WHY AOTAI ?

Special Design For Harsh Industrial Environment

IP Test Anti-dust test

IP 21 IP 23 S Temperature : 15-35°C Dust : 2 kg/m³

Test method : water drops vertically Test method : water drops from Humidity : 45-75% Test time : 100 minutes
Drop volume : 1L/min ± 5% the angle of 60°
Test time : 10 minutes Drop volume : 10L/min ± 5%
Test time : 10 minutes

Vibration Test EMC Test

Frequency : 10-150 Hz Test time : 20 minutes Radiated Emission Test Conducted Emission Test
Acceleration : 10 m/s²-20 m/s²

Structure Test Temperature Test

Power source weight : ≤ 25 kg Power source weight : > 25 kg Temperature : -40°C - +80°C Test time : 60 minutes
Test height : 250 mm Test height : 100 mm

AOTAI CERTIFICATION

1998 - Passed the ISO 9000 2004 - Passed the ISO 9001: 2000
2004 - Obtained CCC certificates 2007 - Obtained CE certificates
2010 - Passed the ISO 9001: 2008 2010 - Obtained RoHS certificates

2
SMAW (ARC WELDING)
ARC160, ARC 200 & ARC 250E

ARC-160 ARC-200 ARC-250E

Features & benefits :
• VRD feature
• High duty cycle Standard equipments :
• Worked with generator • 1 Power source
• Excellent arc characteristics • 1 Connected primary cable L=3m
• Adjustable ARC FORCE • 1 Quick plug

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Single phase
AD-37 ARC160 230V±10% 160A/26.4V/100% 23.4A 20-160A, Max.OCV:9V 389x155x299 9
50/60Hz
Singgle Phase,
AD–12 ARC 200 A 230 V 200A/28V/60 % 31A 20-200A, Max OCV:9V 389x155x299 9
50 -60 HZ
Tree Phase,
10010122 ARC 250 E 380 V 250A/30V/35 % 14.5A 20–250A, Max OCV:9V 389x155x299 10.5
50/60 Hz

ARC-400E & ARC 500 E

Features & benefits :

• Small size, light weight
• Suitable for rutile and basic electrodes
• Adjustable ARC FORCE and hot start
• Worked with generator (optional)
• Digital display

Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 2 Quick plugs
• 1 Welding cable L=3m
• 1 Ground cable L=3m

ARC-400E ARC-500E

OrdeR Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Three phase
20-400A Max.
AD-32 ARC400E 380V±20% 400A/36V/60% 28A 501x232x495 29
OCV:70V
50/60Hz
Tree Phase,
AD-33 ARC 500 E 380V 500A/39V/60% 37A 60–500A, DC15–50V 501x232x495 26
50 / 60 Hz

3
 SMAW (ARC WELDING)
ARC-315, ARC-400II, & ARC-630 Features & benefits :
• Suitable for rutile and basic electrodes
• Cellulose electrode welding E6010 (ARC400II)
• Adjustable ARC FORCE and hot start
• Worked with generator (optional)
• Wire/wireless remote control
• VRD feature (optional)
• Digital display

Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Welding cable L=3m
• 1 Ground cable L=3m

Welding process: MMA Welding process: MMA

Welding position: Flat welding Welding position: Girth welding
Material: Carbon steel 12mm Material: Carbon steel 12mm
ø5 welding wire ø 3.2 welding wire
ARC-400II ARC-630 Welding specification: 200A Welding specification: 90-120A

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
AD-38 ARC315 Three phase 315A/32.6V/60% 21A 20-315A
576x297x557 43
AD-23 ARC400II 380V±20% 400A/36V/60% 28A 20-400A
AD-24 ARC630 50/60Hz 630A/44V/100% 52A 50-630A 686x322x584 58

ARC400-3T X 2
Features & benefits :
• Soft switch technology, high efficiency
• Designed for demanding industrial environments
• Digital display for accurate parameter preset
• Easy arc-starting and molten pool control with
smooth, consistent arc
• Automatic arc force and hot start to perform perfect welding
• Adjustable welding cable (up to 100m),
long distance welding provided

Standard equipments :
• 1 Connected primary cable L=3m
• 3 Electrode holder
• 3 Copper connectors
• 2 Copper connectors

3 in 1

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Three phase
20-400Ax3 DC
AD-35 ARC400-3T x2 380V±20% 400A/36V/60%x3 28Ax3 675x505x850 120
Max. OCV:73
50/60Hz

4
GTAW (TIG WELDING)
TIG160P & TIG 200 P Features & benefits :
• HF ignition
• VRD feature (MMA mode)
• Multi-parametes adjustment (digital model)
• MCU control (digital model)
Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Welding torch (with accessories)
• 1 Ground cable L=3m
• 1 Electrode holder (optional)
• 1 Plastic case (optional)
Conducted Emission Test Radiated Emission Test

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Single phase
10-160A DC
AD-25 TIG160P 230V±10% 160A/16.4V/60%TIG 14.6A 389x155x299 9
Max. OCV: 43V
50/60Hz
Singgle Phase,
10 -100A, DC
AD–06 TIG 200 P 230V 200A/18V/40% 23.4A 389x155x299 9.5
Max. OCV:56 V
50-60HZ

TIG315

Features & benefits :

• Adjustable ARC FORCE and hot start
• Worked with generator (optional)
• Fan on demand (digital model)
• Wire/wireless remote control
• Multi-parametes adjustment
• High duty cycle (up to 100%)
• VRD feature (MMA mode, digital model)
• HF/scratch TIG ignition
• Multi protections
• Digital display
• 2 step/4 step

Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Ground cable L=3m
• 1 TIG torch

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Three phase
315A/22.6V/60% TIG 20-315A DC
AD-26 TIG315 380V±20% 21A 576x297x557 43
315A/32.6V/60% MMA Max. OCV: 79
50/60Hz

5
 GTAW (TIG WELDING)
ATIG315P & ATIG400P Features & benefits :
• 2 step/4 step
• MCU control
• Multi-parameters adjustment
• Digital display
• Self-diagnostic
• High-speed pulse
Standard equipments :
• 1 Connected primary cable L=3m
• 1 Welding cable L=3m with electrode holder and quick plug
• 1 Ground cable L=3m
• 1 TIG torch (water-cooled)

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
315A/22.6V/60% TIG
AD-07 ATIG-P-315 Three phase 22A 5-315A DC Max. OCV: 67 600x310x550
315A/32.6V/60% MMA
380V±20% 43
50/60Hz 400A/26V/60% TIG
AD-08 ATIG-P-400 27A 5-400A DC Max. OCV:68 600x310x550
400A/36V/60% MMA

ATIG 315PAC
Features & benefits :
• 2 step/4 step/spot selding
• Digital display
• Adjustable clean ratio for perfect aluminium welding
• Adjustable AC frequency for travel speed and penetration
• Self-diagnostic function with error code display
• 30 units parameters memory channels (optional)
• 5 different AC waveform output (optional)
• Synchronous mutual arc feature (optional)

Standard equipments :
• 1 Power source
• 1 Welding cable L=3m
• 1 Ground cable L=3m
• 1 Connected primary cable L=3m
• 1 TIG torch

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Three phase
315A/22.6V/60% TIG 5-315A DC
AD-16 ATIG-PAC-315 380V±20% 20A 655x325x560 50
315A/32.6V/60% MMA Max. OCV: 74
50/60Hz

6
GMAW (MIG/MAG WELDING)
AMIG350 & AMIG500 Features & benefits :
• 2 step/4 step
• Slowly wire feeding
• Burn-black and crater filling
• High duty cycle (up to 100%)
• MCU control
• Fan on demand
• Long distance welding (50 meters)
• Solid/flux-cored wire welding
• Embedded welding expert database
Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Ground cable L=3m
• 1 Gas-cooled (or water-cooled) torch L=3m
• 1 Wire feeder with Europe connection
Process: CO₂
Thickness: 12mm
Current: 135A
Voltage: 20.8V
Welding wire: ø 1.2mm
Material: carbon steel

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
AD-27 AMIG350 Three phase 350A/31.5V/60% 21A 60-350A DC 15-40V 576x297x574 40
380V±20%
AD-28 AMIG500 50/60Hz 500A/39V/60% 38A 60-500A DC 15-50V 636x322x584 50

AMIG350P Features & benefits :

• Wire diameter selection
• 2 step/4 step/ spot welding
• Synergic adjustment
• Fan on demand
• Embedded welding expert database
• High duty cycle (up to 100%)
• 100 units parametes memory channels
• Full digital wire feeder with digital torch (optional)
• Working with robot (optional)

Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Ground cable L=3m
• 1 Gas-cooled (or water-cooled) torch L=3m
• 1 Wire feeder with Europe connection

Process: pulse MIG

Thickness: 6mm
Current: 129A
Voltage: 19.2V
Welding wire: ø 1.2mm
Material: aluminium

Order Product Input Power Rated Output Input Current @ Dimension LxWxH Weight
Output Range
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Rated Output (mm) (kg)
Three phase
AD-29 AMIG-P-350 380V±20% 350A/31.5V/60% 25A 20-350A DC 14-40V 576x297x574 45
50/60Hz

7
 ECONODIAL, SHIELDING GAS SAVER REGULATOR
In shielding gas feed method, normally we are using conventional pressure at starting time of welding
regulators and flowmeters in TIG, MIG and CO2 Arc Welding, but in this
method, a much volume of wasteful gas is discharged in a few seconds of at 200
start of welding. In addition to poor efficiency, it adversely affects the weld-
ing surfaces and may spoil welding qualities. Wasteful gas
“ECONO-DIAL” has been developed to minimize discharge of wasteful gas. It Momentary
150
keeps gas flow at constant rate as from start of welding and assures smooth
arc start and energy saving without causing deterioration of (N R /min) Ordinary regulators
welding qualities
Economizing Test 100
Comparing the “Econo-Dial” with an ordinary flowmeter regulator in
In case of using
the following testing condotion, the merit table show about 22 to 62% of
shielding gas have been saved in 10 seconds at the start of welding. "ECONO-DIAL"
50
Testing Conditions
1. Time of welding : 10 seconds
2. Length of welding cable : 10 meters with torch
3. Delivery pressure : 3 kgf/cm²
4. Hose inside diameter :1/4” (6.35mm) 0 1 2 3 4 5 6 7
Merit Table Welding time (sec)
Flowmeter Set Value at Rubber Hose Length Consumptions Economization
Kinds of Regulator
Welding Start ( ℓ /min.) ( meter ) ( cc / 10 sec. ) ( cc / 10 sec. )
Ordinary Type w/o 1.910
Ar welding 3 Econo- Flow 1030 ( 53.9 % )
Econo-Dial 880
Ordinary Type w/o
5 2.390
10 Econo- Flow 1494 ( 62.5% )
Econo-Dial 896
Ordinary Type w/o 2.190
3 Econo- Flow 600 ( 27.4% )
Econo-Dial 1.590
10
Ordinary Type w/o 2.546
10 Econo- Flow 875 ( 34% )
Econo-Dial 1.671
Ordinary Type w/o 3.283 933 ( 28% )
10 Econo- Flow
CO2 Welding
Econo-Dial 2.350
Ordinary Type w/o
15 3.750 1187 ( 31% )
20 Econo- Flow
Econo-Dial 2.563
Ordinary Type w/o 4.050 905 ( 22.3% )
10 Econo- Flow
Econo-Dial 3.145
20 Ordinary Type w/o 4.440 1135 ( 25.5% )
20 Econo- Flow
Econo-Dial 3.305

ECONO-DIAL SERIES
H-AR-30L H-AR-30L
Model B-AR-30L B-C02-30L H-C02-30L H-C02-30L
with Mini Regulator without Mini Regulator
Place Cylinder Pipe Line Outlet
Gas Argon, Mix Gas C02 Argon, C02, Mix Gas
Inlet Pressure 150kg/cm² 120kg/cm² 3.5~10kg/cm² 3kg/cm² Constant

CH0000437 CH0000438 CH0000440 CH0000056

CH0000060 CH0000059

Shape

3~15ℓ/min 3~15ℓ/min
6~30ℓ/min
Low Range 6~30ℓ/min 6~30ℓ/min
10~50ℓ/min
10~50ℓ/min 10~50ℓ/min
Inlet J.I.S, B.S, CGA, D.I.N J.I.S, W22 M14 or ¾-16 UNF NUT
Outlet J.I.S M12P1 with ¼ Hose nipple
Weight 2.1kg 2.6kg 1.3kg 1.1kg

8
SAW (SUBMERGED ARC WELDING)
ASAW1000 II Features & benefits :
• Special heavy duty design for demanding rough indutrial environment,
low failure rate
• High reliability, duty cycle is up to 100%
• Easy to preset parameters with simple remote control box
• Drooping characteristic, good for performing 3.0-5.0mm wire
• Digital communication. self-diagnostic function with error code display
for control cable
• Flexible adjustment of arc-starting, burn-back time, wire feeding speed
Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Ground cable L=5m x 2
• 1 Welding cable L= 15m x 2
• 1 Control cable L= 16m
• 1 Tractor

Input Current Dimension

Order Product Input Power Rated Output Output Wire Weight
@ Rated LxWxH
No. Model Voltage/Phase/hertz Current/Voltage/Duty Cycle Range Diameter (kg/lb)
Output (mm)
Three phase
1000A/44V/100% SAW 50-1000A
AD-10 ASAW1000 II 380V±20% 83A 2.0-6.0mm 767x352x757 95
1000A/44V/100% MMA DC 20-50V
50/60Hz

PLASMA CUTTING
CUT40
Features & benefits :
• High reliability and durability
• Small size, light weight for portable usage
• Faster cutting speed, energy saving
• HF touched ignition
• Smooth cutting edge

Standard equipments :
• 1 Power source
• 1 Connected primary cable L=3m
• 1 Ground cable L=3m with clamp and quick plug
• 1 Pressure-reducing valve
• 1 Plasma torch

Rated Output
Input Power Arc- Air Max. Dimension
Order Product (@25°C) Input Output Air Weight
Voltage/ starting pressure cutting LxWxH
No. Model Current/Voltage/ Current Range flow (kg)
Phase/hertz type required thickness (mm)
Duty Cycle
Single phase
15-40A DC 250L/ 9.5
AD-36 CUT40 230V±10% 40A/96V/40% 21.3A HF touch 0.2-0.4MPa 12mm 389x155x299
Max. OCV: 240 min
50/60Hz

9
 PLASMA CUTTING
ACUT120
Features& benefits : Standard equipments :
• Digital model with MCU control • 1 Power source
• Fan on demand • 1 Connected primary cable L=3m
• HF/NON-HF iginition • 1 Ground cable L=3m
• 2 step/ 4 step • 1 Pressure-reducing valve
• Outstanding cutting quality • 1 Plasma torch
• Self protections

Rated Output
Input Power Arc- Air Max. Dimension
Order Product (@25°C) Input Output Air Weight
Voltage/ starting pressure cutting LxWxH
No. Model Current/Voltage/ Current Range flow (kg)
Phase/hertz type required thickness (mm)
Duty Cycle
Three phase
30-120A DC HF 0.45-0- 210L/
AD-18 ACUT120 380V±20% 120A/128V/60% 39A 35mm 576x297x557 43.5
Max. OCV: 345 arc-pilot .55MPa min
50/60Hz

PORTABLE CNC PLASMA CUTTING

AOCUT CNC-1200x2000
Features & benefits :
• More user friendly
USB Port
32M memory for user’s programs
Built-in library of commonly used figures
Free FastCAM software
• Fast cutting speed
Can operate at a speed as high as 6 meters per minute
(20 feet/minute)
• Larger cutting area
CNC cutting system can cut as wide as 2.0 meters (6.6ft),
as long as 15 meters (48ft)
• Easier maintenance
Check up and maintenance of the controller can be done
simply by removing the top cover
• Motor enable/disable button
This feature allows the user to enable or disable the motors

Effective cutting are (X x Y)

Series
Standard system (mm) Costumized system (mm) (feet)
1200x2500 1300x2500 (4x8) 1800x2500 (6x8)
1200x3000 1300x3000 (4x10) 1800x3000 (6x10)
1200x3500 1300x3500 (4x11) 1800x3500 (6x11)
AOCUT CNC System 1200x2000

1200x15000 1300x15000 (4x48) 1800x15000 (6x48)

Model AOCUT CNC-1200 x 2000 Cross beam length (mm) 1700
Rated input volatge (V) 110/220 Longitudinal rail length (mm) 2500
Frequency (Hz) 50/60 Cutting speed (mm/min) 0-6000
Rated input power (W) 180 Cutting software FastCAM standard version
Display LCD 5.7” Plasma power source ACUT60a/ ACUT100a/ ACUT 120a
Range of effedtive cutting (mm) x-Axis: 1200 Y-Axis: 2000 Cross beam weight (kg) 9.3
Travelling speed (mm/min) 0-6000 Host machine weight (kg) 26.7
Cutting thickness (mm) 5-45 Total machine weight (kg) 70.5

10
WMMS (WIRELESS MONITORING AND MANAGEMENT SYSTEM)
General WMMS

Features & benefits : Technical data

• Monitoring welding current, welding voltage, wire feed speed, gas flow Item Value Accuracy
(optional)
Voltage range (V) 0-100 5%
• Can be used for different brand, different kids of welding machines
Current range (A) 0-400 5%
• The speed of data acquisition is up to 10 times per second
• Easy to install and to operate Max. flow (SLPM) 20 10%
• Statistical analysis of recorded historical welding data allows diagnosis Max. pressure drop (Pa) 500
Gas
of potential quality deficiencies Max. working pressure (MPa) 0.4
Nominal diameter (mm) 8
Input voltage (VAC) 38
Dimension LxWxH (mm) 190x158x48

System Configuration :
Software + Sensors + Data Collection Module + Base Station

Gas Flow Sensor Current Sensor Wire Feeding Base Station Data Collection Module
Speed Sensor
Specifications
Current Sensor

Parameter Symbol Test conditions MIN. TYP. MAX. Unit

Operating
TA -40 85 °C
General temperature
specification Storage tem-
T -40 90 °C
perature
Cable length L 1 2 m
Plastic case PC, UL94V0

Parameter Symbol Test Conditions MIN. TYP. MAX. Unit.

Primary nominal
IPN 100/200/400/600/800/1200 A
current rms
primary current
IP 300 %
measuring range
Over voltage
COV 10ms 300 %
Electrical category
specifications Second nominal
VSN IPN 5 V
current rms
Offset current V0ff IPN =0 mV
Static current LCC IPN =0 20 40 mA
Overall accuracy AC 17 %
Response time Response time Tres 0.5 1 uS
Rms voltage Rms voltage Vins AC50Hz, 1min 6 KV

11
 WMMS (WIRELESS MONITORING AND MANAGEMENT SYSTEM)
Group Monitoring / Controlling System
WMMS-C system ia a web-based wireless welding process monitoring and controlling system, it is specially designed for aotai digital welding machines,
compared with WMMS-G system, it has extra control features, critical welding parameters can be preset and can not be modified without autorization

Features & benefits : System Configuration :

• Monitoring welding current, welding voltage, wire feed speed, gas flow • Digital welding machines with built-in wireless module
(optional) • Base station
• Prese the critical welding parameters; prevent the ability of • Wireless adaptor
unauthorizhed/incorrect changes to the weld settings (WMMS-C only) • Software
• The speed of data acquisition isup to 10 times persecond
• Easy to install and easy to operate
• Statistical analysis of recorded historical welding data allows diagnosis
of potential quality deficiencies

Wireless Adaptor Aotai Digital Welding Machine Base Station

With Built-in Wireless Module

12
AUTOMATION
POSITIONER
ZHB series positioner is a practical auxiliary equipment which is mainly used for steel structure welding, mechanical parts assembly
etc. It could hold, rotate and tilt the part in perfect position for welding under the welding head and aslo equiped with manipulator for
automation welding. The positioner is widely used in flanges, pipe fittings and other kinds of steel parts manufacturing industry as well
as equipped with robots to achieve automated welding which is also one of the commonly used equipment in pipe industry, container
and steel manufacturers. During production, it can improve the welding quality, reduce the labor intensity and increase the production
efficiency.

Model ZHB-1 ZHB-3 ZHB-6 ZHB-10 ZHB-30 ZHB-50 ZHB-100

Rated load capacity (T) 0.1 0.3 0.6 1 3 5 10
Table rotation speed (rpm) 0.2-2 0.1-1 0.1-1 0.08-0.8 0.07-0.7 0.05-0.5 0.05-0.5
Table tilting speed (rpm) Manual 0.7 0.7 0.5 0.3 0.3 0.2
Table diameter (mm) 300 600 800 1200 1400 1500 2000
Table tilting angle (°) 0-120 0-120 0-120 0-120 0-120 0-120 0-120
Rotation motor power (KW) 0.09 0.09 0.37 0.75 1.5 2.2 3
Tilting motor power (KW) Manual 0.12 0.37 1.5 2.2 3 4
Max. eccentricity (mm) 100 100 100 150 150 200 300
Max. distance of center of gravity 200 200 300 300 300 300 400
Speed adjusting mode Frequency conversion step-less control
Power source voltage (V) 380 380 380 380 380 380 380

ROTATOR

Application
This welding rotator is designed and manufactured absorbing domestic and international advanced technology according to pratical requirement
of boiler and pressure vessel manufacturer. it is widely used in welding metal cylinder, boiler and pressure vessels with the advantages of advanced
technology, reliable quality and easy operation

Features & benefits :

• Self-aligning rotator is composed of driving and passive device. It can
automatically adjust the swing angle of the wheel group according to
the workpiece diameter without manual adjustment
• The wheel is steel-rubber one, with heavy bearing capacity and strong
drive capacity
• Apply frequency converter with high stability and reliability to realize
stepless speed adjustment. With wide adjustment range, large starting
torque and high precision
• Manual control box operation, which can be remote controlled
• Frequency conversion stepless speed regulation which is simple and
reliable
• Interface is preset for connecting manipulator and other welding
equipments to combine the welding center

Recommended areas of use

The distance of rollers can be adjusted automatically according to the diameter od workpiece. Variable frequency drive speed contol, being stable and
precise. The rollers are combined with rubber, steel or PU wheel according to clients’ requirement which is availabe with other equipments. Rotators
(turning rolls) are used for the inside and outside circumferential and longitudinal welding. also the rotator series are widely used in wind power,
petrochemical, pressure vessels, piping, steel structures, boilers, shipbuilding, welding repair and other industries.

13
 AUTOMATION
ROTATOR
Technical data for self-aligning rotator

Weight capacity Center distance Roller diameter Roller width Workpiece diameter
Model
(T) (mm) (mm) (mm) Max. mm Min. mm
ZT-5T 5 1030 260 120 2500 300
ZT-10T 10 1070 308 170 3000 350
ZT-20T 20 1180 308 200 3500 400
ZT-30T 30 1270 308 220 4000 500
ZT-40T 40 1600 425 220 4200 600
ZT-50T 50 1700 425 220 4600 700
ZT-60T 60 1750 425 240 4800 800
ZT-80T 80 1900 425 240 5000 900
ZT-100T 100 2200 500 240 5500 1000
ZT-120T 120 2500 600 300 6000 1200
ZT-120T 120 2500 600 (steel) 220 6000 1200
ZT-150T 150 2700 600 (steel) 300 6500 1200

Adjustable rotator
Drive devices adopt ferquency control motor. Through the reducer to drag roller parts, and drive the weldment rotation. Double-motor driven, the
conventional roller driver adopts Planet-cycloid reducer or worm reduction gear mode. Conventional welding turning roller can adjust the center distance
by reserved screw holes or lead screw in order to adapt to diameter of work piece. The roller has three forms: sub-rubber tire roller, steel wheel, steel
and plastic combination wheel; it can joint control with other equipments. Control system is optional with button digital control type, switch digital
controlled and switching relay control type, linkage control and other equipment.
The roller is mainly used for the welding polish rubber lining and assembly of cylindrical roller shell, but also can assembly and weld together with other
toling for the cone inequality diameter rotary. And also the rotator series are widely used in wind power, petrichemical, pressure vessels, pipeline, steel
structures, boilers, shipbuilding, welding repair and other industries.

Technical data for adjustable rotator

Roller diameter Roller width Workpiece
Model Weight capacity (T)
(mm) (mm) diameter (mm)
KT-2 2 260 120 200-2000
KT-5 5 308 120 200-2500
KT-10 10 308 170 300-3000
KT-20 20 360 180 300-3500
KT-30 30 425 220 300-4000
KT-40 40 425 220 300-4500
KT-50 50 425 240 400-4500
KT-60 60 500 240 600-5000
KT-80 80 580 260 800-5500
KT-100 100 580 280 1000-6000
KT-120 120 600 200 1000-6500
KT-150 150 600 220 1100-7000
KT-200 200 700 260 1200-7800
KT-300 300 800 300 1500-8500

14
 Recommended Base Metal Input Areas of Use

Duty Steel
Steel
Type Model Stain- 1 ph/ 3 ph/ Cycle Metal furni-
Carbon Alloy Alu- Tita- Ship- Con- Auto- Pipe- Mainte-
less Copper 230v/ 380v/ (%) Fabri- ture/
Steel Steel minium nium yard struc- motive line nance
Steel 50 Hz 50 Hz cation Interior/
tion
Kitchen

ARC160 √ √ √ 60 √ √
AREAS OF USE

ARC 200 √ √ √ √ 60 √ √
ARC250 E √ √ √ √ 35 √ √
SMAW ARC400E √ √ √ 60 √ √ √ √
STICK ARC 500 E √ √ √ √ 60 √ √ √
WELDING ARC315 √ √ √ 60 √ √ √ √
ARC400II √ √ √ 60 √ √ √* √
ARC630 √ √ √ 100 √ √ √ √
ARC400-3T √ √ √ 60 √* √ √ √

TIG160P √ √ √ √ √ 60 √ √ √
TIG 200 P √ √ √ √ 40 √ √
GTAW TIG315 √ √ √ √ 60 √ √ √ √ √
TIG
WELDING ATIG315P √ √ √ √ √ √ 60 √ √ √ √ √
ATIG315PAC √ √ √ √ √ √ 60 √ √ √ √ √
ATIG400P √ √ √ √ √ √ 60 √ √ √ √ √

GMAW AMIG350 √ √ √ 60 √ √ √ √
MIG / MAG AMIG350P √ √ √ √ 60 √ √ √ √
WELDING AMIG500 √ √ √ 60 √ √ √ √

SAW ASAW1000II √ √ √ √ 100 √ √ √ √

PLASMA CUT40 √ √ √ √ 40 √ √ √ √
CUTTING ACUT120 √ √ √ √ √ √ 60 √ √ √
Guidance for SMAW electrode diameter and current usage Note : * Strongly Recommended

Material thickness (mm) Max. Electorde Diameter Current (Amp)

1.5-2.0 2.5 mm 60-120
2.0-5.0 3.2 mm 90-160
5.0-8.0 4.0 mm 120-210
≥ 8.0 5.0 mm 160-300 Note: Material reference is mild steel or high tensile steel

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