HB170 06 [0,, HSOOMPa>oy, sé dim bio dé ban tiép xéc cho ring dia 1 © Dia xich 2: 0.47.fk EK, +R, .E/AR,) 0,47.4[0,41.2515,8.1,241,75).2,1.10° / (262.1) = 468,3MPa ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 11Do an Chi Tiét May 4— Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Voi: F=2515,8N : Ive ving. k,=0,23: hé sé anh hung sé rang xich (V6i 22-57). K 1,2: hé sé tai trong dng (Tai dong, va dp nhe) Fygy713.107np.p*.m=13.107.42.31,75°.1-1,75 N: lye va dap trén m day xich. E=2E:E,/(E:+E2)= 2,1.10° Mpa A=262mm*: dign tich ctia ban 18 (bang 5.12 séch (*)) = 0, =468,3<[o,, ]. Do dé ta ding thép 45 161 cai thién HB170 c6[o,,]=500MPa>o,, sé dim bao dé bén tiép xiic cho rang dia 2. 2.1.5, Xée djnh lye tae dung lén true: k,.F,=1,15.2515,8: 10” k,.P/Z.p.n =2893,2 (N) k,=1,15 hé sé ké dén trong luong xich, khi nghiéng 1 géc < 40° F,-2515,8 N: Lye vong. & Lye cang do lye li tim: Fy=g.v"=3,8.1,2677°=6,107 N; + Lyc cing do trong Ivgng nhdnh xich bj dong sinh ra Fy=9,81.ks.q.a-9,81.4.3,8.1,257=187,43 N (Véi kd khi b@ truyén nim ngang nghiéng 1 géc <40°) 2.2. THIET KE BO TRUY! + Thong sé ki thuat BANH RANG: = Théi gian phye vu: L=5 nim, - Quay | chiéu, tdi va dap nhe, 250 ngay/ nam, 2 ca/ngay, 8 tiéng/ ca. Cap ban rang edp nhanh (banh rang try ring nghiéng) . Ty sé truyén : Uy =4 . Sé vong quay true din: ——n)=1420. (vong/phit) . Momen xoan T trén truc dan: T,=22 792,22. Nmm - Cap banh ring c4p chim (binh ring try ring nghiéng) : ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 12Do an Chi Tiét May Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé . Sé vong quay true din: —-n)=355 (vong/phat) . Momen xoan T trén tryc dan: Ti=88 451,83 Nmm Cap banh rang tru rang nghiéng cAp cham: Do bé truyén cé tai trong trung binh, khéng cé yéu cau gi dic bit. Theo bang 6.1 tai ligu (*) ta chon vat ligu cp banh ring nhw sau: Banh chit d6ng: thép 45 ti cai thign dat d6 rn HB241...285 c6 6,:=850Mpa, ‘o.1=580Mpa, ta chon d6 rin banh nhé HB,=245HB. «Banh bj dng: thép 45 tdi cai thign dat d6 rn HB192....240 c6 o,2-750Mpa, o41~450Mpa, ta chon d6 rn banh nho HB,~230HB. 2.2.1.2. Xac dinh tng sudt cho phép: #86 chu ki lam vige co si: - Ngo, = 30HB;* = 30.260"* =1,87.10" (chu ki) = Nyjgy =30HB? = 30.230" = .40.107 (chu ki) = Neo: = pox = 4-108 (chu ki) - Tudi tho: Z, .2.8 = 20000( gid) #86 chu ki lam vige tuong duong, xéc dinh theo so dé tai trong bn Vm Nye: = 60€S)| t } ng, Tax a 60, - =60.1. r) 355. 20000 60+12 =39,41.10" (chu ki) — Nun A110" 9.5.10 (chu ki) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 13Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé ony Ng = 6063 EY ng - oo 12 _| 355.2000 sor12 60+12 - u 4 Nes > Nos Nea > Naor ya § tinh tod - Ta thdy pi Ren chon Ny, =Nyp8 tinh tosn, res > Neon Nees” Nroa = Suy Ta Ky) = Kis = Ku = Ka = 1 UNG SUAT CHO PHEP: Theo bang 6.2 tai ligu (*) véi thép 45, t0i cai thign: © Gidi han méi tiép xtc: o°,,,,,, = 2HB +70 ; S11 ‘tin - Banh cha déng: o°,,,,,. =2HB, +70 = 2.245+70 = 560MPa - Banh bj dng: o°,,,,.. = 2HB, +70 =2.230+70 = 530MPa ©Gidi han méi én: ,,,,, =1.8HB - Banh chit déng: o°,,,,, = 1,8HB, =1,8.245=441(MPa) - Banh bj dng: o”,,,,. =1,8/B, =1,8.230=414(MPa) «Ung suat tiép xtic cho phép : 0.9K OA we véi 5, =1,1 (Thép 45 tdi cai thign) nén - Tinh todn so b6 :[o, ]= 0" = 560+ = 509,09(MPa) © nies Ku2 5391 —481.82(mPa) i ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 14Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 09,09 + 481,82 = 495,45(MPa) © Ung suat uén cho phép : V6i K, =1 (do quay 1 chiéu), s, =1,75— tra bang 6.2 tai ligu (*) (n= 252(MPa) va [ + UNG SUAT QUA TAI CHO PHEP: 4 as! = 236,57(MPa) [oi dpa, = 280.42 = 2,8.450 = 1260Mpa ~ Loy: Jgay = 0-807,,, = 0,8.580 = 464Mpa =0,80,,,, = 0,8.450 = 360Mpa 2.2.1.3. Xée dinh sob} khong cach true: Theo céng thite (6.15a) tai ligu (*) ta e6: (os [88 451,83 0,4.495.45 Voir > K,=43: hé sé phu thudc vao vat ligu cap banh r oy). > T:=88 451,83Nmm: momen xodn trén trye bénh chi déng. 1g va loai ring (Bang 6.5 8 & Wy, =04; y,, =0.53y,,(u, +1) =0,53.0,4.4 +1) = 1,06 ¥,. =1.06 tra bang 6.7 tai ligu (*). > V6i két qua a, tinh duge ta chon khoang céch tryc tigu chun 4,=160mm. 2.2.1.4, Xée dinh céc thong s6 din khop: © m= (0,01+0,02)a, =1,6+3,2(mm), theo bang trj sé tiéu chudn 6.8 tai ligu (*) chon m, = 2,5(mm) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 15Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Chon so bé géc nghiéng ring £ = 10° Theo (6.31) tai ligu (*) s6 rang banh nho: 2a,.c0s(B) _2.160.c05(10) _ 95 » tay 2-25 (ring) mutt) 2,3(4+1) Sé rang banh lon: 2, =1,.2, .25 =100 (rang) bai 00 # Do dé tis6 truyén thye : 4, = =Fo=4=u, im, (w+ 1) 2,5.(4+1).25 © Gée nghiéng rang: # = arecos—4—* = areeos———__ = 12, 43° 2a, 2.160 2.2.1.5, Kiém nghigm rang vé d6 bén tiép xuc: Theo céng thitc (6.33) tai ligu (*) tmg suat tiép xtc trén mat rang lam vig Zybyl, [TK y (ty +1) Oy = ates d. Trong dé: © Zy=274 Mpal® : hé sé ké dén co tinh vat ligu cia cdc banh rang An khép (Bang 6.5 tai ligu (*)). © Zu: hé 86 ké in hinh dang bé mat tiép xtc: Theo cng thite (6.34) tai liu (*) z, = Pes 2cos11,67° w Ysin2a,,{)sin(2.20,44°) Voi: f,: goc nghiéng ring trén hinh try co so .73 B, = acrtg|cos(a, tg B acrtg|cos(20.44° )4g12,43° 11,67" véi banh ring nghiéng a khong dich chith @, = 0%, = acrtg[ 8 j-acrig{ 820 : cosh cosl2, 43 0,44" (vai a, 1a géc profin ring va a7, 1d géc an khép) ¢ Z,:Hé s6 ké dén sy tring khép cua ring, xdc dinh nhu sau: - Hé sé tring khdp doc: ¢, = b=Si(A) _ au Ws.-Sin(B) _ 160.0,4.sin(12.43°) 1 45.) =m am 42,5 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 16GVHD: PGS.TS Nguyén Hitu Léc in Chi Tiét May Hé sé tring khép ngang: 1 1.1 = [1,88 —3,2(— + —)]cos(12,43") = 1,68 JJcosh=[ (55 + 79g Heostl2.43°) % - Do dé theo céng thite (6.36c) tai ligu (*):Z, = ! i 1 Lo77 © Ky - hé s6 tai trong khi tinh tiép xtic: Theo CT (6.39) tai ligu (*): Ky = KyaK pK 2, -[1,88-3,24 zy K yy =1,05: hé s6 ké dén sy phan b6 khéng déu tai trong trén chiéu rong vanh rang Theo (6.40) tai ligu (*), van tée vong cia banh chu dong: ya Zeer, _ 7.64355 60000 60000 2a, _ 2.160 4, 441 =1.19 (m/s), Trong 46 dung kinh vong lin banh cha dong d,, = =64 (mm). - Vai v=1.19 (m/s) < 2,5 (m/s) theo bang 6.13 tai ligu (*) ding edp chinh xc 9 ta chon Ky, =113 = Theo ct (6.42) tai ligu (*), ta c6: Vy, = 5,,.8,.Vala, 11, =0,002.73.1,19.V16074 = 1,1 voi 5,, = 0,002: hé sé ké dén anh hudng ciia céc sai s6 an khép (bang 6.15 tai ligu (*)); 80773: he sé ké dén anh hudng cia sai léch bude rang banh | va 2 (bing 6.16 tai ligu ). Ky a14 tubes 2p, _h1 64.64 9 2EKyyKya 2-88 451,83.1,05.1,13 = Vay Ky =Kyp-Kye-Kyy =105.113.1,02=1.21 2 21 «Duong kinh ving lin binh nho: d,, = 22 = 2-180 = 64mm u,+1 441 ‘ong vinh ring : 8, = a, ,, = 0,4.160 = 64 (mm) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 17Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé — Lyhyb, PT Ky (ta +!) d. bu, '2.88451,83.1,21.(441 manTea.r ) s6s75mPa wn % Theo (6.1) véi v=1.04 (m/s) < 5 (m/s), Z.=1, voi cp chinh xa dong hgc 1a 9, chon cdp chinh xée vé myc xiie 1A 8, khi dé cn gia cng d nhim R,=2,5um do 46 Zx=0,95; véi vong dinh banh ring d,<700mm, Kyi=1, do dé theo (6.1) va (6.1a) tai ligu (*) [op Jog =[ 0) Z,Z pK yyy = 495,5.1.0,95.1= 470,7 Mpa (2) Nhu vay tir (1) va (2) ta cd: 6, <[o,], cap banh ring dim bao dé bén tiép xtc. 2.2.1.6. Kiém nghiém rang ve d6 ben won: 5 a QTY, EK YY, - Diéukign bén uon o, =—=4 =F < Bday, > Xac dinh sé rang tuong duong: cos B cos 12,43 B cos 12,43 > Theo bang 6.7 tai ligu (*), K py =1,16 ; theo bing 6.14 véi v=1.19 (m/s) <2,5 (m/s) va cp chinh xac 9, K,,, = 1,37, theo (6.47) tai ligu (*) hé s6 Vp =Op-Sovala, /u,, = 0,006.73.1,19.V160/ 4 = 3,29 (trong do 6, bang 6.15; gi=73 theo bang 6.16. Do dé theo (6.46) 1 3,29.64.64 2.88 451,8. 0,006 theo K, 1.04 161,37 B= Vay Ky = Kiyy Kiya K, 19° aK pry =1,16.1,37.1,04 = 1,65 > Hé sé dang ring Y, theo bang 6.18 tai ligu (+) 2Yp =4 - Déi vi binh din: Y,, = Déi véi banh bj din: ¥,. =3, = 0,6: hé sé ké dén sy tring khép cia rang. a 1,68 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 18in Chi Tiét May (ds<400mm), do dé theo (6.2) va (6.2a) tai ligu (*): & [op] Lop Wp ¥y Kye = 252.1.1,022.1 GVHD: PGS.TS Nguyén Hitu Léc é dén d6 nghiéng cia rang, > Voi m=2.5 mm, Ys=1,08 — 0,0695In(2,5)=1,022; Yx=1 (bénh rang phay); Kye=1 257,5Mpa > [op] = Lop, ]¥_¥o-Kyp = 236,57.1.1,022.1 = 241,77 Mpa > 6 bén udn tai chan ring: APNG Ns _ 2.88451,88.,65.40,60,91 b,d,.m, 64.64.2,5 rang vé qua tai: Voi hé 86 qua tai: Ky=Tmuy/T=1 © Theo (6.48) tai ligu (*) img suat tiép qué tai: Sims = (Fy ]fKy, = 368,75.v1 = 368, 75MPa <[0%y,Jyee =1260MPa © Theo (6.49) tai ligu (*): rina = Op -Key = Op 2.2.1.8. Bang thong sé va kich thud bé truyén: 62,25 Mpa <[o,,]=257,5MPa 62,2528 — soMPa<[a,.]=241,77MPa 62,25.1= 62,25 <[ Oy ]yay = 464MPa = Op) Ky =56.1=56MPA <[ 0p ]pay =360MPa Thong so Gia tr Khoang céch truc a2=160mm Modul phap m,-2,5mm Chiéu rong van ring Bui 64 1569 VA ByamO4 Ty 8 truyén Und Gée nghiéng ring BH12,43 $8 rang banh rang 7-25 7-100 Hi 86 dich chink x0 x0 ‘Dudng kinh vong chia am 7 /eosp=64 d=256 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 19Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Dudng kinh dinh ring Gd 2m=69 d=261 Duong kinh day ring dy=d)-2,5m=57, 75 dp=249,75 Géc profin ring Géc an khop 2.2.2. Cp banh ring try ring nghiéng c4p nhanh: 2.2.2.1. Chon vat lig Do bé truyén cé tai trong trung binh, khéng cé yéu cau gi dic bit. Theo bang 6.1 tai ligu (*) ta chon vat ligu c&p banh ring nhu sau: Banh chi d6ng: thép 45 t6i cai thign dat d6 rn HB241...285 c6 6,1=850Mpa, Se=580Mpa, ta chon d6 rin bénh nhé HB,=245HB. «Banh bj dong: thép 45 161 cai thién dat d6 rin HB192...240 c6 04:=750Mpa, ‘oen1=450Mpa, ta chon d6 ran banh nhé HB,=230HB. 2.2.2.2. Xac dinh tng sudt cho phép: #86 chu ki lam vige co si: ~ Ngo, = 30HB}* = 30.260** =1,87.107 (chu ki) = Nyoy =30HB3* =30.230°* =1,40.10" (chu ki) = No, =Nyoy —4.10° (ch ki) - Tudi tho: 2, 0.2.8 = 20000 (gid) #86 chu ki lam vige tuong duong, xéc dinh theo so dé tai trong / Np: = 60¢S| (ry + - =60.1. (2) 60, sar) 12_| 555 s0000 AT} 60+12 T } 60+12 = 39,41.10" (chu kt) N 107 , + Ng: = BARI 29,85 10” (chu ki) u ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 20Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé ony Ng = 6063 EY ng (ty 60 ) 60412 12 60+12 355.20000 u 4 Naw > Nao: Nava? Nuoa New? Npor Nvex> Npor - Ta thay nén chon N,, =N,,94é tinh toan, - Suyra Ky =Kyy= Key = Keay = * UNG SUAT CHO PHE ‘Theo bang 6.2 tai ligu (*) v6i thép 45, t6i cai thign: 2HB +70; Sy=1,1 #Gidi han mai tiép xtc: 0”, - Banh chi d6ng: 0”, 2HB, +70 = 2.245+70 = S60MPa - Banh bi déng: o°,,,,,. = 2HB, +70 =2.230+70 = 530MPa orig =18HB #Gi6i han mai sim - Banh chit dong: o”,.,,,, = L8HB, = 1,8.245 = 441(MPa) - Banh bi déng: o",,,..=1,8HB, =1,8.230=414(MPa) «Ung suat tiép xtic cho phép : 9K we vii, =1,1 (Thép 45 t0i cai thign) nén + Tinh todn so b9 :[o,, ]=0" - 2 4 OK im 1 is, = 56075 = 509,09(MPa) Sy K wus Kuna — 5304 5, = 481.82(MPa) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 211 GVHD: PGS.TS Nguyén Hitu Lo Do an Chi Tiét May 4~ Phuong 4 09.09 481.82 = 495,45(MPa) © Ung suat uén cho phép : V6i K, =1 (do quay 1 chiéu), s, =1,75— tra bang 6.2 tai ligu (*) [on] + UNG SUAT QUA TAI CHO PHEP: [oi dpa, = 280.42 = 2,8.450 = 1260Mpa 4 as! = 236,57(MPa) 252(MPa) va [ = Lo Jgay = 04804, = 0,8.580 = 464Mpa 0,8.450 = 360Mpa [rau = 9,80, 2.2.2.3, Xée dinh sob} khoang cach trye: Vi dy la h6p gidm téc 2 cdp déng truc nén ayj=ay2=160Mmm & YW, = 0,28, yyy = 0,93y,, (us, EV) = 0,53.0,28.(4 + 1) = 0.74 > K,,,=1,04:tri s6 phn b6 khéng déu tai trong trén chiéu réng vanh rang. Véi Vig =1,06 tra bang 6.7 tai ligu (*), 2.2.2.4. Xae dinh cac thong sé an khép: © m, =(0,01+0,02)a, =1,6+3,2(mm), theo bang tri s6 tiéu chuan 6.8 tai ligu (*) chon. m, = 2,5(mm) * Chon so bé géc nghiéng rang # =10° Theo (6.31) tai ligu (*) s6 rang banh nha: 2, = 2iat0s(B) _ 2.140.c08(10) _ 45 5 14y 21-25 (rang) mutt) 2,54+1) © S6 rang banh lén: z, = u,.z, = 4.25 = 100 (ring) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 22Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé ce 88 * Do dé ti sé truyén thye : uw, mntn4 be nvhié m, (u+1) 0 * Gée nghiéng ring: f=arccos”*\ "> = arceos 2,43 a, 2.2.2.5. Kiém nghiém rang ve d6 ben tiép xiic: Theo céng thite (6.33) tai ligu (*) img suat tigp xtc trén mat rang lam vige: Zaku, TK (tn +) oud, Trong 46: © Zy=274 Mpa'® : hé sé ké dén co tinh vat ligu cua cde banh ring an khép (Bang 6.5 tai ligu (*)). © Zy:hé sb ké dén hinh dang be __ [2cosB, 2cos11,67° sin2a,, sin(2.20,44°) Véi: B,: gdc nghiéng rang trén hinh try co sé tigp xdie: Theo cng thitc (6.34) tai ligu (*) Z, .73 B, = acrtg[cos(a, 4g B-acrtg|cos(20.44°).4g12,43° J=11,67° véi banh rang nghiéng khong dich chinh a, = a,, = acrtgl 8% }-aerigt 82°} - 20, 44° (voi a, li ge cos cosl2,43 profin ring va a, 1d géc an khép) s6 ké dén sy tring khép cia ring, xée dinh nhu sau: - Hé sé tring khép doc: 5, sin(B) _ a, ¥,,-Sin(B) _ 160.0,28.sin(12.43") =1.23 >1 am am 72,5 tring khép ngang: e, =(1,88-3,2(1 +1 yJcosp=[1,88 3,204 z 25 Fag) Heostias" ) = 1,68 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 23in Chi Tiét May 4— Phuong an 1 GVHD: PGS.TS Nguyén Hitu Loc = Do dé theo cong thie (6.36e) tai ligu (*):Z, = JE a 0.77 e, VA © Ky- hé sé tai trong khi tinh tiép xtie: Theo CT (6.39) tai ligu (*): Ky =KyaKupK uy - Kyg =1,04:: hé 86 ké dén sy phan b6 khéng déu tai trong trén chigu rong vanh ring. - Theo (6.40) tai ligu (*), van téc vong cua banh chi dong: _ dyn, _ 7.641420 - = 4,16 (m/s). duane kinh vone lan banh chu soo 60000 (m/s). Trong 46 duéng kinh vong lan bénh cha dong d= - V6i 2,5(m/s) Xac dinh sé rang tuong duong: 4 25 100 cos" cos 12,43" cos" B cos" 12,43" Theo bang 6.7 tai ligu (*),K.,y = 1,11; theo bang 6.14 véi v=4,76 (m/s) < 5 (m/s) va cp =107 v chinh xdc 8, K,., = 1,27, theo (6.47) tai ligu (*) hg s6 Vp = 6p ala, /U,, =0,006.73.4, 76.160 /4 =13,18 (trong d6 3, bang 6.15; go=73 theo bang 6.16. Do dé theo (6.46) y _ 13,18.45.64 2T,K pp-Kpy — 2.22792,22.1,11.1,27 ),006 theo Ky =l+ =1,59 Vay Ky = Kyg-Kyg-Kyy =111.127.1,49= 2,1 > H@ sé dang rang Y, theo bang 6.18 tai ligu (*) + Déi véi banh din: Vey =4 - D6i véi banh bj dan: ¥;,. = 3,6 1 sak > Y,=—=——=0,6: hg sé ké dén su tring khop cia rang. e, 168 0 3" : 5 >, -£ LES 0,91: hg s6 ké dén 46 nghiéng cia rang. > Voi m=2.5 mm, Ys=1,08 — 0,0695In(2,5)=1,022; Yx=l (bénh rang phay); Kye=1 (4,<400mm), do 46 theo (6.2) va (6.2a) t8i ligu (*): ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 25Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé v [om] =[op,]p-¥-Kp = 252.1.1,022.1 = 257,5Mpa = [Opp Wg VK ype = 236,57.1.1,022.1 = 241,77 Mpa D6 bén uén tai chan ring: 22792,22.2,1.4.0 45,64.2,5 v = 29Mpa<[o,,]=257,SMPa = 26,1MPa<[o,,]=241,77MPa 2.2.2.7. Kiém nghigm ring vé qua tai: Voi hé s6 qua tai: Kg=Tmax/T=1 Theo (6.48) tai ligu (*) img sudt tiép qué tai: Ctrmax = [Fy la[Ky = 240.11 = 240 MPa < [oy ly =1260MPa Theo (6.49) tai ligu (*): ~ Origa =F pK y = 29-1 29 <[p Inax = 464 MPa Kg, = 26,1.1= 26,1MPa < [0p Ipaq = 360MPar 2.2.2.8, Bang thong sé va kich thu bé truyén: Thong sd Gia tr Khoang cach truc aei=160mm Modul phap m=2,5mm Chigu rong vanh rang byi=4545=50 Va bya 45 Ty 86 trayén wd Gée nghiéng ring pr12,43 S6 ving banh rang por 7100 Hg 86 dich chink xr xe Duong kinh vong chia d=m.z;/cosp=64 4-256 Duong kinh dinh ring dd 2m=69 d=261 Dudng kinh day ring d= dy-2,5m=57,75 dy=249,75 Géc profin ring a, =20,44° ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 26Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Géc an khép a, = 20,44" 2.3. THIET KE TRUC - CHON THEN: Thong sé thiét ké: Moment xodn trén cdc truc: > Truc] : T)=22792,22 Nmm > Truc Il : T)=88451,83 Nmm > Truc lil: T3=343261,97 Nmm Qui ude eae ki hi > k : 86 thir ty cila truc trong hop gidm tc > i s6 ther tyr cua tiét dién truc trén dé lap cdc chi tiét c6 tham gia truyén tai trong > i=Ova 1 : cde tiét dién tryc lap 6 > : vi s 1a sé chi tiét quay > |, : khoang céch truc gitta cde gi d& 0 va 1 trén truc thir k > Ly : khodng cach tir g6i do 0 dén tiét dién thér i trén truc thir k & lini chiéu dai mayo cua chi tiét quay thir i (lap trén tiét dign i) trén trac > Ly, : khoding céng-x6n trén true thit k, tinh tir chi tiét thir i é ngoai hop giam tée dén goi da. > by : chigu rong vanh banh ring thir i trén tryc k. 2.3.1. Chon vit ligu va xae dinh so bd dudng kinh tryc: Thép 45 06 o, 00M Pa , (mg suat xoan cho phép [r]=12+20MPa > Xac dinh so b6 dudng kinh truc thitk : 4, = 7, 2279222 ft | 2279222 7.9 21,3) d2[] 02.022 (mm) Zi B8451,83 2 _ |_S845183__ 8.233, oop] 02.0222 ~° D {am ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 27Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 343261,97 1,2. 0a+20) (44-+52,3)(mm) >Tra bang 10.2 tai ligu (*) ta chon so bd dudng kinh true va chuan : ng 6 lan theo tiéu Vi truc I noi voi déng co qua khép noi nén ding kinh so bé cha truc 1 phai la , =(0,8-+1,2).d,. = (0,8 +1,2).28 = (22,4+33,6)(mm) nén ta chon d, = 25mm Truc I: d, = 25(mm);b, =17(mm) Truc I: d, =30(mm); b, 9(mm) Truc IM: d, = 45(mm); b, = 25(mm) 2.3.2, Xe dinh khong cach gitra cae goi dé va diém dit lye: > k,=10(mm) : khodng céch tir mat mit cita chi tiét quay dén thinh trong cua hop hose khodng céch gitia céc chi tiét quay. k, v 8(mm)_: khodng cach tir mat mat 6 dén thinh trong cua h6p. v k,=10(mm) : khoang cach tir mat mit cia chi tiét quay dén_ndp 6 > h,=15(mm) : chiéu cao nap 6 va dau bu-long 2.3.24, Trye I: Fly = ley = 0,5 py + 2,) + ky +A, = 0,5(45 +19) +10 +15 = 57 (mm) Vi Io = (1,4 +2,5)d, = (35 + 62,5) = 45mm : chiéu dai nita khép néi }, = 19mm: chigu rng 6 lin véi d)=30mm_ Py =0,5llpys +)) + ky + hy = 0,5(50 +19) +10 +8 = 52,5(mm) V6i_ gus = (1,2 +1,5)d, = (30 +37,5)(mm) nhumg do chiéu rong banh ring | b1=50mm nén t6i thigu ta phai chon Im1s=by=5Omm: chiéu dai mayo banh rang tra. > hy =24,,=2.52.5=105(mm) 2.3.2.2. Truc III: > Chon so b@ chéu dai mayo bénh rang: yay = (142+ 1,5).d, = (1,2 + 1,5).45 = (54 + 67,5) = 65(mm) ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 28in Chi Tiét May 4— Phuong an 1 GVHD: PGS.TS Nguyén Hitu Loc > Chiéu dai mayo banh xich: ass = (1,2 1,5).d, = (1,2 +1,5).45 = (54 + 67, = 65(mm) F byy =0,5U(yan +p) + hy + hy = 0,5(65 +19) + 10+ 8 = 60 (mm) > by = 2h, =2.60=120 (mm) % by = ly thy =120467 = 187 (mm) PF Logg =0,5Uggs +2y) + ky +h, = 0,5(65-+19) + 10415 =67 (mm) 2.3.2.3. Tryc II: > Chon so b@ chiéu dai mayo bénh rang tru: yon = (1,2 + 1,5), = (1,2 +1,5).30 = (36 +45) = 45 (mum) Igy = 0, Slay +2) + Uy + Ky = 0,5(45 +19) + 10+ 8 = 50 (mm) véi y=10mm Ing =I + lag +k + By =105-+ 60 + 10 +19 =194 (mm) Jy, = yy + Ig = 194 + 60 = 254 (mm) by, = By, = 69 (mm) 2.3.3. Phiin tich Iwe tée dung Ién bd truyén: vv v v > C§p banh ring c4p nhanh: 27, _2.22792,22 = Lye vong: F, = = EEE’ = 712,26 N d,, 64 © Lye hung time Fy =F, = Lala, 712,264820,44 95) gy cos 8 cosl2,43 - Lyre doc tryc: F,, Fy tg =712,26.g12,43 =157 N > Cap banh rang e4p chai _ 2.88451,83 =2764,12 N 64 + Lye vong: Fy =F, =F - Lye huéng tim: F., = F, = Lye doc true: F,, =F, > Lue do bé truyén ngoai ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 29GVHD: PGS.TS Nguyén Hitu Léc in Chi Tiét May - Lye néi true: 27, 2.23256,2 F,, =(0,2 + 0,3). FE = (0,2 + 0,3),2:23256:27 _ (65,5 + 98,3) N ta chon » F,,=100N = Lyre bé truyén xich: F, = 2893,2N Fu Ay | FF, Twuel © tre ] ye Zu n, F. Fu Fo FE x © 2.3.4, Xée djnh lye tae dung lén tryc, duong kinh cae doan trye: 2.3.4.1. True I: > Tim phan lye tai cae g6i dd: voi My=Fyp-dyi/2=5024 Nmm DF 062 Ray + Rye + Fe Fy, =0 Ry = 201,867 DF =0S Ry, + Ry — Fey =0 Ry =88,1N e Y My), = 06> Fy 525+ M, — Ry,.105=0 Ry =410,4N Ryy =183,7N YM, =0e F,.100+ F,.52.5~ Ryy.105=0 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 30Do an Chi Tiét May 4~ Phuong 4 1, =105 4, =57 1, =52,5 }~—2 =" Zz = = > F,,|=100N = 712,26N "1 F,=157N F, =271,8N B F,=712,26N '5024Nmm | Ror 644,25 Nmm 4625,25 Nmm, M, My, 5700.Nm 21546 Nmm r 22792,32.Nmm hi 3 12 10 ‘ ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 314— Phuong an 1 GVHD: PGS.TS Nguyén Hitu Loc in Chi Tiét May > Dudng kinh cde doan try Theo bang 10.5 tai ligu (*) véi d)=25mm = [«]=65MPa Mi = M. to = Mit = (Mi, + Mj, +0,75.7; =20545,25 Nmm Mii =.[Mz,,, + M3, +0, 75.72 =30771,1Nmm xaz + Myna 2 ig +t May, +0,75.2, =19738,73 Nmm Mi =0 a hy > 9] Met 14,48 mm; dy, >14,66 mm; dh, >16,8 mm O1fo] Tuy nhién do true vao hép giam téc néi véi truc déng co 4A100L cé duéng kinh dg.=28mm nén ta chon dio=(0,8..1,2).dye=25mm. Do dé theo két edu ta chon: dj, =25 mm; dy =d,,=25 mm; d,,=35 mm 2.3.4.2. Trye HI: > Tim phan luc tai cae goi do: - Moment do lye Fy va Fes gay ra: May = Fogg (2 =157 x 256 | 2= 20096 Nm M,,= F.3d; /2= 609,25 x 64/2=19496 Nom - Phuong trinh can bang phan lye: (DF, 09 Ry + Ray + Fa Fis =0 [Sx =0 Ry + Ry, — Fee ~ Fy = 0 DM yg = 0 Fyy-50 + yy 187 + My — Ry, 254-M,, (XL My = 0 F.,.50— F194 + Ryy.254=0 Ry =88,96N Ry = 469,89.N Ryy =1970,9N Ryy =856,8N ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 32Do an Chi Tiét May 4~ Phuong 4 F . IX y Fy F5 = Fs - + + R, F,, =054,89N | Ryy “th M,, =20096Nmm F,=112,26N M,,=19496Nmm 43590,5 Nmm 51408.Niny 4048.Nmm & 118254. | pss (r) as LPL. PL eb ft 21 1, = 254 2 20 $$$ —_________, | ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 33in Chi Tiét May 4— Phuong an 1 GVHD: PGS.TS Nguyén Hitu Loc > Dudng kinh cde doan try Theo bang 10.5 tai ligu (*) voi dy=30mm = [o 63MPa Mis =f Ming + Ming +0,75.T, = 0 Nm ME =f Mopar + Mya, + 0,75.Zy, = 88228,8 Nm 149981,95 Nmm Theo két cau ta chon duéng kinh cdc doan truc nhu sau (Hinh vé trén): yy = d,,=30 mm; dy, = dy) =35 mm 2.3.4.3. Trye IIT: > Phin tich phan lye tai cde g6i do: - Moment uén quanh true X do lye doe truc Fyy gay ra tai mat ct 31: Myo = Fydhy, 12 = 609,25% 256 /2=77984 Nmm - Lye do b6 truyén xich (phuong chiéu nhw hinh ve): F, - Phuong trinh cin bang lye: 2893,2.N DF p= Ry — Rye — Fe + F, DA <0 Ry, — Ry — Fy =0 TM, = 0 F,,.60- M,, + Ry, .120=0 LX My yy = 06 F),.60~ F187 + Rgy120=0 Ryy =2996,95N Ry =1177,3N Ryy =3126,5N Ryy =122,4.N ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 34Do an Chi Tiét May GVHD: PGS.TS Nguy 1054,89 NV F, |=2764,12 ) \F,, = 609,25 N oy L146,4N pO 12: M,,= 77984 N Ry =2999,95 W 70638,8 Nm 7345,2.Nmm 179817 Num 343261,97 Nmam 2,42.N Ry =3126,5N 193842,39 Nam ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 35Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé > Dudng kinh ede doan try Theo bang 10.5 i ligu (*) véi ds=45mm = [o]=53MPa MS, = {Mio + Mig + 0,75.T;, = 0Nmm Mi = (M3, + Mi, +0,75.F3 =356071,9 Nm Mi = (M2 ny + M3, +0, 75.02, =354889,35Nmm Mia M2, + M3xy 0.75.03 = 297273,6 Nm = 40,6 mm; dy, > 40,6 mm; dy, > 38,3 mm Theo két edu ta chon during kinh céc dogn truc nhu sau (Hinh vé trén): d= d,,=45 mm; d, =50 mm; d,,=40 mm 2.3.5. Chon va kiém nghiém then: > Dya theo bang 9.1a tai ligu (*), chon kich thude then bxh theo tiét dign lon nhat cua true, > Chon chidu dai /, cua then theo tiéu chuan, nhé hon chiéu dai mayo 1, = 5+10mm > Kiém nghiém then theo dé bén dap va d6 bén cat then bang Za) ld ‘ all Voui [¢, |=100MPa (tra bating 9.5 tai ligu 1) [+ ]=40:60mPa b : chiéu dai lam viée cia then bang 2 dau tron m™ Duong kinh Lit lay lojnl a | oy r TNmm 1 25 wo [45[40[35[i0[7| 4 | 1737 | 521 | 22792,22 35 12 [50/45 [35[10/s| 5 | 124 | 3,72. | 2279222 1 35 21 | 45[ 40 [30]i0[s| 5 | 5616 | 16,85 | 88451,83 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 36Do an Chi Tiét May Phuong 4 GVHD: PGS.TS Nguyén Hitu Lé 35 22 | 69| 60 [50] 10| 8] s | 33,70 | 10,11 | 8s4si,s3 i 50. 31 | 65 | 60 | 48 | 12] 9 | 5.5 | 81,73 | 23,84 | 343261,97 40 32 [65 | 60 [54 [12] 3] s [103,95 | 26,49 | 343261,97 Cac mat cat trén déu théa diéu kién bén dap va cat, mc dit mat c&t 32 cd. 0, =103,95Mpa >[o,]=100Mpa nhung chwa vurot qué 5% nén vin dim bao an toan cho phép. 2.3.6. Tinh kiém nghiém dé ben truc: 2.3. ‘DG bén moi: Hé sé an toan: Voi v {s] hé s6 an toan cho phép. Théng thuong [s] = 1,5 ... 2,5 (khi ting d9 cimg: [s] = 2,5 ..3, nhu vay khéng cin kiém nghiém vé d6 cimg truc). v 5,,, 8, hé s6 an toan toan chi xét riéng img suat phap, img suat tip. t ep Ye ap ont, : gidi han méi cua vét ligu tinh theo céng thite +Y v (04+ 600(MPa) — : gi6i han bén cita vat ligu véi thép 45 thurdmg héa .5)o,=300(MPa); — r_, =(0,22+0,25).0, =150(MPa) % K,=1,75;K,=1,5 : hé s6 xét dén oy anh hudng cia s mai (bing 10.8 tai ligu (**)) Ap trung tng suat dén do bén OF ,5T 7, : bien dG va gid tr] trung binh ciia tng suat. > Do tat cd cac true cia hdp gidm téc déu quay nén tg suat uén thay ddi theo chu ki déi “ M aw an ud 5 bata ximg 6, =0;0, = Gnu, =, Voi W 18 moment cd udn, M18 moment udn téng. ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 37Do an Chi Tiét May 4~ Phuong 4 v Do true quay | chiéu nén img suat xoan thay déi theo chu ki mach déng T A . = véi Wo li moment cin xoin, T 1a moment xoin, Fa 2W, > yw, = 0,05; ét dén anh hudng cita (mg suat trung binh dén do cia vat ligu — cacbon mém (trang 359 tai ligu (**)). > ene, he sé kich thuée (bang 10.3 tai ligu (**)) > pH17 :hé sé tang bén bé mat B (phun bi) — (bang 10.4 tai ligu (**)) Dé dé phong truc bi bién dang déo qua lén hodc bj gay khi bi qué tai dét ngét, ta cin phai kiém nghiém truc theo diéu kign bén tinh: Cong thite thye nghiém c6 dang : 0, =Vo" +3.7° <[o] Trong 46: o 2 on T = 2z,; [o] = 0,80, = 0,8.340 = 272(MPa) 2.3.6.3. Bang két qua tinh toan: te} Me] w wo lo|cle,le s | s dien ‘ | Te | Oa | oe 10 1181.18 | 2715.16 | 0.00 | 4.20 | 14.54] 0.91 | 0.89 - 36.05 - 1 [a | 2650.72 | 5301.44 | 2.15 [2.15 | 7.75 [0.91 [0.89 | 106.88 | 70.38 | 58.78 12 | 3566.39 | 7775.63 | 6.23 | 1.47 | 8.04 [0.88 [0.81 | 35.65 [93.95 | 33.33 20,23 | 2650.72 | 5301.44 | 0.00 | 0.00 | 0.00 | 0.91 | 0.89 - a a I 21 | 3566.39 | 7775.63 | 12.28] 5.69 | 23.21} 0.88} 0.81} 18.11 | 24.21] 14.50 22 | 3566.39 | 7775.63 | 36.16| 5.69 [41.18 ]0.88 [0.81] 6.15 [24.21] 5.96 32 [ 8946.18 [17892.35 | 21.67| 9.59 [49.67 [0.84 [0.78] 9.79 | 13.82] 7.99 m1 10964.88 | 23236.73 | 17.88| 7.39 [31.21 [0.84 [0.78 | 11.87 | 17.95] 9.90 1 33 | 5364.44 | 11647.62 | 0.00 [14.74[s1.04fossfost, - [934] - Két qua cho thdy rang cé 3 true déu théo man hé sé an toan vé diéu kién bén méi va 3 truc déu théa diéu kién bén tinh, 2.4. TINH TOAN NOI TRUC: in T-23256,27 Nmm=23,26 Nm. > Momen x ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 38Do an Chi Tiét May 4~ Phuong 4 1 GVHD: PGS.TS Nguyén Hitu Lo > Dung kinh true dong co: dy.=28mm. > Dung kinh truc diu—: d+25mm. = Ta chon néi truc véng dan hoi > Kich thuée vong dan hdi: T.Nm[d]D [as] ©] 1 fa ]Do[z] mm |B] Bi] i Ps |b 63 | 28] 100] 50 | 124 | 60 [36 | 71 [6 | 5700 | 4 | 28 [21 | 20 [20 > Kich thude cia chot: T Nm] a) ]]l]h]h|h]h 63 [10 | M8 15 | 42 [20 | 10] 15 [75 > Kiém nghiém strc bén dap cia vong dan héi: 2kT 2.1,5.23256,27 6.711015 = 0,95 MPa<[o,]=(2K 4)(MPa) 1,5.23256,27. 25 =17,74 Mpa< 10°.71.6 pac| = (60K 80)(MPa) 6 lam vige Vay vong dan héi va chét théa diéu kién bén, TINH TOAN 0 LAN: Thai gian lim viée L, =20000(h) 2.5.1. True I: > $6 vong quay n, =1420(v/ p). > Tai trong tac dung lén cac 6: - Tai trong huéng tam tac dung lén 6 A: Fe = JR), +Riy =V 198,96" +84,6* = 220,25N ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 39Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé + Tai trong huéng tam tac dung lén 6 Fi = Rig + Riy = 413," +187,2? = 449,6N + Lye doc truc : F,, =157N > Do cé luc doc truc nén ta chon 6 bi dé -chan, chon c& nhe hep: Kihigué | d@mm) [Dim [ Bomm) | CO@N) [ GN) 36206 30 62 16 18,2 13,3 Goe tip xtc a= 12 > Chon hé sé e: 157 raw =0,0195 >theo bang 11.4 véi a=12° ta chon - Chon V=1 img véi vong trong quay. - Lye doc truc tac dong vao 6 A, B do luc huéng tim Fr gdy ra: =0,35.216,2=77,1 N ; S, =e. =0,35.449,6 =157,36.N - Téng lye doe true tae dng lén ed 4—_ OS i? ~— —_— —_— 36 1.220,25 Tai trong quy ude: - Tai A: QO, =(AVE, +YF,)K,K, =(1.1.220,25+0).1.1,2 = 264,3(N) 0,52 >e nén ta chon X=0,56 vi Y=1,3 - Tai B: Q, =(XVF, +YF,)K,K, =(0,56.1.449,6 +1,3.234,1).1.1,2 = 667,4(V) Voi: K,=1 é K, inh hudng cia nhiét d6. 2. :h@ s6 ké dén dae tinh tai trong. Trang bing 11.3 ti ligu (*) voi tdi trong va dp nhe. Tir két qua trén ta thay rang 6 B chiu tai trong 1én hon nén ta tinh ton theo 6 B. > Thoi gian lam vige: 60L 60.20000.1420 10° = 1704 (srigu vong) 10 > Kha ning tai dng tinh todn: C,=O,9L = 667,8.4/1704 = 7976,3(N) Vi C, tho cita 6 10° 14,2.1 60.1420\ 667.8 ) > Kiém tra tai tinh: fe =X,F +Y,E, =0,5.449,6+ 0,47 .234,1=334,8(N) ie 449.6(¥) 3 2, = 449,6(N Véi 6 dé - chain a=12" ta chon Xo=0,5; Yo=-0,47 Nhu vay Q, < C, =13,3.10°(N) nén 6 dim bao diéu kién bén tinh. > Sé vong quay téi han cia 6: - Theo bang 11.7 tai ligu (**) véi 6 bi dé chan béi tron bing mo: [P,,.n]= 1,3.10° - Dudng kinh tam con lin: Ded _ 62430 16 (mm) 2 2 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 41Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 3.10° Suy ra: [n]=+ = 2826(vong/ pluit) > n, = 1420(vong/ phuit) 2.5.2. Truc I: > $6 vong quay n, =355(v/ p). > Tai trong tic dung lén cdc 6: - Tai trong huéng tam tac dung én 6 A: FE = JR, + Ri, = \88.96 + 469,89" = 478 N = Tai trong huéng tim tac dung lén 6 B: Ff =f R}, + Ri, = V1970,9 = 856,8" = 2149,1N ~ Lyte dge true: F,, = 157 N ; Fy, = 609,25 N = F,=hy-F, 9 = 452,25(N) > Do 6 lye doe true nén ta chon 6 bi dé -chin, chon e& trung hep 46306: Kihigu 6 | d(mm) [ D(mm) | BGmm) | C(KN)_[ GN) 46306 30 2 19 25,6 18,17 Gée tigp xtc a=12" > Chon hé sé e: x F,__ 452,25 - Ta cd ty sé: 7 C, 1817.10 025 theo bang 11.4 véi a=12° ta chon €=0,34 > Chon hé sé X, Y: - Chon V=1 tmg véi vong trong quay. - Lye doc truc tac déng vao 6 A, B do luc hung tam Fr gay ra: 5S, =e.F i =0,34.478 = 162,52 N ; S, =e.F, =0,34.2149,1=730,7N. = Tong luc doe truc tac dong lén cdc 6: ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 42Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé F,, = Sp ~ F, = 730,7 — 452,25 = 278,45 N Fj =S, + Fy = 162,52 + 452,25 =614,77N - Taco: Fa =278 AS _ 9 58.6 nen ta chon X-0,45 va Y=1,62. VEE LATS Ey, _ 614,77 2 == 0,29 Tai trong quy uée: - Tai A: Q, =(XVF, +YF,)K,K, =(0,45.1.478+1,62.278,48).1.1,2 = 0,8(kN) - Tai B: Q, =(XVF,+YF,)K,K, =(1.1.2149+0.614,77).1.1,2 = 2,58(AN) Voi K,=1 6 anh hung ciia nhiét dé. € dén dc tinh tai trong, Trang bang 11.3 tai ligu (*) véi tai trong va dip nhe. Tir két qua trén ta thay rang 6 B chju tai trong lén hon nén ta tinh todn theo 6 B. > Thdi gian lam vige: 60L,n _ 60.20000.355 10° 10° > Kha ning tai ddng tinh toan: C,=0, VL =2,58. 426 426(trigu vong) 9,4(kN) Vi C, Tudi tho ci 10°C)" 10°) L,= S| = 2 | =45865( gid) > 20000(gi0) 60n\O 0 > Kiém tra tai tinh: =, fe =X,E +¥,F, =0,5.2149 + 0,47 614,75 =1,36(kN) 149(40) 2,149(kN) V6i 6 dé - chan a=12" ta chon Xo=0,5; Yo=0,47 ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 43Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Nhu vay Q, Sé vong quay téi han cia 6: - Theo bang 11.7 tai ligu (**) vai 6 bi dé chin béi tron bing mo: b,.n|= 1,3.10° D+d_R+ = Duong kinh tim con lin: D,, © 51(mm) 1.3.10" = 2549(vong/ phi > n, =355(vong/phit) > Sé ving quay m, =88,75(v/ p). > Tai trong tac dung lén cdc 6: - Tai trong huéng tam tic dung lén 6 A’ = 2996.95 +1177,3° = 3220N - Tai trong huéng tam tac dung lén 6 B: [Ray + Ra, = J3126,57 +122, 4? =3129.N ~ Lyte dge true : F, = F,, = 609,25 Fy > Docdh dgc true nén ta chon 6 bi dé -chin, chon c& nhe hep: Ki higu 6 | d(mm) D(mm) | B(mm) C (KN) Co (KN) 36209 45 85 19 323 25 Gie tigp xiie a= 12 > Chon hé sé e 609,25 - Tacéty 10° =0,02437 >theo bang 11.4 véi a=12° ta chon e=0,32 » Chon hé sé X, Y: - Chon V=1 img véi vong trong quay. - Lye doe truc tac déng vao 6 A, B do lye huéng tim Fe gay ra: 5S, =e.F# =0,32.3220=1030 N 0,32.3129 =1001 N Téng luc doc truc téc dng lén cée SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 44Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé Aa Sy S,;— B a ~ — —_— B= F., = 609,25N F,,, =S, + F, = 1001+ 609,25 =1610,25N_ EF, = 8, F, =1030 609,25 = 420,75 N - Tacd: Fra 1610.25 _ 9 5 & nén ta chon X-0,45 va Y=1,8 VER 13220 Ey, 420,15 Pia Ta ag 7 03 Tai trong quy ué - Tai A: Q, =(XVF, + YF,)K,K, =(0,45 .1.3220 +1,8.1610,25).1.1,2 =5,217(kN) - Tai B: Q, =(XVF, + YF,)K,K, =(1.1.3129 +0.420,75).1.1,2 = 3,755(kN) Véi: KK =1 anh hudng ciia nhigt 46 K,, =1,2 :hé s6 ké dén dic tinh tai trong. Trang bang 11.3 tai ligu (*) v6i tai trong va dip nh. Tir két qua trén ta thay rang 6 A chiu tai trong 1én hon nén ta tinh todn theo 6 A. > Thoi gian lam vige: 1 — SUL yn _ 60.20000.88,75 10° 10° 106,5(triéu vong) > Kha ning tai d6ng tinh toan: C= 0,9 = 5,217 .3106,5 = 24,73(kN) ViC, Tudi tho cia ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 45Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé ) = 44568( gid) > 20000(gi0) wey __io_| 60n\Q) — 60.88,75| > Kiém tra tai tinh: [2 X,F. +Y,F, = 0,5. 32204 0,47 .1610,5 = 2,367(kN) Q, =F, ,220(KN) Voi 6 dé - chan a=12° ta chon Xo=0,5; Yo=0,47 Nhu vay Q, Sé vong quay téi han cia 6: - Theo bang 11.7 tai ligu (**) voi 6 bi dé chin béi tron bang mo: b,.n|= 1,3.10° 4 - Duong kinh tam con lin: D,, = 65(mm) 1.3.10" Suy ra: [n]= =2000(vong/ phuit) > n, = 88,75(vong/phuit) 65 PHAN 3: CHQN THAN MAY, BULONG, CAC CHI TIET PHU, DU! SAI VA LAP GHEP 1. CHON THAN MAy: Ll. -Yéu cau: - Chi tigu co ban ctia hép gidm téc 1a khéi Ivong nhé va dé cig cao. - Vat ligu lam vo 1a gang xm GX15-32. - H6p gidm téc bao gés : than hp, nep hoe gin, mat bich, g6i ds, ... - Bé mat lip ghép giita nap va than dug cao sach hode mai dé lap sit, khi lip cé mt lop son méng hog son dic bigt. - Chon bé mat ghép nap va than: song song mit dé - Mat day vé phia 18 théo dau véi d déc khoang 2° va ngay tai ché thao dau lém xuéng. 1.2, Xée dinh kich thude vé hép: Tén goi Bigu thie tinh toan Chiéu day: - Thin hép, §=0,03a+3=10mm ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 46Do an Chi Tiét May 4— Phuong 4 1 GVHD: PGS.TS Nguyén Hitu Lo - Buléng nén, dy - Buléng canh 6, dz - Buléng ghép bich va than, ds - Vit ghép ndp 6, dy - Vit ghép nap ctra thim, ds - Nap hp, 3: 8; = 0,95 = 9 mm Gan tang ctmg: - Chiéu day, e ©=(0,8 + 18=8mm - Chiéu cao, h h< 58mm - D6 déc Khong 2° Dudng kinh: 4d, > 0,04a + 10>12 = 18 mm y= (0,7 + 0,8)d, = 14 mm d5= (08 + 0,9)d)= 12 mm d= (0,6 + 0,7)d) = 8 mm ds =(0,5 + 0,6)d) = 8 mm Mat bich ghép nip va than: - Chiéu day bich than hp, Ss - Chiéu day bich nap hép, Sy - Bé rong bich nap va than, Ks S,= (1,4 + 1,8)d) = 18 mm Ss=(0,9 + 1)S; = 18 mm Ks = Ky (3 + 5) =45-5=40 mm - Bé rong mat ghép buléng canh 6, Ky - Tam 16 buléng canh 6: Ey va C (la - Chiéu cao h Khodng céch tir tam bulong dén mép 18). By + Ry+ (3 + 5)=45 mm = 1,6d) = 22 mm Ry = 13d) = 15 mm C = Dy2=55 mm h xac dinh theo két cau, phy thuge tam 16 @ c buldng va kich thuée mat tyra Mat dé hop: - Chiéu day: khi khéng cé phan 10i, S; - Khi c6 phan 16i,Dy; $1; S» - Bé rong mat dé hop, K; vag Sy = (1,3 + 1,5)d = 26 mm. Dy xéc dinh theo dudng kinh dao khoét S, = (1,4 = 1,7)d) = 30mm Sp = (1 + 1,1)d) = 18 mm K, = 34, = 54mm ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 47Chi Tiét Ma GVHD: PG! Neguyén Hitw q> Ki, +28-74mm Khe ho gitta cac chi tiét: - Gitta banh rang véi thanh trong hop | A > (1 + 1,2)8= 10 mm - Gitta dinh banh ring lén vi day hop | A, > (3 = 5)6= 32mm - Gitta mit bén cdc binh rang véi nhau | > 810mm Z= (C+ By(200 + 300)=4 L=521mm va B=351,5 mm Sé luong buléng nén, Z > Kich thuée goi true: Duong kinh ngoai va tim 16 vit Truc D D: Ds I 62 75 90 1 2 85 105 m1 85 100 120 2. CAC CHI TIET LIEN QUAN DEN KET CAU VO HOP: 2.1. Chét dinh v Mat ghép gitta nip va than nim trong mat phing chia dudng tim cac truc. L6 tru (duéng, kinh D) lip 6 trén duge gia céng dong thai. Dé dam bao vi tri tuong déi cua np va than truéc va sau khi gia céng cing nhu lip ghép, ding 2 chot dinh vi. Nho c6 chét dinh vi, khi xiét buléng khéng lm bién dang vong ngoai ciia 6 (do sai Iéch vi tri trong déi cua nip val in), do dé loai trir duge mot trong nhing nguyén nhan lam 6 chéng bj hong. Ta ding chét dinh vj hinh cén cé cdc théng sé sau: d fe {i 6 |i [46 onl SVTH: Than Trong Khanh Dat — MS: Trang 48Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 2.2. Nap 6: Che chin 6 lin khaoir bui tir bén ngoai. ‘Lam bing vat ligu GX14-32. Két cau cdc nap 6 trong hép giam téc, bang 18.2 (tai ligu (*)): Truc D D2 Ds Ds h ds Zz T 62 Bs 90 52 in 8(M8) 4 th R 85. 105 60. il 8(M8) 4 m1 85 100 1120 B 1 8(M8) 4 Dé kiém tra, quan sat cdc chi ét may trong hép khi lp ghép va dé dé du vao trong hép, trén dinh h6p 6 lam ctra tham, Cita thim duge day bang ndp. Trén nap cé lip thém nit théng hoi. Kich thuée cita thim duge chon theo bang 18-5 [1] nhu sau: A]TB]A]B]C]G|K|R] Vit |Sdluong 100 | 75 | 150 | 100 | 125 | 130 | 87 | 12 | M8 x 16 4 2.4, Nit théng hoi: Khi lam vigc, nhiét 46 trong hép ting lén. Dé giam ap suat va diéu hoa khong khi bén trong ‘va bén ngoai hép, ngwai ta ding nut théng hoi, Nat théng hoi dugc lap trén nap ciza thim. Kich thuée mat théng hoi (tra bang 18-6 [1]): x B [C |D JE |G |H|I|K|L [MN JO]P|[Q [RIS M27x2 [15 [30 [15 [45 [3632/6 [4 [10/8 [22/6 [32] 18 |36 [32 2.5. Nit thao ditu: ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 49Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé = Sau mét thai gian lam viéc, dau béi tron chita trong hop bi ban (do bui va do hat mai) hoac bj bién chat, do dé Lie lam vige, 16 duge bit kin bang nit thio phai thay dau méi. Dé théo dau ci, & day hop cé 16 théo dau. va kich thuée cia nat théo dau tra trong bang 18-8 [1] (mut thao dau tru) nhu sau: @ |Jojm]f[ife]a]D]s]> M20x2 | 15 [9 [3 | 28 [25 | 17,8 [30 | 22 | 25.4 2.6. Que thim dau: ‘Dé kiém tra mite dau trong h6p ta ding que tham dau. Que thim dau 2.7. Vong mébe: Ding dé di chuyén hép gidm téc 1 cach dé dang. Chigu diy: S-(2+3)3-20 mm. Duong kinh 18 vang méc: d=(3+4) 8-30 mm. 2.8. Vit tach nap va than hdp giam tée: vit M14x30 Cé tac dung tach nap va than hép gidm t 3. CAC CHI TIET PHU KHAC: 3.1. Vong phot: Vong phot 1a loai 1ét kin dong gian tiép nhim muc dich bao 6 khéi bui bam, chat ban, hat cimg va cdc tap chat khdc xm nh§p vao 6. Nhig chat nay lam 6 chéng bi mai mon va bj han gi. Ngc , Vong phot con dé phong dau chay ra ngoai. Tudi tho 6 lin phu thudc rat nhigu vong phot. Vong phét duge ding kha rong rai do cé két cdu don gian, thay thé d& dang. Tuy nhién 06 nhuge diém 14 chéng mon va ma sat Ién khi bé mat true ¢6 d6 nham cao, ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 50Do an Chi Tiét May 4~ Phuong 4 1 GVHD: PGS.TS Nguyén Hitu Lo 3.2. Vong chin dau: Dé ngin cach m@ trong b6 phan 6 véi dau trong hép. 4. BANG TONG KET BULONG: Dya theo bang Phu luc sich Vé Co Khi tap 1, Tran Hitu Qué Bu long nén: di=18, chon M18, 1o=42. 4 Bu long canh 6: d)=14, lo=34, chon M14x100 Bu long ghép bich nap va than: d;=12, 1530, chon M12x55 Vit ghép nap 6: d.=8,lo=22, M8x40 Vit ghép nap ctra tham: ds=8, M8x16 Bang tong két sau: Bulong dai oc MB Miz M14 MIs S 13 19 22 27 D 44 21 24,5 30,2 h 35 8 9 12 Babe 65 10 u 15 SVTH: Than Trong Khanh Dat — MSSV:20800418 Trang 51Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé 2 16 M8x40 $6 luong 4Msx16 4 M12x55 8 M14x110 4M18& x 5. DUNG SAI VA LAP GHE Can ctt yao cdc yéu cau lim viée ciia timg chi tiét trong h6p giam téc, ta chon cac kiéu lip ghép sau 5.1. Dung sai 6 lan: Vong trong 6 lin chju tai tuan hoan, ta lip ghép theo hé théng truc lap trung gian dé ving 6 khéng trugt trén bé mit truc khi lam vigc. Do dé, ta phai chon mdi lap k6, lp trung gian cé do di, tao digu kign mon juay lam mon déu). 4 (trong qua trinh lim vige né Vong ngoai cia 6 lin khéng quay nén chiu tai cuc bé, ta lip theo hé théng 16, Dé 6 cé thé di chuén dgc true khi nhigt dé ting trong qua trinh lam vige, ta chon kiéu lép trung gian H7. 5.2. Lap ghép banh rang trén true: Banh ring lap én truc chju tai vira, tai trong thay déi, va dap nhe, ta chon kiéu lap ghép HT7/k6. 5.3. Lap ghép nap 6 va than hd) Dé dé dang cho viéc tho lp va diéu chinh, ta chon kiéu lap long H7/e8. 5.4. Lap ghép vong chan dau trén true: Dé dé dang cho théo lap, ta chon kiéu lip trung gian H7/Js6 5.5. Lap chét dinh Dé dam bao d6 ing tim va khong bj stt, ta chon kiéu lap chat P7/h6 5.6. Lap ghép then: Theo chiéu rng, chon kiéu lap trén truc 1a P9/8 va kiéu lap trén bac 1a Js9/h8. Theo chiéu cao, sai léch gigi han kich thuée then li hil Theo chiéu dai, sai léch gidi han kich thude then 1a h14. BANG DUNG SAI LAP GHEP Kich ES | EI es ei] Do doi | Doha Chi tiét Méi lip thuée (am) | (am) | (am) | (am) ] én lon. ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 52Dé An Chi Tiét May 4— Phuong 4 GVHD (mm) ohat_ | nhat +15 Banh rang! | 35 | H7/k6 | +21 0 42 15 19 HS Bénhrang2 | 35 | H7/k6 | 421 0 42 15 19 5 Banhring3 | 35 | H7/k6 | +21 0 42 15 19 +18 Banhring4 | 50 | H7/k6 | 425 | 0 42 18 23 © BI DO CHAN a O ving ngoai Trucl 6 | Hine | 421 0 0 | -B 0 4 Truc I 72 | ah | #21 0 0 | -B 0 34 Truc HT 85 | Hihe | 425 | 0 0 | -I6 0 41 a © ving trong Tract 30 | HVK6 | 421 0 7 4s 7 2 5 19 Truc II 30 | Hake | #21 of +s | 42 15 19 Truc Hh 45 H7/ k6 +25 0 +18 +2 18 23 bxh Then (trye) Tox? | Pon | -15 | -3T 0 7] @ 7 Truc I Tox8 | Povhs | -15 | -31 0 | 2) SI 7 Toxs | porns | -15 | 31 0 | 2) st 7 Truc IT Toxs | porns | -15 | -31 0 | 2) a 7 12x9 | porns | -18 | -61 0 | 27 | 61 9 Truc IIL 12x8 | poyhs | -18 | -61 0 | 27] 4 9 ‘Then (b4nh rang + banh xich + ndi tryc) Noi true 10x7 | Is9/h8 ] +18 ] -18 0] 2] OB 4 SVTH: Than Trong Khanh Dat — MSSV:20800418 Trang 53Dé An Chi Tiét May 4— Phuong an 1 GVHD: PG: Brt TOx8 | W97hS | 118 | -18 0) 2] a Br 10x | Iso/h8 | +18 | -18 0 | 2] 4 Br 10x | Iso7h8 | +18 | -18 0 | 2] 6 Bra 1x9 | Wo7hs [4215 [215 | 0 | -27 | 25 | 485 Dia xich Tax8 | W97S [4215 | -205 | 0 | -27 | 25 | 485 Chot dinh vi - a6 | pho | -8 | -20 0 8 20 0 vo hép Nip 6- vo 521 | H7/e8 hop Vong chin . 30 | H7ijs6 ] +21 o | +65 | -65 | 65 | 27,5 dau —trye I Vong chin . 30. | H7ijs6 | 421 0 | +65 | 65 | 65 | 27,5 dau — true II Vong chin . 45 H7/js6 | +25 0 +8 8 8 33 dau — True IL ‘Vong phot 28 | H7/js6 | 421 0 | +65 | -65 | 65 | 27,5 trucT Vong phot 43 | H7/js6 | +25 | 0 +8 | 8 8 33 trye TIT Nip bich 6 lan 62 | H7h6 | +30 | 0 o | -19 0 49 tye Nap bich 6 Tan 72 | H7h6 | +30 | 0 o | -19 0 49 trye IL Nip bich 6 Tan 85 | H7me | 435 | 0 o | -22 0 37 true IIT Nap ciratham [150 | H8h7 | +63 [0 0 | -40 0 103 SVTH: Than Trong Khanh Dat — MSSV:20800418 Trang 34Do an Chi Tiét May 4 Phuong an 1 GVHD: PGS.TS Nguyén Hitu Lé — nap hdp_ KET LUAN Qua thai gian lim dé dn mén hoc thiét ké hé théng truyén dong co khi, em da nim ving hon vé cach phan tich mét céng vigc thiét ké, cach dat van dé cho bai toan thiét ké. Vi dic trumg nghién ctu cita mén hoc [8 tinh hé truyén déng nén qua dé gidp cho sinh vién c6 cach xit ly sat thyc hon va biét cich két hyp véi nhimg kién thie di dugc hoc dé tinh toan va chon ra phuong 4n tdi wu cho thiét Di da cé ging hoan thinh dé an nay véi cudng d6 lam vige cao, ky luong va c6 sw hudng din rat cu thé cia quy thay cé khoa Co khi nhung do hiéu biét con han ché va chua cé kinh nghiém thye tign nén chéc chin dd an nay cén c6 nhigu thiéu sét va bat cap. Vi vay, em rit mong sy sira chia va déng g6p ¥ kign ciia quy thay c6 dé em duge nit kinh nghiém va bé sung thém kién thite, Em xin chan thnh cam on sy giup d@ cia quy thay ¢6 khoa Co khi va sy huéng dan tan tinh cua thiy Nguyén Hitu Léc. Sinh vién thye hign dé dn Than Trong Khanh Dat TAI LIEU THAM KHAO [1]. Trinh Chat - Lé Van Uyén: Tinh toan thiét ké hé ban gido duc, 2003. in dong co khi, tp 1 va Nha xudt [2]. Nguyén Hitu Loc: Co sé thiét ké may. Nha xuat ban Dai hoc quéc gia TP. H6 Chi Minh, 2004, [3]. Tran Hitu Qué: Vé ky thuat co khi, tap 1 va 2. Nha xuat ban giao duc, 2001. [4]. BB Kién Quéc (chu bién): Site bén vat ligu. Nha xudt ban Dai hoc quéc gia TP. HS Chi Minh, 2004, ‘SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 55