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The Power in Electrical Safety

Main Catalogue Edition 2016/2017

BENDER Group
Main Catalogue
Edition 2016/2017

Bender GmbH & Co. KG


Londorfer Str. 65
D-35305 Grünberg
Subject to change! – © Bender GmbH & Co. KG, Germany P.O.Box 1161
The catalogue and the articles and illustrations which it contains are protected by copyright. D-35301 Grünberg
Distribution, translation, microfilming and storing in electronic systems, particularly for commer- Tel. +49 6401 807-0
cial purposes, are not permitted without prior permission from the author. We accept no liability Fax +49 6401 807-259
for errors and omissions. All specifications are based on manufacturer data. All logos and product E mail: info@bender.de
designations are registered trademarks of the respective manufacturer. Internet: www.bender.de
2016/2017
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

Annex 393
Standards and guidelines applied
Alphabetical list of devices

Technical terms
Service i i

2016/2017 3
The Power in
Electrical Safety

4 2016/2017
In the past 70 years we have learnt thinking ahead in a strategic and forward-looking way and to
consider today what customers are going to need tomorrow. Innovative solutions und service
activities, excellent know-how global expertise when it comes to electrical safety provide answers
to the challenges of various application areas. As a global market and technology leader we
underline this by our quality promise 5foryou.
With over 700 employees we are globally present in over 70 countries.

Since January 2012 we provide a five-year warranty for “5forU”-relevant


devices registered not later than 24 months after the date of purchase.

2016/2017 5
Monitoring and analysis
made easy

More information on powerscout.bender.de


Simple setup

Long-term analysis

Visualisations

Automated reports

Across locations

Central testing and monitoring of the


electrical installation and equipment
(DGUV Vorschrift 3 (German Social
Accident Insurance Regulation 3))

No local software installation required


1

8 2016/2017
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 9
1 Overview insulation monitoring devices ISOMETER®

ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER®


iso685-… iso685-…-B iso685-…-P isoNAV685-D isoNAV685-D-B

Page 33 38 43 49 54
Quick response to combined De-energised loads/
Special applications resistance and offset voltage frequency converters
measurement
Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC

AC, 3(N)AC 0…690 V, AC, 3(N)AC 0…690 V, AC, 3(N)AC 0…690 V, AC, 3(N)AC 0…690 V
Nominal system voltage Un offline
DC 0…1000 V DC 0…1000 V DC 0…1000 V (60 Hz)

Tolerance of Un + 15 % + 15 % + 15 % + 15 %

System leakage capacitance Ce µF ≤ 1000 ≤ 1000 ≤ 1000 ≤ 1000 ≤ 1000

Response value Ran kΩ 1…10000 1…10000 1…10000 1…10000 10…1000

Coupled systems
Locating current injector
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus TCP TCP TCP TCP TCP
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

10 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER®


isoRW685W-D IRDH275 IRDH275BM-7 IRDH375 IRDH575

59 67 71 75 79

AC, DC or AC/DC Equipment for


Railway medium voltage systems insulation fault location

AC, 3(N)AC 0…690 V, AC, 3(N)AC 0…690 V AC, 3(N)AC, DC AC, 3(N)AC 0…690 V dependent on type
DC 0…1000 V DC 0…565 V 0…15,5 kV (absolute) DC 0…565 V

+ 15 % + 15 % + 15 % + 15 % + 15 %

≤ 1000 ≤ 500 ≤5 ≤ 500 ≤ 500 (150)

1…10000 1…10000 100…10000 1…10000 1…10000

TCP

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 11


1 Overview insulation monitoring devices ISOMETER®

ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER®


IR420-D4 IR125Y-4 IR425 IR470LY IR470LY2-4061

Page 16 19 21 24 27

Special applications

Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC

AC 19.2…230 V,
Nominal system voltage Un AC 0…250 V AC/DC 0…250 V AC, 3(N)AC 0…690 V AC, 3(N)AC 0…690 V
DC 19.2…250 V

+ 15 %
Tolerance of Un + 20 % + 20 % + 15 % + 15 %
+20 %
System leakage capacitance Ce µF ≤ 20 ≤ 10 ≤ 20 ≤ 20 ≤ 20
10…100
Response value Ran kΩ 1…200 10…200 1…200 1…200 35…500
Coupled systems
Locating current injector
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

12 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER®


iso1685P IR1575 IR427 isoMED427P isoLR275

30 83 86 90 104
Installations with
Medical locations Medical locations a low level of
insulation

via AGH-LR
AC 0…1000 V, AC, 3(N) AC 0…400 V AC 70…330 V AC 70…230 V 3(N)AC 0…690 V
DC 0…1500 V DC 0…400 V DC 0…1000 V
+ 15 %
+6% + 20 % + 15 % + 15 % + 10 %
≤ 500 ≤ 60 ≤5 ≤5 ≤ 500

200…1000 2…1000 50…500 50…500 kΩ 0.2…100

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 13


1 Overview insulation monitoring devices ISOMETER®

ISOMETER®
ISOMETER® ISOMETER® ISOMETER® ISOMETER®
isoPV1685
isoPV isoPV425 IR470LY2-60 IR420-D6
isoPV1685PFR

Page 93 97 101 107 110

Special applications Photovoltaic Photovoltaic Photovoltaic Disconnected loads Disconnected loads

Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC
via AGH-PV DC 0…1000 V, AC, 3(N)AC
Nominal system voltage Un 3(N)AC 0…793 V DC 0…1500 V offline
AC 0…690 V , 15…460 Hz 0…690 V
DC 0…1000 V

Tolerance of Un + 10 % + 15 % +6% + 15 %

System leakage capacitance Ce µF ≤ 2000 ≤ 500 ≤ 2000 ≤ 10 ≤ 10


10…1000
Response value Ran kΩ 0.2…100 1…990 0.2…990 100…10000
500…5000
Coupled systems
Locating current injector (only isoPV1685PFR)
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus RTU
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

14 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER® ISOMETER®


IR423 IR123 IR155 isoEV425 iso165C isoRW425

113 116 119 123 128 131

Mobile generators Mobile generators Electric mobility Electric mobility Electric mobility Railway

DC 0…1000 V
AC 0…250 V AC 100…250 V DC 0…1000 V AC 0…690 V, DC 0…600 V AC/DC 0…400 V
15…460 Hz
+ 10 %
+ 20 % + 20 % +0% + 15 % + 25 %
+ 15 %
≤5 ≤1 ≤1 ≤5 ≤1 ≤ 300
30 kΩ…1 MΩ;
1…200 46/23 100…10000 10…990 1…990
40 kΩ…2 MΩ

RTU RTU

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 15


ISOMETER® IR420-D4
Insulation monitoring device for unearthed AC control circuits (IT systems)

Device features
• Insulation monitoring for IT control circuits AC 0…300 V
1 • Two separately adjustable response values
• Preset function (automatic setting of basic parameters)
• Connection monitoring system/earth
• LEDs: Power On, Alarm 1, Alarm 2
• Internal/external test/reset button
• Two separate alarm relays (one changeover contact each)
• N/O or N/C operation, selectable
Typical applications • Fault memory behaviour, selectable
• AC control circuits in the industrial • Self monitoring with automatic alarm
sector, mechanical engineering, • Multi-functional LC display
power plants, elevators, automation • Adjustable response delay
systems etc. • Two-module enclosure (36 mm)
• AC control and auxiliary circuits in • RoHS compliant
accordance with DIN EN 60204-1 • Push-wire terminal (two terminals per connection)
“Electrical equipment of machines”,
IEC 60204-1, EN 60204-1 Standards
• AC auxiliary circuits in accordance The ISOMETER® of the IR420 series complies with the requirements of the device standards:
with DIN VDE 0100-725 DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, ASTM F 1207M-96 (2007).
• Smaller AC IT systems such as
lighting systems, mobile generators Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 42…460 Hz 9.6…94 V IR420-D4-1 B 7101 6409
70…300 V, 42…460 Hz 70…300 V IR420-D4-2 B 7101 6405
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

16 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER® IR420-D4
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated insulation voltage 250 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 4 kV/3 Operating principle NC/N/O operation (N/O operation)*
Protective separation (reinforced insulation) between Electrical service life, number of cycles  10,000
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Contact data acc. to IEC 60947-5-1
Voltage test acc. to IEC 61010-1 2.21 kV Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Supply voltage
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Supply voltage US
Power consumption
see ordering information
≤ 4 VA
Minimum contact rating 1 mA at AC/DC ≥ 10 V 1
Environment/EMC
IT system being monitored
EMC IEC 61326-2-4
Nominal system voltage Un  AC 0…300 V Operating temperature -25…+55 °C

ISOMETER® IR420-D4
Nominal frequency fn 42…460 Hz Classification of climatic conditions acc. to IEC 60721
Response values Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response value Ran1 (Alarm 1) 1…200 kΩ
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response value Ran2 (Alarm 2) 1…200 kΩ
Classification of mechanical conditions IEC 60721
Preset mode  Un ≤ 72 V Ran1 (Alarm 1) = 20 kΩ/Ran2 (Alarm 2) = 10 kΩ
Stationary use (IEC 60721-3-3) 3M4
 Un > 72 V Ran1 (Alarm 1) = 46 kΩ/Ran2 (Alarm 2) = 23 kΩ
Transport (IEC 60721-3-2) 2M2
Relative uncertainty 1…5 kΩ/5…200 kΩ ±0.5 kΩ/±15 %
Long-time storage (IEC 60721-3-1) 1M3
Hysteresis 1…5 kΩ/5…200 kΩ +1 kΩ/+25 %
Time response Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 µF ≤1s Connection type push-wire terminal
Start-up delay (start time) t  0…10 s (0 s)* Connection properties
Response delay ton 0…99 s (0 s)* rigid 0.2…2.5 mm² (AWG 24…14)
Flexible without ferrule 0,75…2,5 mm² (AWG 19…14)
Measuring circuit Flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Measuring voltage Um 12 V Stripping length 10 mm
Measuring current Im (at RF = 0 Ω) ≤ 200 µA Opening force 50 N
Internal DC resistance Ri ≥ 62 kΩ Test opening, diameter 2.1 mm
Impedance Zi at 50 Hz ≥ 60 kΩ
Other
Permissible extraneous DC voltage Ufg ≤ DC 300 V
Permissible system leakage capacitance Ce  ≤ 20 μF Operating mode continuous operation
Mounting any position
Displays, memory Degree of protection, internal components (DIN EN 60529) IP30
Display  LC display, multi-functional, non-illuminated Degree of protection, terminals (DIN EN 60529) IP20
Display range, measured value  1 kΩ…1 MΩ Enclosure material polycarbonate
Operating uncertainty 1…5 kΩ/5 kΩ…1 MΩ ±0.5 kΩ/±15 % Flammability class UL94 V-0
Percentage operating error  ±15 % DIN rail mounting acc. to IEC 60715
Password  off/0…999 (off)* Screw mounting 2 x M4 with mounting clip
Fault memory, alarm relay on/off* Documentation number D00037
Weight  ≤ 150 g
Inputs
Cable length test and reset button ≤ 10 m ( )* = factory setting

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 17


Insulation monitoring device ISOMETER® IR420-D4
Displays and controls

1 2 3

5 6 7
ISOMETER® IR420-D4

1 LED power “ON”, (flashes in case of interruption of the connecting 4 LC display


leads E/KE or L1/L2). 5 Test button “T”: to call up the self test.
2 Alarm LED “AL1”, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button “R”: to delete stored insulation fault alarms
leads E/KE or L1/L2). Arrow down button: parameter change, to move down in the menu
3 Alarm LED “AL2”, lights when the value falls below the set response 7 Menu button “MENU”: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: Confirms parameter changes
leads E/KE or L1/L2).

Wiring diagram

US
6

5
3 2 7

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button “T/R”:
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET, long-time pressing (> 1.5 s) = TEST
3 Connection of the AC system to be monitored: 7 Line protection by a fuse in accordance with IEC 60364-4-43 (6 A
AC: connect terminals L1, L2 to conductor L1, L2. fuse recommended). In case of supply (A1/A2) from an IT system,
both lines have to be protected by a fuse.
4 Alarm relay “K1”: Alarm 1
5 Alarm relay “K2”: Alarm 2

18 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER® IR420-D4
ISOMETER® IR125Y-4
Insulation monitoring device for unearthed AC and DC systems

Device features
• Insulation monitoring for AC and DC systems (IT systems)
• Response values, adjustable 10…200 kΩ 1
• LEDs: Power On LED, alarm LED to signal insulation faults
• Internal combined test and reset button
• Connection external reset button
• Alarm relay with one potential-free changeover contact
• N/C operation
• Fault memory behaviour, selectable
Typical applications
• A
 C and DC control and auxiliary Standards
circuits in accordance with DIN The ISOMETER® of the IR125Y-4 series complies with the requirements of the standards:
EN 60204-1, “Electrical equip- DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, ASTM F1669M-96 (2007)
ment of machines”, IEC 60204-1,
EN 60204-1
• D
 C auxiliary circuits in accordance Further information
with DIN VDE 0100-725 For further information refer to our product range on www.bender.de.
• Simple battery systems

Approvals

Ordering information

Nominal system voltage 1) Un


Type Art. No.
AC DC
19.2…265 V 19.2…308 V IR125Y-4 B 9102 3005
1)
Absolute values

Accessories

Description Art. No.

Mounting plate B 990 056

Response values/measuring circuits

System leakage
Type Response value Ran Response time tan capacitance Ce
IR125Y-4… 10…200 kΩ ≤6s ≤ 10 µF

Type Measuring voltage Um Measuring current Im Internal DC resistance Ri

IR125Y-4… 13 V ≤ 0.12 mA 112 kΩ

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 19


Insulation monitoring device ISOMETER® IR125Y-4
Technical data
Insulation coordination acc. to IEC 60664-1 Environment
Rated insulation voltage AC 250 V Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Rated impulse withstand voltage/pollution degree  4 kV/3 Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Voltage ranges
Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Nominal system voltage Un AC 19.2…265 V, DC 19.2…308 V Ambient temperature (during operation/during storage) -10…+55 °C/-40…+70 °C
Supply voltage US  = Un Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Power consumption ≤ 1.5 W
Connection
1 Response values see table “Response values/measuring circuit”
Connection type modular terminals
Measuring circuit see table “Response values/measuring circuit” Connection properties
rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Outputs
ISOMETER® IR125Y-4

Other
Test button internal
Operating mode continuous operation
Reset button internal/external
Mounting any position
Switching elements Degree of protection, internal components (DIN EN 60529) IP30
Number of switching elements  1 changeover contact Degree of protection, terminals (DIN EN 60529) IP20
Operating principle N/C operation Screw mounting with mounting plate
Electrical endurance, number of cycles 12,000 DIN rail mounting acc. to IEC 60715
Contact class IIB in accordance with DIN IEC 60255-0-20 Flammability class UL94 V-0
Rated contact voltage AC 250 V/DC 300 V Documentation number D00114
Making capacity AC/DC 5 A Weight  ≤ 130 g
Breaking capacity 2 A, AC 230 V, cos phi = 0.4 – 0.2 A, DC 220 V, L/R = 0.04 s

Dimension diagram (dimensions in mm)

Wiring diagram

L1
L2

6
1
2

3
7

8
9

1 Supply voltage US (see ordering details) via fuse 5 Adjustable response value 10…200 kΩ
2 Power On LED “ON” 6 “R1/R2” bridged: Fault memory active
3 LED “ALARM” 7 Alarm relay in N/C operation
4 Combined test and reset button “TEST/RESET”, 8 Alarm
short-time pressing (< 1 s) = RESET; 9 No alarm
long-time pressing(> 1 s) = TEST

20 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER® IR125Y-4
ISOMETER® IR425
Insulation monitoring device for unearthed AC/DC control circuits (IT systems)

Device features
• Insulation monitoring for AC/DC control circuits 0…300 V
• Two separately adjustable response values 1
• Preset function (automatic setting of basic parameters)
• Connection monitoring system/earth
• LEDs: Power On, Alarm 1, Alarm 2
• Information about the point of fault L+/L-via display
• Internal/external test/reset button
• Two separate alarm relays (one changeover contact each)
Typical applications • N/O or N/C operation, selectable
• A
 C/DC control circuits in the • Fault memory behaviour, selectable
industrial sector, mechanical • Self monitoring with automatic alarm
engineering, power plants, eleva- • Multi-functional LC display
tors, automation systems etc. • Adjustable response delay
• A
 C/DC control and auxiliary circuits • Two-module enclosure (36 mm)
in accordance with DIN EN 60204-1 • Push-wire terminal (two terminals per connection)
“Electrical equipment of machines”,
IEC 60204-1, EN 60204-1 Standards
• A
 C/DC auxiliary circuits in accor­ The ISOMETER® of the IR425 complies with the requirements of the device standards:
dance with DIN VDE 0100-725 DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
(VDE 0100-725)
• S maller AC/DC IT systems such as Further information
lighting systems
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
IR425-D4-1 B 7103 6403
16…72 V, 15…460 Hz 9.6…94 V
IR425-D4W-1 B 7103 6403W
IR425-D4-2 B 7103 6402
70…300 V, 15…460 Hz 70…300 V
IR425-D4W-2 B 7103 6402W
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 21


Insulation monitoring device ISOMETER® IR425
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage 250 V EMC IEC 61326-2-4
Rated impulse voltage/pollution degree 4 kV/3 Operating temperature -25…+55 °C
Protective separation (reinforced insulation) between Classification of climatic conditions acc. to IEC 60721
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Voltage test acc. to IEC 61010-1 2.2 kV Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage
Classification of mechanical conditions IEC 60721
1 Supply voltage US
Power consumption
see ordering information
≤ 4 VA
Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2)
3M4
2M2
IT system being monitored Long-time storage (IEC 60721-3-1) 1M3
Nominal system voltage Un AC/DC 0…300 V Option “W“
ISOMETER® IR425

Nominal frequency fn  DC 15…460 Hz Classification of climatic conditions acc. to IEC 60721


Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Response values Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response value Ran1 (Alarm 1) 1…200 kΩ Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response value Ran2 (Alarm 2) 1…200 kΩ Classification of mechanical conditions IEC 60721
Preset mode  Un ≤ 72 V Ran1 (Alarm 1) = 20 kΩ/Ran2 (Alarm 2) = 10 kΩ Stationary use (IEC 60721-3-3) 3M7
 Un > 72 V Ran1 (Alarm 1) = 46 kΩ/Ran2 (Alarm 2) = 23 kΩ Transport (IEC 60721-3-2) 2M2
Relative uncertainty 1…5 kΩ/5…200 kΩ ±0.5 kΩ/±15 % Long-time storage (IEC 60721-3-1) 1M3
Hysteresis 25 %
Connection
Time response Connection type push-wire terminal
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤2s Connection properties
Start-up delay (start time) t  0…10 s (0 s)* rigid 0.2…2.5 mm² (AWG 24…14)
Response delay ton 0…99 s (0 s)* Flexible without ferrule 0,75…2,5 mm² (AWG 19…14)
Measuring circuit Flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Stripping length 10 mm
Measuring voltage Um  ±12 V
Opening force 50 N
Measuring current Im (at RF = 0 Ω) ≤ 200 µA
Test opening, diameter 2.1 mm
Internal DC resistance Ri ≥ 62 kΩ
Impedance Zi at 50 Hz ≥ 60 kΩ Other
Permissible system leakage capacitance  ≤ 20 μF Operating mode continuous operation
Displays, memory Mounting any position
Degree of protection, internal components (DIN EN 60529) IP30
Display range, measured value  1 kΩ…1 MΩ
Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty 1…5 kΩ/5 kΩ…1 MΩ  ±0.5 kΩ/±15 %
Enclosure material polycarbonate
Password  off/0…999 (off)*
Flammability class UL94 V-0
Fault memory, alarm relay on/off*
DIN rail mounting acc. to IEC 60715
Inputs Screw mounting 2 x M4 with mounting clip
Cable length test and reset button ≤ 10 m Documentation number D00039
Weight  ≤ 150 g
Switching elements
Number of switching elements  2 x 1 changeover contact ( )* = factory setting
Operating principle NC/N/O operation (N/O operation)*
Electrical endurance, number of cycles  10,000
Contact data acc. to IEC 60947-5-1
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Minimum contact rating 1 mA at AC/DC ≥ 10 V

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

22 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER® IR425
Displays and controls

1 2 3

5 6 7

ISOMETER® IR425
1 LED power “ON”, (flashes in case of interruption of the connecting 4 LC display
leads E/KE or L1/L2). 5 Test button “T”: to call up the self test.
2 Alarm LED “AL1”, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button “R”: to delete stored insulation fault alarms
leads E/KE or L1/L2. Arrow down button: parameter change, to move down in the menu
3 Alarm LED “AL2”, lights when the value falls below the set response 7 Menu button “MENU”: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: Confirms parameter changes
leads E/KE or L1/L2.

Wiring diagram

4
1

6 US

5
3 2 7

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button “T/R”:
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET, long-time pressing (> 1.5 s) = TEST
3 Connection to the IT system to be monitored: 7 Line protection by a fuse in accordance with IEC 60364-4-43
AC: connect terminals L1, L2 to conductor L1, L2. (6 A fuse recommended). In case of supply (A1/A2) from an IT system,
both lines have to be protected by a fuse.
4 Alarm relay “K1”: Alarm 1
5 Alarm relay “K2”: Alarm 2

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 23


Insulation monitoring device ISOMETER® IR425
ISOMETER® IR470LY…
Insulation monitoring device for unearthed AC and 3(N)AC systems (IT systems)

Device features
• Insulation monitoring for AC, 3(N)AC systems 0…793 V (IT systems)
1 • Nominal voltage extendable via coupling device
• Response values, adjustable 1…200 kΩ
• Connection monitoring system/earth
• Power ON LED, Alarm LED for signalling AC, L+, L-insulation faults
• LED bar graph indicator for signalling AC, L+, L-insulation faults
• Connection for external kΩ indication
Typical applications • Combined test and reset button
• AC, 3(N)AC main circuits (without • Connection external test/reset button
directly connected rectifiers), such • Alarm relay with two potential-free changeover contacts
as motors, pumps, rolling mills • Selectable N/O or N/C operation
without variable-speed drives, • Fault memory behaviour, selectable
air cooling and air conditioning
systems, lighting systems, heating
Standards
systems, mobile generators,
The ISOMETER® of the IR470LY series complies with the requirements of the device standards:
building services, domestic elec-
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
trical installation practice, etc.

Further information
Approvals
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Type Art. No.
AC DC
230 V – IR470LY-40 B 9104 8007
24 V – IR470LY-4011 B 9104 8012
42 V – IR470LY-4012 B 9104 8002
90…132 V1) – IR470LY-4013 B 9104 8011
400 V – IR470LY-4015 B 9104 8008
500 V – IR470LY-4016 B 9104 8018
690 V – IR470LY-4017 B 9104 8017
440 V – IR470LY-4018 B 9104 8024
– 9.6…84 V1) IR470LY-4021 B 9104 8006
– 77…286 V1) IR470LY-4023 B 9104 8026
Other supply voltages on request
1)
Absolute values

Suitable system components

Description Type Page

External kΩ measuring 7204-1421 328


instruments 9604-1421 328
AGH204S-4 283
Coupling devices
AGH520S 284

24 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IR470LY…
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Switching elements 2 changeover contacts
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Factory setting N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0…793 V Contact class IIB in accordance with DIN IEC 602550-20
Nominal frequency fn 40…460 Hz Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information Making capacity AC/DC 5 A
Operating range of US
Frequency range US 
0.8…1.15 x US
50…460 Hz
Breaking capacity
Contact rating at DC 24 V 
2 A, AC 230 V, cos phi = 0.4 – 0.2 A, DC 220 V, L/R = 0.04 s
≥ 2 mA (50 mW)
1
Power consumption ≤ 3 VA
Environment
Response values
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms

ISOMETER® IR470LY…
Response value Ran1 (Alarm 1) 1…200 kΩ Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response time tan at RF = 0.5 x Ran and Ce = 1 µF Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
10…200 kΩ range ≤1s Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
1…10 kΩ range ≤3s Ambient temperature (during operation/during storage) -10…+55 °C/-40…+70 °C
Measuring circuit Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring voltage Um ≤ 40 V Connection
Measuring current Im (at RF = 0 Ω) ≤ 200 µA Connection type modular terminals
Internal DC resistance Ri ≥ 200 kΩ Connection properties
Impedance Zi at 50 Hz ≥ 180 kΩ rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Permissible extraneous DC voltage Ufg ≤ 800 V
Permissible system leakage capacitance Ce  ≤ 20 μF Other
Operating mode continuous operation
Outputs
Mounting any position
Test/reset button internal/external Degree of protection, internal components (DIN EN 60529) IP30
Current output for measuring instrument (scale centre point = 120 kΩ)  0…400 µA Degree of protection, terminals (DIN EN 60529) IP20
Load ≤ 25 kΩ Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00119
Weight ≤ 360 g

Dimension diagram (dimensions in mm)

99

2016/2017 Insulation monitoring devices | Main circuits 25


Insulation monitoring device ISOMETER® IR470LY…
Wiring diagram – front plate

6 7
1 2 3 4
1
6.1
6.3 8
9
ISOMETER® IR470LY…

6.4
6.2

11 12
10 13

1 Combined test/reset button “TEST/RESET”; short-time pressing 7 Potentiometer to set the response value RALARM
(< 1 s) = RESET, long-time pressing (> 1 s) = TEST 8 Alarm relay – N/O operation (basic setting)
2 LED Power on “ON” 9 Alarm relay – N/C operation
3 4 Alarm LEDs “+ALARM -”, yellow, light when the value falls below 10 External kΩ indicating instrument
the set response value and flash in case of interruption of the
11 External reset button “LT1, LT2” or bridge for fault memory
connecting leads /KE or L1/L2
12 External test button “PT”
5 LED bar graph indicator
13 US see ordering information, 6 A fuse recommended
6 Operating principle of the alarm relays and setting range RALARM
6.1 N/O operation 6.3 x 10 kΩ
6.2 N/C operation 6.4 x 1 kΩ

Changing the setting range from x 1 kΩ to x 10 kΩ automatically


changes the indication of the kΩ values on the LED bar graph
indicator: Setting range x 1 kΩ: Meter scale point x 1 kΩ.
Setting range x 10 kΩ: Meter scale point has to be multiplied by 10 kΩ.

Wiring diagram – system connection

1 2

1 Un 3NAC system 4 Un with coupling devices: AGH204S-4 = 0…1300 V resp. 0…1650 V,



2 Un 3AC system AGH520S = 0…7200 V, here: coupling device AGH204S-4 connected
to Un 3AC system
3 Un AC system

26 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IR470LY…
ISOMETER® IR470LY2-4061
Insulation monitoring device for unearthed AC and 3(N)AC systems (IT systems)

Device features
• Insulation monitoring for AC, 3(N)AC systems 0…793 V (IT systems)
• Nominal voltage extendable via coupling device 1
• Two separately adjustable response values 10…100 kΩ/35…500 kΩ
• Connection monitoring system/earth
• LEDs: Power ON LED, LED to signal AC insulation faults
• LED bar graph indicator for the indication of the insulation resistance
• Connection for external kΩ indication
Typical applications • Combined test and reset button
• A
 C, 3(N)AC main circuits (without • Two separate alarm relays with one potential-free changeover contact each
directly connected rectifiers), such • N/O or N/C operation, selectable
as motors, pumps, rolling mills • Fault memory behaviour, selectable
without variable-speed drives,
air cooling and air conditioning Standards
systems, lighting systems, heating
The ISOMETER® of the IR470LY2-4061 series complies with the requirements of the device standards:
systems, mobile generators,
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
building services, domestic elec-
trical installation practice, etc.
Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Supply voltage US
Type Art. No.
AC
230 V IR470LY2-4061 B 9104 8052
Other supply voltages on request

Suitable system components

Description Type Page

External kΩ measuring 7204-1421 328


instruments 9604-1421 328
AGH204S-4 283
Coupling devices
AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 27


Insulation monitoring device ISOMETER® IR470LY2-4061
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Factory setting N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0…793 V Contact class IIB in accordance with DIN IEC 60255-0-20
Nominal frequency fn 40…460 Hz Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information Making capacity AC/DC 5 A
1 Operating range of US
Frequency range US 
0.85…1.15 x US
50…460 Hz
Breaking capacity
Contact rating at DC 24 V 
2 A, AC 230 V, cos phi = 0.4 – 0.2 A, DC 220 V, L/R = 0.04 s
≥ 2 mA (50 mW)
Power consumption ≤ 3 VA
Environment
Response values
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
ISOMETER® IR470LY2-4061

Response value Ran1 (Alarm 1) 10…100 kΩ Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response value Ran2 (Alarm 2) 35…500 kΩ Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Response time tan at RF = 0.5 x Ran and Ce = 1 µF ≤1s Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Measuring circuit Ambient temperature (during operation) -10…+55 °C
Ambient temperature (during storage) -40…+70 °C
Measuring voltage Um ≤ 40 V
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring current Im (at RF = 0 Ω) ≤ 200 µA
Internal DC resistance Ri ≥ 200 kΩ Connection
Impedance Zi at 50 Hz ≥ 180 kΩ Connection type modular terminals
Permissible extraneous DC voltage Ufg ≤ 800 V Connection properties
Permissible system leakage capacitance  ≤ 20 μF rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Outputs Other
Test/reset button internal/external Operating mode continuous operation
Current output for measuring instrument (scale centre point = 120 kΩ)  0…400 µA Mounting any position
Load ≤ 25 kΩ Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00120
Weight ≤ 360 g

Dimension diagram (dimensions in mm)

99

28 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IR470LY2-4061
Wiring diagram – front plate

1 2 3 5 6 7

1
5.1
5.3
5.4

ISOMETER® IR470LY2-4061
5.2
8 10
9 11
US
12 13 14
15

1 Combined test and reset button “TEST RESET”, 6 Potentiometer to set the response value RALARM1
short-time pressing (< 1 s) = RESET, 7 Potentiometer to set the response value RALARM2
long-time pressing (> 2 s) = TEST
8 Alarm relay 1: N/O operation
2 Power On LED “ON”
9 Alarm relay 1: N/C operation
3 Alarm LEDs “1 ALARM 2”, yellow; light when the value falls below
10 Alarm relay 2: N/O operation
the set response value and flash in case of interruption of the
connecting leads /KE or L1/L2 11 Alarm relay 2: N/C operation
4 kΩ LED bar graph indicator 12 External test button “PT”
5 Operating principle of the alarm relay Fault memory 13 External reset button “LT1, LT2” or bridge for fault memory
5.1 N/O operation 5.3 without fault memory 14 US see ordering information, 6 A fuse recommended
5.2 N/C operation 5.4 with fault memory
15 External kΩ indicating instrument

Wiring diagram – system connection

1 2

3 4

1 3NAC system 3 AC system


2 3AC system 4 AC system AC 0…7200 V with coupling device AGH520S

2016/2017 Insulation monitoring devices | Main circuits 29


Insulation monitoring device ISOMETER® IR470LY2-4061
ISOMETER® iso1685P
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
up to AC 1000 V/DC 1500 V

Device features
• Insulation monitoring of IT systems up to AC 1000 V/DC 1500 V
1 • Measuring low-resistance insulation faults
• Separately configurable response values Ran1 (Alarm 1) and Ran2 (Alarm 2) (200 Ω…1 MΩ for both values)
for prewarning and alarm
• Automatic adaptation to high system leakage capacitances, selectable within the indicated range
• Monitoring the connection to DC systems for pole reversal
• Integrated locating current injector up to 50 mA for insulation fault location
• Device self test with automatic alarm message in the event of a fault
Typical applications • Alarm relays separately adjustable for insulation faults and device errors
• Extensive systems up to AC 1000 V/ • RS-485 interface (BMS bus), e.g. to control insulation fault location
DC 1500 V which are designed as • μSD card containing data logger and history memory for alarms
IT systems
Standards
Approvals The ISOMETER® of the iso1685P series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage
Response value range Type Art. No.
DC
200 Ω…1 MΩ 18…30 V iso1685P-425 B 9106 5801

30 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso1685P
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection (except power supply connection)
Insulation coordination acc. to IEC 60664-1 Connection type pluggable push-wire terminals
Rated insulation voltage DC 1500 V Connection properties
Rated impulse voltage/pollution degree  8 kV/2 rigid/flexible 0.2…2.5/0.2…2.5 mm²
flexible with ferrules without/with plastic sleeve  0.25…2.5 mm²
Voltage ranges
Conductor sizes (AWG) 24…12
Nominal system voltage Un  AC 0…1000 V/DC 0…1500 V
Nominal frequency fn  0.1…460 Hz Connection of the system coupling
Supply voltage US (also see nameplate) 
Power consumption
DC 18…30 V
≤7W
Connection type
Connection properties
pluggable push-wire terminals
1
Power consumption ≤ 7.5 VA rigid/flexible 0.2…10/0.2…6 mm²
flexible with ferrules without/with plastic sleeve  0.25…6/0.25…4 mm²
Measuring circuit for insulation monitoring
Conductor sizes (AWG) 24…8

ISOMETER® iso1685P
Measuring voltage Um (peak value) ±50 V Stripping length 15 mm
Measuring current Im (at RF = 0 Ω) ≤ 1.5 mA Opening force 90…120 N
Internal DC resistance Ri ≥ 70 kΩ
Impedance Zi at 50 Hz ≥ 70 kΩ Environment/EMC
Permissible extraneous DC voltage Ufg  ≤ DC 1500 V EMC  IEC 61326-2-4 Ed. 1.0
Permissible system leakage capacitance Ce ≤ 500 μF (150 μF)* Classification of climatic conditions acc. to IEC 60721:
Without solar radiation, precipitation, water, icing. Condensation possible temporarily:
Response values for insulation monitoring
Stationary use (IEC 60721-3-3)  3K5
Reponse value Ran1 (Alarm 1)  200 Ω…1 MΩ (10 kΩ)* Transport (IEC 60721-3-2)  2K3
Response value Ran2 (Alarm 2)  200 Ω…1 MΩ (1 kΩ)* Long-term storage (IEC 60721-3-1)  1K4
Upper measurement range limit, with the setting Cemax = 500 μF  200 kΩ Classification of mechanical conditions acc. to IEC 60721:
Relative uncertainty (10 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 % Stationary use for iso1685P (IEC 60721-3-3)  3M4
Relative uncertainty (0.2…< 10 kΩ)±200 Ω ±15 % Stationary use for iso1685PW (IEC 60721-3-3)  3M7
Response time tan  see table Transport (IEC 60721-3-2)  2M2
Hysteresis  25 % Long-term storage (IEC 60721-3-1)  1M3
Measuring circuit for insulation fault location (EDS) Deviation from the classification of climatic conditions:
Ambient temperature (during operation) -40…+70 °C
Locating current IL DC  ≤ 50 mA
Ambient temperature (transport)  -40…+80 °C
Test pulse/break 2/4 s
Ambient temperature (long-term storage)  -25…+80 °C
Displays, memory Relative humidity 10…100 %
Alarm LEDs for alarms and operating states  2 x green, 3 x yellow Air pressure 700…1060 hPa (max. height 4000 m)
μSD card for history memory and log files  ≤ 32 GB Other
Inputs Operating mode continuous operation
Digital inputs DigIn1/DigIn2: Position of normal use vertical, power system connection at the top
High level 10…30 V PCB fixing lens head screw DIN7985TX
Low level  0…0.5 V Tightening torque 1.0…1.5 Nm
Degree of protection, internal components  IP30
Serial interfaces Degree of protection, terminals IP30
Interface/protocolRS-485/BMS Documentation number D00003
Connection terminals A/B Weight 650 g
Cable length  ≤ 1200 m
Shielded cable (shield to functional earth on one end)  2-core, ≥ 0.6 mm2, e.g. J-Y(St)Y 2x0.6 ( )* = factory setting
Shield terminal S
Terminating resistor, can be enabled (term. RS-485) 120 Ω (0.5 W)
Device address, BMS bus  2…33 (2)*
Switching elements
Switching components 3 changeover contacts: K1 (insulation fault Alarm 1),
 K2 (insulation fault Alarm 2),
 K3 (device error)
Operating principle K1, K2  N/C operation n.c./N/O operation n.o. (N/C operation n.c.)*
Operating principle K3  N/C operation n.c., fixed setting
Contact data acc. to IEC 60947-5-1:
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Minimum contact rating 1 mA at AC/DC ≥ 10 V

2016/2017 Insulation monitoring devices | Main circuits 31


Insulation monitoring device ISOMETER® iso1685P
Dimension diagram (dimensions in mm)
58
4

399
369

1 5,2
0(
4x
)
ISOMETER® iso1685P
244
195

125
384

Wiring diagram

3 AC-System Un AC-System DC-System

Un Un

1A 1A 1A 1A 1A 1A
L1/+ L2/- L1/+ L2/- L1/+ L2/-
9 10 9 10 9 10

L1/+ L1/+ L2/- L2/-

iso1685P

K3 K2 K1
S700

I2+ I2- I1+ I1- A B S k l kT lT 31 32 34 21 22 24 11 12 14 E KE A1 A2

US
PE 6A 6A

A B S E KE A1 A2
3 7 8

I2+ I2- I1+ I1- 31 32 34 21 22 24 11 12 14


1 2 4 5 6

1 Currently has no function, digital input 6 Aalarm relay K1 for insulation fault Alarm 1
2 Currently has no function, digital input 7 Separate connections of E and KE to PE
3 Connection to BMS bus, RS-485, S = shield 8 Connection to US = DC 24 V via fuses, je 6 A
(connected to PE on one side), can be terminated with S700 9 Connection to the IT system to be monitored
4 Alarm relay K3 for internal device errors 10 Connection to the IT system to be monitored
5 Alarm relay K2 for insulation fault Alarm 2

32 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso1685P
ISOMETER® iso685-…
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
• Insulation monitoring for unearthed systems AC, 3(N)AC 0…690 V, DC 0…1000 V
• Nominal system voltage expandable via coupling devices 1
• Two separately adjustable response values 1 kΩ…10 MΩ
• Combination of AMPPLUS and other profile-specific measurement methods
• Continuous measurement of capacitance, voltage and system frequency
• Predefined measurement profiles to meet different requirements
• Automatic adaptation to the system leakage capacitance
Typical applications • INFO button to display device and network settings
• A
 C, DC or AC/DC main circuits • Self-monitoring with automatic alarm message
• History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and time
• A
 C/DC main circuits with directly
connected DC components, such • Current and voltage output 0(4)…20 mA, 0…400 μA, 0…10 V, 2…10 V (galvanically separated) which is
as rectifiers, converters, variable- analogous to the measured insulation value of the system
speed drives • Permanent coupling monitoring of the measuring lines
• Freely configurable digital and analogue inputs and outputs
• UPS systems, battery systems
• Two separate alarm relays with potential-free contact
• H
 eaters with phase control • N/O or N/C operation selectable
• S ystems including switched- • High-resolution graphic LC display
mode power supplies • IsoGraph function for time-related representation of the insulation resistance
• IT systems with high leakage • Remote setting of certain parameters via Internet (web server/option; COMTRAXX® Gateway)
capacitances • Worldwide remote diagnosis via Internet
• Modbus TCP, web server and BCOM
• Multilingual
Approvals

* Device variants
• iso685-D
The device version iso685-D features a high-resolution graphic LC display and control elements for direct
operating of the device functions.
* only iso685-D, other device • iso685-S
versions in preparation The device version iso685-S neither features a display nor a control unit. It can only be used in combination
with FP200 and is indirectly operated via this front panel.
Lloyds Register in preparation
• Option “W”
Device variants with Option “W“ are available for extreme climatic and mechanical conditions.

Standards
The ISOMETER® iso685-D-B series corresponds to the device standard: DIN EN 61557-8

Further information
For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Main circuits 33


Insulation monitoring device ISOMETER® iso685-…
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option “W” 1) Type Art. no.
AC DC AC DC

– iso685-D B 9106 7010

-40…+70 °C, iso685W-D1) B 9106 7010W


3K5, 3M7
0…690 V; 24…240 V;
1 1…460 Hz 0…1000 V 50…400 Hz 24…240 V
– iso685-S +FP200 B 9106 7210

-40…+70 °C,
iso685W-S +FP200W1) B 9106 7210W
ISOMETER® iso685-…

3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. no. Description Type Art. no./page

A set of screw terminals1) B 9106 7901 iso685-S B 9106 7110


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S B 9106 7110W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64
included in the scope of delivery
1) AGH150W-4 282
AGH204S-4 283
Coupling devices
AGH520S 284
AGH676S-4 287
Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 IT system being monitored
Definitions: Nominal system voltage range Un  AC 0…690 V
Measuring circuit (IC1) (L1/+, L2, L3/-)  DC 0…1000 V
Supply circuit (IC2) A1, A2 Tolerance of Un AC/DC +15 %
Output circuit 1 (IC3) 11, 12, 14 Frequency range of Un  DC, 1…460 Hz
Output circuit 2 (IC4) 21, 22, 24 Max. AC voltage U~ in the frequency range fn = 1…10 Hz  U~ max = 110 V/Hz * fn
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Response values
Rated voltage 1000 V Response value Ran1 (alarm 1)  1 kΩ…10 MΩ (40kΩ)*
Overvoltage category (OVC) III Response value Ran2 (alarm 2)  1 kΩ…10 MΩ (10kΩ)*
Rated impulse voltage: Relative uncertainty (acc. to IEC 61557-8)  profile dependent, ±15 %, at least ±1 kΩ
IC1/(IC2-5)  8 kV Hysteresis  25 %, at least 1 kΩ
IC2/(IC3-5)  4 kV
IC3/(IC4-5)  4 kV Time response
IC4/IC5  4 kV Response time tan at RF = 0.5 x Ran (Ran = 10 kΩ) and Ce = 1 μF according to IEC 61557-8
 profile dependent, typ. 4 s (see diagrams in manual)
Rated insulation voltage:
Response time dc offset alarm at Ce = 1 μF profile dependent, typ. 2 s (see diagrams in manual)
IC1/(IC2-5)  1000 V
Start-up delay Tstart-up 0…120 s (0 s)*
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring circuit
IC4/IC5  250 V Measuring voltage Um profile dependent, ±10 V, ±50 V
Pollution degree for accessible parts on the outside of the device housing Measuring current Im ≤ 403 μA
(Un < 690 V) 3 Internal resistance Ri, Zi  ≥ 124 kΩ
Pollution degree for accessible parts on the outside of the device housing Permissible extraneous DC voltage Ufg  ≤ 1200 V
(Un >690 < 1000 V) 2 Permissible system leakage capacitance Ce profile dependent, 0…1000 μF
Protective separation (reinforced insulation) between: Measuring ranges
IC1/(IC2-5)  OVC III, 1000 V
Measuring range fn  10…460 Hz
IC2/(IC3-5)  OVC III, 300 V
Tolerance measurement of fn ±1 % ±0.1 Hz
IC3/(IC4-5)  OVC III, 300 V
Voltage range measurement of fn AC 25…690 V
IC4/IC5  OVC III, 300 V
Measuring range Un  AC 25…690 V
Voltage test (routine test) according to IEC 61010-1:  DC 25…1000 V
IC2/(IC3-5)  AC 2.2 kV Voltage range measurement of Un  AC/DC > 10 V
IC3/(IC4-5)  AC 2.2 kV Tolerance measurement of Un ±5 % ±5 V
IC4/IC5  AC 2.2 kV Measuring range Ce  0…1000 μF
Supply voltage Tolerance measurement of Ce  ±10 % ±10 μF
Frequency range measurement of Ce DC, 30…460 Hz
Supply voltage range US AC/DC 24…240 V
Min. insulation resistance measurement of Ce
Tolerance of US -20…+15 %
 depending on the profile and coupling mode, typ. > 10 kΩ
Maximum permissible input current of US  650 mA
Frequency range of US  DC, 50…400 Hz 1)
Power consumption, typically 50 Hz (400 Hz) ≤ 12 W/21 VA (≤ 12 W/45 VA)

34 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…
Technical data (continued)
Display Environment/EMC
Indication graphic display 127 x 127 pixels, 40 x 40 mm 2) EMC  IEC 61326-2-4 3)
Display range measured value 0.1 kΩ…20 MΩ Ambient temperatures:
Operating temperature -25…+55 °C
LEDs
Transport -40…+70 °C
ON (operation LED)  green Long-term storage -40…+70 °C
SERVICE yellow Classification of climatic conditions acc. to IEC 60721:
ALARM 1 yellow Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
ALARM 2 yellow Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
1
Digital inputs
Classification of mechanical conditions acc. to IEC 60721:
Number 3
Stationary use (IEC 60721-3-3) 3M4
Operating mode, adjustable active high, active low

ISOMETER® iso685-…
Transport (IEC 60721-3-2) 2M2
Functions  off, test, reset, deactivate device, start initial measurement
Long-term storage (IEC 60721-3-1)  1M3
Voltage Low DC -3…5 V, High DC 11…32 V
Area of application  ≤ 3000 m NN
Cable length X1  ≤1m
Connection
Digital outputs
Connection type pluggable screw-type terminal or push-wire terminal
Number 2
Operating mode, adjustable active, passive Screw-type terminals:
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Nominal current ≤ 10 A
 DC+ alarm, symmetrical alarm, device fault, common alarm, Tightening torque 0.5…0.6 Nm (5…7 lb-in)
 measurement complete, device inactive, DC offset alarm Conductor sizes AWG 24-12
Voltage passive DC 0…32 V, active DC 0/19.2…32 V Stripping length 7 mm
Max. current internal sum X1 max. 200 mA rigid/flexible  0.2…2.5 mm²
Max. current external per channel max. 1 A flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Cable length X1  ≤1m Multiple conductor, rigid 0.2…1 mm²
Multiple conductor, flexible  0.2…1.5 mm²
Analogue output Multiple conductor, flexible with ferrule without plastic sleeve  0.25…1 mm²
Number 1 Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Operating mode linear, midscale point 28 kΩ/120 kΩ
Push-wire terminals:
Functions  insulation value, DC offset
Nominal current ≤ 10 A
Current 0…20 mA (< 600 Ω), 4…20 mA (< 600 Ω), 0…400 μA (< 4 kΩ)
Conductor sizes AWG 24-12
Voltage 0…10 V (>1 kΩ), 2…10 V (>1 kΩ) Stripping length 10 mm
Tolerance related to the current/voltage final value  ±20 % rigid/flexible  0.2…2.5 mm²
Interfaces flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Field bus:
Interface/protocol web server/Modbus TCP/BCOM Push-wire terminals X1:
Data rate 10/100 Mbit/s, autodetect Nominal current ≤8A
Max. amount Modbus requests  < 100/s Conductor sizes AWG 24-16
Cable length  ≤ 100 m Stripping length 10 mm
Connection RJ45 rigid/flexible  0.2…1.5 mm²
IP address  DHCP/manual* 192.168.0.5* flexible with ferrule without plastic sleeve 0.25…1.5 mm²
Network mask 255.255.255.0* flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
BCOM address system-1-0 Other
Function  communication interface Operating mode continuous operation
Sensor bus: Mounting display-oriented, cooling slots must be ventilated vertically
Interface/protocolRS-485 Degree of protection internal components  IP40
Data rate 9.6 kbaud/s Degree of protection terminals  IP20
Cable length  ≤ 1200 m DIN rail mounting acc. to IEC 60715
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8 Screw fixing 3 x M4 with mounting clip
Connection terminals X1.A, X1.B Enclosure material  polycarbonate
Terminating resistor at the beginning and at the end of the transmission path Flammability class  V-0
120 Ω, can be connected internally ANSI code  64
Device address, BS bus  1…90 (3)* Dimensions (W x H x D) 108 x 93 x 110 mm
Documentation number D00022
Switching elements
Weight  < 390 g
Number of switching elements 2 changeover contacts
Operating mode N/C operation*/N/O operation Option “W” data different from the standard version
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Ambient temperatures:
 DC+ alarm, symmetrical alarm, device fault, common alarm, Operating temperature -40…+70 °C
 measurement complete, device inactive, DC offset alarm Transport -40…+85 °C
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Long-term storage -40…+70 °C
 DC+ alarm, symmetrical alarm, device fault, common alarm, Classification of climatic conditions acc. to IEC 60721:
 measurement complete, device inactive, DC offset alarm Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
Electrical endurance under rated operating conditions, number of cycles 10,000 Classification of mechanical conditions acc. to IEC 60721:
Contact data acc. to IEC 60947-5-1: Stationary use (IEC 60721-3-3)  3M7
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12
Rated operational voltage  230 V/230 V/24 V/110 V/220 V at a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A permanently installed devices which at least have overvoltage category
Rated insulation voltage ≤ 2000 m NN  250 V CAT2 (300V) may be connected.
Rated insulation voltage ≤ 3000 m NN  160 V 2)
Indication limited outside the temperature range -25…+55 °C.
Minimum contact rating  1 mA at AC/DC ≥ 10 V 3) 
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 35


Insulation monitoring device ISOMETER® iso685-…
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER® iso685-…

Connection to FP200

Displays and controls

7
1 4

9 2 5

8 3 6

1 “ ” button: up, increase value 5 “TEST” button: carry out self test

2 “ RESET” button: reset messages “ “ button: forward, select parameter


“ “ button: back, select parameter 6 “INFO” button: display information
3 “ DATA” button: display data values “OK” button: OK, confirm
“ ” button: down, decrease value 7 LED “ON”: Operation
4 “MENU” button: start device menu
 8 LED indication “SERVICE, ALARM 1, ALARM 2”
“ESC” button: abort, return to the previous menu level 9 LC display

36 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…
Wiring diagram

L1 L1
L2
L2 1 4
L3
PE N
PE
US
L1/+ L3/- KE E

1
5 6
A1/+ A2/- L1/+ L2 L3/- KE E
L+

L- 2
PE

ISOMETER® iso685-…
* *

L1/+ L3/- KE E

IT system
3
PE
Example

AGH520S
Un > 690 V AC
Un > 1000 V DC
X1 X2 R 11 12 14 21 22 24

11 10 9
L1/+ L2 L3/-

8 7

1 Connection to an AC system Un 8 (K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 Connection to an IT system with coupling device 10 Ethernet interface
4 Connection to a 3(N)AC system 11 Digital interface
5 Connection to the IT system to be monitored (L1/+, L2, L3/-) * For systems > 690 V and with overvoltage category III a fuse for the
6 Separate connection of KE, E to PE connection to the system to be monitored must be provided.
7 (K1) Alarm relay 1, available changeover contacts Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted
through the terminals.
For UL applications:
Use 60/70°C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Main circuits 37


Insulation monitoring device ISOMETER® iso685-…
ISOMETER® iso685-…-B
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
• Insulation monitoring for unearthed systems AC, 3(N)AC 0…690 V, DC 0…1000 V
1 • Two separately adjustable response values 1 kΩ…10 MΩ
• Combination of AMPPLUS and other profile-specific measurement methods
• C ontinuous measurement of capacitance, voltage and system frequency
• P redefined measurement profiles to meet different requirements
• A utomatic adaptation to the system leakage capacitance
• INFO button to display devices and network settings
Typical applications
• S elf-monitoring with automatic alarm message
• AC, DC or AC/DC main circuits • H istory memory with real-time clock (buffer for three days) for storing 1023 alarm messages
• AC/DC main circuits with directly with date and time
connected DC components, such • C urrent and voltage output 0(4)…20 mA, 0…400 μA, 0…10 V, 2…10 V (galvanically separated)
as rectifiers, converters, variable- which is analogous to the measured insulation value of the system
speed drives • P ermanent coupling monitoring of the measuring lines
• UPS systems, battery systems • F reely configurable digital and analogue inputs and outputs
• Heaters with phase control • High-resolution graphic LC display
• Systems including switched- • IsoGraph function for time-related representation of the insulation resistance
mode power supplies • R emote setting and diagnosis via Internet (web server/option; COMTRAXX® Gateway)
• IT systems with high leakage • Modbus TCP, web server and BCOM
capacitances • I nternal system isolating switch for use in coupled systems (ISOnet)
• Multilingual

Approvals
Device variants
• iso685-D-B
The device version iso685-D-B features a high-resolution graphic LC display and control elements for direct
operating of the device functions.
• iso685-S-B
UL in preparation The device version iso685-S-B neither features a display nor a control unit. It can only be used in combination
Lloyds Register in preparation with FP200 and is indirectly operated via this front panel.
• Option “W”
Device variants with Option “W” are available for extreme climatic and mechanical conditions.

Standards
The ISOMETER® iso685 series corresponds to the device standard: DIN EN 61557-8

Further information
For further information refer to our product range on www.bender.de.

38 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-B
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option “W” 1) Type Art. no.
AC DC AC DC

– iso685-D-B B 9106 7020

-40…+70 °C, iso685W-D-B1) B 9106 7020W


3K5, 3M7
0…690 V; 24…240 V;
1…460 Hz 0…1000 V 50…400 Hz 24…240 V
1
– iso685-S-B +FP200 B 9106 7220

-40…+70 °C, iso685W-S-B +FP200W1) B 9106 7220W

ISOMETER® iso685-…-B
3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. no. Description Type Art. no./page

A set of screw terminals1) B 9106 7901 iso685-S-B B 9106 7120


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S-B B 9106 7120W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64

included in the scope of delivery


1) Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Response values
Definitions: Response value Ran1 (alarm 1)  1 kΩ…10 MΩ
Measuring circuit (IC1) (L1/+, L2, L3/-) Response value Ran2 (alarm 2)  1 kΩ…10 MΩ
Supply circuit (IC2) A1, A2 Relative uncertainty (acc. to IEC 61557-8)  profile dependent, ±15 %, at least ±1 kΩ
Output circuit 1 (IC3) 11, 12, 14 Hysteresis  25 %, at least 1 kΩ
Output circuit 2 (IC4) 21, 22, 24 Time response
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4)
Response time tan at RF = 0.5 x Ran (Ran = 10 kΩ) and Ce = 1 μF according to IEC 61557-8
Rated voltage 1000 V
 profile dependent, typ. 4 s (see diagrams in manual)
Overvoltage category (OVC) III
Response time dc offset alarm at Ce = 1 μF profile dependent, typ. 2 s (see diagrams in manual)
Rated impulse voltage: Start-up delay Tstart-up 0…120 s
IC1/(IC2-5)  8 kV
IC2/(IC3-5)  4 kV Measuring circuit
IC3/(IC4-5)  4 kV Measuring voltage Um profile dependent, ±10 V, ±50 V (see profile overview in manual)
IC4/IC5  4 kV Measuring current Im ≤ 403 μA
Internal resistance Ri, Zi  ≥ 124 kΩ
Rated insulation voltage:
Permissible extraneous DC voltage Ufg  ≤ 1200 V
IC1/(IC2-5)  1000 V
Permissible system leakage capacitance Ce profile dependent, 0…1000 μF
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring ranges
IC4/IC5  250 V Measuring range fn  10…460 Hz
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3 Tolerance measurement of fn ±1 % ±0.1 Hz
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2 Voltage range measurement of fn AC 25…690 V
Protective separation (reinforced insulation) between: Measuring range Un  AC 25…690 V
IC1/(IC2-5)  OVC III, 1000 V  DC 25…1000 V
IC2/(IC3-5)  OVC III, 300 V Voltage range measurement of Un  AC/DC > 10 V
IC3/(IC4-5)  OVC III, 300 V Tolerance measurement of Un ±5 % ±5 V
IC4/IC5  OVC III, 300 V Measuring range Ce  0…1000 μF
Voltage test (routine test) according to IEC 61010-1: Tolerance measurement of Ce  ±10 % ±10 μF
IC2/(IC3-5)  AC 2.2 kV Frequency range measurement of Ce DC, 30…460 Hz
IC3/(IC4-5)  AC 2.2 kV Min. insulation resistance measurement of Ce
IC4/IC5  AC 2.2 kV  depending on the profile and coupling mode, typ. > 10 kΩ

Supply voltage Display


Supply voltage range US AC/DC 24…240 V Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Tolerance of US -20…+15 % Display range measured value 0.1 kΩ…20 MΩ
Maximum permissible input current of US  650 mA LEDs
Frequency range of US  DC, 50…400 Hz 1)
ON (operation LED)  green
Power consumption, typically 50 Hz (400 Hz) ≤ 12 W/21 VA (≤ 12 W/45 VA)
SERVICE yellow
IT system being monitored ALARM 1 yellow
Nominal system voltage range Un  AC 0…690 V ALARM 2 yellow
 DC 0…1000 V Digital inputs
Tolerance of Un AC/DC +15 %
Number 3
Frequency range of Un  DC, 1…460 Hz
Operating mode, adjustable active high, active low
Max. AC voltage U~ in the frequency range fn = 1…10 Hz  U~ max = 110 V/Hz * fn
Functions  off, test, reset, deactivate device, start initial measurement
Voltage Low DC -3…5 V, High DC 11…32 V
Cable length X1  ≤1m

2016/2017 Insulation monitoring devices | Main circuits 39


Insulation monitoring device ISOMETER® iso685-…-B
Technical data (continued)
Digital outputs Connection
Number 2 Connection type pluggable screw-type terminal or push-wire terminal
Operating mode, adjustable active, passive Screw-type terminals:
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Nominal current ≤ 10 A
 DC+ alarm, symmetrical alarm, device fault, common alarm, Tightening torque 0.5…0.6 Nm (5…7 lb-in)
 measurement complete, device inactive, DC offset alarm Conductor sizes AWG 24-12
Voltage passive DC 0…32 V, active DC 0/19.2…32 V Stripping length 7 mm
Max. current internal sum X1 max. 200 mA rigid/flexible  0.2…2.5 mm²
1 Max. current external per channel
Cable length X1 
max. 1 A
≤1m
flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Multiple conductor, rigid 0.2…1 mm²
Analogue output Multiple conductor, flexible  0.2…1.5 mm²
Multiple conductor, flexible with ferrule without plastic sleeve  0.25…1 mm²
Number 1
ISOMETER® iso685-…-B

Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Operating mode linear, midscale point 28 kΩ/120 kΩ
Functions  insulation value, DC offset Push-wire terminals:
Current 0…20 mA (< 600 Ω), 4…20 mA (< 600 Ω), 0…400 μA (< 4 kΩ) Nominal current ≤ 10 A
Voltage 0…10 V (>1 kΩ), 2…10 V (>1 kΩ) Conductor sizes AWG 24-12
Tolerance  ±20 % Stripping length 10 mm
rigid/flexible  0.2…2.5 mm²
Interfaces flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Field bus: Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Interface/protocol web server/Modbus TCP/BCOM Push-wire terminals X1:
Data rate 10/100 Mbit/s, autodetect Nominal current ≤8A
Max. amount Modbus requests  < 100/s Conductor sizes AWG 24-16
Cable length  ≤ 100 m Stripping length 10 mm
Connection RJ45 rigid/flexible  0.2…1.5 mm²
IP address  DHCP/manual 192.168.0.5 flexible with ferrule without plastic sleeve 0.25…1.5 mm²
Network mask 255.255.255.0 flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
BCOM address system-1-0
Function  communication interface Other
Operating mode continuous operation
ISOnet
Mounting display oriented, cooling slots must be ventilated vertically
Number ISOnet devices ≤5
Degree of protection internal components  IP40
Sensor bus: Degree of protection terminals  IP20
Interface/protocolRS-485/BS DIN rail mounting acc. to IEC 60715
Data rate 9.6 kbaud/s Screw fixing 3 x M4 with mounting clip
Cable length  ≤ 1200 m Enclosure material  polycarbonate
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8 Flammability class  V-0
Connection terminals X1.A, X1.B ANSI code  64
Terminating resistor at the beginning and at the end of the transmission path Dimensions (W x H x D) 108 x 93 x 110 mm
120 Ω, can be connected internally Documentation number D00177
Device address, BS bus  1…90 (3)* Weight  < 390 g
Switching elements Option “W” data different from the standard version
Number of switching elements 2 changeover contacts Ambient temperatures:
Operating mode N/C operation/N/O operation Operating temperature -40…+70 °C
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Transport -40…+85 °C
 DC+ alarm, symmetrical alarm, device fault, common alarm, Long-term storage -40…+70 °C
 measurement complete, device inactive, DC offset alarm Classification of climatic conditions acc. to IEC 60721:
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
 DC+ alarm, symmetrical alarm, device fault, common alarm, Classification of mechanical conditions acc. to IEC 60721:
 measurement complete, device inactive, DC offset alarm Stationary use (IEC 60721-3-3)  3M7
Electrical endurance under rated operating conditions, number of cycles 10,000
Contact data acc. to IEC 60947-5-1: at a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12 permanently installed devices which at least have overvoltage category
Rated operational voltage  230 V/230 V/24 V/110 V/220 V CAT2 (300V) may be connected.
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A 2)
Indication limited outside the temperature range -25…+55 °C.
Rated insulation voltage ≤ 2000 m NN  250 V 3) 
This is a class A product. In a domestic environment, this product may
Rated insulation voltage ≤ 3000 m NN  160 V cause radio interference. In this case, the user may be required to take
Minimum contact rating  1 mA at AC/DC ≥ 10 V corrective actions.
Environment/EMC
EMC  IEC 61326-2-4 3)
Ambient temperatures:
Operating temperature -25…+55 °C
Transport -40…+70 °C
Long-term storage -40…+70 °C
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3M4
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1)  1M3
Area of application  ≤ 3000 m NN

40 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-B
Dimension diagram (dimensions in mm)
108
110

93
1

ISOMETER® iso685-…-B
Connection to FP200

Displays and controls

7
1 4

9 2 5

8 3 6

1 “ ” button: up, increase value 5 “TEST” button: carry out self test

2 “ RESET” button: reset messages “ “ button: forward, select parameter


“ “ button: back, select parameter 6 “INFO” button: display information
3 “ DATA” button: display data values “OK” button: OK, confirm
“ ” button: down, decrease value 7 LED “ON”: Operation
4 “MENU” button: start device menu
 8 LED indication “SERVICE, ALARM 1, ALARM 2”
“ESC” button: abort, return to the previous menu level 9 LC display

2016/2017 Insulation monitoring devices | Main circuits 41


Insulation monitoring device ISOMETER® iso685-…-B
Wiring diagram

L1 L1
L2
L2 1
L3 4
PE N
PE
US
L1/+ L3/- KE E

5 6
1 L+
A1/+ A2/- L1/+ L2 L3/- KE E

L- 2
PE
ISOMETER® iso685-…-B

* *

L1/+ L3/- KE E

IT system 1 IT system 2
3
PE PE

X1 ETH R 11 12 14 21 22 24

11 10 9

8 7

1 Connection to an AC system Un 8 ( K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 L inked with two IT systems which can be interconnected via a 10 Ethernet interface
coupling switch. Information regarding the state of the coupling 11 Digital interface
switch is not necessary.
* F or systems > 690 V and with overvoltage category III a fuse
4 Connection to a 3(N)AC system for the connection to the system to be monitored must be
5 C
 onnection to the IT system to be monitored (L1/+, L2, L3/-) provided.
6 Separate connection of KE, E to PE Recommendation: 2A screw-in fuses.
7 (K1) Alarm relay 1, available changeover contacts

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. Ensure short-circuit-proof and
earth-fault-proof wiring.
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.
For UL applications:
Use 60/70°C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

42 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-B
ISOMETER® iso685-…-P
Insulation monitoring device with integrated locating current injector
for IT AC systems with galvanically connected rectifiers or converters
and for IT DC systems

Device features
• ISOMETER® for IT AC systems with galvanically connected rectifiers or inverters and for IT DC systems (IT = 1
unearthed systems).
• Automatic adaptation to the existing system leakage capacitance.
• Combination of AMPPlus and other profile-dependent measurement methods.
• Two separately adjustable response value ranges of 1 kΩ…10 MΩ for Alarm 1 and Alarm 2.
• High-resolution graphic LC display for excellent readability and recording of the device status.
• Connection monitoring (monitoring of the measuring lines).
Typical applications • Automatic device self test.
• A C, DC or AC/DC main circuits • Graphical representation of the insulation resistance over time (isoGraph).
• A C/DC main circuits with directly • History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and time.
connected DC components, such • Current or voltage output 0(4)…20 mA, 0…400 µA, 0…10 V, 2…10 V (galvanically separated), which is analogous to
as rectifiers, converters, variable- the measured insulation value of the system.
speed drives • Freely programmable digital inputs and outputs.
• UPS systems, battery systems • Remote setting of certain parameters via the Internet (option; COMTRAXX® gateway).
• H eaters with phase control • Worldwide remote diagnosis via the Internet (made available by Bender Service only).
• S ystems including switch mode • RS-485/BS (Bender sensor bus) for communication with other Bender devices.
power supplies • ISOnet: Internal separation of the ISOMETER® from the IT system to be monitored
• IT systems with high leakage (e.g. if several IT systems are interconnected)
capacitances • BCOM, Modbus TCP and web server
• I nstallations with insulation fault • Locating current injection for selective insulation fault location
location • Indication of the insulation faults selectively located by the EDS system
• Parameter setting of EDS systems
Approvals • Customer-specific texts for each measuring channel

Device variants
• iso685-D-P
The device version iso685-D-P features a high-resolution graphic LC display and operating controls for direct
operation of the device functions. It cannot be combined with an FP200.
UL in preparation • iso685-S-P
Lloyds Register in preparation The iso685-S-P variant itself does not feature a display and can only be used in combination with an FP200. The
iso685-S-P is thereby operated indirectly via the FP200.
• Option “W”
Device variants with Option “W” are available for extreme climatic and mechanical conditions.

Standards
Die ISOMETER® iso685-…-P series meets the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, DIN EN 61557-9 (VDE 0413-9), IEC 61557-9.

Further information
For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Main circuits 43


Insulation monitoring device ISOMETER® iso685-…-P
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option “W” 1) Type Art. No.
AC DC AC DC

– iso685-D-P B 9106 7030

-40…+70 °C, iso685W-D-P1) B 9106 7030W


3K5, 3M7
0…690 V; 24…240 V;
1 1…460 Hz 0…1000 V 50…400 Hz 24…240 V
– iso685-S-P +FP200 B 9106 7230

-40…+70 °C, iso685W-S-P +FP200W1) B 9106 7230W
ISOMETER® iso685-…-P

3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. No. Description Type Art. no./page

A set of screw-type terminals1) B 9106 7901 iso685-S-P B 9106 7130


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S-P B 9106 7130W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64
1)
included in the scope of delivery Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Response values
Definitions: Response value Ran1 (alarm 1)  1 kΩ…10 MΩ
Measuring circuit (IC1) (L1/+, L2, L3/-) Response value Ran2 (alarm 2)  1 kΩ…10 MΩ
Supply circuit (IC2) A1, A2 Relative uncertainty (acc. to IEC 61557-8)  profile dependent, ±15 %, at least ±1 kΩ
Output circuit 1 (IC3) 11, 12, 14 Hysteresis  25 %, at least 1 kΩ
Output circuit 2 (IC4) 21, 22, 24 Time response
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Response time tan at RF = 0.5 x Ran (Ran = 10 kΩ) and Ce = 1 μF according to IEC 61557-8
Rated voltage 1000 V  profile dependent, typ. 4 s (see diagrams in manual)
Overvoltage category (OVC) III Response time dc offset alarm at Ce = 1 μF profile dependent, typ. 2 s (see diagrams in manual)
Rated impulse voltage: Start-up delay Tstart-up 0…120 s
IC1/(IC2-5)  8 kV
IC2/(IC3-5)  4 kV Measuring circuit
IC3/(IC4-5)  4 kV Measuring voltage Um profile dependent, ±10 V, ±50 V (see profile overview)
IC4/IC5  4 kV Measuring current Im ≤ 403 μA
Internal resistance Ri, Zi  ≥ 124 kΩ
Rated insulation voltage:
Permissible extraneous DC voltage Ufg  ≤ 1200 V
IC1/(IC2-5)  1000 V
Permissible system leakage capacitance Ce profile dependent, 0…1000 μF
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring circuit for insulation fault location (EDS):
IC4/IC5  250 V Locating current IL  1/1.8/2.5/5/10/25/50 mA
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3 Measuring ranges
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2
Measuring range fn  10…460 Hz
Protective separation (reinforced insulation) between: Tolerance measurement of fn ±1 % ±0.1 Hz
IC1/(IC2-5)  OVC III, 1000 V Voltage range measurement of fn AC 25…690 V
IC2/(IC3-5)  OVC III, 300 V Measuring range Un  AC 25…690 V
IC3/(IC4-5)  OVC III, 300 V  DC 25…1000 V
IC4/IC5  OVC III, 300 V Voltage range measurement of Un  AC/DC > 10 V
Voltage test (routine test) according to IEC 61010-1: Tolerance measurement of Un ±5 % ±5 V
IC2/(IC3-5)  AC 2,2 kV Measuring range Ce  0…1000 μF
IC3/(IC4-5)  AC 2,2 kV Tolerance measurement of Ce  ±10 % ±10 μF
IC4/IC5  AC 2,2 kV Frequency range measurement of Ce DC, 30…460 Hz
Min. insulation resistance measurement of Ce
Supply voltage  depending on the profile and coupling mode, typ. > 10 kΩ
Supply voltage range US AC/DC 24…240 V
Tolerance of US -20…+15 % Display
Maximum permissible input current of US  650 mA Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Frequency range of US  DC, 50…400 Hz 1) Display range measured value 0.1 kΩ…20 MΩ
Tolerance of the frequency range of US -5…+15 % LEDs
Power consumption, typically 50 Hz (400 Hz) ≤ 12 W/21 VA (≤ 12 W/45 VA)
ON (operation LED)  green
IT system being monitored SERVICE yellow
Nominal system voltage range Un  AC 0…690 V ALARM 1 yellow
 DC 0…1000 V ALARM 2 yellow
Tolerance of Un AC/DC +15 %
Frequency range of Un  DC, 1…460 Hz
Max. AC voltage U~ in the frequency range fn = 1…10 Hz  U~ max = 110 V/Hz * fn

44 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-P
Technical data (continued)
Digital inputs Environment/EMC
Number 3 EMC  IEC 61326-2-4 3)
Operating mode, adjustable active high, active low Ambient temperatures:
Functions  off, test, reset, deactivate device, start initial measurement, insulation fault location Operating temperature -25…+55 °C
Voltage Low DC -3…5 V, High DC 11…32 V Transport -40…+70 °C
Cable length X1  ≤1m Long-term storage -40…+70 °C
Classification of climatic conditions acc. to IEC 60721:
Digital outputs
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Number
Operating mode, adjustable
2
active, passive
Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
1
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm, Classification of mechanical conditions acc. to IEC 60721:
 symmetrical alarm, device fault, common alarm, measurement complete, Stationary use (IEC 60721-3-3) 3M4
 device inactive, DC offset alarm, common alarm EDS

ISOMETER® iso685-…-P
Transport (IEC 60721-3-2) 2M2
Voltage passive DC 0…32 V, active DC 0/19.2…32 V Long-term storage (IEC 60721-3-1)  1M3
Max. current internal sum X1 max. 200 mA Area of application  ≤ 3000 m NN
Max. current external per channel max. 1 A
Cable length X1  ≤1m Connection
Connection type pluggable screw-type terminal or push-wire terminal
Analogue output
Number 1 Screw-type terminals:
Operating mode linear, midscale point 28 kΩ/120 kΩ Nominal current ≤ 10 A
Functions  insulation value, DC offset Tightening torque 0.5…0.6 Nm (5…7 lb-in)
Current, voltage 0…20 mA (< 600 Ω), 4…20 mA (< 600 Ω), Conductor sizes AWG 24-12
 0…400 μA (< 4 kΩ), 0…10 V (> 1 kΩ), 2…10 V (> 1 kΩ) Stripping length 7 mm
Tolerance  ±20 % rigid/flexible  0.2…2.5 mm²
flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Interfaces Multiple conductor, rigid 0.2…1 mm²
Multiple conductor, flexible  0.2…1.5 mm²
Field bus:
Multiple conductor, flexible with ferrule without plastic sleeve  0.25…1 mm²
Interface/protocol web server/Modbus TCP/BCOM
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Data rate 10/100 Mbit/s, autodetect
Max. amount Modbus requests  < 100/s Push-wire terminals:
Cable length  ≤ 100 m Nominal current ≤ 10 A
Connection RJ45 Conductor sizes AWG 24-12
IP address  DHCP/manual 192.168.0.5 Stripping length 10 mm
Network mask 255.255.255.0 rigid/flexible  0.2…2.5 mm²
BCOM address system-1-0 flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Function  communication interface Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
ISOnet: Push-wire terminals X1:
Number ISOnet devices  ≤ 20 Nominal current ≤8A
Conductor sizes AWG 24-16
Sensor bus:
Stripping length 10 mm
Interface/protocolRS-485/BS
rigid/flexible  0.2…1.5 mm²
Data rate 9.6 kbaud/s
flexible with ferrule without plastic sleeve 0.25…1.5 mm²
Cable length  ≤ 1200 m
flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8
Connection terminals X1.A, X1.B Other
Terminating resistor at the beginning and at the end of the transmission path Operating mode continuous operation
120 Ω, can be connected internally Mounting display oriented, cooling slots must be ventilated vertically
Device address, BS bus  1…90 Degree of protection internal components  IP40
Switching elements Degree of protection terminals  IP20
DIN rail mounting acc. to IEC 60715
Number of switching elements 2 changeover contacts
Screw fixing 3 x M4 with mounting clip
Operating mode N/C operation/N/O operation
Enclosure material  polycarbonate
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm,
Flammability class  V-0
 symmetrical alarm, device fault, common alarm, measurement complete,
ANSI code  64
 device inactive, DC offset alarm, common alarm EDS
Dimensions (W x H x D) 108 x 93 x 110 mm
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm,
Documentation number D00170
 symmetrical alarm, device fault, common alarm, measurement complete,
Weight  < 510 g
 device inactive, DC offset alarm, common alarm EDS
Electrical endurance under rated operating conditions, number of cycles 10,000 Option “W” data different from the standard version
Contact data acc. to IEC 60947-5-1: Ambient temperatures:
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12 Operating temperature -40…+70 °C
Rated operational voltage  230 V/230 V/24 V/110 V/220 V Transport -40…+85 °C
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A Long-term storage -40…+70 °C
Rated insulation voltage ≤ 2000 m NN  250 V Classification of climatic conditions acc. to IEC 60721:
Rated insulation voltage ≤ 3000 m NN  160 V Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
Minimum contact rating  1 mA at AC/DC ≥ 10 V Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M7
At a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

permanently installed devices which at least have overvoltage category


CAT2 (300V) may be connected.
2)
Indication limited outside the temperature range -25…+55 °C.
3) 
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 45


Insulation monitoring device ISOMETER® iso685-…-P
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER® iso685-…-P

Connection to FP200

Displays and controls

7 EDS MENU
1 4
ESC
>

RESET TEST
PGH ON 9 2 5
< >
8 DATA INFO
3 6
OK
>

1 “EDS” button: starts the insulation fault location permanently 5 “TEST” button: carry out self test
manually or stops the insulation fault location immediately. “ “ button: forward, select parameter
“ ” button: up, increase value 6 “INFO” button: display information
2 “RESET” button: reset messages “OK” button: OK, confirm
“ ” button: back, select parameter 7 LED indication “ON”: Operation
3 “DATA” button: display data values 8 LED indication “PGH ON, SERVICE, ALARM 1, ALARM 2”
“ ” button: down, decrease value 9 LC display
4 “MENU” button: start device menu
“ESC” button: abort, return to the previous menu level

46 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-P
Wiring diagram

L1 L1
1 L2
L2 4
L3
PE N
PE
US
L1/+ L3/- KE E

5 6

L+
A1/+ A2/- L1/+ L2 L3/- KE E 1
L- 2
PE

ISOMETER® iso685-…-P
* *

L1/+ L3/- KE E EDS MENU

ESC

>
RESET TEST
PGH ON
< >
DATA INFO
IT system 1 IT system 2
OK

>
3
PE PE
BCOM BCOM
Adr.1 Adr.2

Adr.1 Adr.1

X1 ETH R 11 12 14 21 22 24
ISOSCAN®
EDS440 I L I n
ISOSCAN®
EDS440 I L I n

TEST TEST
CHANNELS CHANNELS

BS-Bus BS-Bus
ON ON
1 2 3 4 5 6 1 2 3 4 5 6
COM COM
RESET RESET
7 8 9 10 11 12 7 8 9 10 11 12
SERVICE SERVICE

ALARM I∆ L SLAVE ADDRESS ALARM I∆ L SLAVE ADDRESS

11
5

3
4

MUTE
4

MUTE
6

10 9
3 3
5

5
7

1
7

1
2 0 2 0
ALARM I∆ n 1 ALARM I∆ n 1
0 0
9

Adr.3 Adr.3
8 7

1 Connection to an AC system Un 7 (K1) Alarm relay 1, available changeover contacts


2 Connection to a DC system Un 8 (K2) Alarm relay 2, available changeover contacts
3 Linked with two IT systems which can be interconnected via a 9 Switchable resistor R for RS-485 bus termination
coupling switch. Information regarding the state of the coupling 10 Ethernet interface
switch is not necessary.
11 Digital interface
4 Connection to a 3(N)AC system
* For systems > 690 V and with overvoltage category III a fuse for the
5 Connection to the IT system to be monitored (L1/+, L2, L3/-) connection to the system to be monitored must be provided.
6 Separate connection of KE, E to PE Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

Note
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum.
(A short-circuit-proof and earth-fault-proof wiring is recommended).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Main circuits 47


Insulation monitoring device ISOMETER® iso685-…-P
Connection example ISOMETER® with insulation fault locators

Un
L1

L2

L3
N
PE

1
connection connection connection connection
to the loads to the loads to the loads to the loads
ISOMETER® iso685-…-P

US

6A 6A

BB-Bus (2 EDS max.)

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2

ISOSCAN®
EDS440 I L I n EDS440
EDS440 I L I I nL
ISOSCAN®
ISOSCAN®
IT-System TEST
CHANNELS
ON
ON ON
1 2 3 4 5 6
OK COM
RESET
PGH ON 7 8 9 10 11 12
>20 MΩ SERVICE

ALARM I∆ L SLAVE ADDRESS


EDS aus

3
4
MUTE

2
6
3

5
8
1

7
2
ALARM I∆ n 7
0
1 1
8
R(an) 40kΩ/10kΩ 0

9
X1

l l

BS-Bus

System setup

ISOMETER®
iso685-D-P
BS

EDS44...-L EDS44...-L

EDS440 I L EDS440 I L
ISOSCAN® ISOSCAN®

CHANNELS CHANNELS

1 2 3 4 5 6 1 2 3 4 5 6

7 8 9 10 11 12 7 8 9 10 11 12

SLAVE ADDRESS SLAVE ADDRESS


5

3
4
6

4
6

6
3
8 6
5

3
7

1
8
5

1
7

2 0 2 0
1
8
1
0 0 8
9

COM465

P591SDE
®
NACSOSI

EDS440 I L
ISOSCAN®

CHANNELS

1 2 3 4 5 6

7 8 9 10 11 12

SLAVE ADDRESS
5

3
4
6

6
3
8
5
7

1
2 0
1
0 8
9

EDS195P EDS44...-L

48 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® iso685-…-P
ISOMETER® isoNAV685-D
Insulation monitoring device for IT AC systems with
galvanically connected rectifiers and converters

Device features
• ISOMETER® for IT AC systems with galvanically connected rectifiers or inverters and for IT DC systems
(IT = unearthed systems) 1
• Automatic adaptation to the existing system leakage capacitance
• Combination of AMPPlus and other profile-dependent measurement methods
• A
 n adjustable response value for insulation monitoring in the range of 1 kΩ…10 MΩ (factory setting = 5 kΩ)
and a response value of 150 V for the DC offset voltage
• High-resolution graphic LC display for excellent readability and recording of the device status
Typical applications • Connection monitoring (monitoring of the measuring lines)
• A
 C/DC main circuits with directly • Automatic device self test
connected DC components, such • H
 istory memory with real-time clock (buffer for three days) for storing 1023 alarm messages with
as rectifiers, date and time
converters, variable-speed drives • C
 urrent or voltage output 0(4)…20 mA, 0…400 µA, 0…10 V, 2…10 V (galvanically separated) which is
analogous to the measured insulation value of the system
• S ystems including switch mode
• Freely programmable digital inputs and outputs
power supplies
• Remote setting via the Internet or Intranet (Webserver/Option: COMTRAXX® gateway)
• S ystems including frequency
• Worldwide remote diagnosis via the Internet
inverters
• BCOM, Modbus TCP and web server

Approvals Standards
The ISOMETER® isoNAV685-D series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8)

Further information
For further information refer to our product range on www.bender.de.
UL in preparation
Lloyds Register in preparation

Ordering information

Nominal system voltage range Un Supply voltage US


Type Art. No.
AC AC DC

0…690 V; 60 Hz 100…240 V; 47…460 Hz 24 V, 100…240 V isoNAV685-D B 9106 7014

Accessories

Description Art. No.

A set of screw-type terminals1) B 9106 7901


A set of push-wire terminals B 9106 7902
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903
Front cover 144x72 transparent (for IP65) B 9806 0005
included in the scope of delivery
1)

Suitable measuring instruments on request!

2016/2017 Insulation monitoring devices | Main circuits 49


Insulation monitoring device ISOMETER® isoNAV685-D
Technical data
Insulation coordination Digital outputs
Rated insulation voltage (IEC 60664-1)  1000 V Number2
Rated impulse voltage (IEC 60664-1) 8 kV Operating mode, adjustable active, passive
Overvoltage category III Functions  none, ins. alarm 1, insulation fault +DC offset voltage,
Pollution degree (Un <690 V) 3  connection fault , device fault, common alarm, measurement ended, device inactive
Pollution degree (Un <1000 V) 2  (X1.Q1: insulation fault +DC offset voltage)*
Protective separation (reinforced insulation) between Voltage passive DC 0…32 V, active DC 0/19.2…32 V
 (A1, A2) -(11, 12, 14) -(21, 22, 24) -[(L1/+, L2, L3/-), (E, KE), (X1, ETH)] Max. current internal total X1 max. 200 mA
1 Voltage test, routine test (IEC 61010-1)  4.3 kV Max. current external per channel max. 1 A
Supply voltage Analogue output
Supply via A1/+, A2/-: Number1
Operating mode linear, mid-scale 28 kΩ/120 kΩ
ISOMETER® isoNAV685-D

Supply voltage range US AC/DC 100…240 V


Tolerance of US  AC -15…+10 % Functions  insulation value, DC offset
 DC -15…+15 % Current  0…20 mA (< 600 Ω), 4…20 mA (< 600 Ω), 0…400 μA (< 4 kΩ)
Frequency range of US  DC, 47…460 Hz Voltage 0…10 V (>1 kΩ), 2…10 V (>1 kΩ)
Power consumption, typically 50 Hz (460 Hz) 5.7 W/20 VA (7.9 W/45.5 VA) Tolerance ±20 %
Supply via X1: Interfaces
Supply voltage US  DC 24 V
Field bus:
Tolerance of US DC -20…+25 %
Interface/protocol web server/Modbus TCP/BCOM
IT system being monitored Data rate 10/100 Mbit/s, autodetect
Nominal system voltage range Un AC 0…690 V Max. amount Modbus requests < 100/s
Tolerance of Un  AC +15 % Cable length  ≤ 100 m
Frequency of Un  60 Hz Connection  RJ45
IP address DHCP/manual* 192.168.0.5*
Response values Network mask  255.255.255.0*
Response value Ran (Alarm 1) 1 kΩ…10 MΩ (5 kΩ)* BCOM address system-1-0
Response value DC offset voltage (Alarm 2) (UDC)  20 V…1 kV (150 V)* Function  communication interface
Relative uncertainty (acc. to IEC 61557-8) profile-dependent, ±15 %, min. ±1 kΩ
Switching elements
Hysteresis 25 %, min. 1 kΩ
Number of switching elements 2 changeover contacts
Time response Operating mode  N/C operation/N/O operation
Response time tan at DC offset voltage > 1.1xUDC and alarm 1  max. 150 ms 1) Contact 11-12-14 none, ins. alarm 1, insulation fault +DC offset voltage,
Response time tan at RF = 0.5 x Ran (Ran = 10 kΩ) und Ce = 1 μF acc. to IEC 61557-8  connection fault, device fault, common alarm, measurement ended, device inactive
 profile-dependent, typ. 4 s (see diagrams)  ( function 1: ins. alarm 1)*
Start-up delay Tstart-up  0…120 s (0 s)* Contact 21-22-24 none, ins. alarm 1, insulation fault +DC offset voltage,
 connection fault, device fault, common alarm, measurement ended, device inactive
Measuring circuit  (function 1: insulation fault +DC offset voltage)*
Measuring voltage Um ±50 V Electrical endurance, number of cycles 10 000
Measuring current Im ≤ 403 µA Contact data acc. to IEC 60947-5-1:
Internal resistance Ri ,Zi  ≥ 124 kΩ Utilisation category AC-13 / AC-14 / DC-12 / DC-12 / DC-12
Permissible extraneous DC voltage Ufg ≤ 1200 V Rated operational voltage 230 V / 230 V / 24 V / 110 V / 220 V
Permissible system leakage capacitance Ce profile-dependent, 0…150 µF Rated operational current 5 A / 3 A / 1 A / 0.2 A / 0.1 A
Measuring ranges Rated insulation voltage ≤ 2000 m NN 250 V
Rated insulation voltage ≤ 3000 m NN 160 V
Measuring range fn 10…460 Hz
Minimum contact rating  1 mA at AC/DC ≥ 10 V
Tolerance measurement of fn ±1 % ±0.1 Hz
Voltage range measurement of fn AC 25…690 V Environment/EMC
Measuring range Un (without external coupling device) AC 25…690 V EMC IEC 61326-2-4 2)
Voltage range measurement of Un AC/DC > 10 V Ambient temperatures:
Tolerance measurement of Un  ±5 % ±5 V Operating temperature -25…+55 °C
Measuring range Ce  0…1000 μF Transport -40…+85 °C
Tolerance measurement of Ce ±10 % ±10 μF Long-term storage -25…+70 °C
Min. insulation resistance measurement of Ce  depending on profile and coupling mode, typ. > 10 kΩ Classification of climatic conditions acc. to IEC 60721:
Display Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K3
Indication** graphic display 127 x 127 pixel, 40 x 40 mm
Long-term storage (IEC 60721-3-1)  1K4
Display range measured value 0.1 kΩ…20 MΩ
Classification of mechanical conditions acc. to IEC 60721:
LEDs Stationary use (IEC 60721-3-3)  3M4
ON (operation LED) green Transport (IEC 60721-3-2)  2M2
SERVICEyellow Long-term storage (IEC 60721-3-1)  1M3
ALARM 1 (ins. alarm 1)  yellow Area of application ≤ 3000 m NN
ALARM 2 (insulation fault +DC offset voltage)  yellow
Digital inputs
Number3
Operating mode, adjustable  active high, active low (X1.I1 & X1.I3: active high)*
Functions  none, test, reset, deactivate device, start initial measurement
 (X1.I1: reset; X1.I3: deactivate device)*
Voltage low DC -3…5 V, High DC 11…32 V

50 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® isoNAV685-D
Technical data (continued)
Connection Other
Connection type pluggable screw-type terminal or push-wire terminal Operating mode continuous operation
Screw-type terminal: Mounting  display-oriented, cooling slots must be ventilated vertically
Nominal current  ≤ 10 A Degree of protection internal components  IP40
Tightening torque 0.5…0.6 Nm (5…7 lb-in) Degree of protection terminals  IP20
Conductor sizes AWG 24-12 Quick DIN rail mounting acc. to IEC 60715
Stripping length 7 mm Screw fixing  3 x M4 with mounting clip
rigid/flexible 0.2…2.5 mm² Enclosure material polycarbonate
flexible with ferrule with/without plastic sleeve  0.25…2.5 mm² Flammability class
Dimensions (W x H x D)
V-0
108 x 93 x 110 mm
1
Multiple conductor rigid  0.2…1 mm²
Multiple conductor flexible 0.2…1.5 mm² Documentation number D00215
Multiple conductor flexible with ferrule without plastic sleeve 0.25…1 mm² Weight < 390 g

ISOMETER® isoNAV685-D
Multiple conductor flexible with TWIN ferrule with plastic sleeve  0.5…1.5 mm² ( )* = factory setting
Push-wire terminals: ** = indication limited outside the temperature range -25…+55 °C
Nominal current  ≤ 10 A 1)
Fast tripping only works in IT networks with a mains frequency of 60 Hz.
Conductor sizes AWG 24-12 2)
This is a class A product. In a domestic environment, this product may
Stripping length 10 mm cause radio interference. In this case, the user may be required to take cor-
rigid/flexible 0.2…2.5 mm² rective actions.
flexible with ferrule with/without plastic sleeve  0.25…2.5 mm²
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Push-wire terminals X1:
Nominal current ≤8A
Conductor sizes AWG 24-16
Stripping length 10 mm
rigid/flexible 0.2…1.5 mm²
flexible with ferrule without plastic sleeve 0.25…1.5 mm²
flexible with TWIN ferrule with plastic sleeve 0.25…0.75 mm²

Dimension diagram (dimensions in mm)


108
110
93

Displays and controls

7
1 4

9 2 5

8 3 6

1 “ ” button: up, increase value 5 “TEST” button: carry out self test

2 “ RESET” button: reset messages “ “ button: forward, select parameter


“ “ button: back, select parameter 6 “INFO” button: display information
3 “ DATA” button: display data values “OK” button: OK, confirm
“ ” button: down, decrease value 7 LED “ON”: Operation
4 “MENU” button: start device menu
 8 LED indication “SERVICE, ALARM 1, ALARM 2”
“ESC” button: abort, return to the previous menu level 9 LC display

2016/2017 Insulation monitoring devices | Main circuits 51


Insulation monitoring device ISOMETER® isoNAV685-D
Wiring diagram

L1
L2
1
L3
N
PE
US

1 6A
2
*
3 4

A1/+ A2/- L1/+ L2 L3/- KE E


ISOMETER® isoNAV685-D

X1 X2 R 11 12 14 21 22 24
9 8 7

6 5

1 Connection to a 3(N)AC system 6 (K2) Alarm relay 2, available changeover contacts


2 Supply voltage US (see nameplate) via 6 A fuse 7 Switchable resistor R for RS-485 bus termination
3 Connection to the IT system to be monitored (L1/+, L2, L3/-) 8 Ethernet interface
4 Separate connection of KE, E to PE 9 Digital interface
5 (K1) Alarm relay 1, available changeover contacts * 6 A fuse for systems > 690 V

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

For UL applications:
Use 60/70 °C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

52 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® isoNAV685-D
Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ + +24 V
Qx + Ix M+ V
1
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A

ISOMETER® isoNAV685-D
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

Connection to X1

Danger of damage to property due to faulty connections!


The device can be damaged if the unit is simultaneously connected
to the supply voltage via the X1 interface, and A1/+and A2/-
CAUTION terminals. Do not connect the device simultaneously via X1, and
A1/+and A2/-to different supply voltages.

Danger of damage to property due to incorrect


nominal voltage!
When the device is powered via the X1 interface, the nominal
CAUTION voltage must be 24 V otherwise the unit may be damaged. Us
Only connect a nominal voltage of 24 V to the X1 interface.
+

2016/2017 Insulation monitoring devices | Main circuits 53


Insulation monitoring device ISOMETER® isoNAV685-D
ISOMETER® isoNAV685-D-B
Insulation monitoring device for offline monitoring of de-energised loads

Device features
• ISOMETER® to monitor the insulation resistance in de-energised systems
1 • Automatic adaptation to the existing system leakage capacitance
• AMPPlus measurement method
• An adjustable response value in the range 10 kΩ…1 MΩ (factory setting = 50 kΩ)
• High-resolution graphic LC display for excellent readability and recording of the device status
• Earth connection monitoring
• Automatic device self test
Typical applications • History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and
• Monitoring of de-energised loads time
and systems • Freely programmable digital inputs and outputs
• Remote setting via the Internet or Intranet (Webserver/Option: COMTRAXX® Gateway)
• Worldwide remote diagnosis via the Internet
Approvals
• BCOM, Modbus TCP and web server

Standards
The ISOMETER® isoNAV685-D-B series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8)

UL in preparation Further information


Lloyds Register in preparation
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Nominal system voltage range Un Type Art. No.
AC DC

offline 100…240 V; 47…460 Hz 24 V, 100…240 V isoNAV685-D-B B 9106 7024

Accessories

Description Art. No.

A set of screw-type terminals1)


B 9106 7901
A set of push-wire terminals B 9106 7902
Enclosure accessories (terminal cover, 2 mounting clips) 1)
B 9106 7903
Front cover 144x72 transparent (for IP65) B 9806 0005
included in the scope of delivery
1)

54 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® isoNAV685-D-B
Technical data
Insulation coordination Switching elements
Rated insulation voltage (IEC 60664-1)  1000 V Number of switching elements  2 changeover contacts
Rated impulse voltage (IEC 60664-1) 8 kV Operating mode  N/C operation*/N/O operation
Overvoltage category III Contact 11-12-14 none, Alarm L1, Alarm L2, Alarm L3, connection fault,
Pollution degree (Un <690 V) 3  device fault, device inactive
Pollution degree (Un <1000 V) 2 Contact 21-22-24  none, Alarm L1, Alarm L2, Alarm L3, connection fault,
Protective separation (reinforced insulation) between  device fault, device inactive
 (A1, A2) -(11, 12, 14) -(21, 22, 24) -[(L1/+, L2, L3/-), (E, KE), (X1, ETH)] Electrical endurance under rated operating conditions, number of cycles 10 000
Voltage test, routine test (IEC 61010-1)  4.3 kV Contact data acc. to IEC 60947-5-1:
Utilisation category AC-13 / AC-14 / DC-12 / DC-12 / DC-12
1
Supply voltage
Rated operational voltage 230 V / 230 V / 24 V / 110 V / 220 V
Supply via A1/+, A2/-: Rated operational current 5 A / 3 A / 1 A / 0.2 A / 0.1 A

ISOMETER® isoNAV685-D-B
Supply voltage range US AC/DC 100…240 V Rated insulation voltage ≤ 2000 m NN 250 V
Tolerance of US  AC -15…+10 % Rated insulation voltage ≤ 3000 m NN 160 V
 DC -15…+15 % Minimum contact rating 1 mA at AC/DC ≥ 10 V
Frequency range of US  DC, 47…460 Hz
Environment/EMC
Power consumption, typically 50 Hz (460 Hz) 5.7 W/20 VA (7.9 W/45.5 VA)
EMC IEC 61326-2-4(1
Supply via X1:
Ambient temperatures:
Supply voltage US  DC 24 V
Operating temperature -25…+55 °C
Tolerance of US DC -20…+25 %
Transport -40…+85 °C
IT system being monitored Long-term storage -25…+70 °C
Nominal system voltage range Un offline Classification of climatic conditions acc. to IEC 60721:
Circuit capacity internal system isolating switch AC 0…690 V Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
 DC 0…1000 V Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Response values Classification of mechanical conditions acc. to IEC 60721:
Response value Ran  10 kΩ…1 MΩ (50 kΩ)* Stationary use (IEC 60721-3-3)  3M4
Relative uncertainty (acc. to IEC 61557-8)  ±15 %, min. ±1 kΩ Transport (IEC 60721-3-2)  2M2
Hysteresis 25 %, min. 1 kΩ Long-term storage (IEC 60721-3-1)  1M3
Area of application ≤ 3000 m NN
Time response
Response time tan at RF = 0.5 x Ran (Ran = 50 kΩ) and Ce = 1 μF acc. to IEC 61557-8  30 s* Connection
Startup delay Tstartup 0…120 s (30 s)* Connection type pluggable screw-type terminal or push-wire terminal
Measuring circuit Screw-type terminal:
Nominal current ≤10 A
Measuring voltage Um ±5 V
Tightening torque 0.5…0.6 Nm (5…7 lb-in)
Measuring current Im ≤ 13.4 µA
Conductor sizes AWG 24-12
Internal resistance Ri ,Zi  ≥ 372 kΩ
Stripping length 7 mm
Permissible extraneous DC voltage Ufg ≤ 1200 V
rigid/flexible 0.2…2.5 mm²
Permissible system leakage capacitance Ce 150 μF
flexible with ferrule with/without plastic sleeve  0.25…2.5 mm²
Display Multiple conductor rigid  0.2…1 mm²
Indication** graphic display 127 x 127 pixel, 40 x 40 mm Multiple conductor flexible 0.2…1.5 mm²
Display range measured value 0.1 kΩ…20 MΩ Multiple conductor flexible with ferrule without plastic sleeve 0.25…1 mm²
Multiple conductor flexible with TWIN ferrule with plastic sleeve  0.5…1.5 mm²
LEDs
ON (operation LED) green Push-wire terminals:
SERVICEyellow Nominal current ≤10 A
ALARM 1 (L1 and L2)  yellow Conductor sizes AWG 24-12
ALARM 2 (L3) yellow Stripping length 10 mm
rigid/flexible 0.2…2.5 mm²
Digital inputs flexible with ferrule with/without plastic sleeve  0.25…2.5 mm²
Number3 Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Operating mode, adjustable active high, active low Push-wire terminals X1:
Functions none, test, reset, deactivate device Nominal current ≤8 A
Voltage Low DC -3…5 V, High DC 11…32 V Conductor sizes AWG 24-16
Digital outputs Stripping length 10 mm
Number2 rigid/flexible 0.2…1.5 mm²
Operating mode, adjustable  active, passive flexible with ferrule without plastic sleeve 0.25…1.5 mm²
Functions  none, Alarm L1, Alarm L2, Alarm L3, connection fault, flexible with ferrule with plastic sleeve 0.25…0.75 mm²
 device fault, device inactive Other
Voltage passive DC 0…32 V, active DC 0/19.2…32 V Operating mode continuous operation
Max. current internal total X1 max. 200 mA Mounting  display-oriented, cooling slots must be ventilated vertically
Max. current external per channel max. 1 A Degree of protection internal components  IP40
Interfaces Degree of protection terminals  IP20
Quick DIN rail mounting acc. to IEC 60715
Field bus: Screw fixing 3 x M4 with mounting clip
Interface/protocol web server/Modbus TCP/BCOM Enclosure material polycarbonate
Data rate 10/100 Mbit/s, autodetect Flammability class V-0
Max. amount Modbus requests < 100/s Dimensions (W x H x D)  108 x 93 x 110 mm
Cable length  ≤ 100 m Documentation number D00264
ConnectionRJ45 Weight < 390 g
IP address DHCP/manual* 192.168.0.5*
Network mask  255.255.255.0* ( )* = factory setting
BCOM address system-1-0 ** = indication limited outside the temperature range -25…+55 °C
Function  communication interface 1)
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 55


Insulation monitoring device ISOMETER® isoNAV685-D-B
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER® isoNAV685-D-B

Displays and controls

7
1 4

9 2 5

8 3 6

1 “ ” button: up, increase value 5 “TEST” button: carry out self test

2 “ RESET” button: reset messages “ “ button: forward, select parameter


“ “ button: back, select parameter 6 “INFO” button: display information
3 “ DATA” button: display data values “OK” button: OK, confirm
“ ” button: down, decrease value 7 LED “ON”: Operation
4 “MENU” button: start device menu
 8 LED indication “SERVICE, ALARM 1, ALARM 2”
“ESC” button: abort, return to the previous menu level 9 LC display

56 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® isoNAV685-D-B
Wiring diagram

L1
L2
1
L3
N
PE
US

6A
2
*
3 4
1
A1/+ A2/- L1/+ L2 L3/- KE E

ISOMETER® isoNAV685-D-B
X1 X2 R 11 12 14 21 22 24
9 8 7

6 5

1 Connection to a 3(N)AC system 6 (K2) Alarm relay 2, available changeover contacts


2 Supply voltage US (see nameplate) via 6 A fuse 7 Switchable resistor R for RS-485 bus termination
3 Connection to the IT system to be monitored (L1/+, L2, L3/-) 8 Ethernet interface
4 Separate connection of KE, E to PE 9 Digital interface
5 (K1) Alarm relay 1, available changeover contacts * 6 A fuse for systems > 690 V

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

For UL applications:
Use 60/70 °C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

2016/2017 Insulation monitoring devices | Main circuits 57


Insulation monitoring device ISOMETER® isoNAV685-D-B
Anschluss an einen Frequenzumrichter zur Überwachung im abgeschalteten Zustand (Offline)

3 DC+ = AC

DC-
= 3
1 L1/+ L2 L3/- KE E
M
ISOMETER® isoNAV685-D-B

L1/+ L2 L3/- KE E

IT System

OK
230 kΩ

R(an) 40kΩ/10kΩ

PE

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

Connection to X1

Danger of damage to property due to faulty connections!


The device can be damaged if the unit is simultaneously connected
to the supply voltage via the X1 interface, and A1/+and A2/-
CAUTION terminals. Do not connect the device simultaneously via X1, and
A1/+and A2/-to different supply voltages.

Danger of damage to property due to incorrect


nominal voltage!
When the device is powered via the X1 interface, the nominal
CAUTION voltage must be 24 V otherwise the unit may be damaged. Us
Only connect a nominal voltage of 24 V to the X1 interface.
+

58 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® isoNAV685-D-B
ISOMETER® isoRW685W-D
Insulation monitoring device for IT AC systems with galvanically connected rectifiers
and converters and for IT systems especially for railway applications

Device features
• Insulation monitoring for unearthed systems AC, 3(N)AC 0…690 V, DC 0…1000 V
• Nominal system voltage can be expanded via coupling devices 1
• Two response values that can be set separately 1 kΩ…10 MΩ
• Combination of AMPPLUS and other profile-dependent measurement methods
• Continuous measurement of capacitance, voltage and system frequency
• Predefined measurement profiles to meet different requirements
• Automatic adaptation to system leakage capacitance
Typical applications • INFO button to display device settings and system settings
• A
 C, DC or AC/DC main circuits • Self-monitoring with automatic alarm message
• Memory with real-time clock (3-day buffer) to store 1023 alarm messages with date and time
• A
 C/DC main circuits with directly
connected DC components, such • Current or voltage output 0(4)…20 mA, 0…400 μA, 0…10 V, 2…10 V (galvanically separated)
as rectifiers, converters, variable- which is analogous to the measured insulation value of the system
speed drives • Permanent coupling monitoring of the measuring lines
• Freely programmable digital and analogue inputs and outputs
• UPS systems, battery systems
• Two separate alarm relays with potential-free contacts
• H
 eaters with phase control • N/O or N/C operation selectable
• S ystems with switch-mode power • High-resolution graphic LC display
supplies • IsoGraph function for time-related representation of the insulation resistance
• IT systems with high leakage • Remote setting of certain parameters via the Internet (option; COMTRAXX® Gateway)
capacitances • Worldwide remote diagnosis via Internet (made available by Bender-Service only)
• Modbus TCP and web server
Approvals • Multilingual

Standards
The ISOMETER® isoRW685W-D series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8), DIN EN 50155

UL in preparation Further information


Lloyds Register in preparation For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Application-specific selection – Railway 59


Insulation monitoring device ISOMETER® isoRW685W-D
Ordering information

Nominal system voltage range Un Supply voltage US


Type Art. no.
AC DC AC DC

0…690 V; 1…460 Hz 0…1000 V 24…240 V; 50…400 Hz 24…240 V isoRW685W-D B 9106 7012W

1
Accessories Matching system components
ISOMETER® isoRW685W-D

Description Art. No. Description Type Page

A set of screw terminals1) B 9106 7901 AGH150W-4 282


A set of push-wire terminals B 9106 7902 AGH204S-4 283
Coupling devices
Enclosure accessories (terminal cover, 2 mounting clips) 1)
B 9106 7903 AGH520S 284
included in the scope of delivery
1) AGH676S-4 287
Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Time response
Definitions: Response time tan at RF = 0.5 x Ran (Ran = 10 kΩ) and Ce = 1 μF according to IEC 61557-8
Measuring circuit (IC1) (L1/+, L2, L3/-)  profile dependent, typ. 4 s (see diagrams in manual)
Supply circuit (IC2) A1, A2 Response time dc offset alarm at Ce = 1 μF profile dependent, typ. 2 s (see diagrams in manual)
Output circuit 1 (IC3) 11, 12, 14 Start-up delay Tstart-up 0…120 s (0 s)*
Output circuit 2 (IC4) 21, 22, 24 Measuring circuit
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Measuring voltage Um profile dependent, ±10 V, ±50 V
Rated voltage 1000 V Measuring current Im ≤ 403 μA
Overvoltage category (OVC) III Internal resistance Ri, Zi  ≥ 124 kΩ
Rated impulse voltage: Permissible extraneous DC voltage Ufg  ≤ 1200 V
IC1/(IC2-5)  8 kV Permissible system leakage capacitance Ce profile dependent, 0…1000 μF
IC2/(IC3-5)  4 kV
IC3/(IC4-5)  4 kV Measuring ranges
IC4/IC5  4 kV Measuring range fn  10…460 Hz
Tolerance measurement of fn ±1 % ±0.1 Hz
Rated insulation voltage:
Voltage range measurement of fn AC 25…690 V
IC1/(IC2-5)  1000 V
Measuring range Un  AC 25…690 V
IC2/(IC3-5)  250 V
 DC 25…1000 V
IC3/(IC4-5)  250 V
Voltage range measurement of Un  AC/DC > 10 V
IC4/IC5  250 V
Tolerance measurement of Un ±5 % ±5 V
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3
Measuring range Ce  0…1000 μF
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2
Tolerance measurement of Ce  ±10 % ±10 μF
Protective separation (reinforced insulation) between: Frequency range measurement of Ce DC, 30…460 Hz
IC1/(IC2-5)  OVC III, 1000 V Min. insulation resistance measurement of Ce
IC2/(IC3-5)  OVC III, 300 V  depending on the profile and coupling mode, typ. > 10 kΩ
IC3/(IC4-5)  OVC III, 300 V
IC4/IC5  OVC III, 300 V Display
Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Voltage test (routine test) according to IEC 61010-1:
Display range measured value 0.1 kΩ…20 MΩ
IC2/(IC3-5)  AC 2.2 kV
IC3/(IC4-5)  AC 2.2 kV LEDs
IC4/IC5  AC 2.2 kV ON (operation LED)  green
Supply voltage SERVICE yellow
ALARM 1 yellow
Supply voltage range US AC/DC 24…240 V
ALARM 2 yellow
Tolerance of US -20…+15 %
Maximum permissible input current of US  650 mA Digital inputs
Frequency range of US  DC, 50…400 Hz 1) Number 3
Power consumption, typically 50 Hz (400 Hz) ≤ 12 W/21 VA (≤ 12 W/45 VA) Operating mode, adjustable active high, active low
IT system being monitored Functions  off, test, reset, deactivate device, start initial measurement
Voltage Low DC -3…5 V, High DC 11…32 V
Nominal system voltage range Un  AC 0…690 V
Cable length X1  ≤1m
 DC 0…1000 V
Tolerance of Un AC/DC +15 % Digital outputs
Frequency range of Un  DC, 1…460 Hz Number 2
Max. AC voltage U~ in the frequency range fn = 1…10 Hz  U~ max = 110 V/Hz * fn Operating mode, adjustable active, passive
Response values Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
 DC+ alarm, symmetrical alarm, device fault, common alarm,
Response value Ran1 (alarm 1)  1 kΩ…10 MΩ (40kΩ)*
 measurement complete, device inactive, DC offset alarm
Response value Ran2 (alarm 2)  1 kΩ…10 MΩ (10kΩ)*
Voltage passive DC 0…32 V, active DC 0/19.2…32 V
Relative uncertainty (acc. to IEC 61557-8)  profile dependent, ±15 %, at least ±1 kΩ
Max. current internal sum X1 max. 200 mA
Hysteresis  25 %, at least 1 kΩ
Max. current external per channel max. 1 A
Cable length X1  ≤1m

60 Insulation monitoring devices | Application-specific selection – Railway 2016/2017


Insulation monitoring device ISOMETER® isoRW685W-D
Technical data (continued)
Analogue output Connection
Number 1 Connection type pluggable screw-type terminal or push-wire terminal
Operating mode linear, midscale point 28/120 kΩ Screw-type terminals:
Functions  insulation value, DC offset Nominal current ≤ 10 A
Current 0…20 mA (< 600 Ω), 4…20 mA (< 600 Ω), 0…400 μA (< 4 kΩ) Tightening torque 0.5…0.6 Nm (5…7 lb-in)
Voltage 0…10 V (>1 kΩ), 2…10 V (>1 kΩ) Conductor sizes AWG 24-12
Tolerance related to the current/voltage final value  ±20 % Stripping length 7 mm
rigid/flexible  0.2…2.5 mm²
Interfaces
flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm² 1
Field bus: Multiple conductor, rigid 0.2…1 mm²
Interface/protocol web server/Modbus TCP/BCOM Multiple conductor, flexible  0.2…1.5 mm²
Data rate 10/100 Mbit/s, autodetect Multiple conductor, flexible with ferrule without plastic sleeve  0.25…1 mm²

ISOMETER® isoRW685W-D
Max. amount Modbus requests  < 100/s Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Cable length  ≤ 100 m
Push-wire terminals:
Connection RJ45
Nominal current ≤ 10 A
IP address  DHCP/manual* 192.168.0.5*
Conductor sizes AWG 24-12
Network mask 255.255.255.0*
Stripping length 10 mm
BCOM address system-1-0
rigid/flexible  0.2…2.5 mm²
Function  communication interface
flexible with ferrules, with/without plastic sleeve 0.25…2.5 mm²
Sensor bus: Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Interface/protocolRS-485
Push-wire terminals X1:
Data rate 9.6 kbaud/s
Nominal current ≤8A
Cable length  ≤ 1200 m
Conductor sizes AWG 24-16
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8
Stripping length 10 mm
Connection terminals X1.A, X1.B
rigid/flexible  0.2…1.5 mm²
Terminating resistor at the beginning and at the end of the transmission path
flexible with ferrule without plastic sleeve 0.25…1.5 mm²
120 Ω, can be connected internally
flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
Device address, BS bus  1…90 (3)*
Other
Switching elements
Operating mode continuous operation
Number of switching elements 2 changeover contacts
Mounting display oriented, cooling slots must be ventilated vertically
Operating mode N/C operation*/N/O operation
Degree of protection internal components  IP40
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
Degree of protection terminals  IP20
 DC+ alarm, symmetrical alarm, device fault, common alarm,
DIN rail mounting acc. to IEC 60715
 measurement complete, device inactive, DC offset alarm
Screw fixing 3 x M4 with mounting clip
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
Enclosure material  polycarbonate
 DC+ alarm, symmetrical alarm, device fault, common alarm,
Flammability class  V-0
 measurement complete, device inactive, DC offset alarm
ANSI code  64
Electrical endurance under rated operating conditions, number of cycles 10,000
Dimensions (W x H x D) 108 x 93 x 110 mm
Contact data acc. to IEC 60947-5-1:
Documentation number D00178
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12
Weight  < 390 g
Rated operational voltage  230 V/230 V/24 V/110 V/220 V
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A At a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Rated insulation voltage ≤ 2000 m NN  250 V permanently installed devices which at least have overvoltage category
Rated insulation voltage ≤ 3000 m NN  160 V CAT2 (300V) may be connected.
Minimum contact rating  1 mA at AC/DC ≥ 10 V 2)
Indication limited outside the temperature range -25…+55 °C.
Environment/EMC 3) 
This is a class A product. In a domestic environment, this product may
EMC  IEC 61326-2-4 3) cause radio interference. In this case, the user may be required to take
Ambient temperatures: corrective actions.
Operating temperature -40…+70 °C
Transport -40…+85 °C
Long-term storage -25…+70 °C
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K7
Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3M7
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1)  1M3
Area of application  ≤ 3000 m NN

2016/2017 Insulation monitoring devices | Application-specific selection – Railway 61


Insulation monitoring device ISOMETER® isoRW685W-D
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER® isoRW685W-D

Displays and controls

7
1 4

9 2 5

8 3 6

1 “ ” button: up, increase value 5 “TEST” button: carry out self test

2 “ RESET” button: reset messages “ “ button: forward, select parameter


“ “ button: back, select parameter 6 “INFO” button: display information
3 “ DATA” button: display data values “OK” button: OK, confirm
“ ” button: down, decrease value 7 LED “ON”: Operation
4 “MENU” button: start device menu
 8 LED indication “SERVICE, ALARM 1, ALARM 2”
“ESC” button: abort, return to the previous menu level 9 LC display

62 Insulation monitoring devices | Application-specific selection – Railway 2016/2017


Insulation monitoring device ISOMETER® isoRW685W-D
Wiring diagram

L1 L1
L2
L2 1 4
L3
PE N
PE
US
L1/+ L3/- KE E

1
5 6
A1/+ A2/- L1/+ L2 L3/- KE E
L+

L- 2
PE

ISOMETER® isoRW685W-D
* *

L1/+ L3/- KE E

IT system
3
PE
Example

AGH520S
Un > 690 V AC
Un > 1000 V DC
X1 X2 R 11 12 14 21 22 24

11 10 9
L1/+ L2 L3/-

8 7

1 Connection to an AC system Un 8 (K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 Connection to an IT system with coupling device 10 Ethernet interface, connection to Ethernet interface by Bender
4 Connection to a 3(N)AC system Service staff only
11 Digital interface
5 Connection to the IT system to be monitored (L1/+, L2, L3/-)
6 Separate connection of KE, E to PE * For systems > 690 V and with overvoltage category III a fuse for the
connection to the system to be monitored must be provided.
7 (K1) Alarm relay 1, available changeover contacts
Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
≤ 690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted
through the terminals.
For UL applications:
Use 60/70°C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Application-specific selection – Railway 63


Insulation monitoring device ISOMETER® isoRW685W-D
Display FP200
Display and operator unit for devices of the iso685 series without display

Device features
• Display for front panel mounting of series iso685
1 • Various mounting options
• Uniform operation
• Backlit buttons

Further information
For further information refer to our product range on www.bender.de.
Typical applications
• Display and operator unit for
devices of the iso685 series with-
out display

Approvals

UL in preparation
Lloyds Register in preparation

Ordering information

Supply voltage/frequency range US


Power consumption Type Art. No.
DC
FP200 B 9106 7904
24 V/-20…+25 % typ. 3 W
FP200W1) B 9106 7904W
1)
Device version Option “W” with increased shock and vibration resistance

Accessories

Description Art. No.

FP200 mechanical accessories comprising: B91067907


2 screw attachments
Front cover 144x72 transparent (for IP65) B98060005
Patch cable CAT5e (without UL, temperature range 0…+60 °C) B91067906
Included in the scope of delivery
FP200 adapter for front panel mounting IRDH575 B91067905
Front cover 144x96 transparent (for IP65) B98060007

64 Insulation monitoring devices | Main circuits 2016/2017


Display and operator unit FP200
Technical data
Insulation coordination Connection
Rated insulation voltage (IEC 60664-1)  50 V Connection type  plug connectors
Rated impulse voltage (IEC 60664-1)  500 V
Other
Overvoltage category III
Pollution degree  3 Operating mode  continuous operation
Mounting  display-oriented,
Supply voltage  cooling slots must be ventilated vertically
Supply voltage US  via iso685-S Degree of protection, built-in components (DIN EN 60529)  IP40
Display
Degree of protection, terminals (DIN EN 60529) 
Degree of protection with transparent front cover 
IP20
IP65 1
Graphic display  127 x 127 pixels, 40 x 40 mm Panel cutout  138x66 mm
LEDs Permissible tolerance of panel cutout +0.5/-0
Screw mounting  with mounting brackets

FP200
ON (operation LED) green
Torque screw mounting  0.3 Nm ±10 %
SERVICEyellow
Enclosure material polycarbonate
ALARM 1 yellow
Flammability class  UL94V-0
ALARM 2  yellow
Dimensions (W x H x D) 144 x 72 x 35.6 mm
Interfaces Documentation number D00169
Interface/protocol Bender internal Weight ≤180 g
Cable length  ≤5m
REMOTE cable  Patch cable min. CAT5e Option “W” data different from the standard version
Environment/EMC Classification of climatic conditions acc. to IEC 60721:
EMC IEC 61326-2-4; EN 50121-3-2; EN 50121-4 Staionary use (IEC 60721-3-3) 3K5 (condensation and formation of ice possible)
Ambient temperatures Classification of mechanical conditions acc. to IEC 60721:
Operation -40…+70 °C Stationary use (IEC 60721-3-3)  3M7
Transport -40…+85 °C Option “W”
Storage -25…+70 °C Devices with the suffix “W” feature increased shock and vibration resistance.
Classification of climatic conditions acc. to IEC 60721:
Due to a special varnishing, the electronic parts are better protected
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
against mechanical loads and humidity.
Transport (IEC 60721-3-2) 2K3
When mounting the FP200W, it is necessary to secure the screws
Long-term storage (IEC 60721-3-1)  1K4
with thread-locking fluid since they could loosen when suffering high
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4 mechanical load.
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1) 1M3
Area of application ≤3000 m NN

Dimension diagram (dimensions in mm)

5,3
max.

138+0,5/
-0
66+0,5/-0

135
8

,5
5,
72

65,5

144
,6
35

2016/2017 Insulation monitoring devices | Main circuits 65


Display and operator unit FP200
Displays and controls

1
2
FP200

1 LED “ON” Operation


2 LED indication “SERVICE, ALARM 1, ALARM 2”
3 LC display

Connection to iso685

66 Insulation monitoring devices | Main circuits 2016/2017


Display and operator unit FP200
ISOMETER® IRDH275
Insulation monitoring device for unearthed AC, AC/DC and
DC systems (IT systems)

Device features
• Insulation monitoring for unearthed AC, AC/DC systems 0…793 V, DC 0…650 V
• Nominal voltage extendable via coupling device 1
• Two separately adjustable response values1 kΩ…10 MΩ
• AMPPlus measurement method
• Automatic adaptation to the system leakage capacitance
• Info button to display device settings and system leakage capacitance
• Self monitoring with automatic alarm
Typical applications • Automatic self test, selectable
• AC, DC or AC/DC main circuits • Connection for external kΩ indication
• Test and reset button
• A
 C/DC main circuits with directly
connected DC components, • External test/reset button can be connected
such as rectifiers, converters, and • Two separate alarm relays with two potential-free changeover contacts
thyristor-controlled DC drives • N/O or N/C operation, selectable
• Backlit LC display
• UPS systems, battery systems
• RS-485 interface
• Heaters with phase control
• I nstallations including switch
Additional device features, version IRDH275B
mode power supplies
• History memory with real-time clock to store all alarm messages with date and time stamp
• IT systems including high leakage
• Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
capacitances
• Isometer disconnecting relays for the operation of several ISOMETER®s in coupled IT systems
• Coupled IT systems • Current output 0(4 )…20 mA (electrically isolated)

Approvals Standards
The ISOMETER® of the IRDH257 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US1)


RS-485 interface Coupled IT systems Output Type Art. No.
AC DC
88…264 V 77…286 V IRDH275-435 B 9106 5100
ASCII-IsoData not applicable Current output 0…400 µA – 19.2…72 V IRDH275-427 B 9106 5104
– 10.2…36 V IRDH275-425 B 9106 5108
88…264 V 77…286 V IRDH275B-435 B 9106 5101
Current output – 19.2…72 V
BMS applicable IRDH275B-427 B 9106 5105
0(4)…20 mA
– 10.2…36 V IRDH275B-425 B 9106 5109
Absolute values
1)

Device “Option-W” with increased shock and vibration resistance: Indicated by the letter “W” at the end of the order number.

Suitable system components

Description Type Page

7204-1421 328
External kΩ measuring 9604-1421 328
instruments
9620-1421 328
AGH150W-4 282
Coupling devices AGH204S-4 283
AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 67


Insulation monitoring device ISOMETER® IRDH275
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error)
Rated impulse voltage/pollution degree 8 kV/3 Operating principle K1, K2 (Alarm 1/Alarm 2)  N/O or N/C operation
Factory setting (Alarm 1/Alarm 2) N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
IRDH275…: Contact class IIB (DIN IEC 60255-23)
Nominal system voltage Un  AC, 3/(N)AC 0…793 V* Rated contact voltage AC 250 V/DC 300 V
Nominal frequency fn 50…460 Hz Making capacity AC/DC 5 A
1 Nominal system voltage Un 
IRDH275…-435:
DC 0…650 V* Breaking capacity 

2 A, AC 230 V, cos phi = 0.4
0.2 A, DC 220 V, L/R = 0.04 s
Supply voltage US (also see nameplate) AC 88…264 V* Contact rating at DC 24 V  ≥ 2 mA (50 mW)
Frequency rangeUS  42…460 Hz
Environment/EMC
ISOMETER® IRDH275

Supply voltage US (also see nameplate) DC 77…286 V*


EMC  acc. to IEC 61326-2-4 Ed. 1.0
IRDH275…-427:
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Supply voltage US (also see nameplate) DC 19.2…72 V*
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
IRDH275…
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Power consumption  ≤ 14 VA
Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Response values Ambient temperature (during operation) -10…+55 °C
Response value Ran1 (Alarm1) 1 kΩ…10 MΩ Ambient temperature (during storage) -40…+70 °C
Response value Ran2 (Alarm2) 1 kΩ…10 MΩ Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Relative uncertainty (20 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 % Connection
Relative uncertainty (1…20 kΩ +2 kΩ/+20 %
Connection screw-type terminals
Relative uncertainty (1…10 MΩ) 0.2 kΩ/+20 %
Connection properties
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤5s
rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Hysteresis (1…10 kΩ) +2 kΩ
flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Hysteresis (10 kΩ…10 MΩ)  25 %
Tightening torque 0.5 Nm
Measuring circuit Conductor sizes (AWG) 24…12
Measuring voltage Um ≤ 50 V Other
Measuring current Im (at RF = 0 Ω)  ≤ 280 μA
Operating mode continuous operation
Internal DC resistance Ri ≥ 180 kΩ
Mounting  display-oriented
Impedance Zi at 50 Hz ≥ 180 kΩ
Distance to adjacent devices  ≥ 30 mm
Permissible extraneous DC voltage Ufg ≤ DC 1200 V
Degree of protection, internal components (DIN EN 60529) IP30
Permissible system leakage capacitance  ≤ 500 μF
Degree of protection, terminals (DIN EN 60529) IP20
Factory setting 150 µF
Type of enclosure X112, free from halogen
Displays DIN rail mounting DIN EN 60715/IEC 60715
Display, illuminated two-line display Flammability class UL94 V-0
Characteristics (number) 2 x 16 Documentation number D00122
Display range measured value  1 kΩ…10 MΩ Weight  ≤ 510 g
Operating uncertainty (20 kΩ…1 MΩ) (nach IEC 61557-8)  ±15 %** Option “W”
Operating uncertainty (1…20 kΩ)  ±1 kΩ/±15 %**
Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Operating uncertainty (1…10 MΩ)  ±0.1 MΩ/±15 %**
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Outputs/Inputs Vibration resistance IEC 60068-2-6  1.6 mm/10…25 Hz
Test/reset button internal/external  4 g/25…150 Hz
Cable length test/reset button, external  ≤ 10 m Ambient temperature (during operation) -40…+70 °C
Current output for measuring instrument SKMP (scale centre point = 120 kΩ): Storage temperature range -40…+85 °C
Current output IRDH275 (load)  400 μA (≤ 12.5 kΩ) Screw mounting 2 x M4
Current output IRDH275B (load)  20 mA (≤ 500 Ω) The data labelled with an * are absolute values
Accuracy current output (1 kΩ…1 MΩ) ** = Under EMC test conditions in accordance with IEC 61326-2-4 the
related to the value indicated ±10 %, ±1 kΩ
specified tolerances can double
Serial interface
Interface/protocol IRDH275  RS-485/ASCII-IsoData
Interface/protocol IRDH275B  RS-485/BMS
Connection terminals A/B
Cable length  ≤ 1200 m
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 Ω (0.5 W)
Device address, BMS bus 1…30 (factory setting = 3)

Dimension diagram (dimensions in mm)


83

68 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH275
Displays and controls

IRDH275
ISOMETER®

1
1 2 3 4 5 6 7

1 “INFO” button: to query standard information 4 “MENU” button: to activate the menu system

ISOMETER® IRDH275
ESC button: back to the menu function Enter button: to confirm parameter changes
2 “TEST” button: to call up the self test 5 Alarm LED “1” lights: insulation fault, 1st warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED “2” lights: insulation fault, 2nd warning level reached
3 “RESET” button: to delete alarm and fault messages 7 LED lights: system fault
Arrow down button: Parameter change, scroll.
8 LC display

Wiring diagram

1 6
3 AC-System Un AC-System

Un

3 4

3 N AC-System Un DC-System

Un

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see ordering information) 6 A fuse recommended; 8 * External reset button “R1, R2” (N/C contact or wire jumper). When
for UL and CSA applications, it is mandatory to use 5 A fuses. the terminals are open the fault messages will not be stored, provided
2 3 Connection to the 3AC system being monitored:
 that the fault memory has not been activated via the operating menu.
Connect the terminals L1, L2 to neutral conductor N or terminals 9 * Standby by means of the function input “F1, F2”:
L1, L2 to conductor L1, L2. with the contact in closed position no insulation measurement
4 Connection of the AC system to be monitored: takes place (Isometer disconnection B version only/no disconnection
Connect terminals L1, L2 to conductor L1, L2. when operated via AK).
10 IRDH275: Currrent output, electrically isolated: 0…400 µA
5 Connection to the DC systems to be monitored:
Connect terminal L1 to conductor L+, terminal L2 to conductor L- IRDH275B: Currrent output, electrically isolated: 0…20 mA or 4…20 mA
11 RS-485 interface
6 Separate connection of the equipotential bonding conductor to
PE and KE 12 Alarm relay: Alarm 1
7 * External test button “T1/T2” (N/O contact) 13 Alarm relay: Alarm 2/system

* the terminal pairs 7, 8 and 9 have to be wired electrically isolated


and do not have to be connected to earth!

2016/2017 Insulation monitoring devices | Main circuits 69


Insulation monitoring device ISOMETER® IRDH275
Wiring diagrams

Un 3/(N)/AC 50…400 Hz 0…7200 V

1
Un DC 0…1760 V AGH520S
ISOMETER® IRDH275

5 4 3

ISOMETER® IRDH275 with coupling device AGH150W-4

1 ISOMETER® IRDH275 with coupling device AGH520S

Un

ISOMETER® IRDH275 with coupling device AGH204S-4

1 without rectifiers
 2 with rectifiers

Un = 3AC 0…1650 V (DC max. 1000 V) Un = 3AC 0…1300 V (peak voltage downstream of the rectifier or
intermediate circuit voltage of max. 1840 V)

70 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH275
ISOMETER® IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Device combination for insulation monitoring in unearthed AC, AC/DC and
DC power systems (IT systems)

Device features
• Insulation monitoring for drives including medium voltage converters up to 15.5 kV
• Two separately adjustable response values100 kΩ…10 MΩ 1
• AMPPlus measurement method (European patent: EP 0 654 673 B1)
• Automatic adaptation to the system leakage capacitance
• Info button to display device settings and the system leakage capacitance
• History memory with real-time clock to store alarm messages with date and time stamp
• BMS interface (Bender Measuring Device Interface) for communication with other Bender devices
(RS-485 electrically isolated)
Typical applications
• Current output 0(4)…20mA (electrically isolated) analogously to the measured insulation value
• A
 C, DC or AC/DC medium voltage
• Self monitoring with automatic alarm
systems
• Automatic self test, selectable
• A
 C/DC medium voltage systems • Connection for external kΩ indication
with directly connected DC
• Test and reset button
components, such as rectifiers,
• Connection external test and reset button
converters, and thyristor-controlled
• Two separate alarm relays with two potential-free changeover contacts
DC drives
• N/O or N/C operation, selectable
• Backlit two-line plain text display
Approvals • Remote setting of specific parameters via Internet (option; COM460IP with at least Option C required)

Standards
The ISOMETER® of the IRDH275BM-7 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
IRDH275BM-7 and AGH675S-7

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage Un Supply voltage US


Cable length Type Art. No.
AC, 3(N)AC/DC DC
– 19,2…72 V – IRDH275BM-7 B 9106 5120
2000 mm AGH675S-7-2000 B 913 061
0…7.2 kV, 0…460 Hz –
500 mm AGH675S-7-500 B 913 060
0…15.5 kV, 0…460 Hz – 500 mm AGH675S-7MV15-500 B 913 058

Suitable system components

Description Type Page

External kΩ measuring 9620-1421 328


instruments

2016/2017 Insulation monitoring devices | Application-specific selection – Variable-speed drives 71


Insulation monitoring device ISOMETER® IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Technical data IRDH275BM-7
Insulation coordination acc. to IEC 60664-1 Switching components
Rated voltage  AC 800 V Switching components  2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, system fault)
Rated impulse voltage/pollution degree  8 kV/3 Operating principle K1, K2 (Alarm 1, Alarm 2)  N/O or N/C operation
Factory setting (Alarm 1/Alarm 2)  N/O operation
Voltage ranges
Electrical endurance  12 000 switching operations
Nominal voltage range Un via AGH675S-7…
Contact class  IIB (IEC 60255-23)
Supply voltage US (refer to nameplate for other values)  DC 19.2…72 V
Rated contact voltage AC 250 V/DC 300 V
Power consumption ≤14 VA
Making capacity AC/DC 5 A
1 Response values Breaking capacity

2 A, AC 230 V, cos phi = 0.4
0,2 A, DC 220 V, L/R = 0.04 s
Response value Ran1 (Alarm 1)  100 kΩ…10 MΩ
Response value Ran2 (Alarm 2)  100 kΩ…10 MΩ Minimum contact current at DC 24 V  ≥ 2 mA (50 mW)
Relative percentage error 100…500 kΩ  ±100 kΩ Environment/EMC
ISOMETER® IRDH275BM-7

Relative percentage error 500 kΩ…10 MΩ  0 %…+20 %


EMC immunity acc. to EN 61326
Response time tan  ≤ 5 min
EMC emission  acc. to EN 61326
Hysteresis  25 %
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Measuring circuit Bumping IEC 60068-2-29 (during transport)  40 g/6 ms
Measuring voltage Um  ≤ 50 V Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Measuring current Im (at RF = 0 Ω)  ≤ 21 μA Vibration resistance IEC 60068-2-6 (during transport)  2 g/10…150 Hz
Internal DC resistance Ri  ≥ 2.4 MΩ Ambient temperature (during operation) -10 …+55 °C
Internal impedance Zi, at 50 Hz ≥ 2.4 MΩ Storage temperature range -40 …+70 °C
Permissible extraneous DC voltage Ufg  with AGH675S-7… Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Permissible system leakage capacitance Ce ≤ 5 μF Connection
Factory setting  2 μF
Connection  screw terminals
Displays Connection
Display, illuminated two-line display rigid, flexible 0.2…4 mm²/0.2…2.5 mm²
Characters (number of characters) 2 x 16 flexible with connector sleeve, without/with plastic sleeve  0.25…2.5 mm²
Display range, measuring value  50 kΩ…10 MΩ Conductor sizes (AWG) 24…12
Relative percentage error 50…500 kΩ  ±50 kΩ Other
Relative percentage error 500 kΩ…10 MΩ  ±10 %
Operating mode continuous operation
Outputs/inputs Mounting  as indicated on the display
TEST/ RESET button internal/external Protection class, internal components (DIN EN 60529)  IP30
Cable length TEST/RESET button external ≤ 10 m Protection class, terminals (DIN EN 60529) IP20
Type of enclosure  X112, free from halogen
Current output for measuring instrument SKMP (scale centre point = 1.2 MΩ):  DIN rail mounting  IEC 60715
Current output (load)  20 mA (≤ 500 Ω) Flammability class  UL94 V-0
Accuracy current output (100 kΩ…10 MΩ)  ±10 %, ±100 kΩ Tightening torque  0.5 Nm
Serial interface Documentation number D00123
Interface/Protocol IRDH275B  RS-485/BMS Weight approx.  510 g
Connection terminals A/B
Cable length  ≤ 1200 m
Recommended cable (screened, screen on one side connected to PE)  J-Y(St)Y 2x0.6
Terminating resistor  120 Ω (0.5 W)
Device address, BMS bus 1…30 (factory setting = 3)

72 Insulation monitoring devices | Application-specific selection – Variable-speed drives 2016/2017


Insulation monitoring device ISOMETER® IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Technical data AGH675S-7…
Insulation coordination acc. to DIN EN 61800-5-1 Environment
AGH675S-7 Operating temperature (normal operation)  -10…+60 °C
Rated insulation voltage  AC 7.2 k V Operating temperature (continuous operation with asymetrical earth fault -10…+55 °C
Classification of climatic conditions acc. to IEC 60721:
AGH675S-7MV15 Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Rated insulation voltage  AC 15.5 k V Transport (IEC 60721-3-2) 2K3
Voltage test acc. to DIN EN 61800-5-1 Long-term storage (IEC 60721-3-1) 1K4
Classification of mechanical conditions acc. to IEC 60721:
Type test: Stationary use (IEC 60721-3-3) 
Transport (IEC 60721-3-2)
3M4 (3M7 Y shaft)
2M2
1
AGH675S-7
Voltage impulse test (basic insulation)  40 kV Long-term storage (IEC 60721-3-1) 1M3
AC voltage test (basic insulation) 20 kV
Connection

ISOMETER® IRDH275BM-7
Partial discharge test 14 kV
Connection terminal 2 (medium voltage) high-voltage cable (encapsulated on the device side)
AGH675S-7MV15 Connection, flexible with ring terminal M4
Voltage impulse test (basic insulation)  111 kV Connection 3, 4, 5 screw-type terminals
AC voltage test (basic insulation) 70 kV Connection
Partial discharge test 29 kV rigid, flexible 0.2…4 mm²/0.2…2.5 mm²
Routine test: flexible with connector sleeve  0.25…2.5 mm²
AC voltage test  40 kV
Other
Voltage ranges Operating mode continuous operation
AGH675S-7 Mounting  any position
Nominal system voltage Un  AC, 3(N)AC, DC 0…7.2 kV Protection class, internal components (DIN EN 60529)  IP64
Nominal frequency fn  0…460 Hz Protection class, terminals (DIN EN 60529) IP20
Internal DC resistance Ri ≥ 2.39 MΩ Type of enclosure  resin-encapsulated block
Screw mounting  M5
AGH675S-7MV15 Flammability class  UL94 V-0
Nominal system voltage Un  AC, 3(N)AC, DC 0…15.5 kV Documentation number D00095
Nominal frequency fn  0…460 Hz Weight approx.  ≤ 5100 g
Internal DC resistance Ri ≥ 4.7 MΩ

Dimension diagrams (dimensions in mm)

IRDH275BM-7 AGH675S-7… 220


200
170 10
83

AGH675S-7…
320
280

ø M4

52
30

2016/2017 Insulation monitoring devices | Application-specific selection – Variable-speed drives 73


Insulation monitoring device ISOMETER® IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Displays and controls

IRDH275
ISOMETER®
8

1 1 2 3 4 5 6 7

1 “INFO” button: to query standard information 4 “MENU” button: to activate the menu system
ESC button: back to the menu function Enter button: to confirm parameter changes
ISOMETER® IRDH275BM-7

2 “TEST” button: to call up the self test 5 Alarm LED “1” lights: insulation fault, 1st warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED “2” lights: insulation fault, 2nd warning level reached
3 “RESET” button: to delete installation and fault messages 7 LED lights: system fault
Arrow down button: Parameter change, scroll.
8 LC display

Wiring diagrams

Connection AGH675S-7 Connection AGH675S-7MV15


DC 15,5 kV

14 14

2 2
15,5 kV AC/DC 15,5 kV AC/DC

AGH675S-7MV15 AGH675S-7MV15

1 1

US 6 US 6

2 3 4 2 3 4

5 5

7 8 9 10 11 12 13 7 8 9 10 11 12 13

1 Supply voltage US (see ordering information) via 6 A fuse 8 External RESET button (NC contact or wire jumper), when the
2 3 Terminals L1, L2 are not connected! terminals are open, the fault message will not be stored
4 Connection to the coupling device AGH675S-7 or the two coupling 9 STANDBY by means of the function input F1, F2: When the contact
devices AGH675S-7MV15: is closed, insulation measurement does not take place.
10 Current output, galvanically separated: 0…20 mA or 4…20 mA
Connect terminal AK to terminal(s) 5 of the coupling device
AGH675S-7 (or the two coupling devices AGH675S-7MV15), 11 Serial interface RS-485 (termination 120 Ω resistor)
Connection with standard low-voltage cable, maximum voltage 12 Alarm relay 1; changeover contacts provided
at terminal 5: 200 V 13 Alarm relay 2 (system fault relay); changeover contacts provided
5 Separate connection of and KE to PE 14 Connection of the coupling device AGH675S-7 to the converter:
6 Separate connection of the terminals 3 and 4 of the AGH675S-7 connect the high voltage cable encapsulated on one end to the
or AGH675S-7MV15 to PE mid-point of the DC intermediate circuit.
7 External TEST button (NO contact) Connection of the two coupling devices AGH675S-7MV15 to the
converter: connect the high voltage cable encapsulated on L+and L-.

74 Insulation monitoring devices | Application-specific selection – Variable-speed drives 2016/2017


Insulation monitoring device ISOMETER® IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
ISOMETER® IRDH375
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
• Insulation monitoring for unearthed AC, AC/DC systems 0…793 V, DC 0…650 V
• Nominal voltage extendable via coupling device 1
• Two separately adjustable response values1 kΩ…10 MΩ
• AMPPlus measurement method
• Automatic adaptation to the system leakage capacitance
• Info button to display device settings and the system leakage capacitance
• Continuous self monitoring, with automatic alarm message
Typical applications • Automatic self test, selectable
• AC, DC or AC/DC main circuits • Connection for external kΩ indication
• Test and reset button
• A
 C/DC main circuits with directly
connected DC components, • Connection external test and reset button
such as rectifiers, converters, and • Two separate alarm relays with two potential-free changeover contacts
thyristor-controlled DC drives • N/O or N/C operation
• Alarm relay for system fault (N/C operation)
• UPS systems, battery systems
• Backlit LC display
• Heaters with phase control
• RS-485 interface
• I nstallations including switch- • Plug-in terminals
mode power supplies
• IT systems including high leakage
Additional device features, version IRDH375B
capacitances
• History memory with real-time clock to store all alarm messages with date and time stamp
• Coupled IT systems • Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
• Isometer disconnecting relays for the operation of several ISOMETER®s in coupled IT systems
Approvals • Current output 0(4)…20 mA

Standards
The ISOMETER® of the IRDH375 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

1 -Supply voltage US
RS-485 interface Coupled IT systems Output Type Art. No.
AC DC
external kΩ indication 88…264 V 77…286 V IRDH375-435 B 9106 5000
ASCII not applicable 0…400 µA – 19.2…72 V IRDH375-427 B 9106 5002
current output 88…264 V 77…286 V IRDH375B-435 B 9106 5004
BMS applicable 0(4…20 mA) – 19.2…72 V IRDH375B-427 B 9106 5006
Absolute values
1)

Device “Option-W” with increased shock and vibration resistance : Indicated by the letter “W” at the end of the order number.

Suitable system components

Description Type Page

7204-1421 328
External kΩ measuring 9604-1421 328
instruments
9620-1421 328
AGH150W-4 282
Coupling devices AGH204S-4 283
AGH520S 284
Transparent front plate cover 144x72 364
IP65

2016/2017 Insulation monitoring devices | Main circuits 75


Insulation monitoring device ISOMETER® IRDH375
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 3 changeover contacts
Rated impulse voltage/pollution degree 8 kV/3  K1 (Alarm 1), K2 (Alarm 2), K3 (device error)
Operating principle K1, K2 (Alarm 1/Alarm 2) N/O or N/C operation
Voltage ranges
Factory setting (Alarm 1/Alarm 2) N/O operation
IRDH375…: Operating principle K3 (device error)  N/C operation
Nominal system voltage Un  AC, 3/(N)AC 0…793 V* Electrical endurance, number of cycles 12,000
Nominal frequency fn (for f < 50 Hz see characteristic curve in the manual) 0.1…460 Hz Contact class IIB acc. to DIN IEC 60255 Part 0-20
1 Nominal system voltage Un  DC 0…650 V* Rated contact voltage
Making capacity
AC 250 V/DC 300 V
AC/DC 5 A
IRDH375…-435:
Supply voltage US (also see nameplate) AC 88…264 V* Breaking capacity  2 A, AC 230 V, cos phi = 0.4
Frequency range US  42…460 Hz  0.2 A, DC 220 V, L/R = 0.04 s
ISOMETER® IRDH375

Supply voltage US (also see nameplate) DC 77…286 V* Contact rating at DC 24 V  ≥ 2 mA (50 mW)
IRDH375…-427: Environment/EMC
Supply voltage US (also see nameplate) DC 19.2…72 V* EMC according to IEC 61326-2-4 Ed. 1.0
IRDH375…: Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Power consumption  ≤ 14 VA Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Response values Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Response value Ran1 (Alarm1) 1 kΩ…10 MΩ Ambient temperature (during operation) -10…+55 °C
Response value Ran2 (Alarm2) 1 kΩ…10 MΩ Ambient temperature (during storage) -40…+70 °C
Relative uncertainty (20 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 % Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Relative uncertainty (1…20 kΩ) +2 kΩ/+20 %
Relative uncertainty (1…10 MΩ)  0.2 MΩ/+20 % Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤5s Connection screw-type terminals
Hysteresis (1…10 kΩ) +2 kΩ Connection properties
Hysteresis (10 kΩ…10 MΩ)  25 % rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Measuring circuit Conductor sizes (AWG) 24…12
Measuring voltage Um ≤ 40 V
Measuring current Im (at RF = 0 Ω ≤ 220 μA Other
Internal DC resistance Ri ≥ 180 kΩ Operating mode continuous operation
Impedance Zi at 50 Hz ≥ 180 kΩ Mounting  display-oriented
Permissible extraneous DC voltage Ufg ≤ DC 1200 V Distance to adjacent devices  ≥ 30 mm
Permissible system leakage capacitance Ce ≤ 500 μF Degree of protection, internal components (DIN EN 60529) IP30
Factory setting 150 µF Degree of protection, terminals (DIN EN 60529) IP20
Type of enclosure X300, free from halogen
Displays DIN rail mounting acc. to IEC 60715
Display, illuminated two-line display Flammability class UL94 V-0
Characteristics (number) 2 x 16 Documentation number D00124
Display range measured value  1 kΩ…10 MΩ Weight  ≤ 510 g
Operating uncertainty (20 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 %**
Operating uncertainty (1…20 kΩ)  ±1 kΩ/±15 %** Option “W”
Operating uncertainty (1 MΩ…10 kΩ) ±0.1 MΩ/±15 %** Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Outputs/Inputs Vibration resistance IEC 60068-2-6  1.6 mm/10…25 Hz
Test/reset button internal/external  4 g/25…150 Hz
Cable length test/reset button, external  ≤ 10 m Ambient temperature, during operation  -25…+70 °C
Current output for measuring instrument SKMP (scale centre point = 120 kΩ): Ambient temperature for storage  -40…+85 °C
Current output IRDH375 (load)  400 μA (≤ 12.5 kΩ) Screw mounting 2 x M4
Current output IRDH375B (load)  20 mA (≤ 500 Ω)
Accuracy current output (1 kΩ…1 MΩ) The data labelled with an * are absolute values
related to the value indicated ±10 %, ±1 kΩ ** = Under EMC test conditions in accordance with IEC 61326-2-4 the
specified tolerances can double
Serial interface
Interface/protocol IRDH375  RS-485/ASCII
Interface/protocol IRDH375B  RS-485/BMS
Connection terminals A/B
Cable length  ≤ 1200 m
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 Ω (0.5 W)
Device address, BMS bus 1…30 (factory setting = 3)

Dimension diagram (dimensions in mm)


138 +0,8/–0
66 +0,8/–0
5
2
15

3
14
13
72

144

76 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH375
Displays and controls

IRDH375
ISOMETER®

1
1 2 3 4 5 6 7 8

1 “INFO” button: to query standard information 5 Alarm LED 1, yellow, lights when the value falls below the set

ISOMETER® IRDH375
ESC button: back to the menu function response value RALARM1
2 “TEST” button: to call up the self test 6 Alarm LED 2, yellow, lights when the value falls below the set
Arrow up button: Parameter changes, scroll response value RALARM2
3 “RESET” button: to delete alarm and fault messages 7 Alarm LED, yellow, lights in case of fault in the connecting leads to
Arrow down button: Parameter changes, scroll the system or to earth, or in case of system fault
4 “MENU” button: to activate the menu system 8 Transparent front plate cover (accessory)
Enter button: to confirm parameter changes

Wiring diagrams

1 2

3 4

6 7 8
US
5

10 11 12

9 13

1 3AC system 10 External reset button “R1, R2” (N/C contact or wire jumper). When the

2 3NAC system terminals are open the fault messages will not be stored, provided that
the fault memory has not been activated via the operating menu.
3 AC system
11 External test button “T1/T2” (N/O contact)
4 DC system
12 Standby by means of the function input “F1, F2”:
5 Supply voltage US (see ordering information) 6 A fuse recommended.
with the contact in closed position no insulation measurement
For UL and CSA applications, the use of 5 A fuses is mandatory.
takes place
6 Alarm relay RALARM1 13 DIP switch, S1 “ON”-RS-485 terminated (120 Ω on), S2 – unassigned
7 Alarm relay RALARM2
8 Alarm relay system fault * The terminal pairs 10, 11 and 12 must be wired electrically
isolated and may not be connected to earth!
9 External kΩ indication 0…400 µA or current output
0(4)…20 mA (option).

1
2

1 Rear view IRDH375 2 Detachable terminal cover

2016/2017 Insulation monitoring devices | Main circuits 77


Insulation monitoring device ISOMETER® IRDH375
Wiring diagrams

Un 3/(N)/AC 50…400 Hz 0…7200 V

1 Un DC 0…1760 V AGH520S

5 4 3

ISOMETER® IRDH375 with coupling device AGH150W-4


ISOMETER® IRDH375

1 ISOMETER® IRDH375 with coupling device AGH520S


2

Un

ISOMETER® IRDH375 with coupling device AGH204S-4

1 without rectifier 2 with rectifier


Un = 3AC 0…1650 V (DC max. 1000 V) Un = 3AC 0…1300 V (peak voltage downstream of the rectifier or
intermediate circuit voltage of max. 1840 V)

78 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH375
ISOMETER® IRDH575
Insulation monitoring device for unearthed AC, DC and AC/DC systems (IT systems) with control
and display function for EDS insulation fault location systems

Device features
• Universal application in 3(N)AC, AC/DC and DC IT systems 20…575 V/340…760 V
• Response range 1 kΩ…10 MΩ 1
• Info button for the indication of various parameters and the system leakage capacitance
• Comprehensive self-monitoring function including system fault alarm relay
• Internal/external test and reset button
• Two separate alarm relays, N/C or N/O operation selectable
• Backlit plain text display 4 x 16 characters
Typical applications • RS-485 interface
• I nsulation resistance monitoring • Data memory, disconnection from supply and 0/4…20 mA current output
in IT systems • Can be extended to an insulation fault location system for max.1080 circuits
• L ocalisation of insulation faults • Adjustable locating current for insulation fault location
with additional insulation fault • Appropriate for EDS4… insulation fault location systems
locators EDS4… • AMP measurement method

Other functions
Approvals
• History memory to store max. 99 alarm messages with date and time stamp
• Isometer disconnecting relays for the operation of several ISOMETER®s in coupled IT systems
• Built-in RS-485 interface (BMS bus) for communication with other Bender devices

Standards
The ISOMETER® of the IRDH575 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3, DIN EN 61557-9, VDE 0413-9, IEC 61557-9, ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Permissible extraneous DC Nominal system voltage Un Supply voltage US


voltage Ufg Type Art. No.
DC AC DC AC DC
– 19.2…72 V IRDH575B1-427 B 9106 5502
20…575 V 20…575 V
88…264 V 77…286 V IRDH575B1-435 B 9106 5500
≤ 810 V
– 19.2…72 V IRDH575B1-4227 B 9106 5505
20…150 V 20…150 V
88…264 V 77…286 V IRDH575B1-4235 B 9106 5504
– 19.2…72 V IRDH575B2-427 B 9106 5506
≤ 1060 V 340…760 V 340…575 V
88…264 V 77…286 V IRDH575B2-435 B 9106 5503
Measuring voltage Um 10 V (version -4227) for usage in control circuits.
1)

Device “Option-W” with increased resistance to shock and vibrations: Indicated by the letter “W” at the end of the order number.

Suitable system components

Description Type Page

Panel seal for IP 42 – –


Transparent cover for IP 65 – 364
Adapter for DIN rail mounting – –
9620-1421 328
Measuring instruments
9620S-1421 328

2016/2017 Insulation monitoring devices | Main circuits 79


Insulation monitoring device ISOMETER® IRDH575
Technical data
Insulation coordination acc. to IEC 60664-1 Outputs/Inputs
Rated insulation voltage AC 800 V Test/reset button internal/external
Rated impulse voltage/pollution degree 8 kV/3 Current output for measuring instrument SKMP (scale centre point = 120 kΩ):
Current output IRDH575 (max. load)  0/4…20 mA (≤ 500 Ω)
Voltage ranges
Accuracy current output (1 kΩ…1 MΩ)  ±10 %, ± 1 kΩ
IRDH575B1-4235:
Serial interface
Nominal system voltage Un  AC, 3/(N)AC 20…150 V*
Nominal frequency fn  50…460 Hz Interface/protocolRS-485/BMS
1 Nominal system voltage Un  DC 20…150 V* Max. cable length
Cable (twisted in pairs, one end of shield connected to PE)
≤ 1200 m
recommended: J-Y(St)Y min. 2x0.8
IRDH575B1-435: Terminating resistor 120 Ω (0.5 W)
Nominal system voltage Un  AC, 3/(N)AC 20…575 V*
Nominal frequency fn  50…460 Hz Switching elements
ISOMETER® IRDH575

Nominal system voltage Un  DC 20…575 V* Switching components 3 changeover contacts: K1 (Alarm 1), K2 (Alarm2),
IRDH575B2-435:  K3 (device error, additionally selectable EDS alarm)
Nominal system voltage Un  AC, 3/(N)AC 340…760 V* Operating principle K1, K2 N/O or N/C operation
Nominal frequency fn  50…460 Hz Factory setting (Alarm 1/Alarm 2) N/O operation
Nominal system voltage Un  DC 340…575 V* Operating principle K3 N/C operation
Electrical endurance, number of cycles 12,000
IRDH575B1-435: Contact class IIB (DIN IEC 60255-23)
Supply voltage US (also see nameplate) 88…264 V* Rated contact voltage AC 250 V/DC 300 V
Frequency range US  42…460 Hz Making capacity AC/DC 5 A
Supply voltage US (also see nameplate) DC 77…286 V* Breaking capacity 2 A, AC 230 V, cos phi = 0.4
IRDH575B1-427:  – 0.2 A, DC 220 V, L/R = 0.04 s
Supply voltage US (also see nameplate) DC 19.2…72 V* Contact rating at DC 24 V  ≥ 2 mA (50 mW)
Power consumption  ≤ 14 VA
Environment/EMC
Response values EMC  acc. to IEC 61326-2-4 Ed. 1.0
Response value Ran1 (Alarm1) 1 kΩ…10 MΩ Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Response value Ran2 (Alarm2) 1 kΩ…10 MΩ Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Relative uncertainty (20 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 % Vibration resistance IEC 60068-2-6 (during operation) 1 g/10…150 Hz
Relative uncertainty (1…20 kΩ) +2 kΩ/+20 % Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Relative uncertainty (1…10 MΩ)  0.2 MΩ/+20 % Ambient temperature (during operation) -10…+55 °C
Measuring time see characteristic curves Ambient temperature (during storage) -40…+70 °C
Hysteresis (1…10 kΩ) +2 kΩ Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Hysteresis (10 kΩ…10 MΩ)  25 %
Connection
Measuring circuit for insulation measurement Connection screw-type terminals
Measuring voltage Um ≤ 40 V Connection properties
Measuring voltage Um (IRDH575B1-4227)  ≤ 10 V rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Measuring current Im (at RF = 0Ω)  ≤ 220 μA flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Internal DC resistance Ri ≥ 180 kΩ Conductor sizes (AWG) 24…12
Impedance Zi at 50 Hz  ≥ 180 kΩ
Permissible extraneous DC voltage Ufg (variant B1)  ≤ DC 810 V Other
Permissible extraneous DC voltage Ufg (variant B2)  ≤ DC 1060 V Operating mode continuous operation
System leakage capacitance Ce  500 µF Mountingdisplay-oriented
Factory setting Ce 150 μF Distance to adjacent devices ≥ 30 mm
Degree of protection, internal components (DIN EN 60529) IP30
Measuring circuit for insulation fault location (EDS) Degree of protection, terminals (DIN EN 60529) IP20
Locating current IL DC 1/2.5/10/25/50 mA Degree of protection, for door mounting (DIN EN 60529) IP40
Test pulse/break 2/4 s Degree of protection, for door mounting with panel sealing (DIN EN 60529) IP42
Degree of protection, for mounting the transparent front plate cover (DIN EN 60529)  IP65
Displays
Type of enclosure: suitable for panel mounting free from halogen
Display, illuminated four-line display Flammability class UL94 V-0
Characters (number of characters) 4 x 16 Documentation number D00089
Display range measured value  1 kΩ…10 MΩ Weight  ≤ 900 g
Operating uncertainty (20 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 %**
Operating uncertainty (1…20 kΩ)  ±1 kΩ/15 %** Option “W”
Operating uncertainty (1…10 MΩ)  ±0.1 MΩ/15 %** Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6  1.6 mm/10…25 Hz
 4 g/25…150 Hz
Ambient temperature, during operation  -25…+70 °C
Ambient temperature, during operation > 55 °C (not for continuous operation in the
 insulation fault location mode with 50 mA)
Ambient temperature for storage  -40…+85 °C
The data labelled with an * are absolute values
** = Under EMC test conditions in accordance with IEC 61326-2-4 the
Dimension diagram (dimensions in mm) specified tolerances can double

80 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH575
Displays and controls

17
10 16
15
11
7 8 9 1
12 13 14

1 2 3 4 5 6

ISOMETER® IRDH575
1 “INFO” button: to query standard information 10 Indication of the insulation resistance in kΩ
ESC button: back (menu function), confirms parameter changes 11 Additional information about the insulation resistance: + = Fault at
2 “TEST” button: to call up the self test (Isometer function only) L+, - = Fault at L-, s = A new measuring process has been started.
Arrow up button: parameter change, to move up in the menu 12 Bus address of the testing EDS46…
3 “RESET” button: to delete insulation fault alarms (indication in case of fault detection)
(Isometer function only) 13 Channel being monitored by EDS4…
Arrow down button: parameter change, to move down in the menu (indication in case of fault detection)
4 “MENU” button: to call up the menu system. 14 Locating current in mA or µA (indication in case of fault detection)
Enter button: to confirm parameter changes
15 EDS in AUTO mode und just running. Further modes are: on, off, pos:
5 EDS LED lights: Insulation fault location has been started address and channel of the EDS can be predefined (in the Master
6 EDS alarm LED lights: Insulation fault localised mode only). 1 cycle: When all the channels have been checked once,
7 Alarm LED “1” lights: insulation fault, first warning level reached the EDS will be deactivated.
16 Polarity of the locating current. Point = valid BMS traffic, H = a new
8 Alarm LED “2” lights: insulation fault, second warning level reached.
entry is made in the history memory.
9 LED lights: Device error
17 Plain text fault messages

Wiring diagram

1 2 3 4

6 7 8 9

11

12

13

10 14

1 For external indicating instrument


 8 Alarm relay “K2” (insulation fault 2); available changeover contacts
Current output 0…20 mA or 4…20 mA 9 Alarm relay “K1” (insulation fault 1); available changeover contacts
2 * External test button “T1, T2” (N/O contact) 10 Supply voltage US (see nameplate) via 6 A fuse; for UL and CSA
3 * External reset button “R1, R2” (N/C contact or wire jumper), (with the applications, it is mandatory to use 5 A fuses.
terminals open and the ISO-SETUP setting Memory:off, insulation 11 Connection to the 3AC system to be monitored:
faults will not be stored) Connect terminals L1, L2 L3 to conductor L1, L2, L3
4 * STANDBY, when the contact is closed, no insulation measurement is Connection to the AC system to be monitored:
12 
carried out; Connect L1 to conductor L1and terminals L2, L3 to conductor L2
disconnection from the IT system being monitored
Connection to the DC system to be monitored:
13 
5 S1 = ON : Termination of the serial RS-485 interface (A/B) with 120 Ω
 Connect L1 to conductor L+ and terminals L2, L3 to conductor L-
S2 = not wired)
14 Separate connection of and KE to PE
6 Serial RS-485 interface (BMS bus)
7 Alarm relay “K3” (device error and EDS alarm) (addr.: 1) * The terminal pairs 2, 3 and 4 have to be wired electrically
isolated and must not be connected to PE!

2016/2017 Insulation monitoring devices | Main circuits 81


Insulation monitoring device ISOMETER® IRDH575
Rear view

1
2

1 1 Rear view IRDH575 2 Detachable terminal cover

System configuration – Example


ISOMETER® IRDH575

1 2

EDS195P
ISOSCAN®

4 3

1 ISOMETER® IRDH575 3 EDS460/EDS461


2 RS-485/BMS protocol 4 EDS3090/EDS3091

Wiring example EDS system with EDS460 and IRDH575 Wiring example EDS system with EDS461 and IRDH575

1
1 4

4
3
3
3 3

3
US 2 US 2
4 4

5 6 5 6

EDS system with IRDH575, EDS460 and measuring current trans- 1 AC 20…265V/DC 20 V…308 V
formers W… in a 3AC system US see ordering information, 6 A fuse recommended.
2 
1 3AC, 3NAC, DC 20…575 V bzw. 3AC, 3NAC, DC 340…760 V Note: Supply voltage US in the IT system requires two fuses.
US see ordering information, 6 A fuse recommended.
2  3 Measuring current transformers W…/8000
Note: Supply voltage US in the IT system requires two fuses. 4 Outgoing circuits PLC: inputs and outputs
3 Measuring current transformers W… 5 ISOMETER® IRDH575
4 Outgoing circuits to the loads 6 Insulation fault locator EDS461
5 ISOMETER® IRDH575
Design of an insulation fault location system with EDS461
6 Insulation fault locator EDS460
The example above shows an EDS461 system in a DC system for the
supply of a programmable logic controller (PLC). Due to the fact that
the inputs of PLC systems are very sensitive, the use of an EDS461 is
recommended.
The locating current of the IRDH575 is to be set to max. 2.5 mA or as
necessary to 1 mA, in order to avoid influences on the PLC system.

82 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IRDH575
ISOMETER® IR1575
Insulation monitoring device for unearthed AC, 3(N)AC systems up to 480 V and
DC systems up to 480 V

Device features
• Insulation monitoring for unearthed AC, AC/DC systems 0…480 V and DC systems 0…480 V
• Two separately adjustable response values 2 kΩ…1 MΩ 1
• AMP measurement method
• Automatic adaptation to the system leakage capacitance
• LEDs: Alarm 1/Alarm 2
• Fault memory behaviour, selectable
• Connection monitoring system/earth
Typical applications • Test and reset button
• AC or AC/DC main circuits • Connection external test and reset button
• Two separate alarm relays with one changeover contact each
• A
 C/DC main circuits with directly
connected DC components • N/O or N/C operation, selectable
• Backlit LC display
• UPS systems, battery systems
• Self monitoring with automatic alarm
• Heaters with phase control • Plug-in terminals
• I nstallations including switch • Enclosure for door mounting 96 x 96 mm
mode power supplies
Standards
Approvals The ISOMETER® of the IR1575 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US1)


Design Type Art. No.
AC DC
88…264 V
77…286 V IR1575-435 B 9106 4000
Standard 340…460 V
16…72 V 10.2…84 V IR1575-434 B 9106 4003

Increased shock and 88…264 V


77…286 V IR1575W-435 B9106 4000W
vibration resistance 340…460 V
1)
Absolute values

2016/2017 Insulation monitoring devices | Main circuits 83


Insulation monitoring device ISOMETER® IR1575
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 500 V Number of switching elements  2 x 1 changeover contact
Rated impulse withstand voltage/pollution degree  4 kV/3 Operating principle  N/C operation/N/O operation
Factory setting N/O operation
Voltage ranges
Contact class IIB (IEC 60255-0-20)
Nominal system voltage Un AC, 3(N)AC 0…480 V, DC 0…480 V Rated contact voltage AC 250 V/DC 300 V
Nominal frequency fn  DC, 30…420 Hz Making capacity AC/DC 5 A
Supply voltage US see ordering information Breaking capacity 2 A, AC 230 V, cos phi 0.4
1 Power consumption  ≤ 5 VA 
Contact rating at DC 24 V 
0.2 A, DC 220 V, L/R = 0.04 s
≥ 2 mA (50 mW)
Response values
Response value Ran1 (Alarm 1) 2 kΩ…1 MΩ Environment
Response value Ran2 (Alarm 2) 2 kΩ…1 MΩ Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
ISOMETER® IR1575

Relative uncertainty 0…+20 %/min. +2 kΩ Bumping IEC 60068-2-29 (transport) 40 g/6 ms


Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤5s Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Hysteresis25% Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Measuring circuit Ambient temperature (during operation) -10…+55 °C
Ambient temperature (during storage) -40…+70 °C
Measuring voltage Um  ±20 V
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring current Im (at RF = 0 Ω) ≤ 170 µA
Internal DC resistance Ri ≥ 119 kΩ Connection
Impedance Zi at 50 Hz ≥ 14 kΩ Connection plug-in terminals
Permissible extraneous DC voltage Ufg ≤ DC 680 V Connection properties
Permissible system leakage capacitance  ≤ 60 μF rigid/flexible 0.2…/4/0.2…2.5 mm²
Displays flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Conductor sizes (AWG) 24…12
Display backlit LC display
Tightening torque 0.5…0.6 Nm (4.3…5.3 lb-in)
Characters (number of characters, height) 2 x 16 (4.5 mm)
Display range, measured value  1 kΩ…5 MΩ Other
Operating uncertainty (1…10 kΩ) ±1 kΩ Operating mode continuous operation
Operating uncertainty (10 kΩ…5 MΩ) ±10 % Mounting position  display-oriented
Outputs Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Test and reset button internal/external
Mounting panel mounting
Flammability class UL94 V-2
Documentation number D00116
Weight ≤ 400 g

Dimension diagram (dimensions in mm)

84 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IR1575
Wiring diagram – Operating elements

IR1575
7 8
ISOMETER®

9 10 1
1 2 3
5 6

ISOMETER® IR1575
1 “TEST” button: to call up the self test 5 Alarm LED “1” lights: insulation fault, first warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED “2” lights: insulation fault, second warning level reached.
2 “RESET” button: to delete alarm and fault messages 7 External test button “T1/T2” (N/O contact)
Arrow down button: Parameter changes, scroll
8 External reset button “R1/R2” (N/C contact or wire jumper). When
3 “MENU” button: to call up the menu system the terminals are open, the fault message will not be stored.
Enter button: to confirm parameter changes
9 Alarm relay. Alarm 2
4 LC display 2 x 16 characters
10 Alarm relay. Alarm 1

Wiring diagram – System connection


US
1
2

Un 3 Un 4

Un
5 Un
6

1 Supply voltage US (see nameplate), 6 A fuse protection recommended: 4 Connection to the DC systems to be monitored:
A0 -A1 = AC 88…264 V, DC 77…286 V Connect terminal L1 to conductor L+, terminal L2 to conductor L-
A0 -A2 = AC 340…460 V 5 6 Connection to the 3AC system being monitored:

2 Separate connection of E and KE to PE Connect the terminals L1, L2 to neutral conductor N or
3 Connection of the AC system to be monitored: terminals L1, L2 to conductor L1, L2.
connect terminals L1, L2 to conductor L1, L2.

2016/2017 Insulation monitoring devices | Main circuits 85


Insulation monitoring device ISOMETER® IR1575
ISOMETER® IR427 with alarm indicator and test combination MK7
Insulation monitoring device with integrated load and temperature monitoring
for medical IT systems in accordance with IEC 60364-7-710, IEC 61557-8 and DIN VDE 0100-710

Device features
ISOMETER® IR427
1 • Insulation monitoring for medical IT systems
• Load and temperature monitoring for IT system transformers
• Adjustable response value for insulation monitoring
• Adjustable load current response value
• Integrated voltage monitoring for four alarm and test combinations MK7
• Temperature monitoring with PTC thermistor or bimetal switch
• Connection monitoring earth
Typical applications • LEDs: Power On, Alarm 1, Alarm 2
• Medical IT systems in accordance • Internal/external test button
with IEC 60364-7-710, IEC 61557-8 • Configurable alarm relay: N/O or N/C operation selectable
and DIN VDE 0100-710 • Self monitoring with automatic alarm
• Compact two-module enclosure (36 mm)
• Four-wire interface for four alarm indicator and test combinations MK7
Approvals
Remote alarm indicator and test combination MK7
• Easy-to-clean front foil surface
• Label field
• Panel frame alpine white
• Alarm LEDs: Power On, insulation fault overload, overtemperature
• Test button, mute button
• Standard flush-mounting enclosure 66 mm

Standards
The ISOMETER® of the IR427 series complies with the requirements of the device standards:
IEC 60364-7-710, IEC 61557-8 and DIN VDE 0100-710.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Nominal system voltage Un1)


Type Art. No.
AC DC AC
70…264 V, 42…460 Hz – 70…264 V, 42…460 Hz IR427-2 B 7207 5300
MK7 Remote alarm indicator
– 18…28 V – B 9510 0201
and test combination

Device version with screw terminals on request.


1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting Measuring current transformers STW2 –


B 9806 0008
(1 piece per device) Temperature sensor (PTC) ES0107 –
MK-cavity-wall-box-60mm B 95100203 Mounting frame XM420 363

86 Insulation monitoring devices | Application-specific selection – Medical locations 2016/2017


Insulation monitoring device ISOMETER® IR427
Technical data IR427
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Cable lengths for the connection of the measuring current transformer STW2 and the
Rated insulation voltage 250 V temperature sensor
Rated impulse voltage/pollution degree 4 kV/3 single wire > 0.5 mm²  ≤1m
Protective separation (reinforced insulation) between (L1, L2, E, KE, 1, 2, 3, 4 Z, Z/k, I) -(11, 12, 14) single wire, twisted > 0.5 mm²  ≤ 10 m
Voltage test acc. to IEC 61010-1 2.21 kV twisted in pairs, twisted > 0.5 mm²  ≤ 40 m
Cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2x0.6
Supply voltage
Supply voltage US  = Un Switching elements
Power consumption  ≤ 4 VA Number 1 changeover contact
Operating principle  N/C operation or N/O operation (N/C operation)* 1
IT system being monitored Electrical endurance, number of cycles 10,000
Nominal system voltage Un  AC 70…264 V Contact data acc. to IEC 60947-5-1
Nominal frequency fn  47…63 Hz Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12

ISOMETER® IR427
Insulation monitoring Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Response value Ran  50…500 kΩ (50 kΩ)*
Minimum contact rating 1 mA at AC/DC 10 V
Relative uncertainty ±10 %
Hysteresis 25 % Environment/EMC
Response time tan at RF = 0.5 x Ran and Ce = 0.5 μF  ≤5s EMC IEC 61326-2-4
Permissible system leakage capacitance Ce  ≤ 5 μF Operating temperature -25…+55 °C
Measuring circuit Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Measuring voltage Um ±12 V
Transport (IEC 69721-3-2) 2K3 (except condensation and formation of ice)
Measuring current Im (at RF = 0 Ω)  ≤ 50 μA
Long-term storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Internal DC resistance Ri  ≥ 240 kΩ
Classification of mechanical conditions acc. to IEC 60721:
Impedance Zi at 50 Hz ≥ 200 kΩ
Stationary use (IEC 60721-3-3)  3M4
Permissible extraneous DC voltage Ufg ≤ DC 300 V
Transport (IEC 60721-3-2)  2M2
Load current monitoring Storage (IEC 60721-3-1)  1M3
Response value, adjustable 5…50 A (7 A)* Connection
Relative uncertainty ±5 %
Connection type push-wire terminals
Hysteresis 4%
Connection properties
Setting values load current measurement:
rigid/flexible 0.2…2.5 mm² (AWG 24…14)
Transformer 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA
Flexible without ferrule 0,75…2,5 mm² (AWG 19…14)
Ialarm 1~ 14 A 18 A 22 A 28 A 35 A 45 A
Flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Temperature monitoring: Stripping length 10 mm
Response value (fixed value)  4 kΩ Opening force 50 N
Release value (fixed value)  1.6 kΩ Test opening, diameter 2.1 mm
PTC resistors acc. to DIN 44081  max. 6 in series Other
Displays, memory Operating mode continuous operation
LC display multifunctional, not illuminated Position of normal use any
Measured value insulation resistance 10 kΩ…1 MΩ Degree of protection, internal components (DIN EN 60529) IP30
Operating uncertainty ±10 %, ±2 kΩ Degree of protection, terminals (DIN EN 60529) IP20
Measured value load current (as % of the set response value) 10 %…199 % Enclosure material polycarbonate
Operating uncertainty ±5 %, ±0.2 A Flammability class UL94V-0
Password on, off/0…999 (off, 0)* Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Interface for MK7 Documentation number D00118
Cable length, twisted in pairs, shielded 200 m Weight  ≤ 150 g
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
( )* = Factory setting
Power supply (terminals 1 and 2):
Uoff  DC 24 V
Imax (max. 4 MK7) 80 mA
Communication (terminal 3 and 4):
Interface/protocol RS-485/proprietary, no BMS
Terminating resistor 120 (0.25 W), internal, switchable

Technical data MK7


Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage 50 V Connection screw-type terminals
Rated impulse voltage/pollution degree 500 V/3 Connection properties
rigid/flexible 0.2…2.5 mm² (AWG 24…14)
Supply voltage Flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Supply voltage US  DC 18…28 V Stripping length 8 mm
Power consumption 0.5 VA
Other
Environment/EMC Operating mode continuous operation
EMC IEC 61326 Position of normal use any
Operating temperature -10…+55 °C Degree of protection, internal components (IEC 60529)  IP30
Classification of climatic conditions acc. to IEC 60721: Degree of protection, terminals (IEC 60529) IP20
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice) Front plate colour alpine white
Transport (IEC 69721-3-2) 2K3 (except condensation and formation of ice) Flush-mounting enclosure, diameter (included in the scope of delivery) 66 mm
Long-term storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice) Weight (including mounting frame)  ≤ 80 g
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Storage (IEC 60721-3-1)  1M3

2016/2017 Insulation monitoring devices | Application-specific selection – Medical locations 87


Insulation monitoring device ISOMETER® IR427
Dimension diagram (dimensions in mm)
IR427 MK7
Flush-mounting box Ø 66
,5 10
70 Drilling hole Ø 70
5 36
47, 1 2
3 1 ,

ON

50

80
1 67,5

90
45

50 60
ISOMETER® IR427

Distance
2 80 screw mounting

Alarm messages LEDs

IR427 MK7
“ON” “AL1” “AL2” ON Ins. fault Overload Overtemp.
Operation – – – – –
System fault1) flashing flashing flashing flashing flashing flashing flashing
Insulation fault – – –
Overcurrent – – –
Overtemperature – – –
No communication betw. IR 427+MK7 – – – flashing – – –
1)
Detailed alarm information on LCD

Displays and controls

IR427 1 2 3 MK7
1 2 3

ON 4

1 Power On LED “ON” 1 Power On LED “ON”


2 3 Alarm LEDs “AL1”, “AL2” 2 LED to signal insulation faults
4 Test button “TEST” (>2 s): To call up the self test. 3 LED to signal overload
Arrow up button: parameter change to move up in the menu 4 LED to signal overtemperature
5 Arrow down button: parameter change to move down in the menu 5 Mute button
6 “MENU” button (> 2 s): to call up the menu system. 6 Test button “TEST”
Enter button: to confirm parameter changes
7 LC display

88 Insulation monitoring devices | Application-specific selection – Medical locations 2016/2017


Insulation monitoring device ISOMETER® IR427
Wiring diagram
3

I 1

2
5

ISOMETER® IR427
ON ON

1 Connection to the IT system to be monitored = supply voltage US 4 Connection alarm indicator and test combination MK7 (max. 4 pieces)
via fuse 5 Line protection by a fuse in accordance with IEC 60364-4-43 (6 A
2 Temperature sensor fuse recommended) In case of supply (L1/L2) from an IT system,
3 Measuring current transformer for load current monitoring both lines have to be protected by a fuse.

Example of application

2016/2017 Insulation monitoring devices | Application-specific selection – Medical locations 89


Insulation monitoring device ISOMETER® IR427
ISOMETER® isoMED427P
Insulation monitoring device with integrated load and temperature monitoring and
locating current injector and insulation fault location systems for medical IT systems

Device features
• Insulation monitoring for medical IT systems
1 • Adjustable response value for insulation monitoring
• Locating current injector for insulation fault location systems
• Load and temperature monitoring for IT system transformers
• Adjustable load current response value
• Temperature monitoring with PTC thermistor or bimetal switch
• Self monitoring with automatic alarm
• PE connection monitoring
Typical applications • Internal/external test button
• Medical IT system in accordance • LEDs: Power On, Alarm 1, Alarm 2
with IEC 60364-7-710, IEC 61557-8, • Configurable alarm relay: N/O or N/C operation selectable
IEC 61557-9 and DIN VDE 0100-710 • Compact two-module enclosure (36 mm)
• BMS interface

Approvals
Standards
The ISOMETER® of the isoMED427P series complies with the requirements of the device standards:
IEC 60364-7-710, IEC 61557-8, IEC 61557-9 and DIN VDE 0100-710.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US= Un1)


Type Art. No.
AC
70…264 V, 42…460 Hz isoMED427P-2 B 7207 5301
Absolute values of the voltage range
1)

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting Measuring current transformers STW2 –


B 9806 0008
(1 piece per device) Temperature sensor (PTC) ES0107 –
Three phase load monitor CMS460-D4-2 –
Mounting frame XM420 363

90 Insulation monitoring devices | Application-specific selection – Medical locations 2016/2017


Insulation monitoring device ISOMETER® isoMED427P
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated insulation voltage 250 V Interface/protocolRS-485/BMS
Rated impulse voltage/pollution degree  4 kV/3 Baud rate  9.6 kbit/s
Protective separation (reinforced insulation) between  (L1, L2, E, KE, T1, T2, A, B, Z, Z/k, l) - (11, 12, 14) Cable length  0…1200 m
Voltage test acc. to IEC 61010-1 2.21 kV Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2 x 0.8
Terminating resistor 120 (0.25 W), internal, switchable
Voltage supply Device address, BMS bus  2…90 (3)*
Supply voltage US= Un
Interfaces for measuring current transformer STW2 and temperature sensor
Power consumption  ≤ 6.5 VA
Cable lengths:
1
IT system being monitored acc. to IEC 60364-7-710 single wire > 0.5 mm²  ≤1m
Nominal system voltage Un  AC 70…264 V single wire, twisted > 0.5 mm²  ≤ 10 m
Nominal frequency fn  47…63 Hz twisted in pairs, shielded > 0.5 mm²  ≤ 40 m

ISOMETER® isoMED427P
Cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2 x 0.6
Insulation monitoring acc. to IEC 61557-8
Response value Ran  50…500 kΩ (50 kΩ)* Switching elements
Relative uncertainty ±10 % Number 1 changeover contact
Hysteresis 25 % Operating principle  N/C operation or N/O operation (N/C operation)*
Response time tan at RF = 0.5 x Ran and Ce = 0.5 μF  ≤5s Electrical endurance, number of cycles 10,000
Response time for PE connection monitoring ≤1h Contact data acc. to IEC 60947-5-1
Permissible system leakage capacitance Ce  5 μF Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Measuring circuit
Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Measuring voltage Um ±12 V Minimum contact rating 1 mA at AC/DC 10 V
Measuring current Im (at RF = 0 Ω)  ≤ 50 μA
Internal DC resistance Ri  ≥ 240 kΩ Environment/EMC
Impedance Zi at 50 Hz ≥ 200 kΩ EMC  IEC 61326-2-4
Permissible extraneous DC voltage Ufg ≤ DC 300 V Operating temperature -25…+55 °C
Classification of climatic conditions acc. to IEC 60721:
Locating current injector acc. to IEC 61557-9
Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Locating current  ≤ 1 mA Transport (IEC 60721-3-2)  2K3
Test pulse/break 2/4 s Long-term storage (IEC 60721-3-1)  1K4
Load current monitoring Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Response value, adjustable 5…50 A (7 A)*
Transport (IEC 60721-3-2)  2M2
Relative uncertainty ±5%
Long-term storage (IEC 60721-3-1)  1M3
Hysteresis 4%
Nominal frequency fn  47…63 Hz Connection
Setting values load current measurement: Connection type  push-wire terminals
Transformer 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA Connection properties
Ialarm 1~ 14 A 18 A 22 A 28 A 35 A 45 A rigid  0.2…2.5 mm² (AWG 24…14)
Temperature monitoring: flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Response value (fixed value)  4 kΩ
Stripping length 10 mm
Rated frequency fn  47…63 Hz
Opening force 50 N
Release value (fixed value)  1.6 kΩ
Test opening, diameter 2.1 mm
PTC resistors acc. to DIN 44081  max. 6 in series
Relative uncertainty ± 10 % Other
Displays, memory Operating mode continuous operation
Position of normal use any
LC display multifunctional, not illuminated
Degree of protection, internal components (DIN EN 60529) IP30
Measured value insulation resistance 10 kΩ…1 MΩ
Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty ± 10 %, ± 2 kΩ
Enclosure material polycarbonate
Measured value load current (as % of the set response value) 10 %…199 %
Flammability class UL94V-0
Operating error  ± 5 %, ± 0.2 A
DIN rail mounting acc. to IEC 60715
Password on, off/0…999 (off, 0)*
Screw mounting 2 x M4 with mounting clip
Documentation number D00043
Weight  ≤ 150 g

( )* = factory setting

Dimension diagram (dimensions in mm) Alarm messages LEDs

,5 isoMED427P
70
5 36
47, 2
“ON” “AL1” “AL2”
31,1
Operation – –
System fault* flashing flashing flashing
Insulation fault –
67,5

90

Overcurrent –
45

Overtemperature –
* Detailed alarm information on LCD
2

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Insulation monitoring device ISOMETER® isoMED427P
Displays and controls

1 2 3

4 5 6
ISOMETER® isoMED427P

1 Power On LED “ON” 5 Arrow down button: parameter change to move down in the menu
2 3 Alarm LEDs “AL1”, “AL2” 6 “MENU” button (> 2 s): to call up the menu system.
4 “TEST” button (>2 s): to call up the self test. Enter button: confirms parameter changes
Arrow up button: parameter change, to move up in the menu 7 LC display

Wiring diagram

3
STW2
1

2
isoMED427P
T1

T2

A
6A 6A R
B
4
J-Y(St)Y 2x2x0,6 5
on
off
T1
T2
A
B

1 Connection to the IT system to be monitored = supply voltage US 4 Line protection by a fuse in accordance with IEC 60364-4-43
via fuse (6 A fuse recommended). In case of supply (L1/L2) from an IT system,
2 Temperatur sensor both lines have to be protected by a fuse.
3 Measuring current transformer for load current monitoring
5 Serial interface BMS

Example of application

isoMED427P

BMS

AN450

STW2

ES710 Serie

EDS151

MK2430 MK2430

92 Insulation monitoring devices | Application-specific selection – Medical locations 2016/2017


Insulation monitoring device ISOMETER® isoMED427P
ISOMETER® isoPV with coupling device AGH-PV
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
for photovoltaic systems up to AC 793 V/DC 1100 V

Device features
• Insulation monitoring for unearthed systems AC, AC/DC 0…793 V, DC 0…1100 V
• Two separately adjustable response values 0.2…100 kΩ 1
• Various AMPPlus measurement methods selectable
• Automatic adaptation to the system leakage capacitance
• Info button to display device settings and the system leakage capacitance
• Self monitoring with automatic alarm
• Automatic self test, selectable
• Connection for external kΩ indication
Typical applications • Test and reset button
• AC, DC or AC/DC main circuits • External test/reset button can be connected
• S olar systems with directly con- • Two separate alarm relays with two potential-free changeover contacts
nected inverters • N/O or N/C operation, selectable
• S olar systems with large system • Backlit LC display
capacitances of up to 2000 µF • RS-485 interface
• Presetting for PV systems via menu
• S olar systems with high but slow
voltage fluctuations
• I nstallations including switch Additional functions
mode power supplies • History memory with real-time clock to store all alarm messages with date and time stamp
• Coupled IT systems • Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
• Isometer disconnecting relays for the operation of several ISOMETER®s in coupled IT systems
• Current output 0(4 )…20 mA (electrically isolated)
Approvals
Standards
The ISOMETER® of the isoPV series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4 Ed. 1.0, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Set comprising


Art. No.
AC DC Type Art. No.
isoPV-327 B 9106 5130W
– 19.2…72 V B 9106 5132W
AGH-PV B 9803 9020W
isoPV-335 B 9106 5131W
88…264 V 77…286 V B 9106 5133W
AGH-PV B 9803 9020W
Devices are available as a set.

Accessories Suitable system components

Description Art. No. Description Type Page

Screw mounting B 990 056 External kΩ measuring 9620-1421 328


instruments

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 93


Insulation monitoring device ISOMETER® isoPV with coupling device AGH-PV
Technical data ISOMETER® isoPV
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error)
Rated impulse withstand voltage/pollution degree  8 kV/3 Operating mode K1, K2 (Alarm 1/Alarm 2)  N/C operation/N/O operation (N/O operation)*
Contact data acc. to IEC 60947-5-1:
Voltage ranges
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Nominal system voltage Un via AGH-PV Rated operational voltage 230 V 230 V 24 V 110 V 220 V
isoPV-335: Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Supply voltage US (also see nameplate) AC 88…264 V** Minimum contact rating 1 mA at AC/DC ≥ 10 V
1 Frequency range US 
Supply voltage US (also see nameplate)
42…460 Hz
DC 77…286 V**
Environment/EMC
EMC
isoPV-327:
not suitable for household and small companies IEC 61326-2-4: 1.0
Supply voltage US (also see nameplate) DC 19.2…72 V**
Operating temperature -25…+65 °C
ISOMETER® isoPV with AGH-PV

isoPV…: Classification of climatic conditions acc. to IEC 60721:


Power consumption ≤ 8 VA Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice)
Response values
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice)
Response value Ran1 0.2…100 kΩ Classification of mechanical conditions acc. to IEC 60721:
Factory setting Ran1 (Alarm1) 4 kΩ Stationary use (IEC 60721-3-3)
Response value Ran2 0.2…100 kΩ for screw mounting with accessories 990 056 3M7
Factory setting Ran2 (Alarm2) 1 kΩ for DIN rail mounting 3M4
Relative uncertainty (7…100 kΩ) (acc. to IEC 61557-8) ±15 % Transport (IEC 60721-3-2)  2M2
Relative uncertainty (0.2…7 kΩ) ±1 kΩ Long term storage (IEC 60721-3-1)  1M3
Response time tan see table THG1454 from page 39 onwards
Hysteresis 25 %, +1 kΩ Connection
Connection screw-type terminals
Measuring circuit
Connection properties
Measuring voltage Um (peak value) ±50 V rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Measuring current Im (at RF = 0 Ω) ≤ 1.5 mA flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Internal DC resistance Ri ≥ 35 kΩ Tightening torque 0.5 Nm
Impedance Zi at 50 Hz ≥ 35 kΩ Conductor sizes (AWG) 24…12
Permissible extraneous DC voltage Ufg ≤ DC 1100 V Cable length between iso-PV and AGH-PV ≤ 0.5 m
Permissible system leakage capacitance Ce ≤ 2000 μF (2000 μF)*
Other
Displays
Operating mode continuous operation
Display, illuminated two-line display Mounting  display-oriented
Characters (number/height) 2 x 16/4/mm Distance to adjacent devices  ≥ 30 mm
Display range measured value  0.2 kΩ…1 MΩ Degree of protection, internal components (DIN EN 60529) IP30
Operating uncertainty ±15%, ±1 kΩ Degree of protection, terminals (DIN EN 60529) IP20
Outputs/Inputs Type of enclosure X112, free from halogen
Test/reset button internal/external Screw mounting 2 x M4 with mounting clip
Cable length test/reset button, external  ≤ 10 m DIN rail mounting acc. to IEC 60715
Current output (load) 0/4…20 mA (≤ 500 Ω) Flammability class UL94 V-0
Accuracy current output, Documentation number D00024
related to the value indicated (1…100 kΩ) ±15 %, ±1 kΩ Weight  ≤ 510 g

Serial interface ( )* = factory setting


Data labelled with ** are absolute values
Interface/protocolRS-485/BMS
Connection terminals A/B
Cable length  ≤ 1200 m
Cable (twisted in pairs, shield connected to PE)2-core, ≥ 0.6 mm², recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 Ω (0.5 W)
Device address, BMS bus  1…30 (3)*

94 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoPV with coupling device AGH-PV
Technical data coupling device AGH-PV
Voltage ranges Connection
Nominal system voltage Un AC, 3(N)AC 0…793 V, DC 0…1100 V Connection screw-type terminals
Nominal frequency fn  DC, 10…460 Hz Connection properties
Max. AC voltage U~ in the frequency range fn = 0.1…10 Hz U~max = 110 V/Hz * fn rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Environment/EMC
Tightening torque 0.5 Nm
EMC  IEC 61326-2-4 Ed. 1.0 Conductor sizes (AWG) 24…12
Operating temperature -25…+70 °C Cable length between iso-PV and AGH-PV ≤ 0.5 m
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3K5 (with condensation and formation of ice) Other 1
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice) Operating mode continuous operation
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice) Mounting cooling slots must be ventilated vertically!
Classification of mechanical conditions acc. to IEC 60721: Distance to adjacent devices  ≥ 30 mm

ISOMETER® isoPV with AGH-PV


Stationary use (IEC 60721-3-3)  3M7 Degree of protection, internal components (DIN EN 60529) IP30
Transport (IEC 60721-3-2)  2M2 Degree of protection, terminals (DIN EN 60529) IP20
Long-time storage (IEC 60721-3-1)  1M3 Type of enclosure X200
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Weight  ≤ 230 g

Dimension diagrams (dimensions in mm)

isoPV AGH-PV
83

Operating elements isoPV

1 2 3 4 5 6 7

1 “INFO” button: to query standard information 4 “MENU” button: to call up the menu system.
“ESC” button: back (menu function), to confirm parameter change Enter button: to confirm parameter changes
2 “TEST” button: to call up the self test. 5 Alarm LED “1” lights: insulation fault, first warning level reached
Arrow up button: parameter change, to move up in the menu 6 Alarm LED “2” lights: insulation fault, second warning level reached
3 “RESET” button: to delete stored insulation fault alarms Arrow 7 Device error LED lights: isoPV faulty
down button: parameter change, to move down in the menu
8 Two-line display for standard and menu mode

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 95


Insulation monitoring device ISOMETER® isoPV with coupling device AGH-PV
Wiring diagrams

6
1
3 AC system Un AC system

Un
3

1
4

3 N AC system Un DC system

Un
ISOMETER® isoPV with AGH-PV

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see nameplate) via 6 A fuse; 8 External reset button (N/C contact or wire jumper), when the termi-

For UL and CSA applications, it is mandatory to use 5 A fuses nals are open, the fault message will not be stored.
2 3 Connection to the 3 AC system to be monitored:
 9 STANDBY by means of the function input “F1, F2”:

Connect the terminals L1, L2 to neutral conductor N or when the contact is closed, the insulation resistance is not measured.
terminals L1, L2 to conductor L1, L2. Disconnection from the IT system
4 Connection to the AC system to be monitored: 10 Currrent output, electrically isolated: 0…20 mA or 4…20 mA
connect terminals L1, L2 to conductor L1, L2. 11 Serial interface RS-485
5 Connection to the DC system to be monitored: (termination by means of a 120 Ω resistor)
Connect terminal L1 to conductor L+, terminal L2 to conductor L- 12 Alarm relay “K1”: available changeover contacts
6 Separate connection of and KE to PE 13 Alarm relay “K2” (device error relay); available changeover contacts
7 External test button “T1, T2” (N/O contact)

isoPV

Un DC 0…1100 V

isoPV with coupling device AGH-PV

Typical application

Rf Rf

Rf

Ce <2000µF

PV generator unearthed (IT system) with nominal voltage ≤ DC 1100 V and ISOMETER® isoPV with coupling device AGH-PV

96 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoPV with coupling device AGH-PV
ISOMETER® isoPV425 with coupling device AGH420
Insulation monitoring device for unearthed DC circuits (IT systems)
for photovoltaic installations up to 3(N)AC, AC 690 V/DC 1000 V

Device features
• Monitoring for unearthed AC and DC systems with galvanically connected rectifiers or inverters
• Measurement of the nominal system voltage (r.m.s.) with undervoltage and overvoltage detection 1
• Measurement of DC voltages system to earth (L+/PE and L-/PE)
• Automatic adaptation to the system leakage capacitance up to 500 μF
• Automatic device self-test with connection monitoring
• Selectable start-up delay, response delay and delay on release
• Two separately adjustable response value ranges of 1…500 kΩ (Alarm 1, Alarm 2)
• Alarm signalling via LEDs (AL1, AL2), a display and alarm relays (K1, K2)
Typical applications • N/C operation or N/O operation selectable
• AC, DC or AC/DC main circuits • Measured value indication via multi-functional LCD
• Fault memory can be activated
• S olar systems with directly
• RS-485 (galvanically isolated) including the following protocols:
connected inverters
– BMS interface (Bender measuring device interface) for data exchange with other Bender components
• S olar systems with high system
– Modbus RTU
leakage capacitances
– isoData (for continuous data output)
• S olar systems with high but slow • Password protection to prevent unauthorised parameter changes
voltage fluctuations
• S ystems including switched
Standards
mode power supplies
The ISOMETER® of the isoPV425 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
Approvals
Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage1) US Nominal voltage Un System leakage Type Art. No.


capacitance
AC DC AC DC
100…240 V, 47…63 Hz 24…240 V 0…690 V 0…1000 V ≤ 500 μF isoPV425-D4-2 with AGH420 B 7103 6303
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 97


Insulation monitoring device ISOMETER® isoPV425
Technical data isoPV425
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated voltage (A1, A2) -(11, 14, 24)  300 V Interface/protocol RS-485/BMS, Modbus RTU, isoData
Rated impulse voltage 4 kV Baud rate  BMS (9.6 kbit/s), Modbus RTU (selectable), isoData (115,2 kbits/s)
Overvoltage category III Cable length (9.6 kbits/s)  ≤ 1200 m
Pollution degree 3 Cable: twisted pair, one end of shield connected to PE recommended: min. J-Y(St)Y 2x0.6
Protective separation (reinforced insulation) between Terminating resistor 120 Ω (0,25 W), internal, can be connected
 (A1, A2) -(AK1, GND, AK2, Up, KE, T/R, A, B) -(11, 14, 24) Device address, BMS bus, Modbus RTU  3…90 (3)*
Voltage tests according to IEC 61010-1  2.2 kV
Switching elements
1 Supply voltage Switching elements  2 x 1 N/O contact, common terminal 11
Supply voltage US  AC 100…240 V/DC 24…240 V Operating principle N/C or N/O operation (N/C operation)*
Tolerance of US  -20…+15 % Electrical endurance in rated operating conditions  10 000 cycles
Frequency range US  47…63 Hz Contact data acc. to IEC 60947-5-1:
ISOMETER® isoPV425 with AGH420

Power consumption  ≤ 3 W, ≤ 9 VA Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12


Rated operational voltage 230 V 230 V 24 V 110 V 220 V
IT system being monitored
Rated operational current 5 A 2A 1 A 0.2 A 0.1 A
Nominal system voltage Un with AGH420 3(N)AC, AC 0…690 V/DC 0…1000 V Minimum contact rating  1 mA at AC/DC ≥ 10 V
Tolerance of Un  AC +15 %, DC +10 %
Nominal voltage range Un with AGH420 (UL508)  AC/DC 0…600 V Environment/EMC
Frequency range of Un  DC, 15…460 Hz EMC  IEC 61326-2-4
Ambient temperatures:
Measuring circuit
Operation  -40…+70 °C
Permissible system leakage capacitance Ce at insulation value ≥ 300 kΩ ≤ 500 μF Transport  -40…+80 °C
Permissible system leakage capacitance Ce at insulation value ≤ 300 kΩ ≤ 1000 μF Storage  -40…+70 °C
Permissible extraneous DC voltage Ufg  ≤ 1150 V Classification of climatic conditions acc. to IEC 60721
Response values Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice)
Response value Ran1 2…500 kΩ (10 kΩ)*
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice)
Response value Ran2 1…490 kΩ (5 kΩ)*
Classification of mechanical conditions acc. to IEC 60721
Relative uncertainty Ran ±15 %, at least ±1 kΩ
Stationary use (IEC 60721-3-3)  3M4
Hysteresis Ran  25 %, at least 1 kΩ
Transport (IEC 60721-3-2)  2M2
Undervoltage detection  30…1.14 kV (off)*
Long-term storage (IEC 60721-3-1)  1M3
Overvoltage detection  31…1.15 kV (off)*
Relative uncertainty U ±5 %, at least ±5 V Connection
Relative uncertainty depending on the frequency ≥ 200 Hz -0.03 %/Hz Connection type  push-wire terminal
Hysteresis U  5 %, at least 5 V Nominal current ≤10 A
Time response Conductor sizes AWG 24-14
Stripping length  10 mm
Response time tan at RF = 0.5 x Ran and Ce=1 μF acc. to IEC 61557-8  ≤ 10 s
Connection properties
Start-up delay t  0…10 s (0 s)*
Rigid/flexible 0.2…2.5 mm²
Response delay ton  0…99 s (0 s)*
Flexible with ferrule with/without plastic sleeve 0.25…2.5 mm²
Delay on release toff  0…99 s (0 s)*
Multi-conductor flexible with TWIN ferrules with plastic sleeve 0.5…1.5 mm²
Displays, memory Opening force  50 N
Display LC display, multifunctional, not illuminated Test opening, diameter  2.1 mm
Display range measured value insulation resistance (RF) 1 kΩ…1 MΩ Wiring of the terminals Up, AK1, GND, AK2
Operating uncertainty at RF ≤ 1 MΩ ±15 %, at least ±1 kΩ  refer to technical data AGH420 under the heading “Connection”
Display range measured value nominal system voltage (Un)  30…1.15 kV rms Other
Operating uncertainty ±5 %, at least ±5 V
Operating mode  continuous operation
Relative uncertainty depending on the frequency ≥ 200 Hz -0.03 %/Hz
Mounting  cooling slots must be ventilated vertically
Display range measured value system leakage capacitance at RF > 10 kΩ  0…1000 μF
Degree of protection, internal components (DIN EN 60529)  IP30
Operating uncertainty ±15 %, at least ±2 μF
Degree of protection, terminals (DIN EN 60529)  IP20
Password  off/0…999 (0, off)*
Enclosure material  polycarbonate
Fault memory alarm messages  on/(off)*
DIN rail mounting acc. to  IEC 60715
Screw mounting  2 x M4 with mounting clip
Documentation number  D00028
Weight ≤ 150 g
( )* = Factory setting

98 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoPV425
Technical data AGH420
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage  1000 V Connection type  push-wire terminal
Rated impulse voltage  8 kV Nominal current ≤10 A
Pollution degree 3 Conductor sizes AWG 24-14
Overvoltage category III Stripping length  10 mm
Protective separation (reinforced insulation) between  (L1/+, L2/-) -(AK1, GND, AK2, Up, E) Connection properties:
Voltage test, routine test (IEC 61010-1)  4.3 kV Rigid/flexible 0.2…2.5 mm²
Flexible with ferrule with/without plastic sleeve 0.25…2.5 mm²
IT system being monitored
Nominal system voltage range Un AC/DC 0…1000 V
Multiple conductor, flexible with TWIN ferrule with plastic sleeve
Opening force 
0.5…1.5 mm²
50 N
1
Tolerance of Un  AC/DC +10 % Test opening, diameter  2.1 mm
Nominal system voltage range Un (UL508) AC/DC 0…600 V Connection type  terminals Up, AK1, GND, AK2

ISOMETER® isoPV425 with AGH420


Measuring circuit Single cables for terminals Up, AK1, GND, AK2:
Cable lengths  ≤ 0.5 m
Measuring voltage Um  ±45 V
Connection properties  ≥ 0.75 mm²
Measuring current Im at RF  ≤ 400 μA
Internal DC resistance Ri  ≥ 120 kΩ Other
Environment/EMC Operating mode  continuous operation
Mounting  cooling slots must be ventilated vertically
EMC  IEC 61326-2-4
Distance to adjacent devices from Un > 800 V  ≥ 30 mm
Ambient temperatures:
Degree of protection, internal components (DIN EN 60529)  IP30
Operation -40…+70 °C
Degree of protection, terminals (DIN EN 60529)  IP20
Transport  -40…+80 °C
Enclosure material  polycarbonate
Storage  -40…+70 °C
DIN rail mounting acc. to  IEC 60715
Classification of climatic conditions acc. to IEC 60721:
Screw mounting  2 x M4 with mounting clip
Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Weight ≤ 150 g
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice)
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice) ( )* = Factory setting
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Storage (IEC 60721-3-1)  1M3

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 99


Insulation monitoring device ISOMETER® isoPV425
Displays and controls

1 2 3
AL1 AL2

1
5 6 7
ISOMETER® isoPV425 with AGH420

1 LED “ON” (operation LED) flashes in case of interruption of the con- 4 LC display
necting wires E/KE or L1/+/ L2/-or system fault. 5 Test button “T”: Call up self-test
2 Alarm LED “AL1” lights when the values fall below the set response value Arrow up button: Change parameters, move upwards in the menu
Alarm 1 and flashes in case of interruption of the connecting wires E/ 6 Reset button “R”: Delete stored insulation fault alarms
KE or L1/+/ L2/-, in the case of system faults as well as overvoltage Arrow down button: Parameter change, move downwards in the
(can be activated). menu
3 Alarm LED “AL2” lights when the values fall below the set response value 7 Menu button “MENU”: Call up the menu system
Alarm 2 and flashes in case of interruption of the connecting wires E/ Enter button: Confirm parameter changes
KE or L1/+/ L2/-, in the case of system faults as well as undervoltage
(can be activated).

Wiring diagram

L1/+
L2/-
L3
PE

US

E E Up Up KE A1 A2
3
2 2
Test / Reset

AK2 GND AK1 3 AK1 GND AK2


E E Up Up KE A1 A2

AK2 GND AK1 AK1 GND AK2

k
ON AL1 AL2
isoPV425

AGH420

< k

ISOMETER

T R MENU

ON
14 24 11 OFF

T/R A B
L1/+ L2/-

6 7
4 5 K1 K2 R
COM460IP
L1/+ L2/ T/R 14 24 11 A B
8
RS-485

1 Connection to the supply voltage via fuse (line protection). 4 Connection to the 3(N)AC, AC or DC system to be monitored.
If being supplied from an IT system, both lines have to be protected 5 Connection for external combined test and reset button
by a fuse.
6 Connection to alarm relay K1
2 Connect each terminal separately to PE: The same wire cross
7 Connection to alarm relay K2
section as for A1, A2 must be used.
8 Connection RS-485 with termination switch R (on/off )
3 Connect the terminals of the AGH420 to the corresponding
Example: Connection of a BMS Ethernet Gateway COM460IP
terminals of the isoPV425

100 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoPV425
ISOMETER® isoPV1685/isoPV1685PFR
Insulation monitoring device with residual current monitoring (isoPV1685PFR only)
for unearthed DC systems for photovoltaic systems up to 1500 V

Device features
Only device version isoPV1685PFR provides a locating current injector and residual current measurement!
• Insulation monitoring of large-scale photovoltaic systems 1
• Measurement of low-resistance insulation faults
• Separately adjustable response values Ran1 (Alarm 1) and Ran2 (Alarm 2) (both 200 Ω…1 MΩ)
for prewarning and alarm
• Automatic adaptation to high system leakage capacitances up to 2000 μF, selectable range
• Connection monitoring of L+, L-for reverse polarity
• Integrated locating current injector up to 50 mA (isoPV1685PFR only)
Typical applications • Fast detection of insulation faults on the AC side by residual current monitoring (inverter, transformer) allow-
• L arge photovoltaic systems up to ing fast disconnection (isoPV1685PFR only)
1500 V designed as IT systems • Residual current response values IΔn for prewarning and alarm (1…5 A) (isoPV1685PFR only)
• CT connection monitoring (isoPV1685PFR only)
• Device self test with automatic fault message in the event of a fault
Approvals
• A larm relays separately adjustable for insulation faults, residual current faults and device errors (isoPV1685PFR only);
Alarm relays separately adjustable for insulation fault 1, insulation fault 2 (isoPV1685 only)
• CAN interface to output measured values, statuses and alarms
• RS-485 interface (BMS bus), e.g. to control insulation fault location
• μSD card with data logger and history memory for alarms (isoPV1685PFR only)

Standards
The isoPV1685… was developed according to the following standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61557-9, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage1)
Response value range Version Type Art. No.
DC
without plug-in terminals isoPV1685-425 B 9106 5602
200 Ω…1 MΩ DC 18…30 V isoPV1685-425 B 9106 5603
with plug-in terminals
isoPV1685PFR-425 B 9106 5600
Absolute values
1)

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 101


Insulation monitoring device ISOMETER® isoPV1685/isoPV1685PFR
Technical Data
Insulation coordination acc. to IEC 60664-1 IEC 60664-3 Serial interfaces
Insulation coordination acc. to IEC 60664-1 BMS:
Rated insulation voltage DC 1500 V Interface/protocol  RS-485/BMS
Rated impulse voltage/pollution degree 8 kV/2 Connection terminals A/B
Voltage ranges Cable length  ≤ 1200 m
Shielded cable (shield to functional earth on one end) 2-core, ≥ 0.6 mm², z. B. J-Y(St)Y2x0.6
Nominal system voltage Un  DC 0…1500 V
Shield terminal S
Supply voltage US (also see device nameplate)  DC 18…30 V
Terminating resistor, can be connected (term. RS-485)  120 Ω (0.5 W)
1 Power consumption 
Power consumption 
≤7W
≤ 7.5 VA
Device address, BMS bus  2…33 ( 2)*
CAN:
Measuring circuit for insulation monitoring Protocol  acc. to SMA/Bender specification V2.2
Measuring voltage Um (peak value) ±50 V Frame format  CAN 2.0A 11-bit identifier
ISOMETER® isoPV1685/isoPV1685PFR

Measuring current Im (at RF = 0 Ω) ≤ 1.5 mA Baud rate  500 kbit/s


Internal DC resistance Ri  ≥ 70 kΩ Connection via 2 x RJ45 acc. to CiA-303-1 connected in parallel  Pin 1: CAN-H
Impedance Zi at 50 Hz ≥ 70 kΩ  Pin 2: CAN-L
Permissible extraneous DC voltage Ufg ≤ DC 1500 V  Pin 3, 7: CAN-GND
Permissible system leakage capacitance Ce ≤ 2000 μF (500 μF)* CAN identifier permanently set acc. to the specification above
Cable length  ≤ 130 m
Response values for insulation monitoring
Shielded cable  CAT 5 with RJ45 plug
Response value Ran1 (Alarm 1) 200 Ω…1 MΩ (10 kΩ)* Terminating resistor, can be connected (term. CAN)  120 Ω (0.5 W)
Response value Ran2 (Alarm 2)  200 Ω…1 MΩ (1 kΩ)* Potential of the socket housing  functional earth-potential
Upper limit of the measuring range when set to Cemax = 2000 μF  50 kΩ
Relative uncertainty (10 kΩ…1 MΩ) (acc. to IEC 61557-8) ±15 % Switching elements
Relative uncertainty (0.2 kΩ…< 10 kΩ)  ±200 Ω ±15 % Switching elements  3 changeover contacts: K1 (insulation fault),
Response time tan  see diagram  K2 (residual current fault), K3 (device error)
Hysteresis  25 %, +1 kΩ Operating principle K1, K2  N/C operation n.c. /N/O operation n.o. (N/C operation n.c.)*
Operating principle K3  N/C operation n.c., cannot be changed
isoPV1685PFR only:
Contact data acc. to IEC 60947-5-1:
Measuring circuit for insulation fault location (EDS)
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Locating current IL DC  ≤ 50 mA Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Test cycle/pause  2/4 s Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
isoPV1685PFR only: Minimum contact rating  1 mA at AC/DC ≥ 10 V
Measuring circuit for residual current measurement For UL application:
External measuring current transformer  type Ferroxcube T140/120/25-3E25 Utilisation category for AC control circuits with 50/60 Hz (Pilot duty)  B300
Rated insulation voltage (measuring current transformer)  1500 V AC load of the alarm relay outputs  AC 240 V, 1.5 A in case of a power factor of 0.35
Rated frequency 1…6 kHz AC load of the alarm relay outputs  AC 120 V, 3 A in case of a power factor of 0.35
Rated continuous thermal current Icth  150 A AC load of the alarm relay outputs  AC 250 V, 8 A in case of a power factor of 0.75 to 0.80
Relative uncertainty 0…35 % DC load of the alarm relay outputs  DC 30 V, 8 A in case of ohmic load
Load  1Ω
Connection (except system coupling)
Number of turns of measurement winding 20
Number of turns of test winding  10 Connection type pluggable push-wire terminals
Connection, rigid/flexible 0.2…2.5 mm² / 0.2…2.5 mm²
isoPV1685PFR only: Connection flexible with connector sleeve, without/with plastic sleeve  0.25…2.5 mm²
Response values for residual current measurement (AC instantaneous tripping) Conductor sizes (AWG)  24…12
Rated residual operating current IΔn1 (prewarning)  1…5 A (1 A)*
Connection of the system coupling
Rated residual operating current IΔn2 (alarm)  1…5 A (5 A)*
Relative uncertainty  ±1 A Connection type pluggable push-wire terminals
Response time tan  ≤1s Connection, rigid/flexible 0.2…10 mm² / 0.2…6 mm²
Hysteresis 25 % Connection, flexible with ferrules, without/with plastic sleeve  0.25…6 mm²/ 0.25…4 mm²
Conductor sizes (AWG)  24…8
isoPV1685PFR only: Stripping length 15 mm
Cable lengths for measuring current transformers Opening force  90…120 N
Cable length  ≤3m
Environment/EMC
isoPV1685PFR only: EMC IEC 61326-2-4 Ed. 1.0
Test winding Classification of climatic conditions acc. to IEC 60721:
Output voltage across kT/lT at max. 40 mA locating current 0.5…0.8 V Without solar radiation, precipitation, water, icing.
Condensation possible temporarily:
Displays, memory Stationary use (IEC 60721-3-3) 3K5
LEDs for alarms and operating states  2x green, 4 x yellow Transport (IEC 60721-3-2) 2K3
μSD card (spec. 2.0) for history memory and log files (isoPV1685PFR only)  ≤ 32 GByte Long-time storage (IEC 60721-3-1) 1K4
Inputs Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Digital inputs DigIn1/DigIn2:
Transport (IEC 60721-3-2) 2M2
High level  10…30 V
Long-term storage (IEC 60721-3-1)  1M3
Low level  0…0.5 V
Deviation from the classification of climatic conditions:
Ambient temperature, during operation -40…+70 °C
Ambient temperature transport  -40…+80 °C
Ambient temperature, during long-time storage  -25…+80 °C
Relative humidity  10…100 %
Atmospheric pressure 700…1060 hPa (max. height 4000 m)

102 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoPV1685/isoPV1685PFR
Technical data (continued) Dimension diagrams (dimensions in mm)
Other
Operating mode  continuous operation

58
Position of normal use vertical, system coupling on top
PCB fixation lens head screw DIN7985TX
Tightening torque 4.5 Nm

4
399
Degreee of protection, internal components IP30 369
Degree of protection, terminals  IP30
Software version, isoPV1685  D409 V2.0x
Software version, isoPV1685PFR 
Documentation number
D366 V1.0x
D00007 5,2
0(
4x
)
1
Weight  650 g
( )* = factory setting

ISOMETER® isoPV1685/isoPV1685PFR
244
195

125
384

Wiring diagrams

PE

G + = L1
L2
~ L3

US
1A 1A
6A 6A

I2+ I2- I1+ I1- L+ L- k l kT lT E KE A1 A2 A B S

1 2 11 12 5 9 10 4

CAN2 CAN1
31 32 34 21 22 24 11 12 14 2 x RJ45

6 7 8

3
11 12
L+ L+ L- L-

isoPV1685...

K3 K2 K1

CAN2 CAN1
I2+ I2- I1+ I1- 3 A B S k l kT lT 31 32 34 21 22 24 11 12 14 E KE A1 A2

1 2 4 5 6 7 8 9 10

1 Currently has no function, digital input 7 Description of relay assignment according to device type;
2 Currently has no function, digital input isoPV1685 only:
3 Connection to CAN bus, 2 x RJ-45, can be terminated using SS8102. Alarm relay K2 for insulation faults
4 Connection to BMS bus, RS-485, S= shield (connect one end to PE), isoPV1685PFR only:
can be terminated with SS8100. Alarm relay K2 for residual current faults
5 isoPV1685PFR only: 8 Alarm relay K1 for insulation faults
Connection to measuring current transformer 9 Separate connection of E and KE to PE
k, l = measurement winding/kT, lT = test winding 10 Connection to US = DC 24 V via fuses, 6 A each
6 Alarm relay K3 for internal device errors 11 Connection to L+of the PV generator via 1 A fuse
12 Connection to L– of the PV generator via 1 A fuse

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 103


Insulation monitoring device ISOMETER® isoPV1685/isoPV1685PFR
ISOMETER® isoLR275 with coupling device AGH-LR
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
for installations with a low level of insulation

Device features
1 isoLR275
• ISOMETER® for IT AC systems with galvanically connected rectifiers or converters and for IT DC systems
(IT = unearthed systems)
• Particularly suitable to monitor installations with a low level of insulation
• Use the isoLR275 only in combination with the coupling device AGH-LR
• Automatic adaptation to the existing system leakage capacitance
• AMPPlus measurement method (European patent: EP 0 654 673 B1)
• Choice of measurement methods to meet different requirements
Typical applications • Two separately adjustable response ranges of 0.2…100 kΩ (Alarm 1, Alarm 2)
• AC, DC or AC/DC main circuits • Two-line LC display
• IT systems with directly connected • Automatic device self test
inverters • History memory with real-time clock to store alarm messages with date and time stamp
• BMS interface (Bender Measuring Device Interface) for communication with other Bender devices
• IT systems with high system
(RS-485 electrically isolated)
capacitances of up to 500 μF
• Internal disconnection of the ISOMETER® from the IT system to be monitored (via control signal;
• IT systems with high but slow terminals F1/F2) (e.g. if several ISOMETERs® are interconnected)
voltage fluctuations
• Current output 0(4)…20mA (electrically isolated) analogously to the measured insulation value
• Installations including switch mode
power supplies AGH-LR
• Coupled IT systems • Appropriate coupling device for ISOMETER® isoLR275
• Nominal voltage range AC 0…793 V and DC 0…1100 V
Approvals • DIN rail mounting

Standards
The ISOMETER® of the isoLR275 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4 Ed. 1.0, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Set comprising


Art. No.
AC DC Type Art. No.
isoLR275-327 B 9106 5700W
– 19.2…72 V B 9106 5702W
AGH-LR-3 B 9803 9022W
isoLR275-335 B 9106 5701W
88…264 V 77…286 V B 9106 5703W
AGH-LR-3 B 9803 9022W
Devices are available as a set.

Accessories Suitable system components

Description Art. No. Description Type Page

Screw mounting B 990 056 External kΩ measuring 9620-1421 328


instruments

104 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoLR275 with coupling device AGH-LR
Technical data ISOMETER® isoLR275
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Serial interface
Rated insulation voltage for isoLR275-3  AC 250 V Interface/protocolRS-485/BMS
Rated impulse voltage/pollution degree 6 kV/3 Connection terminals A/B
Protective separation (reinforced insulation) between  (A1/+, A2/-) -(11,12, 14, 21, 22, 24) - Cable length  ≤ 1200 m
 (AK1, AK2, KE, PE, T1, T2, R1, R2, F1, F2, M+, M-, A, B) Shielded cable (shield to PE on one end) 2-core, ≥ 0.6 mm², e.g. J-Y(St)Y min. 2x0.6
Voltage test acc. to IEC 61010-1  3.536 kV Terminating resistor 120 Ω (0.5 W)
Rated insulation voltage AC 250 V Device address, BMS bus  1…30 (3)*
Rated impulse voltage/pollution degree  4 kV/3
Switching elements
Basic insulation between: 
Voltage test acc. to IEC 61010-1
(11, 12, 14) -(21, 22, 24)
2.21 kV Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error) 1
Operating mode K1, K2 (Alarm 1/Alarm 2)  N/C operation/N/O operation (N/O operation)*
Voltage ranges Contact data acc. to IEC 60947-5-1:
Nominal system voltage Un  via AGH-LR Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12

ISOMETER® isoLR275 with AGH-LR


isoLR275-335: Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Supply voltage US (also see nameplate) AC 88…264 V** Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Frequency range US  42…460 Hz Minimum contact rating 1 mA at AC/DC ≥ 10 V
Power consumption ≤ 16 VA Environment/EMC
Supply voltage US (also see nameplate) DC 77…286 V** EMC
Power consumption ≤8W not suitable for household and small companies  IEC 61326-2-4 Ed. 1.0
isoLR275-327: Operating temperature -25…+70 °C
Supply voltage US (also see nameplate) DC 19.2…72 V** Classification of climatic conditions acc. to IEC 60721:
Power consumption ≤8W Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice)
Response values
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice)
Response value Ran1  0.2…100 kΩ Classification of mechanical conditions acc. to IEC 60721:
Factory setting Ran1 (Alarm1) 4 kΩ Stationary use (IEC 60721-3-3)
Response value Ran2 0.2…100 kΩ for screw mounting with accessories B990056 3M7
Factory setting Ran2 (Alarm2) 1 kΩ for DIN rail mounting 3M4
Relative uncertainty (7…100 kΩ) (acc. to IEC 61557-8) ±15 % Transport (IEC 60721-3-2)  2M2
Relative uncertainty (0.2…7 kΩ) ±1 kΩ Long term storage (IEC 60721-3-1)  1M3
Response time tan  see table TGH1468 from page 39 onwards
Hysteresis 25 %, +1 kΩ Connection
Connection screw-type terminals
Measuring circuit
Connection properties
Measuring voltage Um (peak value) ±50 V rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Measuring current Im (at RF = 0 Ω) ≤ 1.5 mA flexible with ferrules without/with plastic sleeve 0.25…2.5 mm²
Internal DC resistance Ri ≥ 35 kΩ Tightening torque 0.5 Nm
Impedance Zi at 50 Hz ≥ 35 kΩ Conductor sizes (AWG) 24…12
Permissible extraneous DC voltage Ufg ≤ DC 1100 V Cable length between isoLR275 and AGH-LR  ≤ 0.5 m
Permissible system leakage capacitance Ce ≤ 500 μF (150 μF)*
Other
Displays
Operating mode continuous operation
Display, illuminated two-line display Mounting  display-oriented
Characters (number/height) 2 x 16/4/mm Distance to adjacent devices  ≥ 30 mm
Display range measured value  0.2 kΩ…1 MΩ Degree of protection, terminals (DIN EN 60529 IP30
Operating uncertainty ±15%, ±1 kΩ Degree of protection, terminals (DIN EN 60529 IP20
Outputs/Inputs Type of enclosure X112, free from halogen
Test/reset button internal/external Screw mounting with mounting clip  2 x M4
Cable length test/reset button, external  ≤ 10 m DIN rail mounting acc. to IEC 60715
Current output (load) 0/4…20 mA (≤ 500 Ω) Flammability class UL94 V-0
Accuracy current output, Documentation number D00127
related to the value indicated (1…100 kΩ)  ±15 %, ±1 kΩ Weight  ≤ 510 g
( )* = factory setting
Data labelled with ** are absolute values

Technical data coupling device AGH-LR


Insulation coordination acc. to IEC 60664-1 Connection
Rated insulation voltage AC 800 V Connection screw-type terminals
Rated impulse voltage/pollution degree 8 kV/3 Connection properties
rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Voltage ranges
flexible with ferrules without/with plastic sleeve  0.25…2.5 mm²
Nominal system voltage Un AC, 3(N)AC 0…793 V, DC 0…1100 V Tightening torque 0.5 Nm
Nominal frequency fn  DC, 10…460 Hz Conductor sizes (AWG) 24…12
Max. AC voltage U~ in the frequency range fn = 0.1…10 Hz U~max = 110 V/Hz * fn Cable length between isoLR275 and AGH-LR  ≤ 0.5 m
Environment/EMC Other
EMC  IEC 61326-2-4 Ed. 1.0 Operating mode continuous operation
Operating temperature -25…+70 °C Mounting cooling slots must be ventilated vertically!
Classification of climatic conditions acc. to IEC 60721: Distance to adjacent devices  ≥ 30 mm
Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice) Degree of protection, internal components (DIN EN 60529) IP30
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice) Degree of protection, terminals (DIN EN 60529) IP20
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice) Type of enclosure X200
Classification of mechanical conditions acc. to IEC 60721: Screw mounting 2 x M4
Stationary use (IEC 60721-3-3)  3M7 DIN rail mounting acc. to IEC 60715
Transport (IEC 60721-3-2)  2M2 Flammability class UL94 V-0
Storage (IEC 60721-3-1)  1M3 Weight  ≤ 230 g

2016/2017 Insulation monitoring devices | Application-specific selection – photovoltaic 105


Insulation monitoring device ISOMETER® isoLR275 with coupling device AGH-LR
Dimension diagrams (dimensions in mm)

isoLR275 AGH-LR

83
1
ISOMETER® isoLR275 with AGH-LR

Operating elements isoLR275

LR275

1 2 3 4 5 6 7

1 “INFO” button: to query standard information/ 4 “MENU” button: to call up the menu system.
“ESC” button: back (menu function), to confirm parameter change Enter button: to confirm parameter changes
2 “TEST” button: to call up the self test/arrow up button: parameter 5 Alarm LED “1” lights: insulation fault, first warning level reached
change, to move up in the menu 6 Alarm LED “2” lights: insulation fault, second warning level reached.
3 “RESET” button: to delete stored insulation fault alarms Arrow 7 Device error LED lights: isoLR275 faulty
down button: parameter change, to move down in the menu
8 Two-line display for standard and menu mode

Wiring diagrams

AGH-LR 6
1
3 AC-System Un AC-System

Un
3
4

isoLR275
3 N AC-System Un DC-System

Un

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see nameplate) via 6 A fuse; For UL and CSA 8 * External reset button (N/C contact or wire jumper), when the terminals
applications, it is mandatory to use 5 A fuses are open, the fault message will not be stored
2 3 Connection to the 3AC system to be monitored:
 9 * STANDBY by means of the function input F1, F2:
Connect the terminals L1, L2 to neutral conductor N or when the contact is closed, the insulation resistance is not measured.
terminals L1, L2 to conductor L1, L2. Disconnection from the IT system
4 Connection to the AC system to be monitored: 10 Currrent output, electrically isolated: 0…20 mA or 4…20 mA
connect terminals L1, L2 to conductor L1, L2. 11 Serial interface RS-485 (termination by means of a 120-Ω resistor)
5 Connection to the DC system to be monitored: 12 Alarm relay “K1”; available changeover contacts
Connect terminal L1 to conductor L+, terminal L2 to conductor L-
13 Alarm relay “K2” (device error relay); available changeover contacts
6 Separate connection of and KE to PE
7 * External test button (N/O contact) * The terminal pairs 7, 8 and 9 have to be wired electrically
isolated and do not have to be connected to earth!

106 Insulation monitoring devices | Application-specific selection – photovoltaic 2016/2017


Insulation monitoring device ISOMETER® isoLR275 with coupling device AGH-LR
ISOMETER® IR470LY2-60…
Insulation monitoring device for unearthed
AC and 3(N)AC systems (IT systems) and de-energised loads

Device features
• Insulation monitoring for unearthed AC, 3(N)AC systems 0…793 V
• Off-line monitoring for TN, TT and IT systems 0…793 V 1
• Nominal voltage extendable via coupling device
• Operating mode selectable: Insulation monitoring/off-line monitoring
• Two separately adjustable response values 100 kΩ…1 MΩ/500 kΩ…5 MΩ
• Connection monitoring system/earth
• Power ON LED, Alarm LED for signalling AC, L+, L- insulation faults
Typical applications • LED bar graph indicator for the indication of the insulation resistance
• A
 C, 3(N)AC main circuits (without • Connection for external kΩ indication
directly connected rectifiers), such • Combined test and reset button
as motors, pumps, rolling mills • Two separate alarm relays with one potential-free changeover contact each
without variable-speed drives, • N/O or N/C operation
air cooling and air conditioning • Fault memory behaviour, selectable
systems, lighting systems, heating
systems, mobile generators, build-
Standards
ing services, domestic electrical
installation practice, etc. The ISOMETER® of the IR470LY2-60 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007), ASTM F1134-94.
• D
 e-energised loads, such as fire
extinguisher pumps, slide-valve
drives (gas, water, oil etc.), flue Further information
gas valves, cranes For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Supply voltage US
Type Art. No.
AC DC
AC 230 V – IR470LY2-60 B 9104 8010
AC 90…132 V1) – IR470LY2-6013 B 9104 8013
AC 400 V – IR470LY2-6015 B 9104 8009
– 9.6…84 V 1)
IR470LY2-6021 B 9104 8014
Other supply voltages on request
1)
Absolute values

Suitable system components

Description Type Page

External kΩ measuring 7204-1421 328


instruments 9604-1421 328
Coupling devices AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 107


Insulation monitoring device ISOMETER® IR470LY2-60
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Voltage ranges Factory setting N/O operation
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0…793 V
Contact class IIB in accordance with DIN IEC 602550-20
Nominal frequency fn 40…460 Hz
Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information
Making capacity AC/DC 5 A
Operating range of US 0.8…1.15 x US
1 Frequency range US  50…460 Hz
Breaking capacity 

2 A, AC 230 V, cos phi = 0.4
0.2 A, DC 220 V, L/R = 0.04 s
Power consumption ≤ 3 VA
Contact rating at DC 24 V  ≥ 2 mA (50 mW)
Response values
Environment
ISOMETER® IR470LY2-60…

Response value Ran1 (Alarm 1) 100 kΩ…1 MΩ


Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Response value Ran2 (Alarm 2) 500 kΩ…5 MΩ
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤4s
Vibration resistance IEC 60068-2-6 (during operation) 1 g/10…150 Hz
Measuring circuit Vibration resistance IEC 60068-2-6 (during transport) 2 g/10…150 Hz
Measuring voltage Um ≤ 40 V Ambient temperature (during operation) -10…+55 °C
Measuring current Im (at RF = 0 Ω) ≤ 33 µA Ambient temperature (during storage) -40…+70 °C
Internal DC resistance Ri ≥ 1.2 MΩ Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Impedance Zi at 50 Hz ≥ 1 MΩ
Connection
Permissible extraneous DC voltage Ufg ≤ 800 V
Connection type modular terminals
Permissible system leakage capacitance Ce ≤ 10 μF
Connection properties rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Outputs
Other
Test/reset button internal/external
Operating mode continuous operation
Current output for measuring instrument (scale centre point = 120 kΩ)  0…400 µA
Mounting any position
Load ≤ 25 kΩ
Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00121
Weight ≤ 360 g

Dimension diagram (dimensions in mm)

99

108 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER® IR470LY2-60
Wiring diagram – front plate

1 2 3 4 6 7 8

1
6.1
6.3
6.4

ISOMETER® IR470LY2-60…
6.2
9 10 11 12
13

14 15 16

1 Combined test and reset button “TEST RESET”, 7 Potentiometer to set the response value Ran1 (Alarm 1)
short-time pressing (< 1 s) = RESET, 8 Potentiometer to set the response value Ran2 (Alarm 2)
long-time pressing (> 2 s) = TEST
9 Alarm relay 1: N/O operation (basic setting)
2 Power On LED “ON”
10 Alarm relay 1: N/C operation
3 Alarm LEDs “1 ALARM 2”, yellow, light when the value falls below
11 Alarm relay 2: N/O operation (basic setting)
the set response value and flash
12 Alarm relay 2: N/C operation
4 In case of interruption of the connecting leads /KE or L1/L2
13 External MΩ indicating instrument
5 LED bar graph indicator
14 US see ordering information, 6 A fuse recommended
6 Operating principle of the alarm relays on-line/off-line
6.1 N/O operation 6.2 N/C operation 15 External test button “PT”
6.3 OFF-Line 6.4 ON-Line 16 External reset button “LT1, LT2” or bridge for fault memory

Wiring diagram – system connection

1 2

3 4

1 3NAC system 3 AC system


2 3AC system 4 AC > 690 V with coupling device

2016/2017 Insulation monitoring devices | Main circuits 109


Insulation monitoring device ISOMETER® IR470LY2-60
ISOMETER® IR420-D6
Offline monitor for de-energised AC, DC and 3(N)AC loads in TN,TT and IT systems

Device features
• Insulation monitoring for de-energised TN,TT and unearthed systems AC, 3(N)AC and DC
1 • Nominal voltage extendable via coupling device
• Two separately adjustable response values 100 kΩ…10 MΩ
• LEDs: Power On LED, LEDs Alarm 1, Alarm 2 for signalling insulation faults
• Combined test/reset button
• Two separate alarm relays with one changeover contact each
• Fault memory behaviour, selectable
• Push-wire terminal (two terminals per connection)
Typical applications
• De-energised loads such as Standards
automatic fire extinguisher pumps, The ISOMETER® of the IR420 D6 series complies with the requirements of the device standards:
emergency drives, ship cranes, DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
slide-valve drives in supply lines DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
(gas, water, oil), motor-driven
closing systems, diving pumps,
drives for anchors, elevators, Further information
flue-gas valves and emergency For further information refer to our product range on www.bender.de.
power generators

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 42…460 Hz 9.6…94 V IR420-D6-1 B 7101 6415
IR420-D6-2 B 7101 6407
70…300 V, 42…460 Hz 70…300 V
IR420-D64-2 B 7101 6408
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting AGH520S 284


(1 piece per device) B 9806 0008 Coupling device
AGH676S-4 287

110 Insulation monitoring devices | Application-specific selection – De-energised loads 2016/2017


Insulation monitoring device ISOMETER® IR420-D6
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated insulation voltage 400 V Number of switching elements 2 x 1 changeover contact
Rated impulse voltage/pollution degree  4 kV/3 Operating principle NC or N/O operation (N/O operation)*
Protective separation (reinforced insulation) between Electrical service life, number of cycles  10,000
 (A1, A2) – (L1, AK, E, KE, T/R) – (11, 12, 14) -(21, 22, 24) Contact data acc. to IEC 60947-5-1
Voltage test acc. to IEC 61010-1 2.21 kV Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Supply voltage
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Supply voltage US
Power consumption
see ordering information
≤ 4 VA
Minimum contact rating 1 mA at AC/DC > 10 V 1
Environment/EMC
IT system being monitored
EMC IEC 61326-2-4
Nominal system voltage Unoff-line Operating temperature -25…+55 °C

ISOMETER® IR420-D6
without AGH nominal contact voltage of the N/C contact of K3 (switch-on contactor) Classification of climatic conditions acc. to IEC 60721
with AGH520S AC 0…7200 V, 50…400 Hz Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
with AGH676S-4 AC 0…12 kV, 50…460 Hz Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response values Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Classification of mechanical conditions IEC 60721
Response value Ran1 (Alarm 1) 100 kΩ…10 MΩ (1 MΩ)*
Stationary use (IEC 60721-3-3) 3M4
Response value Ran2 (Alarm 2) 100 kΩ…10 MΩ (100 kΩ)*
Transport (IEC 60721-3-2) 2M2
Relative uncertainty ±15 %
Long-time storage (IEC 60721-3-1) 1M3
Hysteresis  25 %
Time response Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤4s Connection type push-wire terminal
Start-up delay (start time) t  0…10 s (0 s)* Connection properties
Response delay ton 0…99 s (0 s)* rigid 0.2…2.5 mm² (AWG 24…14)
flexible without ferrule 0,75…2,5 mm² (AWG 19…14)
Measuring circuit flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Measuring voltage Um  12 V Stripping length 10 mm
Measuring current Im (at RF = 0 Ω) ≤ 10 µA Opening force 50 N
Internal DC resistance Ri ≥ 1.2 MΩ Test opening, diameter 2.1 mm
Impedance Zi at 50 Hz ≥ 1.1 MΩ
Permissible extraneous DC voltage Ufg ≤ DC 300 V Other
Permissible system leakage capacitance Ce  ≤ 10 μF Operating mode continuous operation
Mounting any position
Displays, memory Degree of protection, internal components (DIN EN 60529) IP30
Display range, measured value  10 kΩ…20 MΩ Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty ±15 % Enclosure material polycarbonate
Password  off/0…999 (off)* Screw mounting 2 x M4 with mounting clip
Fault memory alarm relay on/off (off)* DIN rail mounting acc. to IEC 60715
Documentation number D00117
Outputs
Weight  ≤ 150 g
Cable length test and reset button ≤ 10 m
( ) * = Factory setting

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection – De-energised loads 111


Insulation monitoring device ISOMETER® IR420-D6
Displays and controls

1 2 3

5 6 7
ISOMETER® IR420-D6

1 Power On LED “ON”, flashes in case of interruption of the connecting 4 LC display


leads E/KE 5 Test button “T”: to call up the self test.
2 Alarm LED “AL1”, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button “R”: to delete stored insulation fault alarms parameter
leads E/KE change, to move down in the menu
3 Alarm LED “AL2”, lights when the value falls below the set response 7 “MENU” button: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: to confirm parameter changes
leads E/KE

Wiring diagrams

Un = 3NAC 400 V Un 3NAC 7200 V (12 kV)

AGH520S
(AGH676S-4)
8 8

US US
1 1

US US

6 6

3 2 7 3 2 7

4 5 4 5

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button “TEST RESET”
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET
long-time pressing (> 1.5 s) = TEST
3 Connection of the AC system to be monitored:
7 Line protection by a fuse in accordance with IEC 60364-4-43
4 Alarm relay “K1”: Alarm 1
(6 A fuse recommended). In case of supply (A1/A2) from an
5 Alarm relay “K2”: Alarm 2 IT system, both lines have to be protected by a fuse.
8 K3 is also required and is not included in IR420-D6

112 Insulation monitoring devices | Application-specific selection – De-energised loads 2016/2017


Insulation monitoring device ISOMETER® IR420-D6
ISOMETER® IR423
Insulation monitoring device for mobile generators

Device features
• Insulation monitoring for mobile generators AC 0…300 V
• Protection by electrical separation with insulation monitoring and disconnection 1
• Version “W” for protection against high mechanical stress
• Two separately adjustable response values
• Connection monitoring system/earth
• Power On LED, alarm LEDs: Alarm 1, Alarm 2
• Internal/external test/reset button
• Two separate alarm relays (one changeover contact each)
Typical applications • N/O or N/C operation, selectable
• IEC 60364-7-717, DIN VDE 0100-717 • Fault memory behaviour, selectable
(2005) Electrical installations in • Self monitoring with automatic alarm
mobile or transportable units • Multi-functional LC display
• D
 IN VDE 0100-551 (VDE 0100-551), • Adjustable response delay
IEC 60364-5-551 Low-voltage gen- • Two-module enclosure (36 mm)
erating sets (mobile generators) • Push-wire terminal (two terminals per connection)
• G
 W 308 “Mobile Stromerzeuger
für Rohrleitungsbaustellen 8/00” Standards
(Mobile auxiliary power generators The ISOMETER® of the IR423 series complies with the requirements of the device standards:
on pipeline site”) (DVGW) DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
• B
 GI 867 (German Berufsgenossen- DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
schaft Information) Auswahl und
Betrieb von Ersatzstromerzeugern Further information
auf Bau-und Montagestellen
For further information refer to our product range on www.bender.de.
(Selecting and operating standby
generators on construction and
installation sites)

Approvals

Ordering information

Supply voltage 1) US
Version Type Art. No.
AC DC AC/DC
9.6…94 V 16…72 V, 30…460 Hz – IR423-D4-1 B 7101 6304
Standard
– – 70…300 V, 30…460 Hz IR423-D4-2 B 7101 6305
9.6…94 V 16…72 V, 30…460 Hz – IR423-D4W-1 B 7101 6304W
High mechanical stress
– – 70…300 V, 30…460 Hz IR423-D4W-2 B 7101 6305W
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection – Mobile generators 113


Insulation monitoring device ISOMETER® IR423
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage 250 V EMC  acc. to IEC 61326
Rated impulse voltage/pollution degree 4 kV/3 Operating temperature -25…+55 °C
Protective separation (reinforced insulation) between Classification of climatic conditions acc. to IEC 60721
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Voltage test acc. to IEC 61010-1 2.21 kV Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage
Classification of mechanical conditions IEC 60721
1 Supply voltage US
Frequency range US 
see ordering information
30…460 Hz
Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2)
3M4
2M2
Power consumption ≤ 4 VA Long-time storage (IEC 60721-3-1) 1M3
IT system being monitored Connection
ISOMETER® IR423

Nominal system voltage Un  AC 0…300 V Connection type push-wire terminal


Nominal frequency fn 30…460 Hz Connection properties
Response values rigid 0.2…2.5 mm² (AWG 24…14)
flexible without ferrule 0,75…2,5 mm² (AWG 19…14)
Response value Ran1 (Alarm 1) 1…200 kΩ (46 kΩ)*
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Response value Ran2 (Alarm 2) 1…200 kΩ (23 kΩ)*
Stripping length 10 mm
Relative uncertainty 1…5 kΩ/5…200 kΩ ±0.5 kΩ/±15 %
Opening force 50 N
Hysteresis 1…5 kΩ/5…200 kΩ  +1 kΩ/+25 %
Test opening, diameter 2.1 mm
Time response
Other
Response time tan at RF = 0.5 x Ran and Ce = 1 µF ≤1s
Operating mode continuous operation
Start-up delay (start time) t  0…10 s (0 s)*
Mounting any position
Response delay ton 0…99 s (0 s)*
Degree of protection, internal components (DIN EN 60529) IP30
Measuring circuit Degree of protection, terminals (DIN EN 60529) IP20
Measuring voltage Um  ±12 V Enclosure material polycarbonate
Measuring current Im (at RF = 0 Ω) ≤ 200 µA Flammability class UL94 V-0
Internal DC resistance Ri ≥ 62 kΩ DIN rail mounting acc. to IEC 60715
Impedance Zi at 50 Hz ≥ 60 kΩ Screw mounting 2 x M4 with mounting clip
Permissible extraneous DC voltage Ufg ≤ DC 300 V Documentation number D00038
Permissible system leakage capacitance  ≤ 5 μF Weight  ≤ 150 g

Displays, memory Option ”W“


Display  LC display, multi-functional, non-illuminated Ambient temperature  -40…+70 °C
Display range, measured value  1 kΩ…1 MΩ Classification of climatic conditions acc. to IEC 60721:
Operating uncertainty 1…5 kΩ/5 kΩ…1 MΩ  ±0.5 kΩ/±15 % Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Password  off/0…999 (off)* Classification of mechanical conditions acc. to IEC 60721:
Fault memory (alarm relay) on/off* Stationary use (IEC 60721-3-3)  3M7
Vibration resistance acc. to IEC 60068-2-6
Outputs For DIN rail mounting 3 g/30…150 Hz
Cable length test and reset button ≤ 10 m For screw mounting 6 g/30…150 Hz
Switching elements ( )* = factory setting
Number of switching elements  2 x 1 changeover contact
Operating principle NC or N/O operation (N/O operation)*
Electrical endurance, number of cycles  10,000
Contact data acc. to IEC 60947-5-1
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Contact rating 1 mA at AC/DC ≥ 10 V

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

114 Insulation monitoring devices | Application-specific selection – Mobile generators 2016/2017


Insulation monitoring device ISOMETER® IR423
Displays and controls

1 2 3

1
5 6 7

ISOMETER® IR423
1 Power On LED “ON”, flashes in case of interruption of the connecting 4 LC display
leads E/KE or L1/L2 5 Test button “T”: to call up the self test.
2 Alarm LED “AL1”, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button “R”: to delete stored insulation fault alarms parameter
leads E/KE or L1/L2 change, to move down in the menu
3 Alarm LED “AL2”, lights when the value falls below the set response 7 “MENU” button: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: to confirm parameter changes
leads E/KE or L1/L2

Wiring diagram

Un ≤ AC 230V 6

Un ≤ 3AC 400 V
7 US
G L1
L2
3 L3
4
N
5 1 2

1 Connect the leads E and KE separately to PE. 5 For combined external test/reset button
2 Supply voltage US (see nameplate) via 6 A fuse 6 Un ≤ AC 230 V: Terminals L1/L2 to L1/L2 of the generator
3 Alarm relay K1 7 Un ≤ 3AC 400 V: Terminals L1/L2 to N of the generator
4 Alarm relay K2 (system fault relay)

Protective measure for mobile generators: “Protection by electrical separation with insulation monitoring and disconnection”

<R <R

Setting K1/K2 for overvoltage release: Setting K1/K2 for contactor:


N/O operation (n.o.); fault memory setting: OFF N/C operation (n.c.), fault memory setting: ON

2016/2017 Insulation monitoring devices | Application-specific selection – Mobile generators 115


Insulation monitoring device ISOMETER® IR423
ISOMETER® IR123P
Insulation monitoring device for mobile generators

Device features
• Insulation monitoring for unearthed DC systems (IT systems) 100…300 V
1 • Automatic adaptation to the existing system leakage capacitance
• Optimised measurement technique for low-frequency control processes
• Electrically isolated PWM output for the kΩ measuring value
• Optocoupler output for signalling the device status
• Automatic device self test
• Certonal coating
Typical applications • Permanently set response value for the insulation resistance 23/46 kΩ
• Monitoring of unearthed AC • Second response range 40/80 kΩ selectable via a jumper
systems (IT systems) in mobile
generators Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Nominal system voltage Un Supply voltage US1)


Connection Type Art. No.
AC AC
Connectors 100…300 V, 22…460 Hz US = Un IR123P-4-2 B 9101 6308
* Absolute values

116 Insulation monitoring devices | Application-specific selection – Mobile generators 2016/2017


Insulation monitoring device ISOMETER® IR123P
Technical data
Insulation coordination acc. to IEC 60664-1 Interfaces
Rated insulation voltage 250 V Optocoupler, alarm  UCE 24 V, IC 10 mA
Rated impulse voltage/pollution degree 2.5 kV/3 Optocoupler, measured value  UCE ≤ DC 24 V, IC ≤ 10 mA
Protective separation (reinforced insulation) between:  PWM signal, duty cycle 0 % = ∞ kΩ
 (A1/L1, A2/L2, E, KE, T/R, T, R, M+, M-/OK-, OK+) -(11-12-14) -(21-22-24)  PWM signal, duty cycle 50 % = 120 kΩ
Voltage test acc. to IEC 61010-1 2.21 kV  PWM signal, duty cycle 100 % = 0 kΩ
Contact data acc. to IEC 60947-5-1:
Supply voltage
Rated operational voltage AC 230 V 230 V
Supply voltage US 
Power consumption
= Un
≤ 3 VA
Utilisation category AC AC 13 AC 14
Rated operational current AC 5 A 3A
1
IT system being monitored Rated operational voltage DC 220 V 110 V 24 V
Utilisation category DC DC 12 DC 12 DC 12
Nominal system voltage Un  AC 100…300 V

ISOMETER® IR123P
Rated operational current DC 0.1 A 0.2 A 1A
Nominal frequency fn  22…460 Hz
Minimum current 1 mA at AC/DC ≥ 10 V
Response values
Environment/EMC
Response value Ran2 (Alarm 2)  (46 kΩ)*
EMC acc. to IEC 61326-2-4
Response value Ran1 (Alarm 1)  (23 kΩ)*
Operating temperature -25…+60 °C
Second response range, adjustable via jumper JP1  80/40 kΩ
Climatic categories acc. to IEC 60721, valid for one encapsulated p.c.b.:
Relative percentage error ±15 %
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Hysteresis  +25 %
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Time response Storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response time tan at RF = 0.5 x Ran and Ce = 1 μF  ≤1s Classification of mechanical conditions acc. to IEC 60721, valid for one encapsulated p.c.b:
Stationary use (IEC 60721-3-3)  3M7
Measuring circuit Transport (IEC 60721-3-2)  2M2
Measuring voltage Um  ±12 V Storage (IEC 60721-3-1)  1M3
Measuring current Im (at RF = 0 Ω ≤ 200 μA Connection  connectors Universal MATE-N-LOK
Internal DC resistance Ri ≥ 62 kΩ  3-pole TE Connectivity Nr. 350789-1
Impedance Zi at 50 Hz ≥ 60 kΩ  6-pole TE Connectivity Nr. 641831-1
Permissible extraneous DC voltage Ufg ≤ DC 300 V  8-pole TE Connectivity Nr. 641828-1
Permissible system leakage capacitance Ce  ≤ 5 μF
Other
Memory Operating mode continuous operation
Fault memory (alarm relay)  on / off (on)* Mounting any position
Dimensions of the p.c.b., L x W x H, without connectors 107.5 x 76.5 x 20 mm,
Inputs
with connectors 107.5 x 76.5 x 35 mm
Reset button  N/O contact Enclosure  without
Test button  N/O contact Documentation number D00113
Cable length external test/reset button  3m Weight  ≤ 150 g
Switching elements ( )* = factory setting
Number of switching elements  2 (changeover contacts K1, K2)
Operating principle K1/K2  N/C or N/O operation (N/O operation)*
Electrical endurance, number of cycles 10,000

Dimension diagrams (dimensions in mm)

107,30

0
3,30
3,50 XK3

27,50
76,50
XK1

JP2 JP1

66,25
72,75
XK2
73,53
0
3,50

100,46
104,01

2016/2017 Insulation monitoring devices | Application-specific selection – Mobile generators 117


Insulation monitoring device ISOMETER® IR123P
Wiring diagrams

24 21 22

Un L1 Alarm2

G
~ L2

PE 6 8 7
1 A1/L1
A2/L2 OK+ OK-
M-
M+
+UB R1 R2 +UB
-UB

RESET 12
TEST 6A 6A
ISOMETER® IR123P

14 9
K1 10 K2
11
R T T/R KE E A1/L1 A2/L2 11 12 14 21 22 24
1 2 3 4 5
OK+ OK- M+ R T T KE E
M- R

1 Input for reset button “R” (N/O contact) 6 Digital output optocoupler “OK+”: Alarm 2;
2 Input for test button “T” (N/O contact) Connect to external operating voltage UB: max. +24 V
3 Common input for test and reset button “T/R” 7 Pulse-width-modulated output optocoupler “M+”: Measuring value;
Connect to external operating voltage UB: max. +24 V
4 Connect the leads E and KE separately to PE
8 Common reference point -UB “OK-, M-” for OK+and M+
5 Supply voltage US = Un
Connection to the IT system to be monitored 9 Alarm relay “K1”
10 Alarm relay “K2”

Application example with overvoltage release or contactor

A1/L1 A2/L2 A1/L1 A2/L2

E 11 E 11
KE KE
14 14

R T/R T R T/R T

overvoltage release Loads Loads contactor Loads Loads

Setting K1/K2 for overvoltage release: N/O operation Setting K1/K2 for contactor: N/C operation

118 Insulation monitoring devices | Application-specific selection – Mobile generators 2016/2017


Insulation monitoring device ISOMETER® IR123P
ISOMETER® IR155-3203/IR155-3204
Insulation monitoring device for unearthed DC drive systems (IT systems) in electric vehicles

Device features
• Suitable for 12 V and 24 V systems
• Automatic device self test 1
• Continuous measurement of the insulation resistance 0…10 MΩ
– Response time for the first measurement of the system state (SST) is < 2 s after switching the supply voltage on
– Response time < 20 s for insulation resistance measurement (DCP)
• Automatic adaptation to the existing system leakage capacitance (≤ 1 μF)
• Detection of earth faults and interruption of the earth connection
Typical applications • Insulation monitoring of AC and DC insulation faults for unearthed systems (IT systems) 0…1000 V
• M
 onitoring for unearthed DC • Undervoltage detection for voltages below 500 V (adjustable at factory by Bender)
drive systems (IT systems) in • Short circuit proof outputs for:
electric vehicles – Fault detection (high-side output)
– Measured value (PWM 5…95 %) and status (f = 10…50 Hz) at high or inverted low-side driver
(MHS/MLS output)
Approvals • Protective coating (SL 1301ECO-FLZ)

Standards
IEC 61557-8 2007-01 Normative exclusion
IEC 61010-1 2010-06 The device went through an automotive test
IEC 60664-1 2004-04 procedure in combination with multi customer
ISO 6469-3 2001-11 requirements reg. ISO16750-x.
ISO 23273-3 2006-11 The standard IEC61557-8 will be fulfilled by
ISO 16750-1 2006-08 creating the function for LED warning and test
ISO 16750-2 2010-03 button at the customer site if necessary.
ISO 16750-4 2010-04 The device includes no surge and load dump
E1 (ECE regulation No. 10) protection above 60 V. An additional central
acc. 72/245/EWG/EEC 2009/19/EG/EC protection is necessary.
DIN EN 60068-2-38 Z/AD:2010
DIN EN 60068-2-30 Db:2006
DIN EN 60068-2-14 Nb:2010
DIN EN 60068-2-64 Fh:2009
DIN EN 60068-2-27 Ea:2010

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Undervoltage
Parameters Response value Ran Fave Measured value output Type Art. No.
detection
300 V Low-side IR155-3203 B 9106 8138V4
Continuously set value 100 kΩ 10
0 V (inactive) High-side IR155-3204 B 9106 8139 V4
Low-side IR155-3203 B 9106 8138CV4
Customer-specific setting 100 kΩ…1 MΩ 1…10 0 V…500 V
High-side IR155-3204 B 9106 8139CV4

Accessories

Description Art. No.

Fastening set B 9106 8500


Connector set IR155-32xx B 9106 8501

2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 119


Insulation monitoring device ISOMETER® IR155-3203/IR155-3204
Technical data
Insulation coordination acc. to IEC 60664-1 Time response
Protective separation (reinforced insulation) Response time tan (OKHS; SST) tan ≤ 2 s (typ. < 1 s at Un > 100 V)
 between (L+/L-) – (Kl. 31, Kl. 15, E, KE, MHS, MLS, OKHS) Response time tan (OKHS; DCP)
Voltage test AC 3500 V/1 min (when changing over from RF = 10 MΩ to Ran/2; at Ce = 1 µF; Un = DC 1000 V)
 tan ≤ 20 s (at Fave = 10*)
Supply/IT system being monitored
 tan ≤ 17.5 s (at Fave = 9)
Supply voltage US  DC 10…36 V  tan ≤ 17.5 s (at Fave = 8)
Max. operating current IS 150 mA  tan ≤ 15 s (at Fave = 7)
1 Max. current Ik

2A
6 A/2 ms inrush current
 tan ≤ 12.5 s (at Fave = 6)
 tan ≤ 12.5 s (at Fave = 5)
HV voltage range (L+/L-) Un AC 0…1000 V (peak value)  tan ≤ 10 s (at Fave = 4)
 0…660 V r.m.s. (10 Hz…1 kHz)  tan ≤ 7.5 s (at Fave = 3)
ISOMETER® IR155-3203/IR155-3204

 DC 0…1000 V  tan ≤ 7.5 s (at Fave = 2)


Power consumption <2W  tan ≤ 5 s (at Fave = 1)
Response values  during the self test tan +10 s
Switch-off time tab (OKHS; DCP)
Response value hysteresis (DCP) 25 %
(when changing over from RF = 10 MΩ to Ran/2; at Ce = 1 µF; Un = DC 1000 V
Response value Ran 100 kΩ…1 MΩ
 tab ≤ 40 s (at Fave = 10)
Undervoltage detection  0…500 V
 tab ≤ 40 s (at Fave = 9)
Measuring range  tab ≤ 33 s (at Fave = 8)
Measuring range  0…10 MΩ  tab ≤ 33 s (at Fave = 7)
Undervoltage detection  0…500 V default setting: 0 V (inactive)  tab ≤ 33 s (at Fave = 6)
Relative uncertainty  tab ≤ 26 s (at Fave = 5)
SST (≤ 2 s) good > 2* Ran; bad < 0.5* Ran  tab ≤ 26 s (at Fave = 4)
Relative uncertainty DCP 0…85 kΩ  ±20 kΩ  tab ≤ 26 s (at Fave = 3)
(default setting 100 kΩ) 100 kΩ…10 MΩ  ±15%  tab ≤ 20 s (at Fave = 2)
Relative uncertainty output M (fundamental frequency) ±5 % at each frequency  tab ≤ 20 s (at Fave = 1)
 (10 Hz; 20 Hz; 30 Hz; 40 Hz; 50 Hz)  during a self test tab +10 s
Relative uncertainty Duration of the self test  10 s
undervoltage detection  Un ≥ 100 V  ±10 %; at Un ≥300 V  ±5 %  (every five minutes; should be added to tan/tab)
Relative uncertainty (SST) “Good condition” ≥ 2* Ran
Measuring circuit
 “Bad condition” ≤ 0.5* Ran
System leakage capacitance Ce ≤ 1 µF
Smaller measurement range and increased measuring time at Ce  > 1 µF
No Insulation fault
(high)  (e.g. max. range 1 MΩ @ 3 µF,
 tan = 68 s when changing over from RF 1 MΩ to Ran/2)
Insulation fault Measuring voltage UM ±40 V
(low)
Measuring current IM at RF = 0 ±33 µA
Response value =
50kΩ 200kΩ 10MΩ Impedance Zi at 50 Hz ≥ 1.2 MΩ
 100kΩ
Internal DC resistance Ri ≥ 1.2 MΩ
Relative uncertainty DCP 100 kΩ…10 MΩ ±15 %
 100 kΩ…1.2 MΩ  ±15 % to ±7 % Output
 1.2 MΩ  ±7 % Measurement output (M)
 1.2…10 MΩ  ±7 % to ±15 % MHS switches to US – 2 V (3204)
 10 MΩ  ±15 % (external pull-down resistor to Kl. 31 necessary 2.2 kΩ)

+15% MLS switches to Kl. 31 +2 V (3203)


+7% (external pull-up resistor to Kl. 15 reqired 2.2 kΩ
0
 0 Hz  Hi > short circuit to
 Ub +(Kl. 15); Low > IMD off or short circuit to Kl. 31
-7%
-15%  10 Hz  Normal condition
100kΩ 1.2MΩ 10MΩ
 Insulation measurement DCP;

 starts two seconds after power on;
Absolute uncertainty 0…85 kΩ  ±20 kΩ
 First successful insulation measurement at ≤ 17.5 s
+1.5MΩ
 PWM active 5…95 %
 20 Hz  undervoltage condition
+84kΩ  Insulation measurement DCP (continuous measurement);
+20kΩ  starts two seconds after power on;
+15kΩ
 PWM active 5…95 %
0  First successful insulation measurement at ≤ 17.5 s
-15kΩ  Undervoltage detection 0…500 V
-20kΩ
 (Bender configurable)
-84kΩ

 30 Hz  Speed start measurement


 Insulation measurement (only good/bad evaluation)
-1.5MΩ
 starts directly after power on ≤ 2 s;
 PWM 5…10 % (good) and 90…95 % (bad)
 0kΩ 85kΩ100kΩ 1.2MΩ 10MΩ

 40 Hz  Device error
 Device error detected; PWM 47.5…52.5 %
 50 Hz  Connection fault earth
 Fault detected on the earth connection (Kl. 31)
 PWM 47.5…52.5 %

* Fave = 10 is recommended for electric and hybrid vehicles

120 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® IR155-3203/IR155-3204
Technical data (continued)
Status output (OKHS) EMC
OKHS switches to US – 2 V Load dump protection < 60 V
(external pull-down resistor to Kl. 31 required 2.2 kΩ) Measurement method  Bender-DCP technology
High  No fault; RF > response value Factor averaging
Low  Insulation resistance ≤ response value detected; Fave (output M) 1…10 (factory set: 10)
 Device error; Fault in the earth connection
ESD protection
 Undervoltage detected or device switched off
Contact discharge – directly to terminals  ≤ 10 kV
Operating principle PWM driver
• Condition “Normal” and “Undervoltage detected” (10 Hz; 20 Hz)
Contact discharge – indirectly to environment 
Air discharge – handling of the PCB
≤ 25 kV
≤ 6 kV
1
 Duty cycle 5 % = > 50 MΩ (∞)
Connection
 Duty cycle 50 % = 1200 kΩ
On-board connectors  TYCO-MICRO MATE-N-LOK

ISOMETER® IR155-3203/IR155-3204
 Duty cycle 95 % = 0 kΩ
 1 x 2-1445088-8
90 % x 1200 kΩ  Kl. 31, Kl.15, E, KE, MHS, MLS, OKHS
RF = -1200 kΩ 2 x 2-1445088-2 (L+, L-); The connection between the respective connecting pins at L+or L-may
dcmeas -5% only be used as redundancy. Cannot be used for looping through!

 dcmeas = measured duty cycle (5 %…95 %) Crimp contacts  TYCO-MICRO MATE-N-LOK Gold
 14 x 1-794606-1
 Conductor cross section: AWG 20…24
(MHS ; MLS)/V Enclosure for crimp contacts TYCO-MICRO MATE-N-LOK receptor HSG single R -1445022-8
Grey → invalid  TYCO-MICRO MATE-N-LOK receptor HSG single R -1445022-2
Uhigh
General data
„Working range PWM“

Necessary crimp tongs (TYCO) 91501-1


5%…95%

Operating mode/mounting continuous operation/any position


Temperature range  -40…+105 °C
Voltage failure  ≤ 2 ms
PWM/% Flammability class acc. to UL 94 V-0
0

5 95 100 Mounting
M4 metal screws with locking washers between screw head and PCB. Torx, T20 with a maximum
Operating principle PWM driver tightening torque of 4 Nm for the screws. Furthermore, a maximum of 10 Nm tightening torque to the
• Condition “SST” (30 Hz) PCB at the mounting points.
 Duty cycle 5…10 % (“good”)
(MHS ; MLS)/V Mounting and connector kits are not included in delivery, but are available as
 90…95 % (“bad”)
Grey → invalid accessories. The maximum diameter of the mounting points is 10 mm.
Uhigh
Before mounting the device, ensure sufficient insulation between the device and the vehicle or the
mounting points (min. 11.4 mm to other parts). If the device is mounted on a metal or conductive
subsurface, this subsurface has to be at earth potential (Kl.31; vehicle mass).
„Good“

„Bad“

Deflection  max. 1 % of the length or width of the PCB


Coating  thick-film lacquer
Documentation number D00115
PWM/%
0 Weight 52 g ±2 g
5 10 90 95 100

Operating principle PWM driver
• Condition “Device error” and “Kl.31 fault” (40 Hz; 50 Hz;)
 Duty cycle  47.5…52.5 %
(MHS ; MLS)/V
Grey → invalid

Uhigh
„Device fault“ or
„Kl.31 Fault“

PWM/%
0
47.5 52.5 100

Load current IL 80 mA
Turn-on time  to 90 % Vout max. 125 µs
Turn-off time  to 10 % Vout max. 175 µs
Slew rate on  10…30 % Vout max. 6 V/µs
Slew rate off  70…40 % Vout max. 8 V/µs
Timing 3204 (inverse to 3203)
VOUT

90%
ton
dV/dtoff

dV/dton
toff
10%


2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 121


Insulation monitoring device ISOMETER® IR155-3203/IR155-3204
Dimension diagrams (dimensions in mm)
15 0 5 78.25 135 140

60
55

XLA- XLA+

XK1A

1 5
0
The connector XK1A is 1mm ø 4.2 10mm copper circumferential on the rear
longer than the PCB dimensions side and 8.4mm on the front side
ISOMETER® IR155-3203/IR155-3204

Wiring diagram
HV system DC 0V…1000V (-320x only)
HV system DC 0V…800V (-3210 only)
L-

L+

2 1 2 1

2 1
Kl.31

8 7 6 5 4 3 2 1
XLA- XLA+
Kl.15
E
KE
Version V004
MHS
MLS
3
NC
XK1A OKHS

Notice: Kl.31
MHS only on variants -3204 and -3210
MLS only on variant -3203

1 Connectors XLA+ 3 Connectors XK1A


Pin 1+2 L+ Line voltage Pin 1 Kl. 31 Chassis ground/electronic ground
2 Connectors XLA- Pin 2 Kl. 15 Supply voltage
Pin 1+2 L- Line voltage Pin 3 Kl. 31 Chassis ground
Pin 4 Kl. 31 Chassis ground (separate line)
Pin 5 MHS Data Out, PWM (high side)
Pin 6 MLS Data Out, PWM (low side)
Pin 7 n.c.
Pin 8 OKHS Status Output (high side)

Example of application

Vehicle
Charger
coupler iso-F1
HV DC Circuit
AC

Load enable Drive enable


relay relay

IMD

vehicle

122 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® IR155-3203/IR155-3204
ISOMETER® isoEV425 with coupling device AGH420
Insulation monitoring device for unearthed DC circuits (IT systems)
for charging electric vehicles

Device features
• Monitoring for DC charging stations (mode 4 according to IEC 61851-23) for charging electric vehicles
• Mains voltage measurement (r.m.s.) with under-/overvoltage detection 1
• DC voltage measurement to earth (L+/PE and L-/PE)
• Automatic adaptation to the system leakage capacitance up to 5 μF
• Automatic device self-test with connection monitoring
• Selectable start-up delay, response delay and delay on release
• Two separately adjustable response value ranges of 1…500kΩ (Alarm 1, Alarm 2)
Typical applications • Alarm signalling via LEDs (AL1, AL2), a display and alarm relays (K1, K2)
• D
 C charging stations for electric • N/C operation or N/O operation selectable
vehicles according to IEC 61851-23
• Measured value indication via multi-functional LCD
• Fault memory can be activated
Approvals
• RS-485 (galvanically isolated) including the following protocols:
– BMS interface (Bender measuring device interface) for data exchange with other Bender components
– Modbus RTU
– IsoData (for continuous data output)
• Password protection to prevent unauthorised parameter changes

Standards
The ISOMETER® of the isoEV425 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
100…240 V, 47…63 Hz 24…240 V isoEV425-D4-4 with AGH420 B 7103 6401
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 123


Insulation monitoring device ISOMETER® isoEV425 with coupling device AGH420
Technical data ISOMETER® isoEV425
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated voltage (A1, A2) -(11, 14, 24)  300 V Interface/protocol RS-485/BMS, Modbus RTU, isoData
Rated impulse voltage 4 kV Baud rate  BMS (9.6 kbit/s), Modbus RTU (selectable), isoData (115,2 kbits/s)
Overvoltage category III Cable length (9.6 kbits/s)  ≤ 1200 m
Pollution degree 3 Cable: twisted pair, one end of shield connected to PE recommended: min. J-Y(St)Y 2x0.6
Protective separation (reinforced insulation) between Termination resistor 120 Ω (0.25 W), internal, can be connected
 (A1, A2) -(AK1, GND, AK2, Up, KE, T/R, A, B) -(11, 14, 24) Device address, BMS bus, Modbus RTU  3…90 (3)*
Voltage tests according to IEC 61010-1  2.2 kV
Switching elements
1 Supply voltage Switching elements  2 x 1 N/O contact, common terminal 11
Supply voltage US  AC 100…240 V/DC 24…240 V Operating principle N/C or N/O operation (N/O operation)*
Tolerance of US  -20…+15 % Electrical endurance in rated operating conditions  10 000 cycles
Frequency range US  47…63 Hz Contact data acc. to IEC 60947-5-1:
ISOMETER® isoEV425 with AGH420

Power consumption  ≤ 3 W, ≤ 9 VA Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12


Rated operational voltage 230 V 230 V 24 V 110 V 220 V
IT system being monitored
Rated operational current 5 A 2A 1 A 0.2 A 0.1 A
Nominal system voltage Un with AGH420 3(N)AC, AC 0…690 V/DC 0…1000 V Minimum contact rating  1 mA at AC/DC ≥ 10 V
Tolerance of Un  AC +15 %, DC +10 %
Nominal system voltage range Un with AGH420 (UL508)  AC/DC 0…600 V Environment/EMC
Frequency range of Un  DC, 40…460 Hz EMC  IEC 61326-2-4
Ambient temperatures:
Measuring circuit
Operation  -40…+70 °C
Permissible system leakage capacitance Ce  ≤ 5 μF Transport  -40…+80 °C
Permissible extraneous DC voltage Ufg  ≤ 1150 V Storage  -40…+70 °C
Response values Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3) 3K7 (except condensation and formation of ice)
Response value Ran1 2…500 kΩ (500 kΩ)*
Transport (IEC 60721-3-2) 2K4 (except condensation and formation of ice)
Response value Ran2 1…490 kΩ (100 kΩ)*
Long-term storage (IEC 60721-3-1) 1K5 (except condensation and formation of ice)
Relative uncertainty Ran ±15 %, at least ±1 kΩ
Classification of mechanical conditions acc. to IEC 60721
Hysteresis Ran  25 %, at least 1 kΩ
Stationary use (IEC 60721-3-3)  3M4
Undervoltage detection  30 V…1.14 kV (off)*
Transport (IEC 60721-3-2)  2M2
Overvoltage detection  31 V…1.15 kV (off)*
Long-term storage (IEC 60721-3-1)  1M3
Relative uncertainty U ±5 %, at least ±5 V
Relative uncertainty depending on the frequency ≥ 200 Hz -0.03 %/Hz Connection
Hysteresis U  5 %, at least 5 V Connection type push-wire terminal
Time response Nominal current  ≤ 10 A
Conductor sizes AWG 24…14
Response time tan at RF = 0.5 x Ran and Ce=1 μF acc. to IEC 61557-8  ≤ 10 s
Stripping length  10 mm
Start-up delay t  0…10 s (0 s)*
Connection properties:
Response delay ton  0…99 s (0 s)*
Rigid/flexible 0.2…2.5 mm²
Delay on release toff  0…99 s (0 s)*
Flexible with ferrule with/without plastic sleeve 0.25…2.5 mm²
Displays, memory Multiple conductor flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Indication LC display, multifunctional, not illuminated Opening force  50 N
Display range measured value insulation resistance (RF) 1 kΩ…1 MΩ Test opening, diameter  2.1 mm
Operating uncertainty at RF ≤ 1 MΩ ±15 %, at least ±1 kΩ Wiring of the terminals Up, AK1, GND, AK2
Display range measured value nominal system voltage (Un)  30 V…1.15 kV rms  refer to technical data AGH420, under the heading “Connection”
Operating uncertainty ±5 %, at least ±5 V Other
Relative uncertainty depending on the frequency ≥ 200 Hz -0.03 %/Hz
Operating mode continuous operation
Display range measured value system leakage capacitance at RF > 10 kΩ  0…10 μF
Mounting  cooling slots must be ventilated vertically
Operating uncertainty ±15 %, at least ±2 μF
Degree of protection, internal components (IEC 60529)  IP 30
Password  off/0…999 (0, off)*
Degree of protection, terminals (IEC 60529) IP 20
Fault memory alarm messages  on/(off)*
Enclosure material polycarbonate
DIN rail mounting acc. to IEC 60715
Screw mounting 2 x M4 with mounting clip
Documentation number  D00126
Weight ≤ 150 g
( )* = factory setting

124 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® isoEV425 with coupling device AGH420
Technical data coupling device AGH420
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage  1000 V Connection type push-wire terminal
Rated impulse voltage  8 kV Nominal current  ≤ 10 A
Pollution degree 3 Conductor sizes AWG 24…14
Overvoltage category  III Stripping length  10 mm
Protective separation (reinforced insulation) between  (L1/+, L2/-) -(AK1, GND, AK2, Up, E) Connection properties:
Voltage test, routine test (IEC 61010-1)  4.3 kV Rigid/flexible 0.2…2.5 mm²
Flexible with ferrule with/without plastic sleeve 0.25…2.5 mm²
IT system being monitored
Nominal system voltage range Un AC/DC 0…1000 V
Multiple conductor flexible with TWIN ferrule with plastic sleeve
Opening force 
0.5…1.5 mm²
50 N
1
Tolerance of Un  AC/DC +10 % Test opening, diameter  2.1 mm
Nominal system voltage range Un (UL508) AC/DC 0…600 V Connection type  terminals Up, AK1, GND, AK2

ISOMETER® isoEV425 with AGH420


Measuring circuit Single cables for terminals Up, AK1, GND, AK2:Cable lengths  ≤ 0.5 m
Connection properties  ≥ 0.75 mm²
Measuring voltage Um  ±45 V
Measuring current Im at RF  ≤ 400 μA Other
Internal DC resistance Ri  ≥ 120 kΩ Operating mode continuous operation
Environment/EMC Mounting  cooling slots must be ventilated vertically
Distance to adjacent devices from Un > 800 V  ≥ 30 mm
EMC  IEC 61326-2-4
Degree of protection, internal components (IEC 60529)  IP 30
Ambient temperatures:
Degree of protection, terminals (IEC 60529) IP 20
Operation  -40…+70 °C
Enclosure material polycarbonate
Transport  -40…+80 °C
DIN rail mounting acc. to IEC 60715
Storage  -40…+70 °C
Screw mounting 2 x M4 with mounting clip
Classification of climatic conditions acc. to IEC 60721:
Weight  ≤ 150 g
Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice) ( )* = factory setting
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice)
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Long-term storage (IEC 60721-3-1)  1M3

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 125


Insulation monitoring device ISOMETER® isoEV425 with coupling device AGH420
Displays and controls

1 2 3

1
5 6 7
ISOMETER® isoEV425 with AGH420

1 LED “ON” (operation LED) flashes in case of interruption of the con- 4 LC display
necting wires E/KE or L1/+/ L2/-or system fault. 5 Test button “T”: Call up the self-test
2 Alarm LED “AL1”, lights when the values fall below the set Arrow up button: Parameter change, move upwards in the menu
response value Alarm 1 and flashes in case of interruption of the 6 Reset button “R”: Delete stored insulation fault alarms
connecting wires E/KE or L1/+/ L2/-, or system faults as well as in Arrow down button: Parameter change, move downwards in the menu
the case of overvoltage (can be activated).
7 Menu button “MENU”: Call up the menu system.
3 Alarm LED “AL2” lights when the values fall below the set Enter button: Confirms parameter changes
response value Alarm 2 and flashes in case of interruption of the
connecting wires E/KE or L1/+/ L2/-or system faults as well as in the
case of undervoltage (can be activated).

Wiring diagram

L1/+
L2/-
L3
PE

US

E E Up 3 Up KE A1 A2
2 2
Test / Reset

AK2 GND AK1 AK1 GND AK2


E E Up Up KE A1 A2

AK2 GND AK1 AK1 GND AK2

k
ON AL1 AL2
isoEV425

AGH420

< k

ISOMETER

T R MENU

ON
14 24 11 OFF

T/R A B
L1/+ L2/-

6 7
4 5 K1 K2 R
COM460IP
L1/+ L2/ T/R 14 24 11 A B
8
RS-485

1 C
 onnection to the supply voltage via fuse (line protection). If being 4 C
 onnection to the 3(N)AC, AC or DC system to be monitored
supplied from an IT system, both lines have to be protected by a fuse. 5 C
 onnection for the external combined test and reset button.
2 C
 onnect each terminal separately to PE: The same wire cross sec- 6 C
 onnection to alarm relay K1
tion as for A1, A2 must be used
7  onnection to alarm relay K2
C
3 C
 onnect the terminals of AGH420 to the corresponding terminals
of the isoEV425
8  onnection RS-485 (BMS bus) with termination switch R (on/off )
C
Example: Connection of a BMS-Ethernet Gateway COM460IP.

126 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® isoEV425 with coupling device AGH420
Example of application

TN-C-S system Vehicle


Source Distribution Installation Feeder Input DC charger Cable assembly Connector Vehicle inlet Electric vehicle

L1
L2
L3 RCD required
N by IEC 60364
Mode 4 IT system
PEN
PE
Load Switch
DC contactor RESS
F F Inverter
DC+ DC + F

DC - F
V = M
1
F L
RB I∆n DC ≥ 6 mA (Option)
DC-
RCD
Isolating = Air condition

PFC
type A other
transformer IMD

ISOMETER® isoEV425 with AGH420


= consumers
Earthing Control CP N
CP AC on-board
at the source Pilot
CP Control Pilot
charger
Function
Function
PE PP
with electrical IMD 14 V on-board
separation
(Option)
RPE PE power system
= (electrical
Note:
RA Earthing in the Only one IMD may separated)
distribution be active in each
interconnected IT system © www.bender-de.com Electrical Chassis / Protective equipotential bonding
RAE
RTyre

2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 127


Insulation monitoring device ISOMETER® isoEV425 with coupling device AGH420
ISOMETER® iso165C
Insulation Monitoring Device (IMD) for unearthed DC drive systems (IT systems) in electric vehicles

Device features
• Insulation monitoring of AC and DC insulation faults for unearthed systems (IT systems) from 0…600 V peak
1 • Power supply for all internal voltages
• Continuous measurement of insulation resistance from 0 Ω…50 MΩ
• Response time of ≤ 20 s for measured insulation resistance (using Direct Current Pulse (DCP))
• Automatic adaptation to the existing system leakage capacitance (≤ 1 μF)
• Detection of earth faults and lost earth line
• Measurement of a second voltage
• The device works when:
Typical applications – HV is unstable
• Monitoring for unearthed DC – HV is powered off
drive systems (IT systems) in – There are symmetric or asymmetric insulation faults
electric vehicles – Faults exist between HV lines and the supply voltage
• Galvanic separation of all signals from the HV side
• HV coupled network
Approvals
• CAN bus interface
• Light weight: < 220 g (including housing and connection frame)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal voltage Supply voltage


Response value range Type Art. No.
DC DC
Alarm1 (Error): 30 kΩ…1 MΩ (default 100 kΩ); 0…600 V 12 V iso165C B 9106 8175
Alarm2 (Warning): 40 kΩ…2 MΩ (default 200 kΩ)
Alarm1 (Error): 30 kΩ…1 MΩ (customer setting xxx kΩ); 0…600 V 12 V iso165C B 9106 8175 C
Alarm2 (Warning): 40 kΩ…2 MΩ (customer setting xxx kΩ)

Accessories

Type Art. No.


iso165C connecting kit B 9106 8503

128 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® iso165C
Technical Data
Supply voltage Response values
Supply voltage US  DC 9…16 V Response Alarm 1 (Error)  30 kΩ…1 MΩ (default 100 kΩ)
Nominal supply voltage DC 12 V Response Alarm 2 (Warning 40 kΩ…2 MΩ (default 200 kΩ)
Max operational current IS 300 mA (typ. 185 mA) Response uncertainty (according to IEC 61557-8) ±15 %
Max current IK  5A Hysteresis 25 %
Power dissipation PS < 2.5 W Factor averaging Fave 1…10 (default:10)
Response time tan (DCP)
Monitored IT system
(Changeover RF: 10 MΩ – Ran/2; at Ce = 1 μF; Un = 600 V DC) tan ≤ 20 s (at Fave = 10*)
Rated voltage range Un DC 0…600 V  during self test tan +10 s 1
Tolerance+15% Measurement time after power on (and after HV relays are closed) ≤ 3 s (<1 μF/150 kΩ)
Frequency range  10 Hz…1 kHz Switch-off time tab (DCP)
System leakage capacity Ce  ≤ 1 μF (changeover RF:Ran/2…10 MΩ; at Ce = 1 μF; Un = DC 600 V) tab ≤ 40 s (at Fave = 10)

ISOMETER® iso165C
Withstand voltage test  AC 1.9 kV/1 min.  during self test tab +10 s
Measuring circuit Interface
Measurement method Bender DCP technology ProtocolHS-CAN
Measuring voltage Um ±40 V Data rate 250 kbaud
Measuring current Im at RF = 0 ±33 μA Terminating resistor  124 Ω internally
Impedance Zi at 50 Hz (HV1)  ≥ 1.2 MΩ (≥ 2.4 MΩ each line, high resistance in off state)
Internal resistance Ri (HV1)  ≥ 1.2 MΩ (≥ 2.4 MΩ each line, high resistance in off state) Environment/EMC
Impedance Zi at 50 Hz (HV2)  ≥ 10.5 MΩ (≥ 21 MΩ each line) EMC IEC 61326-2-4
Internal resistance Ri (HV2)  ≥ 10.5 MΩ (≥ 21 MΩ each line) Overvoltage category  II
Pollution degree 2
Measuring ranges
Range of application 5,000 m above sea level
Insulation resistance range 0 Ω… 50 MΩ
Insulation resistance duration/Pulse (normal operation)  ~ 1.6 s (≤ 1 μF / 0 MΩ) Connectors (Tyco)
 ~ 6 s (≤ 1 μF / 10 MΩ) Receptor enclosure type 1719183-1, 1719183-2, 1719183-3 (black, white, blue)
Relative error (DCP)  100 kΩ…5 MΩ, ±15 % Receptor drawing number  C-1719183
Absolute error (DCP 0 Ω…100 kΩ, ±15 kΩ Contact type (tin plated)  5-963715-1
High-voltage range 0…600V Contact wire range  0.50…0.75 mm²
High-voltage tolerance 0… 100 V, ±5 V Contact drawing number  929454
 100… 600 V, ±5 % Crimp hand tool 539635-1

Other
Operating mode  Continuous operation
Degree of protection IP5K0
Documentation number D00154

Mounting
Recommended screws for mounting: 4 x M5 (not included).
Max. tightening torque of 2.25 ±0.25 Nm for the screws.

* Fave = 10 is recommended for electric vehicles

Dimension diagram (dimensions in mm)


141.82 ±2

82 ±0.6 43.2 ±1

4x)
6(
ø

4
DMC
±2

(92.01)
±0.6

(97.85)
111.4

96

4x
0.5

2016/2017 Insulation monitoring devices | Application-specific selection – eMobility 129


Insulation monitoring device ISOMETER® iso165C
Wiring diagram

Section view A-A


Scale: 2:1

1 1

4
ISOMETER® iso165C

3 2

(ø 11)
5

recommended screws (not included)


4 x M5
fastening torque: 2,25 ± 0,25 Nm

1 Enclosure PBT GF30 black, UL Standard: UL94 V0 4 Label White Polyester foil
2 Cover PBT GF30 black, UL Standard: UL94 V0 5 Bracket PBT GF30 black, UL Standard: UL94 V0
3 Connector pin Cu-alloy, tin plated

Connectivity

Connector 1) Type Code Colour


1 1719183-1 A Black
2 1719183-2 B White
3 1719183-3 C Blue
Please refer to “Technical Data” for detailed connector information.
1)

Connector 1 Connector 2 Connector 3

Typical application

RESS 1 RESS 2

RISO DC RInv1 RInv2 RInv3


Inverter CInv1 CInv2 CInv3

RISO AC

M
RF2

EV Inlet
PFC

RDC1 RF3
RBAT1 RBAT3 RF1
CDC1 CBAT1 CBAT3
RAC1 R
RDC2
CAC1 Ri
CDC2 RBAT4 RCon1 RCon2 RCon3
CBAT4 CCon1 CCon2 CCon3
RBAT2 Rm
RAC2
CBAT2
CAC2 G Um
IMD

Electrical Chassis / Protective equipotential bonding

130 Insulation monitoring devices | Application-specific selection – eMobility 2016/2017


Insulation monitoring device ISOMETER® iso165C
ISOMETER® isoRW425
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
for railway applications up to 3(N)AC, AC/DC 400 V

Device features
• Monitoring of the insulation resistance (R mode) or the insulation impedance (Z mode) of unearthed
3(N)AC, AC and DC systems (IT systems) with galvanically connected rectifiers or inverters 1
• Insulation impedance (Z mode) for 50 Hz or 60 Hz
• Measurement of the nominal system voltage (RMS) with undervoltage and overvoltage detection
• Measurement of DC voltages system to earth (L+/PE and L-/PE)
• Automatic adaptation to the system leakage capacitance up to 300 μF in R mode and 1μF in Z mode
• Automatic device self test with connection monitoring
• Selectable start-up delay, response delay and delay on release
Typical applications • Two separately adjustable response ranges of 1…990 kΩ (Alarm 1, Alarm 2)
• A
 C control circuits in rolling stock • Alarm signalling via LEDs (AL1, AL2), a display and alarm relays (K1, K2)
according to EN 50155 • N/C operation or N/O operation selectable
• Measured value indication via multi-functional LCD
• AC, DC or AC/DC circuits
• Fault memory can be activated
• S ystems including switched- • RS-485 (galvanically isolated) interface including the following protocols:
mode power supplies
– BMS interface (Bender measuring device interface) for data exchange with other Bender components
• S mall AC-IT systems e. g. lighting – Modbus RTU
systems – isoData (for continuous data output)
• Password protection to prevent unauthorised changes of parameters
Approvals
Standards
The ISOMETER® isoRW425 complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8 and EN 50155

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage Un Supply voltage 1) US System leakage Type Art. No.
capacitance Ce
3(N)AC, AC/DC DC AC DC
0…400 V 15…460 Hz 100…240 V, 47…63 Hz 24…240 V < 300 µF isoRW425-D4W-4 B 7103 7000W
Device version with screw terminals on request. Absolute values
1)

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

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Insulation monitoring device ISOMETER® isoRW425
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated voltage (A1, A2) -(11, 14, 24)  300 V Interface/protocol RS-485/BMS, Modbus RTU, isoData
Rated impulse withstand voltage 4 kV Baud rate  BMS (9.6 kbit/s), Modbus RTU (can be set), isoData (115.2 kbits/s)
Rated voltage (L1/+, L2/-, E, KE, T/R, A, B)  400 V Cable length (9.6 kbits/s)  ≤ 1200 m
Rated impulse withstand voltage 6 kV Cable (twisted pair, one end of shield connected to PE) : min. J-Y(St)Y 2x0.6 (recommended)
Overvoltage category III Terminating resistor 120 Ω (0,25 W), internal, can be connected
Pollution degree 3 Device address, BMS bus, Modbus RTU  3…90 (3)*
Protective separation (reinforced insulation) between (A1, A2) -(L1/+, L2/-, E, KE, T/R, A, B) -(11, 14, 24)
Switching elements
1 Voltage tests according to IEC 61010-1  2.2 kV
Switching elements  2 x 1 N/O contact, common terminal 11
Supply voltage  Operating principle N/C operation or N/O operation (N/C operation)*
Voltage tests according to US  AC 100…240 V/DC 24…240 V Electrical endurance in rated operating conditions  10 000 cycles
Tolerance of US  -30…+15 % Contact data acc. to IEC 60947-5-1:
ISOMETER® isoRW425

Frequency range US  47…63 Hz Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12
Power consumption  ≤ 3 W, ≤ 9 VA Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5 A 2A 1 A 0.2 A 0.1 A
IT system being monitored Minimum contact rating  1 mA at AC/DC ≥ 10 V
Nominal system voltage Un  3(N)AC, AC/DC 0…400 V
Tolerance of Un  +25 % Environment/EMC
Frequency range of Un  DC, 15…460 Hz EMC  IEC 61326-2-4, DIN EN50121-3-2
Ambient temperatures:
Measuring circuit Operation -40…+70 °C
Measuring voltage Um  ±12 V Transport  -50…+80 °C
Measuring current Im at RF, ZF = 0 Ω  ≤ 110 μA Storage  -55…+80 °C
Internal resistance Ri, Zi  ≥ 115 kΩ Classification of climatic conditions acc. to IEC 60721:
Permissible system leakage capacitance Ce (R mode) ≤ 300 μF Stationary use (IEC 60721-3-3)  3K7
Permissible system leakage capacitance Ce (Z mode)  ≤ 1 μF Transport (IEC 60721-3-2)  2K4
Permissible extraneous DC voltage Ufg  ≤ 700 V Long-term storage (IEC 60721-3-1)  1K6
Response values Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M7
Response value Ran1 2…990 kΩ (40 kΩ)*
Transport (IEC 60721-3-2)  2M2
Response value Ran2 1…980 kΩ (10 kΩ)*
Long-term storage (IEC 60721-3-1)  1M3
Relative uncertainty Ran (R mode or ZF ≈ RF) ±15 %, at least ±1 kΩ
Hysteresis Ran  25 %, ar least 1 kΩ Connection
Response value Zan1  11…500 kΩ (off)* Connection type  push-wire terminal
Response value Zan2  10…490 kΩ (off)* Connection properties:
Relative uncertainty Zan  ±15 %, at least ±1 kΩ rigid 0.2…2.5 mm² (AWG 24…14)
Hysteresis Zan  25 %, at least 1 kΩ flexible without ferrule 0.75…2,5 mm² (AWG 19…14)
Undervoltage detection 10…499 V (off)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Overvoltage detection 11…500 V (off)* Stripping length 10 mm
Relative uncertainty U ±5 %, at least ±5 V Opening force  50 N
Relative uncertainty depending on the frequency ≥ 400 Hz -0.015 %/Hz Test opening, diameter  2.1 mm
Hysteresis U  5 %, at least 5 V
Other
Time response
Operating mode  continuous operation
Response time tan at RF = 0.5 x Ran and Ce=1 μF acc. to IEC 61557-8  ≤ 10 s Mounting  cooling slots must be ventilated vertically
Response time tan at ZF = 0.5 x Zan  ≤5s Degree of protection, internal components (DIN EN 60529)  IP30
Start-up delay t  0…10 s (0 s)* Degree of protection, terminals (DIN EN 60529)  IP20
Response delay ton  0…99 s (0 s)* Enclosure material  polycarbonate
Delay on release toff  0…99 s (0 s)* DIN rail mounting acc. to  IEC 60715
Displays, memory Screw mounting  2 x M4 with mounting clip
Documentation number  D00052
Display LC display, multifunctional, not illuminated
Weight ≤ 150 g
Display range measured value insulation resistance (RF) 1 kΩ…4 MΩ
Display range measured value impedance (ZF) with fn = 50/60 Hz 1 kΩ…1 MΩ ( )* = Factory setting
Operating uncertainty (RF in R mode, ZF in Z mode) ±15 %, at least ±1 kΩ
Display range measured value nominal system voltage (Un)  0…500 V RMS
Operating uncertainty ±5 %, at least ±5 V
Display range measured value system leakage capacitance RF > 10 kΩ  0…300 μF
Operating uncertainty ±15 %, at least ±2 μF
Display range measured value system leakage capacitance ZF > 10 kΩ  1 nF…1 μF
Operating uncertainty (ZF ≈ Xc) ±15 %, at least ±2 nF
Password  off/0…999 (0, off)*
Fault memory alarm messages  on/(off)*

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

132 Insulation monitoring devices | Application-specific selection – Railway 2016/2017


Insulation monitoring device ISOMETER® isoRW425
Displays and controls

1 2 3
AL1 AL2

1
5 6 7

ISOMETER® isoRW425
1 LED power “ON”, flashes in case of interruption of the connecting 4 LC display
leads E/KE, L1/+/ L2/-or system fault. 5 Test button “T”: To call up the self test
2 Alarm LED “AL1”, lights when the value falls below the set Arrow up button: to change parameters, move upwards in the menu.
response value Alarm 1 and flashes in case of interruption of the
6 Reset button “R”: to delete stored insulation fault alarms.
connecting leads E/KE or L1/+/ L2/-or system fault and in case of
overvoltage (can be activated). Down button: to change parameters, move downwards in the menu.
3 Alarm LED “AL2”, lights when the value falls below the set 7 Menu button “MENU”: to call up the menu system.
response value Alarm 2 and flashes in case of interruption of the Enter button: to confirm parameter changes.
connecting leads E/KE or L1/+/ L2/-or system fault and in case of
undervoltage (can be activated).

Wiring diagram

L1/+
L2/-
L3
PE

US

L1/+ L2/- E KE A1 A2
3 2 1
E KE A1 A2
Test / Reset
L1 L2

k
ON AL+ AL-
isoRW425

< k

ISOMETER®

T R MENU

ON
14 24 11 OFF

T/R A B

5 6
4
K1 K2 R
COM460IP
T/R 14 24 11 A B
7
RS-485

1 Supply voltage US (see ordering information) via fuse 5 Serial interface RS-485 (termination with a 120 Ω resistor, can be
2 Separate connection of E, KE to PE enabled in the device) Bender protocol BMS
3 Connection to the IT system to be monitored: 6 Combined test and reset button “T/R”
AC: Connect terminals L1/+, L2/-to conductor L1, L2. short-time pressing (< 1.5 s) = RESET
DC: Connect terminal L1/+to L+and L2/-to L-. long-time pressing (> 1.5 s) = TEST
4 Alarm relay K1, K2 with single pole 7 Line protection by a fuse in accordance with DIN VDE 0100-430/
IEC 60364-4-43 (6 A fuse recommended). In case of supply (A1/A2)
from an IT system, both lines have to be protected by a fuse.

2016/2017 Insulation monitoring devices | Application-specific selection – Railway 133


Insulation monitoring device ISOMETER® isoRW425
2

134 2016/2017
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 135
Device overview Equipment for insulation fault location ISOSCAN®

2
ISOSCAN® ISOSCAN® ISOSCAN® ISOSCAN® ISOSCAN®
EDS440 EDS441 EDS441-LAB EDS460/490 EDS461/491

Page 138 138 138 145 145


High-resistance insulation
faults in case of high system
Special applications leakage capacitances and low
test current value

Application stationary stationary stationary stationary stationary


Control circuits
Circuits

Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC

see Locating current injector AC 20…276 V, AC 20…276 V, see Locating current injector AC 20…276 V
Nominal voltage Un max (e. g. ISOMETER® iso685-D-P) DC 20…308 V DC 20…308 V (e. g. ISOMETER® iso685-D-P) DC 20…308 V

System leakage capacitance Ce µF acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve
Response value Ran kΩ acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve
DIN rail
Installa-
tion

Screw mounting
BB EDS440-S EDS441-S
Interfaces

BS EDS440-L EDS441-L
BMS

Type P. Suitable system components


iso685-D-P 43
Suitable ISOMETER®s
with integrated PGH

IRDH575 79
isoMED427P 90
isoPV1685P 101
iso1685DP –
W… 291
Measuring current transformers

W…-8000 291
WR…S(P) 297
WS… 299
WS…-8000 299
W…AB 294
AN410 322
Power supply
unit

AN450 326
AN450-133 326

136 Equipment for insulation fault location | Device overview 2016/2017


2
ISOSCAN® ISOSCAN® ISOSCAN®
EDS150 EDS151 EDS30…

149 149 152

EDS3096PG
Medical locations for de-energised systems

stationary stationary portable

see Locating current injector AC 20…276 V, dependent on type


(e. g. ISOMETER® iso685-D-P) DC 20…308 V

acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve


acc. to characteristic curve acc. to characteristic curve acc. to characteristic curve

Suitable system components

2016/2017 Equipment for insulation fault location | Device overview 137


ISOSCAN® EDS440/441
Insulation fault locators for localisation of insulation faults in unearthed DC, AC and
three-phase power supply systems (IT systems)

Device features
• Universal system concept
• Modular design, therefore easily adjustable to the given circumstances
• Measuring current transformers available in various sizes and versions
• CT connection monitoring
• 12 measuring channels for measuring current transformer series W…, WR…, WS…, W…AB
• Fault memory behaviour selectable
• Configuration possibilities enable individual adjustments
• Up to 21 EDS insulation fault locators in the system, 252 measuring channels
Typical applications • Response sensitivity: EDS440 2…10 mA, EDS441 0.2…1 mA
• AC residual current measurement with configurable response value
2 • Insulation fault location in AC,
3AC and DC IT systems • Two alarm relays with one N/O contact each
• N/O or N/C operation selectable
• Main circuits and control circuits
in industrial plants and ships • External test/reset button via digital inputs
• Indication via iso685-D-P or LEDs
• Diode-decoupled DC IT systems
• Central indication of faulty outgoing circuits
in power plants
• Serial interface RS-485, BS bus address range 2…90
• Systems for medical locations • Connection to higher-level control and visualisation systems possible

Approvals Standards
Observe the applicable national and international standards. The EDS… series meets the device standards:
• DIN VDE 0100-410 (VDE 0100-410):2007-06, Erection of low voltage electrical installations
Part 4-41: Protective measures – Protection against electric shock (IEC 60364-4-41:2005, modified);
German adoption HD 60364-4-41:2007
• DIN EN 61557-9 (VDE 0413-9):2009-11, Electrical safety in low voltage distribution systems up to AC 1000 V
Lloyds Register in preparation and DC 1500 V – Equipment for testing, measuring or monitoring of protective measures – Part 9: Equipment
for insulation fault location in IT systems (IEC 61557-9:2009); German version: EN 61557-9:2009

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US 1)
Response value Type Art. no.
AC/DC
EDS440-S-1 B 9108 0201
2…10mA
EDS440-L-4 B 9108 0202
24…240 V EDS441-S B 9108 0204
0.2…1mA EDS441-L-4 B 9108 0205
EDS441-LAB-4 B 9108 0207
1)
Absolute values

Accessories

Description Art. no.

Plug kit, screw terminals1) B 9108 0901


Plug kit, push-wire terminals B 9108 0902
Mechanical accessories (terminal cover, 2 mounting clips) 1) B 9108 0903
included in the scope of delivery
1)

138 Insulation fault locator 2016/2017


Insulation fault locators ISOSCAN® EDS440/EDS441
Suitable system components

Description Design Type of construction Type Page

Bus repeater – DI-1DL 329


RS-485 repeater Supplied by the USB port – DI-2USB 331
Power supply unit for DI-1 or DI-2 – AN471 –
W… 291
circular
W…AB 294
Measuring current transformers pulsed DC sensitive
rectangular WR…S(P) 297
split-core WS… 299

Technische Daten
Insulation coordination Digital inputs
Rated insulation voltage (IEC 60664-1)  AC 250 V Number  2
Rated impulse voltage (IEC 60664-1)  4 kV Operating mode, adjustable active high, active low 2
Overvoltage category  III Function  none, test, reset
Pollution degree  2 Voltage level  Low DC- 5…5 V, High DC 11…32 V
Protective separation (reinforced insulation) between  (A1,A2)-(13,14)-(23,24)-(X1,X2,X3)
Digital current output

ISOSCAN® EDS440/EDS441
Voltage test acc. to IEC 61010-1 2.2kV
Number  1
Supply voltage Function  none, IΔL alarm, IΔn alarm, device fault, transformer connection fault, common alarm
Supply voltage range US  AC/DC 24…240 V Current 0 mA DC inactive, 20 mA DC active
Tolerance of US-20…+15% Tolerance ±10 %
Frequency range of US  DC, 50…400 Hz 1) 2)
Buzzer
Tolerance of the frequency range of US 5…+15 %
Power consumption, typically 50 Hz (400 Hz) EDS44…-L  ≤4 W/7 VA (≤4 W, 28 VA) Number  1
Power consumption, typically (DC via BB-Bus) EDS44…-S  ≤1 W Function  none, IΔL alarm, IΔn alarm, device fault,
 transformer connection fault, insulation fault location active, common alarm
Response values
Interfaces
Response value insulation fault location (IΔL) EDS440  2…10 mA
Response value insulation fault location (IΔL) EDS441  0.2…1 mA Interface/protocol RS-485/BS
Relative uncertainty (IΔL) EDS440 ±30 %, ±2 mA 3) Data rate 9600 baud/s
Relative uncertainty (IΔL) EDS441 ±30 %, ±0.2 mA 3) Cable length  ≤ 1200 m
Response value residual current measurement (IΔn) EDS440  100 mA…10 A Cable: twisted pair, one end of shield connected to PE  recommended: J-Y (St) Y min. 2x0.8
Response value residual current measurement (IΔn) EDS441  100 mA…1 A Connection X1.A, X1.B
Relative uncertainty (IΔn) EDS44… (42…60 Hz ±5 % Terminating resistor  120 Ω, can be connected internally
Relative uncertainty (IΔn) EDS44… (61…1000 Hz)  -20…0 % Device address, BS bus  2…90
Hysteresis 20 % Switching elements
Time response Number 2 N/O contacts
Scanning time for all channels insulation fault location (IΔL) profile-dependent, min. 6 s Operating mode N/C operation/N/O operation
Response time residual current measurement (IΔn)  ≤ 400 ms Function contact 13,14 none, IΔL alarm, IΔn alarm, device fault,
Response time for measuring current transformer monitoring max.18 min  transformer connection fault, common alarm
Function contact 23,24 none, IΔL alarm, IΔn alarm, device fault,
Measuring circuit  transformer connection fault, common alarm
Nominal system voltage Un EDS440 refer to locating current injector (e.g. ISOMETER® iso685-D-P) Electrical endurance under rated operating conditions  30000
Nominal system voltage Un EDS441 AC 20…276 V, DC 20…308 V Rated operational voltage 250 VAC
Measuring current transformer external for EDS440 type  W…, WR…, WS… Rated operational current  7A
Measuring current transformer external for EDS441 type  W…/8000, WS…/8000 Rated insulation voltage 4 kV
Measuring current transformer external for EDS44x-LAB type  W…AB Max. switching capacity 300 W/2770 VA
Load EDS440  47 Ω Max. switching capacity 30 VDC/277 VAC
Load EDS441  1.5 Ω
Environment/EMC
Rated insulation voltage (measuring current transformer)  800 V
EMC IEC 61326-2-4
Connection EDS measuring current transformer Ambient temperatures:
Single wire ≥ 0.75 mm² 0…1 m Operating temperature -40…+70 °C
Single wire, twisted ≥ 0.75 mm²  1…10 m Transport -40…+85 °C
Shielded cable ≥ 0.5 mm²  10…40 m Storage -25…+70 °C
Recommended cable (shielded, shield connected to PE on one side)  J-Y (St) Y min. 2x0.8 Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Measuring ranges
Transport (IEC 60721-3-2)  2K3
Rated frequency range DC, 42…1000 Hz 4) Long-term storage (IEC 60721-3-1)  1K4
Measuring range insulation fault location (IΔL) EDS440  1.5…25 mA (50 mA in DC systems only) Classification of mechanical conditions acc. to IEC 60721:
Measuring range insulation fault location (IΔL) EDS441  0.15…5 mA Stationary use (IEC 60721-3-3) 3M4
Measuring range residual current measurement (IΔn) EDS440  100mA…20 A Transport (IEC 60721-3-2) 2M2
Measuring range residual current measurement (IΔn) EDS441  100mA…2 A Long-term storage (IEC 60721-3-1)  1M3
LEDs Range of use  ≤ 2000 m above sea level
ON (operation LED) green
COMyellow
SERVICE  yellow
IΔL ALARM  yellow
IΔn ALARM yellow
1…12 channel indication  yellow

2016/2017 Insulation fault locator 139


Insulation fault locators ISOSCAN® EDS440/EDS441
Technical data (continued)
Connection Other
Connection type pluggable screw-type terminal or push-wire terminal Operating mode continuous operation
Screw-type terminal: Mounting  at an ambient temperature >55 °C vertical mounting required
Tightening torque 0.5…0.6 Nm (5…7 lb-in)  at an ambient temperature <55 °C mounting optional
Conductor sizes  AWG 24-12 Degree of protection internal components  IP40
Stripping length 7 mm Degree of protection terminals  IP20
rigid/flexible 0.2…2.5 mm² DIN rail mounting acc. to IEC 60715
flexible with ferrules, with/without plastic sleeve  0.25…2.5 mm² Screw fixing  2 x M4 with mounting clip
Multiple conductor, rigid 0.2…1 mm² Enclosure material  polycarbonate
Multiple conductor, flexible  0.2…1.5 mm² Flammability class  UL 94V-0
Multiple conductor, flexible with ferrule without plastic sleeve 0.25…1 mm² Dimensions (W x H x D) 72 x 93 x 63
Multiple conductor, flexible withTWIN ferrule with plastic sleeve 0.5…1.5 mm² Documentation number D00201
Weight  approx. 122 g (EDS44x-S)
Push-wire terminals:  approx. 242 g (EDS44x-L)
Conductor sizes  AWG 24-12
Stripping length 10 mm 1)
= At a frequency >200 Hz, connection of X1 and k1-12/l1-12 must be
rigid/flexible 0.2…2.5 mm² insulated.
flexible with ferrules, with/without plastic sleeve  0.25…2.5 mm² Only permanently installed devices which at least have
2 Multiple conductor, flexible withTWIN ferrule with plastic sleeve 0.5…1.5 mm² overvoltage category CAT2 (300V) may be connected.
Push-wire terminals X1, X2:
2)
= Only 50/60 Hz are permitted for UL applications.
Conductor sizes  AWG 24-16
3)
= Effect of a residual current >100 mA results in a greater
Stripping length 10 mm relative uncertainty.
ISOSCAN® EDS440/EDS441

rigid/flexible 0.2…1.5 mm² 4)


= The IΔn function of the EDS441… is only suitable for 50/60 Hz.
flexible with ferrule without plastic sleeve 0.25…1.5 mm²
flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²

Dimension diagram (dimensions in mm)

,5 71,7
62 ,5
48
93

ON

140 Insulation fault locator 2016/2017


Insulation fault locators ISOSCAN® EDS440/EDS441
Displays and controls

EDS440 I L I n
EDS440
EDS440 I L I I nL
ISOSCAN® ISOSCAN®
ISOSCAN®
TEST
CHANNELS
1 ON 6
1 ON
1 2 3 4 5 6
2 COM 7
RESET
7 8 9 10 11 12
3 SERVICE 8

4 ALARM I∆ L SLAVE ADDRESS

3
4
MUTE

2
6
3

5
8
1

7
2
ALARM I∆ n 9 7 10
0
5 1 1
8 0

9
1 The LED “ON” is lit when the device is switched on and flashes 5 The LED “ALARM IΔn” lights if the set response value is exceeded. 2
during power up until the device is ready for operation. The factory setting for the response value is 10 A. This is the alarm
2 The LED “COM” is lit when the fault location is active and the RS-485 LED for residual currents.
interface communicates. 6 TEST button: Initiate self test.

ISOSCAN® EDS440/EDS441
3 The LED “SERVICE” lights either when there is a device fault, 7 The channel LEDs “1…12” light up if an insulation fault has been
a connection fault of the measuring current transformers or an detected on the respective measuring channel. They flash if the
error message e.g. due to low-frequency residual currents, external measuring current transformer circuit is interrupted or short-circuited.
magnetic fields, etc. 8 RESET button: resets the fault memory. The fault memory can only
4 The LED “ALARM IΔL” is the main alarm. The LED lights when an be reset if it is activated and the fault has disappeared.
insulation fault is detected (EDS function) on one of the measuring 9 SLAVE ADDRESS: Device address setting.
channels.
10 MUTE button: Deactivates the buzzer.

Connection to the X1 interface Connection to the k1-12/l1-12 interface

OFF ON
I1 I2 A B R

M+ A B L
13 14 23 24 A1 A2
1 2 3 4 5 6 7 8 9 10 11 12

l1
l2
l3
l4
l5
I1 Input 1 l6 Terminal l1…l12
I2 Input 2 l7
l8
Measuring current
transformer connection
A RS-485 A (input) l9

B RS-485 B (input) l10


l11
l12

k12
k11
k10
k9
k8
B RS-485 B (output) k7 Terminal k1…k12
k6
A RS-485 A (output) k5
Measuring current
transformer connection
Ground k4
k3
M+ dig. output k2
k1

2016/2017 Insulation fault locator 141


Insulation fault locators ISOSCAN® EDS440/EDS441
Connection measuring current transformer W…, WR…, WS… series

1,2 1,2 1,2 1,2


L K L K
L1

L2

2 A1 A2
ISOSCAN® EDS440/EDS441

K1
K2

For insulation fault location, the measuring current transformers of the W… (closed), WR… (rectangular) and WS… (split-core) series are used.

Connecting measuring current transformers of the W…AB series to EDS441-LAB

CT1

a
W...AB b Type B

Colour coding
I(∆n) ≤ 500 mA
for WXS… :
k: yellow
l: green
I(∆n) > 500 mA -12 V: black
nicht anwendbar für EDS441 GND: brown
not applicable for EDS441 +12 V: red

k1 l1
l1

+12 V GND -12 V

A1 A1 A2 A2
A1 A2

+12V GND -12V

k1 AN420
EDS441-LAB-4

To use the EDS441-LAB with the maximum locating current of ≤ 1.8 mA, the closed measuring current transformers of the W…AB series are
required. For every 6 measuring current transformers of the W…AB series, one power supply unit AN420 or AN110 is required.

142 Insulation fault locator 2016/2017


Insulation fault locators ISOSCAN® EDS440/EDS441
Wiring diagram to 3(N)AC system with iso685

Un
L1

L2

L3

PE

US US
connection connection
to the loads to the loads

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2

2
l
A1/+ A2/- 1 2 3 4 5 6 7 8 9 10 11 12
k

EDS440
EDS440 I L I InL
ISOSCAN®
ISOSCAN®
TEST
CHANNELS
ON
1 2 3 4 5 6
COM
RESET
PGH ON 7 8 9 10 11 12
SERVICE

ISOSCAN® EDS440/EDS441
ALARM I∆ L SLAVE ADDRESS

3
4
MUTE

2
6
3

5
8
1

7
2
ALARM I∆ n 7
0
1 1
8 0

9
X1 13 14 23 24

X1 X1
l l

BS-Bus

Wiring diagram to DC system with iso685

Un
L+

L-

PE

US US
connection connection
to the loads to the loads

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2


l
A1/+ A2/- 1 2 3 4 5 6 7 8 9 10 11 12
k

EDS440
EDS440 I L I In L
ISOSCAN®
ISOSCAN®
IT-System TEST
CHANNELS
ON
1 2 3 4 5 6
OK COM
RESET
7 8 9 10 11 12
PGH ON >20 MΩ SERVICE

ALARM I∆ L SLAVE ADDRESS


5

3
4

MUTE
6

6
3
5

8
1
7

2
ALARM I∆ n 7
0
1 1
8
R(an) 40kΩ/10kΩ 0
9

X1 13 14 23 24

X1 X1
l l

BS-Bus

2016/2017 Insulation fault locator 143


Insulation fault locators ISOSCAN® EDS440/EDS441
Wiring diagram to AC system with iso685

Un
L1

L2

PE

US US
connection connection
to the loads to the loads

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2

2 A1/+ A2/-
l
k
1 2 3 4 5 6 7 8 9 10 11 12

EDS440
EDS440 I L I I nL
ISOSCAN®
ISOSCAN®
IT-System TEST
CHANNELS
ON
1 2 3 4 5 6
OK COM
RESET
ISOSCAN® EDS440/EDS441

PGH ON 7 8 9 10 11 12
>20 MΩ SERVICE

ALARM I∆ L SLAVE ADDRESS

3
4
MUTE

2
6
3

5
8
1

7
2
ALARM I∆ 7
0
1 1
8
R(an) 40kΩ/10kΩ 0

9
X1 13 14 23 24

X1 X1
l l

BS-Bus

Connection example: iso685, EDS440-S and EDS440-L

Un
L1

L2

L3

PE

connection connection connection connection


to the loads to the loads to the loads to the loads

US

6A 6A
BB-Bus (2 EDS max.)

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2

ISOSCAN®
EDS440 I L I n EDS440
EDS440 I L I I nL
ISOSCAN®
ISOSCAN®
IT-System TEST
CHANNELS
ON
ON ON
1 2 3 4 5 6
OK COM
RESET
PGH ON 7 8 9 10 11 12
>20 MΩ SERVICE

ALARM I∆ L SLAVE ADDRESS


EDS aus
5

3
4

MUTE
6

6
3
5

8
1
7

2
ALARM I∆ n 7
0
1 1
8
R(an) 40kΩ/10kΩ 0
9

X1

l l

BS-Bus

144 Insulation fault locator 2016/2017


Insulation fault locators ISOSCAN® EDS440/EDS441
ISOSCAN® EDS460/490 – EDS461/491
Insulation fault locators with control and display function for EDS systems (insulation fault location systems)

Device features
• Insulation fault location in IT systems
• For AC, 3AC, DC and IT systems
• Control and display function in a single device (EDS…-D)
• 12 measuring channels (circuits) for measuring current transformers of the W, WR, WS series
• Up to 90 EDS insulation fault locators in the system (1080 measuring channels)
• Scanning time max. 10 s for all measuring channels (parallel scanning)
• Response sensitivity EDS460/490 2…10 mA, EDS461/491 0.2…1 mA
• History memory to store 300 events
Typical applications • Two alarm relays with one changeover contact each
• N/O or N/C operation, selectable
• I nsulation fault location in AC,
AC/DC and DC IT systems • Connection external test/reset button 2
• Indication via graphical display resp. 7-segment display and alarm LEDs
• M
 ain and control circuits in
industrial plants and ships • BMS address range 1…90
• Serial interface RS-485
• D
 iode-decoupled DC IT systems
• Continuous CT connection monitoring
in power stations
• Fault memory behaviour selectable
• Systems for medical locations • Device version EDS490/491 with one alarm contactor per channel
• Additional AC residual current measurement
Approvals
Standards
The ISOSCAN® EDS46… series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3, DIN EN 61557-9, VDE 0413-9, IEC 61557-9, ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information EDS460/490-D, EDS461/491-D

Measuring range Common alarm relay Alarm relay per Supply voltage 1) US
for all channels channel Type Art. No.
EDS-Funktion RCM-Funktion AC DC AC/DC
2x1 16…72 V, 42…460 Hz 16…94 V – EDS460-D-1 B 9108 0001
2…10 mA 100 mA…10 A –
changeover contact 42…460 Hz – 70…276 V EDS460-D-2 B 9108 0002
2x1 16…72 V, 42…460 Hz 16…94 V – EDS461-D-1 B 9108 0005
0,2…1 mA 10 mA…1 A –
changeover contact 42…460 Hz – 70…276 V EDS461-D-2 B 9108 0006
2x1 16…72 V, 42…460 Hz 16…94 V – EDS490-D-1 B 9108 0009
2…10 mA 100 mA…10 A 12 x 1 N/O contact
changeover contact 42…460 Hz – 70…276 V EDS490-D-2 B 9108 0010
2x1 16…72 V, 42…460 Hz 16…94 V – EDS491-D-1 B 9108 0013
0,2…1 mA 10 mA…1 A 12 x 1 N/O contact
changeover contact 42…460 Hz – 70…276 V EDS491-D-2 B 9108 0014
Absolute values
1)

Ordering information EDS460/490-L, EDS461/491-L

Measuring range Common alarm relay Alarm relay per Supply voltage 1) US
for all channels channel Type Art. No.
EDS-Funktion RCM-Funktion AC DC AC/DC
2x1 16…72 V, 42…460 Hz 16…94 V – EDS460-L-1 B 9108 0003
2…10 mA 100 mA…10 A –
changeover contact 42…460 Hz – 70…276 V EDS460-L-2 B 9108 0004
2x1 16…72 V, 42…460 Hz 16…94 V – EDS461-L-1 B 9108 0007
0,2…1 mA 10 mA…1A changeover contact –
42…460 Hz – 70…276 V EDS461-L-2 B 9108 0008
2x1 16…72 V, 42…460 Hz 16…94 V – EDS490-L-1 B 9108 0011
2…10 mA 100 mA…10 A 12 x 1 N/O contact
changeover contact 42…460 Hz – 70…276 V EDS490-L-2 B 9108 0012
2x1 16…72 V, 42…460 Hz 16…94 V – EDS491-L-1 B 9108 0015
0,2…1 mA 10 mA…1A 12 x 1 N/O contact
changeover contact 42…460 Hz – 70…276 V EDS491-L-2 B 9108 0016
Absolute values
1)

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Insulation fault locators ISOSCAN® EDS460/490 – EDS461/491
Suitable system components

Description Design Type of construction Type Page

Bus repeater – DI-1DL 329


RS-485 repeater Supplied by the USB port – DI-2USB 331
Power supply unit for DI-1 or DI-2 – AN471 –
BMS bus – TCP IP via Ethernet – COM460IP 335
Protocol converters
BMS bus – Modbus RTU – COM462RTU 341
circular W… 291
Measuring current transformers pulsed DC sensitive rectangular WR…S(P) 297
split-core WS… 299

Technical data
2 Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Time response
for versions with a supply voltage of AC/DC 70…276 V/AC 42…460 Hz Response delay ton 0…24 s
Rated insulation voltage AC 250 V Delay on release toff 0…24 s
Rated impulse voltage/pollution degree 6 kV/3 Scanning time for all channels approx. 8…24 s (EDS460 490/ )
ISOSCAN® EDS460/490 – EDS461/491

Protective separation (reinforced insulation) between (A1, A2) -(k1, l…k12, R, T/R, T, A, B, ),  approx. 14…30 s (EDS461/491)
 C11, C12 C14), (C21, C22, C24), (11,14), (21,24), (31,34), (41,44), (51,54),
Displays, memory
 61,64), (71,74), (81,84), (91,94), (101,104), (111,114), (121,124)
Protective separation (reinforced insulation) between (C11, C12, C14) -(C21, C22, C24) - LEDs ON/ALARM (EDS4…-D)
 (11, 14, 21, 24, 31, 34) -(41, 44, 51, 54, 61, 64) -(71,74) -  ON/ALARM/measuring channel 1…12 (EDS4…-L)
 (81,84) -(91,94) -(101,104) -(111,114) -(121,124) LC display  backlit graphical display (EDS4…-D)
Voltage test acc. to IEC 61010-1  3.536 kV 7-segment display 2 x 7.62 mm (EDS4…-L)
Rated insulation voltage AC 250 V History memory 300 data records (EDS4…-D)
Rated impulse voltage/pollution degree  4 kV/3 Password  off/0…999 (off)*
Basic insulation between:  (k1, l…k12, R, T/R, T, A, B) -(C11, C12, C14), (C21, C22, C24) Language D, GB, F (GB)*
Basic insulation between:  (11, 14) -(21, 24) -(31, 34) -(41, 44) -(51, 54) -(61, 64) Fault memory alarm relay  on/off (off)*
Voltage test acc. to IEC 61010-1 2.21 kV Inputs/outputs
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Test/reset button internal/external
for versions with a supply voltage of DC 16…94 V, AC 16…72 V/42…460 Hz Cable length for external test/reset button 0…10 m
Rated insulation voltage AC 100 V Interface
Rated impulse voltage/pollution degree 2.5 kV/3
Interface/protocolRS-485/BMS
Protective separation (reinforced insulation) between (A1, A2) -(k1, l…k12, R, T/R, T, A, B)
Baud rate  9.6 kbit/s
Voltage test acc. to IEC 61010-1  1.344 kV
Cable length  0…1200 m
Rated insulation voltage AC 250 V
Cable (twisted pair, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Rated impulse voltage/pollution degree  4 kV/3
Terminating resistor  120 Ω (0.25 W) connectable via DIP switch
Basic insulation between (A1, A2), (k1, l…k12, R, T/R, T, A, B) -
Device address, BMS bus  1…90 (2)*
 (C11, C12, C14), (C21, C22, C24), (11,14), (21,24), (31,34), (41,44), (51,54),
 (61,64), (71,74), (81,84), (91,94),(101,104), (111,114), (121,124) Connection: EDS -measuring current transformer
Basic insulation between:  (11, 14) -(21, 24) -(31, 34) -(41, 44) -(51, 54) -(61, 64) Single wire ≥ 0.75 mm² 0…1 m
Voltage test acc. to IEC 61010-1 2.21 kV Single wire, twisted ≥ 0.75 mm² 1…10 m
Rated insulation voltage AC 250 V Shielded cable ≥ 0.5 mm² 10…40 m
Rated impulse voltage/pollution degree 6 kV/3 Shielded cable (shield on one side connected to L-conductor, not connected to earth)
Protective separation (reinforced insulation) between (C11, C12, C14) -(C21, C22, C24) -  recommended: J-Y(St)Y min. 2x0.8
 (11, 14, 21, 24, 31, 34) -(41, 44, 51, 54, 61, 64) -(71,74) -
 (81,84) -(91,94) -(101,104) -(111,114) -(121,124) Switching elements
Voltage test acc. to IEC 61010-1  3.536 kV Number two relays, each with one changeover contact (EDS46.)
 two relays, each with one changeover contact, 12 relays, each with one N/O contact (EDS49.)
Supply voltage Operating principle NC or N/O operation (N/O operation)*
Supply voltage US  see ordering information Electrical endurance, number of cycles 10,000
Frequency range US  AC 42…460 Hz Contact data acc. to IEC 60947-5-1
Power consumption ≤ 10 VA ( EDS460, EDS461) Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
 ≤ 14 VA (EDS490, EDS491) Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Measuring circuit Rated operational current (common alarm relays) 5 A 3A 1 A 0.2 A 0.1 A
Rated operational current (alarm relay) 2 A 0.5 A 5 A 0.2 A 0.1 A
Nominal system voltage Un  see IRDH575, PGH (EDS460, EDS490)
Minimum contact rating 1 mA at AC/DC ≥ 10 V
 AC 20…276 V, DC 20…308 V (EDS461, EDS491)
External measuring current transformers type  W…, WR…S(P), WS… (EDS460, EDS490) Environment/EMC
 W…/8000, WS…/8000 (EDS461, EDS491) EMC  IEC 61326-2-4 Ed. 1.0
CT monitoring on/off (on)* Operating temperature -25…+55 °C
Load 10 Ω (EDS460, EDS490) Classification of climatic conditions acc. to IEC 60721
 1.5 kΩ (EDS461, EDS491) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Rated insulation voltage (measuring current transformer)  800 V Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response sensitivity  2…10 mA (EDS460, EDS490) Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
 0.2…1 mA (EDS461, EDS491) Classification of mechanical conditions acc. to IEC 60721
Rated frequency  DC, AC 400, 60, 50 Hz Stationary use (IEC 60721-3-3) 3M4
Measuring range EDS function  1.5…50 mA (EDS460/490) Transport (IEC 60721-3-2) 2M2
 0.15…5 mA (EDS461/491) Long-time storage (IEC 60721-3-1) 1M3
Measuring range RCM function  100 mA…10 A (EDS460/490)
 10 mA…1 A (EDS461/491)
Number of measuring channels (per device/system)  12/1080

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Technical data (continued)
Connection Other
Connection screw-type terminals Operating mode continuous operation
Connection Position of normal use any
rigid/flexible 0.2…4/0.2…2.5 mm² (AWG 24…12) Degree of protection, terminals (DIN EN 60529) IP20
Multi-conductor connection (2 conductors with the same cross section): Enclosure material polycarbonate
rigid/flexible 0.2…1.5/0.2…1.5 mm² Flammability class UL94 V-0
Stripping length 8…9 mm Screw mounting 2 x M4
Tightening torque 0.5…0.6 Nm DIN rail mounting acc. to IEC 60715
Documentation number D00085
Weight  ≤ 360 g (EDS460)
 ≤ 530 g (EDS490)
( )* factory setting

Dimension diagrams (dimensions in mm)

EDS46…-D/-L EDS49…-D/-L

ISOSCAN® EDS460/490 – EDS461/491


Overview of device types

Distinctive device features EDS460-D/EDS461-D EDS460-L/EDS461 -L EDS490-D/EDS491 -D EDS490-L/EDS491 -L

EDS460: 2…10 mA EDS490: 2…10 mA


Response value
EDS461: 0.2…1 mA EDS491: 0.2…1 mA
EDS460: 100 mA…10 A EDS490: 100 mA…10 A
Residual current indication
EDS461: 10 mA…1 A EDS491: 10 mA…1 A
Backlit graphics LC display – –
7-segment display and LED line – –
Parameter setting function – –
Error code indication
Address range 1…90 1…90 1…90 1…90
Internal clock – –
History memory – –
Alarm contact “Common alarm” for all channels 2 x 1 changeover contact 2 x 1 changeover contact 2 x 1 changeover contact 2 x 1 changeover contact
Alarm contact per channel – 12 x 1 N/O contact
Enclosure XM460 XM490

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Insulation fault locators ISOSCAN® EDS460/490 – EDS461/491
Displays and controls

EDS46…D EDS49…D
ISOSCAN® 5
2
6
4
1 7

3 8

EDS46…L EDS49…L
ISOSCAN®

10
9

2 1 LED “ALARM 1” lights up in case of the following system faults: 6 “TEST” button: to call up the self test
• when the residual current exceeds > 10 A (EDS460/490) or > 1 A Arrow up button: Parameter changes, scroll
(EDS461/EDS491) (RCM function)
7 “RESET” button: to acknowledge insulation and fault messages
• when there is a loss of power or short circuit in a measuring
ISOSCAN® EDS460/490 – EDS461/491

current transformer circuit (this function can be deactivated) Arrow down button: Parameter changes, scroll
2 LED “Alarm 2” lights up when an insulation fault is detected on a 8 “MENU” button: EDS…-D: to toggle between the standard display,
channel (EDS function) menu and alarm indication EDS…-L: to set the BMS address
3 Power On LED “ON” Enter button: to confirm parameter changes
4 LC graphical display 9 Alarm LEDs “1…12”, light up if an insulation fault has been
detected in the relevant channel
5 “INFO” button: to query standard information (does not apply to
EDS…L). 10 Digital display for device address and error codes
(parameter setting (EDS460/490-D only)
ESC button: back to menu function.

Wiring diagrams

2
8

EDS46…D
ISOSCAN®

EDS49…D
ISOSCAN®

6 7

3 4 5 9
1

6 7

3 4 5
1

1 Supply voltage US (see ordering information), 6 A fuse recommended; 6 Alarm relay 1


two-pole fuses are required on IT systems 7 Alarm relay 2
2 Connection measuring current transformers k1…k12 8 Alarm relay: one N/O contact per channel (EDS490/491 only)
3 Serial interface RS-485 Ron/off: Termination of the serial RS-485 interface (A/B) with 120 Ω
9 
4 External reset button “R” (N/O contact)*
* The external test/reset buttons of several devices must not be
5 External test button “T” (N/O contact)*
connected to one another

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Insulation fault locators ISOSCAN® EDS460/490 – EDS461/491
ISOSCAN® EDS150/EDS151
Insulation fault locator with integrated measuring current transformers for EDS systems

Device features
• Insulation fault location in AC, AC/DC and DC IT systems
• 6 measuring channels with measuring current transformer per EDS150/151
• Up to 528 measuring channels can be combined by the BMS bus in the IT system being monitored:
88 x 6 measuring channels
• Response sensitivity EDS150: 5 mA, EDS151 0.5 mA
• A response time of up to 8 s in the AC system acc. to IEC 61557-9
Typical applications • RS-485 interface with BMS protocol
• I nsulation fault location in AC, • BMS address range 3…90
AC/DC and DC IT systems
• Cyclical self test
• D
 C main circuits in industrial
plants, power stations and ships
Standards
2
• IT systems for medical locations
The ISOSCAN® EDS150/151 series complies with the requirements of the device standards: IEC 61557-9.
and control circuits (EDS151)

Further information
Approvals
For further information refer to our product range on www.bender.de.

Ordering information

Response value Supply voltage 1) US


Measuring range Type Art. No.
EDS function RCM function AC DC
5…25 mA 5 mA 10 A EDS150 B 9108 0103
17…24 V/50…60 Hz 14…28 V
0.5…2.5 mA 0.5 mA 1A EDS151 B 9108 0101
1)
Absolute values

Suitable system components

Description Voltage supply Output voltage Explanation Type Page

AC 90…264 V/DC 120…370 V/47…63 Hz DC 24 V, 420 mA For the supply of max. 6 EDS15… AN410 322
AC 85…264 V/47…63 Hz DC 24 V, 1300 mA For the supply of max. 20 EDS15… AN430 –
Power supply unit
AC 230 V/50…60 Hz AC 20 V, 500 mA For the supply of max. 6 EDS15… AN450 326
AC 127 V/50…60 Hz AC 20 V, 500 mA For the supply of max. 6 EDS15… AN450-133 326

According to IEC 60364-7-710 only power supply units providing “Safe separation” (reinforced insulation) may be used for the supply voltage
between the primary and secondary side. All power supply units listed above comply with this requirement!

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Insulation fault locators ISOSCAN® EDS150/EDS151
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage AC 250 V EMC  IEC 61326-2-4
Rated impulse voltage/pollution degree 6 kV/3 Operating temperature  -25…+55 °C
For UL application:
Voltage ranges
Maximum ambient temperature 55 °C
IT system being monitored: Classification of climatic conditions acc. to IEC 60721:
Nominal system voltage Un see IRDH575, PGH (EDS150) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
 AC 20…276 V, DC 20…308 V (EDS151) Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Nominal frequency fn  42…460 Hz Long-term storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage: Classification of mechanical conditions acc. to IEC 60721:
Supply voltage US AC 17…24 V, DC 14…28 V Stationary use (IEC 60721-3-3)  3M4
Frequency range of the supply voltage 50…60 Hz Transport (IEC 60721-3-2)  2M2
Power consumption AC ≤ 3 VA Storage (IEC 60721-3-1)  1M3
Power consumption DC ≤ 1.5 VA Connection
Measuring circuit Connection type pluggable push-wire terminal
Number of measuring channels (per device/system)  6/528 For UL application:
Only use 60/75°C copper conductors!
2 EDS function: Connection rigid /flexible/conductor sizes 0.2…1.5 mm² (AWG 24…16)
Response value  EDS150: 5 mA Multi-conductor connection (2 conductors of the same cross section)
 EDS151: 0.5 mA rigid  0.2…1.5 mm²
Relative uncertainty ±30 % flexible  0.2…1.5 mm²
ISOSCAN® EDS150/EDS151

Rated frequency  42…460 Hz flexible with ferrule without plastic sleeve 0.25…1.5 mm²
Measuring range EDS function EDS150: 5…25 mA, flexible with ferrule with plastic sleeve 0.25…0.75 mm²
 EDS151: 0.5…2.5 mA Stripping length 10 mm
Response time in the AC system acc. to IEC 61557-9 ≤8s
Scanning time for all channels approx. 72 s Other
RCM function: Operating mode continuous operation
Response value  EDS150: 10 A Position of normal use any
 EDS151: 1 A Enclosure material polycarbonate
Relative uncertainty ±30 % Flammability class UL94 V-0
Frequency range  42…68 Hz Screw mounting 2 x M6
Tightening torque 1.5 Nm
Displays Documentation number D00106 (EDS150)
 D00107 (EDS151)
LEDs:
Weight  ≤ 340 g
ON/COM, green operation indicator/bus activity
Alarm K1…K6, yellow EDS and RCM function ( )* = factory setting
Interface
Interface/protocolRS-485/BMS
Connection terminals A/B
Cable (twisted pair, one end of shield connected to PE) two-core, recommended: J-Y(St)Y min. 2x0.8
Cable length  ≤ 1200 m
Terminating resistor 120 Ω (0.25 W)
Device address, BMS bus  3…90 (3)*

Dimension diagrams (dimensions in mm)

245 ±1
230 ±0,6
10 ±0,12

K1 K2 K3 K4 K5 K6
205 ±0,8
38 ±0,5

26 ±0,4

A B + -
3

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Insulation fault locators ISOSCAN® EDS150/EDS151
Displays and controls

ON/COM
1 K1 K2
2 K3 K4 K5 K6
4 3
4 5 6

x1
5

1 2

7 8 9
3

0
4 5 6

1 2 3
6 x 10

7 8 9
0
A B +

7 8

1 Opening for screw mounting 5 Set the ones position of the BMS address
2 Alarm LEDs measuring channels “K1…K6” 6 Set the tens position of the BMS address
3 Cable lead-through of the measuring current transformers for the 7 Connection to the supply voltage
measuring channels K1…K6 8 Connection RS-485, BMS bus
4 “ON/COM” LED: Power On LED and bus activity

Wiring diagrams
2
TN system IT system
L1 L1'

ISOSCAN® EDS150/EDS151
N L2'

PE F8
F7

3 4
2 F1 F2 F3 F4 F5 F6 A2 A1 E KE L2 L1 5
230V
24V AC MK2430 iso-MED427P
DC 9
+ - U2 V2 A B A B

EDS150/EDS151 7
+
6 -
8
A
B
10

Bus termination Bus termination


120 Ω, external 120 Ω, internal switch
circuit 1

circuit 2

circuit 3

circuit 4

circuit 5

circuit 6

1 Transformer for the IT system to be monitored 6 Insulation fault locator EDS150/151 with integrated measuring
2 Circuit breakers for the circuits current transformers
3 AN430 resp. AN410 for DC 24 V supply voltage 7 Supply voltage US DC 24 V
4 Alarm indicator and test combination MK2430/MK800 for indication 8 Serial interface BMS
of alarm messages from the EDS150/151 (BMS master) 9 Terminating resistor BMS bus (120 Ω, internally connected)
5 IRDH575 insulation monitoring devices with locating current injector 10 Terminating resistor BMS bus
for insulation fault location systems

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Insulation fault locators ISOSCAN® EDS150/EDS151
ISOSCAN® EDS30…
Portable equipment for insulation fault location for unearthed and earthed systems (IT and TN systems)
to be used in conjunction with or without equipment for insulation fault location

Device features
• Portable insulation fault location systems for IT systems AC 0…790 V/DC 0…960 V/42…460 Hz or
de-energised systems
• Residual current measurement in TN/TT systems
• Use in main and control circuits, photovoltaic systems
• Measuring clamps 20/52 mm (115 mm optional)
• Robust aluminium case, convenient to carry
• Locating current injectors PGH18… with variable locating current 1…25 mA
Typical applications • Integrated locating voltage for de-energised systems (PGH186)
• IT systems with or without an
incorporated equipment for Insulation fault locator EDS195P
2 insulation fault location (EDS) • Backlit LC display, 3 x 16 characters
• Measuring clamps 20/52 mm included in the scope of delivery
• Accumulator (delivered with a power supply unit)
Approvals • Response value insulation fault location 2…10 mA for main circuits
• Response value insulation fault location 0.2…1 mA for control circuits
• Response value residual current measurement 10 mA…10 A
• Selectable operating mode insulation fault location/residual current measurement

Standards
The ISOSCAN® EDS30… series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3, DIN EN 61557-9, VDE 0413-9, IEC 61557-9, ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Main circuits Control circuits Nominal voltage Un Supply voltage US


Type Art. No.
with EDS without EDS with EDS without EDS AC DC AC
EDS460/490 – – – 20…575 V, 42…460 Hz 20…504 V – EDS3090 B 9108 2026
230 V, 50…60 Hz EDS3090PG B 9108 2021
20…575 V, 42…460 Hz 20…504 V
90…132 V, 50…60 Hz EDS3090PG-13 B 9108 2022
– – –
230 V, 50…60 Hz EDS3096PG B 9108 2025
0…575 V, 42…460 Hz 0…504 V
90…132 V, 50…60 Hz EDS3096PG-13 B 9108 2029
– – EDS461/491 – 20…265 V, 42…460 Hz 20…308 V – EDS3091 B 9108 2027
230 V, 50…60 Hz EDS3091PG B 9108 2023
– – – 20…265 V, 42…460 Hz 20…308 V
90…132 V, 50…60 Hz EDS3091PG-13 B 9108 2024
– – 20…265 V, 42…460 Hz 20…308 V 230 V, 50…60 Hz
EDS3092PG B 9108 2030
– – 20…575 V, 42…460 Hz 20…504 V 230 V, 50…60 Hz
– – – 20…575 V, 42…460 Hz 20…504 V 230 V, 50…60 Hz EDS3096PV B 9108 2031

Suitable system components Scope of delivery

Nominal voltage Un Measuring Measuring


Insulation fault Locating
Designation Type Page clamps clamps Type
locator current injector
AC DC 20 mm 52 mm

Measuring clamp 115 mm for EDS195P – PSA3020 PSA3052 EDS3090


– – PSA3165 –
EDS3090… and EDS3096… EDS195P PGH185 PSA3020 PSA3052 EDS3090PG

Coupling device to extend the voltage 500…790 V/ 400…960 V EDS195P PGH185-13 PSA3020 PSA3052 EDS3090PG-13
AGE185 160
range of the PGH185/186 42…460 Hz EDS195P PGH186 PSA3020 PSA3052 EDS3096PG
EDS195P PGH186-13 PSA3020 PSA3052 EDS3096PG-13
Accessories for fault location in – – EDS165-SET –
diode-decoupled systems EDS195P – PSA3320 PSA3352 EDS3091
EDS195P PGH183 PSA3320 PSA3352 EDS3091PG
EDS195P PGH183-13 PSA3320 PSA3352 EDS3091PG-13
PGH183 PSA3320 PSA3352
EDS195P EDS3092PG
PGH185 PSA3020 PSA3052
EDS195P PGH186 – 2 x PSA3052 EDS3096PV

152 Equipment for insulation fault location 2016/2017


Portable equipment for insulation fault location ISOSCAN® EDS30…
Technical data EDS309…system Technical data EDS195P
The technical data listed in this chapter apply to the components: Insulation coordination acc. to IEC 60664-1/IEC 60664-3
PGH18…, EDS195P, AGH185. Rated insulation voltage 50 V
Rated impulse withstand voltage/pollution degree  0.8 kV/3
Environment/EMC
Voltage supply
EMC  IEC 61326-2-4
Operating temperature -10…+55 °C Supply voltage US accumulators, batteries or USB power supply unit
Classification of climatic conditions acc. to IEC 60721 Accumulators 3 x NiMh ≥ 2000 mAh
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice) Hours of operation (without display illumination) ≥ 150 h
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice) Charging time ≤5h
Storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice) Size AA R6
Classification of mechanical conditions acc. to IEC 60721 Batteries 3 x LR6 AA – 1.5 V
Stationary use (IEC 60721-3-3) 3M4 USB power supply unit:
Transport (IEC 60721-3-2) 2M2 Primary :  100…240 V, 50…60 Hz
Long-time storage (IEC 60721-3-1) 1M3 Secondary:  DC 5 V, ±10 %,
Power consumption ≤ 0.5 W
Other
Measuring circuit insulation fault location
Operating mode continuous operation
Nominal system voltage conductors uninsulated, including measuring clamp up to 600 V
Position of normal use any
Weight EDS309… ≤ 7000 g
Rated frequency  DC, 42…2000 Hz 2
Weight EDS309… with PSA3165 ≤ 8500 g Main circuit (ILmax = 50 mA)
Weight EDS3092 ≤ 9000 g Measuring range 2 mA…50 mA
Dimensions WxHxD 430 x 340 x 155 mm Measuring clamps PSA3020, PSA3052, PSA3165

ISOSCAN® EDS30…
Documentation number D00012 Response value IΔL, adjustable  2…10 mA (5 mA)*
Relative uncertainty ±30 %/±2 mA of the reference value
Control circuit (ILmax = 5 mA)
Technical data PGH18…
Measuring range 0.2 mA…5 mA
Insulation coordination acc. to IEC 60664-1/ IEC 60664-3 Measuring clamps PSA3320, PSA3352
Rated insulation voltage AC 500 V Response value IΔL, adjustable 0.2…1.0 mA (0.5 mA)*
Rated impulse withstand voltage/pollution degree  4 kV/3 Relative uncertainty 0.2…0.9 mA  ±30 %/±0.2 mA of the reference value
Relative uncertainty 1…5 mA  ±30 %/±2 mA of the reference value
Nominal system voltage Un
PGH183 AC 20…265 V 42…460 Hz, DC 20…308 V Measuring circuit residual current
PGH185 3AC/AC 20…575 V 42…460 Hz, DC 20…504 V with measuring clamps PSA3020, PSA3052, PSA3165
PGH186 3AC/AC 0…575 V 42…460 Hz, DC 0…504 V Measuring range 5 mA…10 A (crest factor up to 3)
Response value IΔL, adjustable  10 mA…10 A (100 mA)*
Voltage supply with measuring clamps PSA3320, PSA3352
Supply voltage US  AC 230 V/50…60 Hz Measuring range 2 mA…2 A (crest factor up to 3)
Operating range of US  0.85…1.15 x US Response value IΔL, adjustable  5 mA…1 A (100 mA)*
Supply voltage US version -13 AC 90…132 V/50…60 Hz Frequency range  42…1000 Hz
PGH183, PGH185: Relative uncertainty, 42…60 Hz  ±5 %
Power consumption ≤ 3 VA Relative uncertainty, 61…1000 Hz  ±20 %
Hysteresis20%
PGH186:
Harmonics, adjustable 1st to 8th harmonic component
Power consumption ≤ 6 VA
Connection
Locating current
Type of connection measuring clamp BNC plug
PGH183 Power supply unit (DC 5 V) µUSB plug
Test current, selectable, max.  1/2.5 mA
Indication
PGH185/186
Locating current IL, selectable, max.  10/25 mA LCD 3 x 16 characters, selectable illumination
LED Alarm
PGH183/185/186
Clock pulse 2s Other
Idle time  4s Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP40
Protection class acc. to IEC 60947-1, DIN EN 60947-1 (VDE 0660-100) Class III
Measuring voltage Um Enclosure material ABS plastic
PGH186 DC 50 V Flammability class UL94 V-0
Other Dimensions WxHxD 84 x 197 x 30 mm
Weight ≤ 350 g
Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP40
Enclosure material ABS plastic ( )* = Factory settings
Flammability class UL94 V-0
Weight ≤ 700 g
Dimensions WxHxD 160 x 148 x 81 mm

2016/2017 Equipment for insulation fault location 153


Portable equipment for insulation fault location ISOSCAN® EDS30…
Technical data measuring clamps Technical data AGE185
Electrical safety Insulation coordination acc. to IEC 60664-1
Standard  IEC 61010-2-030 Rated insulation voltage AC 1000 V
Pollution degree 2 Rated impulse voltage/pollution degree  4 kV/3
Installation category III Nominal system voltage Un 3AC, AC 500…790 V, DC 400…960 V/42…460 Hz
Operating voltage 600 V
Other
Nominal insulation voltage AC 600 V CAT III resp. AC 300 V CAT IV
Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP30
Transmission ratio Type of connection/cable:  safety plug with green-yellow connecting wire 1 mm²
PSA30…  10 A/10 mA Weight ≤ 400 g
PSA33… 1 A/0.1 mA Dimensions W x H x D 84 x 197 x 30 mm
PSA3165  10 A/10 mA Weight ≤ 200 g
Dimensions W x H x D 88.5 x 42 x 21 mm
Other
Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP40
Protection class acc. to IEC 60947-1, DIN EN 60947-1 (VDE 0660-100) Class III
Test port  BNC plug
Dimensions PSA3052/3352 216 x 111 x 45 mm
Dimensions PSA3020/3320 135 x 65 x 30 mm
2 Dimensions PSA3165  285 x 179 x 45 mm
Permissible cable diameter PSA3052/3352 52 mm
Permissible cable diameter PSA3052/3320 20 mm
Permissible cable diameter PSA3165  115 mm
ISOSCAN® EDS30…

Weight PSA3052/3352 ≤ 700 g


PSA3020/3320 ≤ 300 g
PSA3165  ≤ 1300 g

Dimension diagram PSA3020/3320 (dimensions in mm) Dimension diagram PSA3052/3352 (dimensions in mm)
135 216

43,5
50

99
54,5

ø52

101
111
21

shielded cable
BNC plug shielded cable BNC plug
2m
2m
18,5

30
35
45
30

Dimension diagram PSA3165 (dimensions in mm) Dimension diagram aluminium case(dimensions in mm)
285
132
43

5
ø11
179

170

max. opening: 110mm

shielded cable BNC plug


2m
33
45
35

154 Equipment for insulation fault location 2016/2017


Portable equipment for insulation fault location ISOSCAN® EDS30…
Operating elements PGH18…

8 1

7 2

5 4

1 On/Off switch “ON”, activates the test current 6 LED indicators:

2 Selector switch for the maximum locating current 25/10 mA or 2.5/1 mA “ON” Power On LED
Indication of the positive clock pulse of the locating current
3 Not visible: Magnetic adhesive strip at the back of the enclosure for
fixing to metal parts (e.g. switchboard cabinet) Indication of the negative clock pulse of the locating current 2
4 3 sockets for system coupling 7 Microfuse 100 mA
5 Socket for PE connection 8 Panel plug for supply voltage

ISOSCAN® EDS30…
Operating elements EDS195P

OK
2
6 7 8 9
EDS195P

3 4

2
1
5 10 11 12
ISOSCAN®

1 Micro USB connection for charging the device’s rechargeable battery 7 “INFO” button: – device type – software version – current response
2 BNC connection for the measuring clamp values IΔS and IΔn – setup status
3 LC display, backlit, 3 lines à 16 characters ESC button: to exit the menu function without changing parameters
8 “MENU” button: to toggle between the standard display and the
4 LED “ALARM”, lights when the response value is exceeded
menu selection
5 Button for the selection of the operating mode :
9 On-Off button
IΔS = insulation fault location in IT systems (EDS mode)
IΔn = residual current measurement in TN-S systems in (RCM mode) 10 “HOLD” button: to store the currently indicated measured value
Arrow up button: Parameter changes, scroll
6 Button for transformer selection
for ITmax = 50 mA: for ITmax = 5 mA: 11 “RESET” button: fault memory acknowledgement
P20 = PSA3020 = PSA3320 Arrow down button: Parameter changes, scroll
P52 = PSA3052 = PSA3352 12 Illumination button: to switch on the display lighting
P165 = PSA3165 ---------------
W/WR = W…/WR… = W…-8000
WS = WS… = W…-8000

2016/2017 Equipment for insulation fault location 155


Portable equipment for insulation fault location ISOSCAN® EDS30…
Typical applications

EDS195P
ISOSCAN®

2 RF
ISOSCAN® EDS30…

Equipment for insulation fault location EDS3096PG in de-energised systems (IT systems) (Note: TN-S system with all poles disconnected)

EDS195P
ISOSCAN®

RF

Residual current measurement with EDS309… in earthed systems (TN-S systems)

EDS195P
ISOSCAN®

PGH18x

RF

Equipment for insulation fault location EDS3090/3091PG for use in unearthed systems (IT systems) without a permanently installed equipment for
insulation fault location

156 Equipment for insulation fault location 2016/2017


Portable equipment for insulation fault location ISOSCAN® EDS30…
Typical applications

Central inverter
IT system
Junction box transformer
Strings =

PSA30..
PSA30..

BNC
BNC
EDS
195P EDS
195P

EDS195P
ISOSCAN®

PGH186
2
PSA30..

Insulation
fault
PSA30..

ISOSCAN® EDS30…
EDS-
SET L2(-)

BNC
L1(+)
EDS
195P E

AGE185
PE

Insulation fault location system EDS3096PV in unearthed photovoltaic systems (IT systems)

EDS195P
ISOSCAN®

EDS195P

Insulation fault location system EDS3090/3091 in unearthed systems (IT systems) with permanently installed equipment for insulation fault location EDS

2016/2017 Equipment for insulation fault location 157


Portable equipment for insulation fault location ISOSCAN® EDS30…
Device selection for IT systems
with integrated equipment for insulation fault location

Type of distribution system AC, DC, AC/DC (mixed systems) AC, DC, AC/DC (mixed systems)
Application range Main circuits Control circuits

Insulation monitoring device ISOMETER®/Locating current injector PGH

2 Nominal system voltage Un (B1)


Nominal system voltage Un (B2)
3AC, AC 20…575 V, DC 20…504 V
3AC, AC 340…760 V, DC 340…575 V
3AC, AC 20…150 V, DC 20…150 V

US DC 19.2…72 V IRDH575B1-427 IRDH575B1-4227
US AC 88…264 V, DC 77…286 V IRDH575B1-435 IRDH575B1-4235
US AC 88…264 V, DC 77…286 V IRDH575B2-435 –
Locating current IL 10/25/50 mA 1/2.5 mA
Response values 1 kΩ…10 MΩ 1 kΩ…10 MΩ
LC display 4 x 20 characters 4 x 20 characters
Alarm relay 3 changeover contacts 3 changeover contacts
Interface/protocol RS-485 (BMS) RS-485 (BMS)
Address range 1…30 1…30

Insulation fault locator

Type EDS195P
LC display 3 x 16 characters
Evaluating current IΔL 0.2…50 mA
Response value 0.2…1/2…10 mA selectable

Measuring clamps

Type PSA3020 PSA3052 PSA3165 (optional) PSA3320 PSA3352


20 mm
52 mm
115 mm

Complete systems
Type EDS3090 EDS3091
Aluminium case, EDS195P, Aluminium case, EDS195P, Aluminium case, EDS195P, PSA3320,
Comprising PSA3020, PSA3052, PSA3020, PSA3052, PSA3352, power supply unit
power supply unit power supply unit

158 Equipment for insulation fault location 2016/2017


Portable equipment for insulation fault location ISOSCAN® EDS30…
Device selection for IT systems
without a permanently installed equipment for insulation fault location

Application Main circuit Control circuit


energised offline energised

Locating current injector PGH

Nominal system voltage Un 3AC, AC 20…575 V


DC 20…504 V
3AC, AC 0…575 V
DC 0…504 V
AC 20…265 V, DC 20…308 V
2
US AC 230 V PGH185 PGH186 PGH183
US AC 90…132 V PGH185-13 PGH186-13 PGH183-13
Locating current IL max. 10/25 mA 10/25 mA 1/2.5 mA

Insulation fault locator

Type EDS195P
LC display 3 x 16 characters
Evaluating current IΔL 0.2…50 mA
Response value 0.2…1/2…10 mA selectable

Measuring clamps

Type PSA3020 PSA3052 PSA3165 (optional) PSA3320 PSA3352


20 mm
52 mm
115 mm

Components EDS309...
EDS195P with Accessories PGH18... with accessories for Measuring clamps
Safety measuring cable, green/
Plug power supply for EDS195P
Adapter BNC/4mm connector for

Safety claw grip, green/yellow

(EDS3096PV only: in the scope


Aluminium case with carrying

Safety measuring cable, black


Clamping connector on 4 mm

Adapter BNC-PS2 for WF-CT,

Measuring clamps 115 mm,


Measuring clamps 20 mm

Measuring clamps 52 mm
Coupling device, optional
Supply cable for PGH18...
Locating current injector
Insulation fault locator

Safety claw grip, black


Operating manual

EDS-Set, optional
curr. transform
Device type

of delivery)
optional

optional
handle

yellow

EDS3090 1 1 EDS195P 1 1 1 1 PSA3020 PSA3052 PSA3165 1


EDS3090PG 1 1 EDS195P 1 1 1 1 PGH185 1 3 1 3 1 AGE185 PSA3020 PSA3052 PSA3165 1
EDS3090PG-13 1 1 EDS195P 1 1 1 1 PGH185-13 1 3 1 3 1 AGE185 PSA3020 PSA3052 PSA3165 1
EDS3091 1 1 EDS195P 1 1 1 1 PSA3320 PSA3352 1
EDS3091PG 1 1 EDS195P 1 1 1 1 PGH183 1 3 1 3 1 PSA3320 PSA3352 1
EDS3091PG-13 1 1 EDS195P 1 1 1 1 PGH183-13 1 3 1 3 1 PSA3320 PSA3352 1
PGH183 PSA3320 PSA3352
EDS3092PG 1 1 EDS195P 1 1 1 1 2 6 2 6 2 1
PGH185 PSA3020 PSA3052
EDS3096PG 1 1 EDS195P 1 1 1 1 PGH186 1 3 1 3 1 AGE185 PSA3020 PSA3052 PSA3165 1
EDS3096PG-13 1 1 EDS195P 1 1 1 1 PGH186-13 1 3 1 3 1 AGE185 PSA3020 PSA3052 PSA3165 1

2016/2017 Equipment for insulation fault location 159


Portable equipment for insulation fault location ISOSCAN® EDS30…
Coupling device AGE185

Typical applications
• Monitoring of AC IT systems of up to 790 V and DC IT systems of up to 960 V

Further information
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Nominal system voltage US


Type Art. No.
AC, 3(N)AC DC
500…790 V 400…960 V AGE185 B 980 305

Wiring diagram

Locating current injector PGH185 and coupling device AGE185

160 Equipment for insulation fault location 2016/2017


Coupling device AGE185
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 375

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 161
Device overview Universal Devices for Power Quality and Energy Measurement PEM

LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX®


PEM330 PEM333 PEM533 PEM555 PEM575 PEM735

Page 164 164 170 174 178 182


Accuracy class according to IEC 62053-22 0.5 S 0.5 S 0.5 S 0.5 S 0.2 S 0.2 S
requirements
Normative

DIN EN 50160 n
3.1 DIN EN 61000-4-7, DIN EN 61000-4-15,
DIN EN 61000-4-30 n

Phase voltages/
Line voltages n n n n n n

Phase currents n n n n n n

Neutral current I4 n n n

Neutral current I4 (calculated) n n n n n n

Frequency/phase angle n n n n n n
Reactive and active power import/
Reactive and active power export n n n n n n

Voltage unbalance/current unbalance n n n n n n


Parameters

Power per phase and total S in kVA, P in kW, Q in kvar


Displacement factor cos (φ)/
power factor λ n n n n n n

Total harmonic distortion (THDU/THDI) up to the 15th up to the 15th up to the 31st up to the 31rd up to the 63rd up to the 63rd

Harmonic components voltage up to the 31st up to the 31rd up to the 63rd up to the 63rd

Harmonic components current up to the 31st up to the 31rd up to the 63rd up to the 63rd

Transient detection longer than 80 µs longer than 80 µs longer than 40 µs

Overvoltage (swell) n n

Undervoltage (sag) n n

Flicker severity PST n

Digital inputs 2 6 6 6 8
Features

Digital outputs 2 2 3 3 2

Relay outputs (RO) 4

Voltage supply 95…260 V AC (47…440 Hz)/DC


Technical aspects

Sampling rate 1.6 kHz 1.6 kHz 3.2 kHz 6.4 kHz 12.8 kHz 25.6 kHz

Temperature -25…+55 °C

Communication Modbus RTU Modbus RTU Modbus RTU & TCP Modbus RTU & TCP Modbus RTU & TCP

All PEM measuring devices can be operated with standard measuring current transformers (1 A or 5 A). It should be ensured that the measuring
device and the measuring transformers used at least comply with accuracy class 0.5 S or higher. Bender provides a selection of measuring current
transformers, from the manufacturer MBS AG (catalogue pages 190 to 193), that are suitable for the operation of Power Quality and Energy Measurement
devices.

162 Power Quality | Device overview 2016/2017


Example of system design

PEM7xx PEM7xx

U U
Ethernet
I I
Fileserver 3.1
Modbus TCP Modbus TCP
main distribution
L
PEN CP700
COM465IP
PE COM465DP

PAS
BMS 1…12

PEM5xx PEM5xx Modbus


U U RTU
RCMS
I I

1…12
Modbus TCP Modbus TCP
Modbus RTU Modbus RTU

subdistribution 1 subdistribution 2 RCMS


L
N
PE

3 3

PEM3xx PEM3xx
U U

I I

Modbus RTU Modbus RTU

NSHV = Low-voltage main distribution board

2016/2017 Power Quality | Device overview 163


Power Quality and Energy Measurement PEM330/PEM333

Device features
• Accuracy class according to IEC 62053-22: 0.5 S
• Measured quantities
– Phase voltages UL1, UL2, UL3 in V
– Line voltages UL1L2, UL2L3, UL3L1 in V
– Phase currents I1, I2, I3 in A
– Neutral current (calculated) I4 in A
– Frequency f in Hz
– Phase angle for U and I in °
Typical applications – Power per phase conductor S in kVA, P in kW, Q in kvar
• As a compact device for front – Total power S in kVA, P in kW, Q in kvar
panel mounting, the PEM330/333 – Displacement factor cos (φ)
is a replacement for analogue – Power factor λ
indicating instruments – Active and reactive energy import in kWh, kvarh
• Typical application in low and – Active and reactive energy export in kWh, kvarh
medium-voltage networks – Voltage unbalance in %
(via measuring voltage transformer) – Current unbalance in %
• Power quality monitoring – Harmonic distortion (THD) for U and I
– k-factor for I
• Collection of relevant data for
3.1 energy management systems
• D  emands of energy and current for particular time frames
• Peak demands with timestamps
• Energy consumption allocation
to cost accounting centers Version PEM333
• P
 rogrammable setpoint monitoring
• 2 digital outputs
Approvals
Version PEM333-P
• M
 odbus RTU communication via RS-485
• 2 pulse outputs (kWh/kvarh)

Standards
The universal measuring device for Power Quality and Energy Measurement PEM330/PEM333 was developed in
accordance with the following standards: DIN EN 62053-22 (VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Interface Digital inputs/outputs Current input Type Art. No.

5A PEM330 B 9310 0330


– –
1A PEM330-251 B 9310 0331
5A PEM333 B 9310 0333
2/2
1A PEM333-251 B 9310 0334
RS-485
5A PEM333-255P B 9310 0335
2 pulse (kWh/kvarh)
1A PEM333-251P B 9310 0336

164 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Technical data
Insulation coordination Interface
Measuring circuit PEM333…
Rated insulation voltage 300 V Interface/protocol RS-485/Modbus RTU
Overvoltage category III Baud rate  1.2…19.2 kbits/s
Pollution degree 2 Cable length  0…1200 m
Supply circuit Shielded cable (shield connected to terminal SH on one side) recommended: J-Y(St)Y min. 2x0.8
Rated insulation voltage 300 V Switching elements
Overvoltage category II
Pollution degree 2 PEM333…
Outputs  2 N/O contacts
Supply voltage Operating principle N/O operation
Rated supply voltage US  95…250 V Rated operational voltage AC 230 V DC 24 V AC 110 V DC 12 V
Frequency range of US  DC, 44…440 Hz Rated operational current 5A 5A 6A 5A
Power consumption ≤ 3 VA Minimum contact rating 1 mA at AC/DC ≥ 10 V
Inputs  2 electrically separated digital inputs
Measuring circuit
Imin 2.4 mA
Measuring voltage inputs UDI DC 24 V
UL1-N,L2-N,L3-N 230 V
PEM333-…P
UL1-L2,L2-L3,L3-L1 400 V
Outputs 2 x electronic
Measuring range  10… 120 % Un
Max. permissible extraneous voltage 80 V
Rated frequency 45…65 Hz
Max. switching current 50 mA
Internal resistance (L-N) > 500 kΩ
Inputs  2 electrically separated digital inputs
Measuring current inputs Imin 2.4 mA
External measuring current transformer UDI DC 24 V
should at least comply with accuracy class 0.5 S
Burden n.A., internal current transformers Environment/EMC
Measuring range 
PEM330/PEM333/PEM333-255P
0.1… 120% In EMC
Operating temperature 
DIN EN 61326-1
-25…+55 °C
3.1
In 5A Classification of climatic conditions acc. to DIN EN 60721
Measuring current transformer ratio 1…6000 Stationary use 3K5
Classification of mechanical conditions acc. to DIN EN 60721

LINETRAXX® PEM330/PEM333
Accuracy class according with 5 A measuring current transformer 0.5
Accuracy class according with 1 A measuring current transformer 1 Stationary use 3M4
PEM330-251/PEM333-251/PEM333-251P Height to 4000 m
In 1A
Connection
Measuring current transformer ratio  1…30000
Accuracy class according with 1 A measuring current transformer 0.5 Connection screw-type terminals

Accuracies (of measured value/of full scale value) Other


Phase voltage UL1-N, UL2-N, UL3-N ±0.2 % of measured value Degree of protection, installation  IP20
Current  ±0.2 % of measured value +0.05 % of full scale value Degree of protection, front IP52
Neutral current I4 1 % of full scale value Documentation number D00004
Frequency ±0.02 Hz Weight  ≤ 550 g
Phase position  ±1 °
Active energy measurement according to DIN EN 62053-22 (VDE 0418 Part 3-22) Warning!
r.m.s. voltage measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6 This is a class A Product. In a domestic environment this product may
r.m.s. phase current measurement according to DIN 61557-12 (VDE 0413-12), chapter 4.7.5 cause radio interference in which case the user may be required to take
Frequency measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.4 adequate measures.

Dimension diagram (dimensions in mm) Panel cut-out (dimensions in mm)


80
91
62

92
96

92

96

18 62 18

91 96

2016/2017 Power Quality 165


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Displays and controls

1 2
PEM333
kWh kvarh
LINETRAXX®

SYSTEM PHASE ENERGY SETUP

OK

4 5 6 7

1 Pulse LED: kWh 5 “PHASE” button: Up (in the menu)


2 Pulse LED: kvarh 6 “ENERGY” button: Down (in the menu)
3 Display 7 “SETUP” button: OK (in the menu)
4 “SYSTEM” button: Selection (in the menu) Press the “SETUP” button > 1.5 s to enter/leave the Setup menu.

Wiring diagram PEM330

3.1
LINETRAXX® PEM330/PEM333

US

NC A2/ A1/
- +
1

I12 I22 I32 3


I11 I21 I31

L1
L2
L3
• l11 l12 • l21 l22 • l31 l32 L1 L2 L3 N N
2

L1 L2 L3 N

1 Supply voltage. Power protection by a 6 A fuse, quick response. 2 Measuring voltage inputs: The measuring leads should be
If being supplied from an IT system, both lines have to be protected by appropriate fuses.
protected by a fuse. 3 Connection to the system to be monitored

166 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Wiring diagram PEM333

6 5
US
DO13 DO14
P1(RS-485) DO DO DO DO 1
4 D+ D- SH 13 14 23 24 DI1 DI2 DIC
A2/ A1/
- +
DO23 DO24
DI1 DI2 DIC

I12 I22 I32


I11 I21 I31 3
L1
L2
L3
• l11 l12 • l21 l22 • l31 l32 L1 L2 L3 N N

L1 L2 L3 N

1 Supply voltage. Power protection by a 6 A fuse, quick response. 3 Connection to the system to be monitored
If being supplied from an IT system, both lines have to be 4 Connection RS-485 bus
protected by a fuse.
2 Measuring voltage inputs: The measuring leads should be
5 Digital inputs
3.1
6 Digital outputs (N/O contacts)
protected by appropriate fuses.

LINETRAXX® PEM330/PEM333
Wiring diagram PEM333-P

6 5
US

1
P1 (RS-485) kWh kvarh DI1 DI2 DIC
A2/- A1/+ + - + -
4 D+ D- SH
+ - + -
DI1 DI2 DIC
kWh kvarh

I12 I22 I32


I11 I21 I31 3

L1
L2
L3
• l11 l12 • l21 l22 • l31 l32 L1 L2 L3 N
N
2

L1 L2 L3 N

1 Supply voltage. Power protection by a 6 A fuse, quick response. 3 Connection to the system to be monitored
If being supplied from an IT system, both lines have to be 4 Connection RS-485 bus
protected by a fuse.
5 Digital inputs
2 Measuring voltage inputs: The measuring leads should be
6 Pulse outputs for kWh and kvarh
protected by appropriate fuses.

2016/2017 Power Quality 167


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Connection diagram voltage inputs

AC 400 V/230 V

L1 L2 L3 N

Ri
PEM

Three-phase 4-wire system (TN, TT, IT systems)


The PEM can be used in three-phase 4-wire systems, independent of the type of distribution system (TN, TT, IT system).

AC 400 V

3.1
LINETRAXX® PEM330/PEM333

L1 L2 L3 N

Ri
PEM

Three-phase 3-wire system


The PEM can be used in three-phase 3-wire systems. The line-to-line voltage must not exceed AC 400 V.

LV / MV / HV

L1 L2 L3 N

Ri
PEM

Connection via voltage transformers


The coupling via measuring voltage transformers allows the use of a measuring device in medium and high voltage systems.
The transformation ratio in PEM330/PEM333 can be adjusted (1…2200).

168 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Connection diagram voltage inputs

AC 230 V

L1 L2 L3 N

Ri
PEM

One-phase 2-wire system


The PEM can be used in one-phase 2-wire systems. The line-to-line voltage must not exceed AC 230 V.

3.1

LINETRAXX® PEM330/PEM333
L1 L2 L3 N

Ri
PEM

One-phase 3-wire system


The PEM can be used in one-phase 3-wire systems.

2016/2017 Power Quality 169


Universal devices for Power Quality and Energy Measurement PEM330/PEM333
Power Quality and Energy Measurement PEM533

Device features
• Accuracy class according to IEC 62053-22: 0.5 S
• Measured quantities
– Phase voltages UL1, UL2, UL3 in V
– Line-to-line voltages UL1L2, UL2L3, UL3L1 in V
– Phase currents I1, I2, I3 in A
– Neutral current (calculated) I4 in A
– Frequency f in Hz
– Phase angle for U and I in °
Typical applications – Power per phase conductor S in kVA, P in kW, Q in kvar
• As a compact device for front – Total power S in kVA, P in kW, Q in kvar
panel mounting, the PEM533 – Displacement factor cos (φ)
is a replacement for analogue – Power factor λ
indicating instruments – Active and reactive energy import in kWh, kvarh
• Typical application in low and – Active and reactive energy export in kWh, kvarh
medium-voltage networks (via – Voltage unbalance in %
measuring voltage transformer) – Current unbalance in %
• Power quality monitoring – Total harmonic distortion (THD) for U and I
– k-Factor for I
• Collection of relevant data for
3.1 energy management systems
• P  rogrammable setpoint monitoring
• L ED pulse outputs for active and reactive energy
• Cost allocation of energy • M  odbus RTU communication via RS-485
consumption
• 2 digital outputs
• D  emands of energy and current for particular time frames
Approvals • Peak demands with timestamps
• I ndividual current/voltage harmonics up to the 31st harmonic
• Minimum and maximum values

Standards
The universal measuring device for Power Quality and Energy Measurement PEM533 was developed in accordance
with the following standards: DIN EN 62053-22 (VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage


Interface Current input Type Art. No.
3(N)AC
5A PEM533 B 9310 0533
230/400 V
1A PEM533-251 B 9310 0534
RS-485
5A PEM533-455 B 9310 0535
400/690 V
1A PEM533-451 B 9310 0536

170 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM533
Technical data
Insulation coordination Interface
Measuring circuit Interface/protocol RS-485, Modbus RTU
Rated insulation voltage 300 V Baud rate  1.2…19.2 kbits/s
Overvoltage category III Cable length  0…1200 m
Pollution degree 2 Shielded cable (shield connected to terminal SH on one side) recommended: J-Y(St)Y min. 2x0.8
Supply circuit Switching elements
Rated insulation voltage 300 V Outputs  2 N/O contacts
Overvoltage category II Operating principle N/O operation
Pollution degree 2 Rated operational voltage AC 230 V DC 24 V AC 110 V DC 12 V
Rated operational current 5A 5A 6A 5A
Supply voltage
Minimum contact rating 1 mA at AC/DC ≥ 10 V
Rated supply voltage US  95…250 V
Inputs  6 electrically separated digital inputs
Frequency range of US  DC, 44…440 Hz
Imin 2.4 mA
Power consumption  ≤ 5 VA
UDI DC 24 V
Measuring circuit
Environment/EMC
Measuring voltage inputs EMC DIN EN 61326-1
UL1-N,L2-N,L3-N 230 V Operating temperature  -25…+55 °C
 400 V (only -451, -455) Classification of climatic conditions acc. to DIN EN 60721
UL1-L2,L2-L3,L3-L1 400 V Stationary use 3K5
 690 V (only -451, -455) Classification of mechanical conditions acc. to DIN EN 60721
Measuring range  10… 120 % Un Stationary use 3M4
Rated frequency 45…65 Hz Height to 4000 m
Internal resistance (L-N) > 500 kΩ
Connection
Measuring current inputs
Connection screw-type terminals
External measuring current transformer
should at least comply with accuracy class 0.5 S
Burden n.A., internal current transformers
Other 3.1
Degree of protection, installation  IP20
Measuring range  0.1… 120 % In Degree of protection, front IP52
PEM533/PEM533-455 Documentation number D00013

LINETRAXX® PEM533
In 5A Weight  ≤ 1100 g
Measuring current transformer ratio 1…6000
Accuracy class according with 5 A measuring current transformer 0.5
Accuracy class according with 1 A measuring current transformer 1
PEM533-251/PEM533-451
In 1A
Measuring current transformer ratio  1…30000
Accuracy class according with 1 A measuring current transformer 0.5
Accuracies (of measured value/of full scale value)
Phase voltage UL1-N, UL2-N, UL3-N ±0.2 % of measured value
Current  ±0.2 % of measured value +0.05 % of full scale value
Neutral current I4 1 % of full scale value
Frequency ±0,02 Hz
Phase position  ±1 °
Active energy measurement according to DIN EN 62053-22 (VDE 0418 Part 3-22)
r.m.s. voltage measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6
r.m.s. phase current measurement according to DIN 61557-12 (VDE 0413-12), chapter 4.7.5
Frequency measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.4

Dimension diagram (dimensions in mm) Panel cut-out (dimensions in mm)

106
91
88

92
96

92

96

18 88 18

91 96

2016/2017 Power Quality 171


Universal devices for Power Quality and Energy Measurement PEM533
Displays and controls

1 2
PEM533
kWh kvarh
LINETRAXX®

V/I POWER HARMONICS ENERGY

OK

4 5 6 7

1 Pulse LED: kWh 5 “POWER” button: Up (in the menu)


2 Pulse LED: kvarh 6 “HARMONICS” button: Down (in the menu)
3 Display “ENERGY” button: OK (in the menu)
7

4 “V/I” button: Selection (in the menu) Press the “ENERGY” button > 1.5 s to enter/leave the Setup menu.

Wiring diagram

3
3.1
US
4
2
DO13 DO14

DO23 DO24 DI1 DI2 DI3 DI4 DI5 DI6 DIC


LINETRAXX® PEM533

DI1 DI2 DI3 DI4 DI5 DI6 DIC Power


A1 A2

RS-485
DO13 DO14 DO23 DO24
D+ D- SH

L1 L2 L3 N

• l11 l12 • l21 l22 • l31 l32

I12 I22 I32


6
I11 I21 I31

L1
L2
L3
N
5

L1 L2 L3 N

1 Connection RS-485 bus 4 Digital outputs (N/O contacts)


2 Supply voltage. Power protection by a 6 A fuse, quick response. 5 Measuring voltage inputs:
If being supplied from an IT system, both lines have to be protected The measuring leads should be protected by appropriate fuses
by a fuse. 6 Connection to the system to be monitored
3 Digital inputs

172 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM533
Connection diagram voltage inputs

AC 400 V/230 V

AC 690 V/400 V
(PEM533-451, -455)

L1 L2 L3 N

Ri

PEM

Three-phase 4-wire system (TN, TT, IT systems)


The PEM can be used in three-phase 4-wire systems, independent of the type of distribution system (TN, TT, IT system).

AC 400 V
AC 690 V
(PEM533-451, -455)

3.1

LINETRAXX® PEM533
L1 L2 L3 N

Ri

PEM

Three-phase 3-wire system


The PEM can be used in three-phase 3-wire systems.

LV / MV / HV

L1 L2 L3 N

Ri
PEM

Connection via voltage transformers


The coupling via measuring voltage transformers allows the use of a measuring device in medium and high voltage systems.
The transformation ratio in PEM533 can be adjusted (1…2200).

2016/2017 Power Quality 173


Universal devices for Power Quality and Energy Measurement PEM533
Power Quality and Energy Measurement PEM555

Device features
• Accuracy class according to IEC 62053-22: 0.5 S
• Measured quantities
– Phase voltages UL1, UL2, UL3 in V
– Line conductor voltages UL1L2, UL2L3, UL3L1 in V
– Phase currents I1, I2, I3 in A
– Neutral current (calculated) I0 in A
– Neutral current (measured) I4 in A
– Frequency f in Hz
Typical applications – Phase angle for U and I in °
• As a compact device for front – Power per phase conductor S in kVA, P in kW, Q in kvar
panel mounting, the PEM575 – Total power S in kVA, P in kW, Q in kvar
is a replacement for analogue – Displacement factor cos (φ)
indicating instruments
– Power factor λ
• Typical application in low and – Active and reactive energy import in kWh, kvarh
medium-voltage networks (via
– Active and reactive energy export in kWh, kvarh
measuring voltage transformer)
– Voltage unbalance in %
• Power quality monitoring – Current unbalance in %
• Collection of relevant data for
3.2 energy management
– Harmonic distortion (THD) for U and I
– k-Factor for I
• Cost allocation of energy • Programmable setpoint monitoring
consumption • LED pulse outputs for active and reactive energy
• High-resolution waveform • Modbus RTU and Modbus TCP
recording allows analysis of • 3 digital outputs
power quality phenomena • Requirements of energy and current for particular time frames
• Peak demands with timestamps
Approvals • Individual, current/voltage harmonics up to the 31st harmonic
• Minimum and maximum values
• Waveform recording (6.4 kHz)
• Data recorder
• High-resolution waveform recording
• Detection of transient events

Standards
The universal measuring device for Power Quality and Energy Measurement PEM555 was developed in accordance
with the following standards: DIN EN 62053-22 (VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage


Interface Current input Type Art. No.
3(N)AC
5A PEM555 B 9310 0555
230/400 V
1A PEM555-251 B 9310 0556
RS-485/Ethernet 5A PEM555-455 B 9310 0557
400/690 V
1A PEM555-451 B 9310 0558
69/120 V 1A PEM555-151 B 9310 0559

174 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM555
Technical data
Insulation coordination Interface
Measuring circuit Interface/protocol RS-485, Modbus RTU
Rated insulation voltage 300 V Baud rate  1.2…19.2 kbits/s
Overvoltage category III Cable length  0…1200 m
Pollution degree 2 Shielded cable (shield connected to terminal SH on one side) recommended: J-Y(St)Y min. 2x0.8
Supply circuit Interface/protocol Ethernet, Modbus TCP
Rated insulation voltage 300 V Baud rate  100 Mbits/s
Overvoltage category II Switching elements
Pollution degree 2
Outputs  3 N/O contacts
Supply voltage Operating principle N/O operation
Rated supply voltage US  AC/DC 95…415 V Rated operational voltage AC 230 V DC 24 V AC 110 V DC 12 V
Frequency range of US  DC, 44…440 Hz Rated operational current 5A 5A 6A 5A
Power consumption  ≤ 11 VA Minimum contact rating 1 mA at AC/DC ≥ 10 V
Inputs  6 electrically separated digital inputs
Measuring circuit Imin 2.4 mA
Measuring voltage inputs UDI DC 24 V
UL1-N,L2-N,L3-N 230 V Environment/EMC
 400 V (only -451, -455)
EMC DIN EN 61326-1
 69 V (only -151)
Operating temperature  -25…+55 °C
UL1-L2,L2-L3,L3-L1 400 V
Classification of climatic conditions acc. to DIN EN 60721
 690 V (only -451, -455)
Stationary use 3K5
 120 V (only -151)
Classification of mechanical conditions acc. to DIN EN 60721
Measuring range  10… 120 % Un
Stationary use 3M4
Rated frequency 45…65 Hz
Height to 4000 m
Internal resistance (L-N) > 500 kΩ
Connection
Measuring current inputs
External measuring current transformer Connection screw-type terminals
3.2
should at least comply with accuracy class 0.5 S
Other
Burden n.A., internal current transformers
Degree of protection, installation  IP20

LINETRAXX® PEM555
Measuring range  0.1… 120 % In
Degree of protection, front IP52
PEM555/PEM555-455
Documentation number D00016
In 5A
Weight  ≤ 1100 g
Measuring current transformer ratio 1…6000
Accuracy class according with 5 A measuring current transformer 0.5
Accuracy class according with 1 A measuring current transformer 1
PEM555-251/PEM555-451/PEM555-151
In 1A
Measuring current transformer ratio  1…30000
Accuracy class according with 1 A measuring current transformer 0.5
Accuracies (of measured value/of full scale value)
Phase voltage UL1-N, UL2-N, UL3-N ±0.2 % of measured value.
Current  ±0.2 % of measured value +0.05 % of full scale value.
Neutral current I4 0.5 % of full scale value
Frequency ±0.02 Hz
Phase position  ±1 °
Active energy measurement according to DIN EN 62053-22 (VDE 0418 Part 3-22)
r.m.s. voltage measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6
r.m.s. phase current measurement according to DIN 61557-12 (VDE 0413-12), chapter 4.7.5
Frequency measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.4

Dimension diagram (dimensions in mm) Panel cut-out (dimensions in mm)

106
91
88

92
96

92

96

18 88 18

91 96

2016/2017 Power Quality 175


Universal devices for Power Quality and Energy Measurement PEM555
Displays and controls

1 2
PEM555
kWh kvarh
LINETRAXX®

V/I POWER HARMONICS ENERGY

OK

4 5 6 7

1 Pulse LED: kWh 5 “POWER” button: Up (in the menu)


2 Pulse LED: kvarh 6 “HARMONICS” button: Down (in the menu)
3 Display “ENERGY” button: OK (in the menu)
7

4 “V/I” button: Selection (in the menu) Press the “ENERGY” button > 1.5 s to enter/leave the Setup menu.

Wiring diagram

3.2 3
US
4
DO13 DO14 2
LINETRAXX® PEM555

DO23 DO24
DI1 DI2 DI3 DI4 DI5 DI6 DIC
DO33 DO34
DIC DI1 DI2 DI3 DI4 DI5 DI6 Power
A1 A2

ETH RS-485 DO34 DO33 DO24 DO23 DO14 DO13


1
D+ D- SH

SH • l41 l42 L1 L2 L3 N

• l11 l12 • l21 l22 • l31 l32

I12 I22 I32 I42


6
I11 I21 I31 I41

L1
L2
L3
N

L1 L2 L3 N

1 Connection RS-485 bus 4 Digital outputs (N/O contacts)


2 Supply voltage. Power protection by a 6 A fuse, quick response. 5 Measuring voltage inputs:
If being supplied from an IT system, both lines have to be protected The measuring leads should be protected by appropriate fuses
by a fuse. 6 Connection to the system to be monitored
3 Digital inputs 7 Connection Modbus TCP

176 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM555
Connection diagram voltage inputs

AC 400 V/230 V
AC 690V/400 V
(PEM555-451/-455)

L1 L2 L3 N

Ri

PEM

Three-phase 4-wire system (TN, TT, IT systems)


The PEM can be used in three-phase 4-wire systems, independent of the type of distribution system (TN, TT, IT system).

AC 400 V

AC 690 V
(PEM555-451/-455)

3.2

LINETRAXX® PEM555
L1 L2 L3 N

Ri

PEM

Three-phase 3-wire system


The PEM can be used in three-phase 3-wire systems.

LV / MV / HV

L1 L2 L3 N

Ri
PEM

Connection via voltage transformers


The coupling via measuring voltage transformers allows the use of a measuring device in medium and high voltage systems.
The transformation ratio in PEM555 can be adjusted (1…10000).

2016/2017 Power Quality 177


Universal devices for Power Quality and Energy Measurement PEM555
Power Quality and Energy Measurement PEM575

Device features
• Accuracy class according to IEC 62053-22: 0.2 S
• Measured quantities
– Phase voltages UL1, UL2, UL3 in V
– Line conductor voltages UL1L2, UL2L3, UL3L1 in V
– Phase currents I1, I2, I3 in A
– Neutral current (calculated) I0 in A
– Neutral current (measured) I4 in A
– Frequency f in Hz
Typical applications – Phase angle for U and I in °
• As a compact device for front – Power per phase conductor S in kVA, P in kW, Q in kvar
panel mounting, the PEM575 – Total power S in kVA, P in kW, Q in kvar
is a replacement for analogue – Displacement factor cos (φ)
indicating instruments
– Power factor λ
• Typical application in low and – Active and reactive energy import in kWh, kvarh
medium-voltage networks (via
– Active and reactive energy export in kWh, kvarh
measuring voltage transformer)
– Voltage unbalance in %
• Power quality monitoring – Current unbalance in %
• Collection of relevant data for
3.1 energy management
– Harmonic distortion (THD) for U and I
– k-Factor for I
• Cost allocation of energy • Programmable setpoint monitoring
consumption • LED pulse outputs for active and reactive energy
• High-resolution waveform • Modbus RTU and Modbus TCP
recording allows analysis of • 3 digital outputs
power quality phenomena • Requirements of energy and current for particular time frames
• Peak demands with timestamps
Approvals • Individual, current/voltage harmonics up to the 63rd harmonic
• Minimum and maximum values
• Waveform recording (12.8 kHz)
• Data recorder
• Sag/swell detection
• High-resolution waveform recording; detection of transient events

Standards
The universal measuring device for Power Quality and Energy Measurement PEM575 was developed in accordance
with the following standards: DIN EN 62053-22 (VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage


Interface Current input Type Art. No.
3(N)AC
5A PEM575 B 9310 0575
400/230 V
1A PEM575-251 B 9310 0576
5A PEM575-455 B 9310 0577
RS-485/Ethernet 690/400 V
1A PEM575-451 B 9310 0578
5A PEM575-155 B 9310 0579
69/120 V
1A PEM575-151 B 9310 0580

178 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM575
Technical data
Insulation coordination Interface
Measuring circuit Interface/protocol RS-485, Modbus RTU
Rated insulation voltage 300 V Baud rate  1.2…19.2 kbits/s
Overvoltage category III Cable length  0…1200 m
Pollution degree 2 Shielded cable (shield connected to terminal SH on one side) recommended: J-Y(St)Y min. 2x0.8
Supply circuit Interface/protocol Ethernet, Modbus TCP
Rated insulation voltage 300 V Baud rate  100 Mbits/s
Overvoltage category II Switching elements
Pollution degree 2
Outputs  3 N/O contacts
Supply voltage Operating principle N/O operation
Rated supply voltage US  AC/DC 95…415 V Rated operational voltage AC 230 V DC 24 V AC 110 V DC 12 V
Frequency range of US  DC, 44…440 Hz Rated operational current 5A 5A 6A 5A
Power consumption  ≤ 11 VA Minimum contact rating 1 mA at AC/DC ≥ 10 V
Inputs  6 electrically separated digital inputs
Measuring circuit Imin 2.4 mA
Measuring voltage inputs UDI DC 24 V
UL1-N,L2-N,L3-N 230 V Environment/EMC
 400 V (only -451, -455)
EMC DIN EN 61326-1
 69 V (only -151, -155)
Operating temperature  -25…+55 °C
UL1-L2,L2-L3,L3-L1 400 V
Classification of climatic conditions acc. to DIN EN 60721
 690 V (only -451, -455)
Stationary use 3K5
 120 V (only -151, -155)
Classification of mechanical conditions acc. to DIN EN 60721
Measuring range  10… 120 % Un
Stationary use 3M4
Rated frequency 45…65 Hz
Height to 4000 m
Internal resistance (L-N) > 500 kΩ
Connection
Measuring current inputs
External measuring current transformer Connection screw-type terminals
3.1
should at least comply with accuracy class 0.5 S
Other
Burden n.A., internal current transformers
Degree of protection, installation  IP20

LINETRAXX® PEM575
Measuring range  0.1… 120 % In
Degree of protection, front IP52
PEM575/PEM575-455/PEM575-155
Documentation number D00016
In 5A
Weight  ≤ 1100 g
Measuring current transformer ratio 1…6000
Accuracy class according with 5 A measuring current transformer 0.2
Accuracy class according with 1 A measuring current transformer 0.5
PEM575-251/PEM575-451/PEM575-151
In 1A
Measuring current transformer ratio  1…30000
Accuracy class according with 1 A measuring current transformer 0.2
Accuracies (of measured value/of full scale value)
Phase voltage UL1-N, UL2-N, UL3-N ±0.2 % of measured value.
Current  ±0.2 % of measured value +0.05 % of full scale value.
Neutral current I4 0.5 % of full scale value
Frequency ±0.01 Hz
Phase position  ±1 °
Active energy measurement according to DIN EN 62053-22 (VDE 0418 Part 3-22)
r.m.s. voltage measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6
r.m.s. phase current measurement according to DIN 61557-12 (VDE 0413-12), chapter 4.7.5
Frequency measurement according to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.4

Dimension diagram (dimensions in mm) Panel cut-out (dimensions in mm)

106
91
88

92
96

92

96

18 88 18

91 96

2016/2017 Power Quality 179


Universal devices for Power Quality and Energy Measurement PEM575
Displays and controls

1 2
PEM575
kWh kvarh
LINETRAXX®

V/I POWER HARMONICS ENERGY

OK

4 5 6 7

1 Pulse LED: kWh 5 “POWER” button: Up (in the menu)


2 Pulse LED: kvarh 6 “HARMONICS” button: Down (in the menu)
3 Display “ENERGY” button: OK (in the menu)
7

4 “V/I” button: Selection (in the menu) Press the “ENERGY” button > 1.5 s to enter/leave the Setup menu.

Wiring diagram

3.1 3
US
4
DO13 DO14 2
LINETRAXX® PEM575

DO23 DO24
DI1 DI2 DI3 DI4 DI5 DI6 DIC
DO33 DO34
DIC DI1 DI2 DI3 DI4 DI5 DI6 Power
A1 A2

ETH RS-485 DO34 DO33 DO24 DO23 DO14 DO13


1
D+ D- SH

SH • l41 l42 L1 L2 L3 N

• l11 l12 • l21 l22 • l31 l32

I12 I22 I32 I42


6
I11 I21 I31 I41

L1
L2
L3
N

L1 L2 L3 N

1 Connection RS-485 bus 4 Digital outputs (N/O contacts)


2 Supply voltage. Power protection by a 6 A fuse, quick response. 5 Measuring voltage inputs:
If being supplied from an IT system, both lines have to be protected The measuring leads should be protected by appropriate fuses
by a fuse. 6 Connection to the system to be monitored
3 Digital inputs 7 Connection Modbus TCP

180 Power Quality 2016/2017


Universal devices for Power Quality and Energy Measurement PEM575
Connection diagram voltage inputs

AC 400 V/230 V
AC 690V/400 V
(PEM575-451/-455)

L1 L2 L3 N

Ri

PEM

Three-phase 4-wire system (TN, TT, IT systems)


The PEM can be used in three-phase 4-wire systems, independent of the type of distribution system (TN, TT, IT system).

AC 400 V

AC 690 V
(PEM575-451/-455)

3.1

LINETRAXX® PEM575
L1 L2 L3 N

Ri

PEM

Three-phase 3-wire system


The PEM can be used in three-phase 3-wire systems.

LV / MV / HV

L1 L2 L3 N

Ri
PEM

Connection via voltage transformers


The coupling via measuring voltage transformers allows the use of a measuring device in medium and high voltage systems.
The transformation ratio in PEM575 can be adjusted (1…10000).

2016/2017 Power Quality 181


Universal devices for Power Quality and Energy Measurement PEM575
Power Quality and Energy Measurement PEM735

Device features
• Power analyser of Class A, certified according to DIN EN 61000-4-30
• Monitoring the voltage quality in accordance with DIN EN 50160
• Accuracy class in accordance with IEC 62053-22: 0.2 S
• TFT colour display (640x480) 5.7”
• Modbus RTU and Modbus TCP
• 4 current inputs
• 5 voltage inputs
• 1 GB internal memory
Typical applications • Panel mounting 144x144
• Contiuous monitoring of the • Integrated web server
voltage quality in accordance • Data export via FTP: comtrade, PQDIF
with DIN EN 50160 • Flicker measurement
• Collection of relevant data for • Detection and recording of transients (40 us)
energy management systems • Sampling rate: 512 samples/cycle
• Freely configurable recorders for waveform, consumption and long-term recording
• High-resolution waveform
recording allow analysis of power
quality phenomena Standards
The universal measuring device for Power Quality and Energy Measurement/PEM735 was developed in
3.1 Approvals accordance with the following standards: IEC 62053-22(VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12),
DIN EN 50160, DIN EN 61000-4-30 (VDE 0847-4-30), DIN EN 61000-4-7 (VDE 0847-4-7), DIN EN 61000-4-15
(VDE 0847-4-15)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage


Current input Type Art. No.
3(N)AC
100…690 V 5A PEM735 B 9310 0735

Suitable system components

Description Type Page

CTB41 190
CTB51 191
Measuring current transformers
KBR18 192
KBR32 193

182 Power Quality 2016/2017


Universal measuring devices for Power Quality and Energy Measurement PEM735
Technical data
Insulation coordination Interface
Measuring circuit Interface/protocol 2 x RS-485, Modbus RTU
Rated insulation voltage 600 V Baud rate  1.2…19.2 kbits/s
Overvoltage category III Cable length  0…1200 m
Pollution degree 2 Shielded cable ((shield connected to PE on one side) recommended: J-Y(St)Y min. 2x0.8
Supply circuit InterfaceEthernet
Rated insulation voltage 300 V Protocol Modbus TCP
Overvoltage category II Baud rate  100 MBit/s
Pollution degree 2 Switching elements
Supply voltage 2 electronic outputs (DO) max. 80 V
Rated supply voltage US  95…250 V  Imax 50 mA
Frequency range of US  DC, 44…440 Hz Outputs (RO) 4 x N/O contacts
Power consumption  ≤ 14 VA Operating principle N/O operation
Rated operational voltage AC 230 V DC 24 V AC 110 V
Measuring circuit DC 12 V
Measuring voltage inputs Rated operational current 5A 5A 6A
UL1-N,L2-N,L3-N 400 V 5A
UL1-L2,L2-L3,L3-L1 690 V Minimum contact rating 1 mA at AC/DC ≥ 10 V
Measuring range  10… 120 % Un Inputs  8 electrically separated digital inputs
CT transformation ratio Imin 2.4 mA
Primary  1…1,000,000 V UDI DC 24 V
Secondary  100…690 V ULL (1…3)
Environment/EMC
Secondary  1…400 V (U4)
EMC IEC 61326-1
Internal resistance (L-N)  > 6 MΩ
Operating temperature -25…+55 °C
Measuring current inputs Classification of climatic conditions acc. to DIN EN 60721
External measuring current transformer should at least comply with accuracy class 0.2 S stationary use  3K5 3.1
Burden n.A., internal current transformers Classification of mechanical conditions acc. to IEC 60721
Measuring range  0.1… 120 % IN stationary use  3M4
Transducer ratio, secondary 1…5 A Height to 4000 m

LINETRAXX® PEM735
Transducer ratio, primary  1…30000 A
Connection
Accuracies (of measured value/of full scale value)
Phase voltage UL1-N, UL2-N, UL3-N ±0.1 % of the measured value. Connection screw-type terminals
Current  ±0.1 % of measured value +0.05 % of full scale value. Other
Neutral current I4  0.5 % v. S.
Degree of protection, installation  IP20
Frequency ±0.005 Hz
Degree of protection, front IP52
Phase position  ±1 °
Documentation number  D00084
Active energy measurement acc. to DIN EN 62053-22 (VDE 0418 Part 3-22)
Weight  ≤ 2000 g
R.m.s. voltage measurements acc. to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6
R.ms. phase current measurements acc. to  DIN EN 61557-12 (VDE 0413-12), chapter 4.7.5
Frequency measurements acc. to  DIN EN 61557-12 (VDE 0413-12), chapter. 4.7.4
Measurement of the harmonics acc. to  DIN EN 61000-4-7 class A

Dimension diagram (dimensions in mm) Panel cut-out (dimensions in mm)

145
138
125

0
14
144

140

144

16 109 20

138 144 164

2016/2017 Power Quality 183


Universal measuring devices for Power Quality and Energy Measurement PEM735
Displays and controls

1 2
PEM735
kWh kvarh
LINETRAXX®

ENTER ESC
4 5 6 7 8 9

1 Pulse LED: kWh 6 “ ” button: Down (in the menu)


2 Pulse LED: kvarh 7 “ ” button: Selection (in the menu)
3 Display 8 “ENTER” button: OK
4 “ ” button: Selection (in the menu) 9 “ESC” button:
5 “ ” button: Up (in the menu)

Wiring diagram

3.1
3 8
D+
P1(RS-485)

DIC RO13
D-
DI1 RO14
NC
LINETRAXX® PEM735

L1

SH DI2 RO23
D+
P2(RS-485)

DI3 RO24
L2

L4

D-
5 DI4 RO33
US
SH
DI5 RO34 4
L3

DI6 RO43
1 RO44 2
NC

DI7
NC

DI8
DO1+ DO1-
I12
•l11

Act Link
LED
• l21

l22

6 DO2+ DO2-
• l31

10/100M
I32

Ethernet
DO1+
• l41

l42

DO1-
3
A1/+
P3

Power

DO2+

DO2- A2/-

7 4 2

DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DIC

I12 I22 I32 I42 6

I11 I21 I31 I41

L1
L2
L3
N
5

L1 L2 L3 N

1 Connection RS-485 bus 5 Measuring voltage inputs:


2 Supply voltage. Power protection by a 6 A fuse, quick response. The measuring leads should be protected by appropriate fuses
If being supplied from an IT system, both lines have to be protected 6 Connection to the system to be monitored
by a fuse. 7 Connection Ethernet
3 Digital inputs 8 Relay output
4 Digital outputs (N/O contacts)

184 Power Quality 2016/2017


Universal measuring devices for Power Quality and Energy Measurement PEM735
Connection diagram voltage inputs

AC 400 V/230 V
AC 690V/400 V

L1 L2 L3 N

Ri

PEM

Three-phase 4-wire system (TN, TT, IT systems)


The PEM can be used in three-phase 4-wire systems, independent of the type of distribution system (TN, TT, IT system).

AC 400 V

AC 690 V

3.1

LINETRAXX® PEM735
L1 L2 L3 N

Ri

PEM

Three-phase 3-wire system


The PEM can be used in three-phase 3-wire systems.

LV / MV / HV

L1 L2 L3 N

Ri
PEM

Connection via voltage transformers


The coupling via measuring current transformers allows the use of the measuring device in medium and high voltage systems.
The transformation ratio can be adjusted in the PEM735.

2016/2017 Power Quality 185


Universal measuring devices for Power Quality and Energy Measurement PEM735
Power Quality and Energy Measurement
PEM735 measuring case

Device features
• Class A power analyser certified acc. to DIN EN 61000-4-30
• Voltage quality monitoring acc. to DIN EN 50160
• Accuracy class acc. to IEC 62053-22: 0.2 S
• TFT colour display (640x480) 5.7“
• Modbus TCP
• 4 current inputs
• 5 voltage inputs(3L/N/PE)
• 1 GB internal memory
• An integrated web server
• Flicker measurement
• Transient detection and recording (40 µs)
• Sampling rate: 512 samples/cycle
Typical applications • Individually configurable recorder for waveforms, consumption, long-term recordings
• Contiuous monitoring of the
voltage quality in accordance Standards
with DIN EN 50160 The universal measuring device for Power Quality and Energy Measurement/PEM735 was developed in
• Collection of relevant data for accordance with the following standards: IEC 62053-22(VDE 0418 Part 3-22), DIN EN 61557-12 (VDE 0413-12),
energy management systems DIN EN 50160, DIN EN 61000-4-30 (VDE 0847-4-30), DIN EN 61000-4-7 (VDE 0847-4-7), DIN EN 61000-4-15
3.1 • High-resolution waveform (VDE 0847-4-15)
recording allow analysis of power
quality phenomena Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information Scope of delivery

Type Art. No. Description

PEM735 measuring case B 9830 0014 4 flexible current transformers for measurements up to 4000 A
1 current measuring clamp 1000 A, 5 kHz
1 current measuring clamp 250/500/1000 A, 1 kHz
 incl. integrated WLAN router, a trolley, various safety test probes

186 Power Quality 2016/2017


Universal measuring devices for Power Quality and Energy Measurement PEM735 measuring case
Technical data PEM735
Insulation coordination Interface
Measuring circuit Interface/protocol  RJ-45, Modbus TCP
Rated insulation voltage 600 V Switching elements
Overvoltage category III
Outputs (RO)  2 x N/O contacts
Pollution degree 2
Operating principle  N/O operation
Supply circuit Rated operational voltage AC 230 V DC 24 V AC 110 V DC 12 V
Rated insulation voltage 300 V Rated operational current 5A 5A 6A 5A
Overvoltage category II Minimum contact rating  1 mA at AC/DC ≥ 10 V
Pollution degree 2 Inputs  2 electrically separated digital inputs
Imin 2.4 mA
Supply voltage
UDI DC 24 V
Rated supply voltage  100…240 V
Frequency range of US 47…63 Hz Environment/EMC
Operating temperature  -0…+40 °C
Measuring circuit
Classification of climatic conditions acc. to DIN EN 60721
Measuring voltage inputs Height  up to 4000 m
UL1-N,L2-N,L3-N  400 V
UL1-L2,L2-L3,L3-L1  690 V Other
Measuring range  10… 120 % Un Degree of protection IP20
Rated frequency 45…65 Hz Dimensions  approx. 556 x 416 x 295 mm
Internal resistance (L-N)  > 6 MΩ Documentation number D00240
Weight  ≤ 16 kg
Measuring current inputs
External measuring current transformers should at least comply with accuracy class 0.2 S
Burden n.A., internal current transformers
Measuring range  0.1… 120 % In
Measuring current transformer conversion ratio, secondary 1…5 A
Measuring current transformer conversion ratio, primary  1…30000 A 3.1
Accuracies (mv = of measured value/fs = of full scale value)
Phase voltage UL1-N, UL2-N, UL3-N  ±0.1 % mv
Current  ±0.1 % mv +0.05 % fs

LINETRAXX® PEM735 measuring case


Frequency  ±0.005 Hz
Phasing  ±1 °
Measurement of the active energy acc. to DIN EN 62053-22 (VDE 0418 part 3-22)
Measurement of the voltage r.m.s. values  acc. to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.6
Measurement of the phase current r.m.s. values
 acc. to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.5
Frequency measurement  acc. to DIN EN 61557-12 (VDE 0413-12), chapter 4.7.4
Measurement of the harmonics acc. to DIN EN 61000-4-7 class A

2016/2017 Power Quality 187


Universal measuring devices for Power Quality and Energy Measurement PEM735 measuring case
Wiring diagram of the front plate

1 1 1 1 2

1
8 8 8 8
Rogowski

11
W1 W2 W3 W4 12
W1
21

22
W2
PEM735 3
LINETRAXX®
kWh kvarh
31
W3
32
41

42
W4
5

4
ENTER ESC

3.1
1 Overview of the DIP switch settings for the transducers of the 4 Slots for replacement jumper wires
Rogowski coils 5 Universal measuring device PEM735
LINETRAXX® PEM735 measuring case

2 Transducers for the Rogowski coils


3 Jumper wire slots to configure the measuring current transformers
in use

Wiring panel side

L1
1
1 0 PE
L2 2
N
3
L3

Ethernet

AUX
11 12
W1
RO24
21 22
W2 RO23
5 31 32
W3 RO14
41 42
W4 RO13 6

DI2

DI1
7

DIC
Rogowski

1 On/off switch of the measuring case 5 Measuring current transformer inputs


2 Measuring voltage inputs 6 Digital inputs and relay outputs
3 Power supply socket for measuring case 7 Connection Rogowski coils
4 Ethernet connection socket

188 Power Quality 2016/2017


Universal measuring devices for Power Quality and Energy Measurement PEM735 measuring case
Wiring panel measuring case Measuring current transformer included in the scope of delivery

Material for voltage measurement

3.1

LINETRAXX® PEM735 measuring case

2016/2017 Power Quality 189


Universal measuring devices for Power Quality and Energy Measurement PEM735 measuring case
CTB41
Window-type current transformer

Device features
• Window-type current transformer
• Screwless-type connection technique
• Maintenance-free, gas-tight connection
• Max. operating voltage up to 1.2 kV
• Can also be used in 690 V systems
• Unbreakable plastic enclosure, self-extinguishing, UL94-V0, flame-resistant

Standards
Approvals
The window-type current transformer CTB41 was designed in accordance with the following standards:
IEC 61869-1, IEC 61869-2 and IEC 61010-1.

Further information
For further information refer to our product range on www.bender.de.

Ordering information Technical data

3.1 Primary Secondary Accuracy Type Design Art. No.


Rated continuous thermal current Icth
Rated short-time thermal current Ith
1.2 x IN
60 x IN, 1 s
current current
Max. operating voltage Um 1.2 kV, Ueff
60 5 1 WL60­5  KL.1 CTB41 B 9808 6001 Insulation test voltage  6 kV, Ueff, 50 Hz, 1 min
60 1 1 WL60-1 KL.1 CTB41 B 9808 6002 Nominal frequency  50/60 Hz
Insulation class E
75 5 1 WL75­5  KL.1 CTB41 B 9808 6003
Operating temperature  -5…50 °C
75 1 1 WL75-1 KL.1 CTB41 B 9808 6004 Documentation number D00231
125 5 0.5 WL125­5  KL.0,5 CTB41 B 9808 6005
125 1 0.5 WL125-1 KL.0,5 CTB41 B 9808 6006
Dimension diagram (dimensions in mm)
125 5 1 WL125-5 KL.1 CTB41 B 9808 6007
52
125 1 1 WL125-1 KL.1 CTB41 B 9808 6008 43
150 5 0.5 WL150­5  KL.0,5 CTB41 B 9808 6009
150 1 0.5 WL150-1 KL.0,5 CTB41 B 9808 6010 4 4

,10
32
ø
150 5 1 WL150-5 KL.1 CTB41 B 9808 6011
150 1 1 WL150-1 KL.1 CTB41 B 9808 6012
200 5 0.5 WL200­5  KL.0,5 CTB41 B 9808 6013
91
87

10,60
16,10
30,60
40,60

200 1 0.5 WL200-1 KL.0,5 CTB41 B 9808 6014


200 5 1 WL200-5 KL.1 CTB41 B 9808 6015
37

200 1 1 WL200-1 KL.1 CTB41 B 9808 6016


250 5 0.5 WL250­5  KL.0,5 CTB41 B 9808 6017
250 1 0.5 WL250-1 KL.0,5 CTB41 B 9808 6018 10,60 35

250 5 1 WL250-5 KL.1 CTB41 B 9808 6019 16,10 68


30,60
250 1 1 WL250-1 KL.1 CTB41 B 9808 6020
40,60
300 5 0.5 WL300­5  KL.0,5 CTB41 B 9808 6021 70

300 1 0.5 WL300-1 KL.0,5 CTB41 B 9808 6022


300 5 1 WL300-5 KL.1 CTB41 B 9808 6023
Dimensions (mm)
300 1 1 WL300-1 KL.1 CTB41 B 9808 6024
400 1 0.5 WL400-1 KL.0,5 CTB41 B 9808 6025 Busbar 1 40 x 10
400 5 1 WL400-5 KL.1 CTB41 B 9808 6026 Busbar 2 30 x 15
400 5 0.5 WL400-5 KL.0,5 CTB41 B 9808 6027 Circular conductor 32
400 1 1 WL400-1 KL.1 CTB41 B 9808 6028 Overall width 70
500 5 1 WL500-5 KL.1 CTB41 B 9808 6029 Installation height 91
500 5 0.5 WL500-5 KL.0,5 CTB41 B 9808 6031 Overall depth 52
500 1 1 WL500-1 KL.1 CTB41 B 9808 6032
500 1 0.5 WL500-1 KL.0,5 CTB41 B 9808 6033

190 Power Quality 2016/2017


Window-type current transformer CTB41
CTB51
Window-type current transformer

Device features
• Window-type current transformer
• Screwless-type connection technique
• Maintenance-free, gas-tight connection
• Max. operating voltage up to 1.2 kV
• Can also be used in 690 V systems
• Unbreakable plastic enclosure, self-extinguishing, UL94-V0, flame-resistant

Standards
Approvals The window-type current transformer CTB51 was designed in accordance with the following standards:
IEC 61869-1, IEC 61869-2 and IEC 61010-1.

Further information
For further information refer to our product range on www.bender.de.

Ordering information Technical data

Primary Secondary Accuracy Type Design Art. No.


Rated continuous thermal current Icth
Rated short-time thermal current Ith
1.2 x IN
60 x IN, 1 s
3.1
current current
Max. operating voltage Um 1.2 kV, Ueff
600 5 1 WL600-5 KL.1 CTB51 B 9808 6034 Insulation test voltage  6 kV, Ueff, 50 Hz, 1 min
600 5 0.5 WL600-5 KL.0,5 CTB51 B 9808 6035 Nominal frequency  50/60 Hz
Insulation class E
600 1 1 WL600-1 KL.1 CTB51 B 9808 6036
Operating temperature  -5…50 °C
600 1 0.5 WL600-1 KL.0,5 CTB51 B 9808 6037 Documentation number D00231
800 5 1 WL800-5 KL.1 CTB51 B 9808 6038
800 5 0.5 WL800-5 KL.0,5 CTB51 B 9808 6039
800 1 1 WL800-1 KL.1 CTB51 B 9808 6040
800 1 0.5 WL800-1 KL.0,5 CTB51 B 9808 6041
1000 5 1 WL1000-5 KL.1 CTB51 B 9808 6042
1000 5 0.5 WL1000-5 KL.0,5 CTB51 B 9808 6043
1000 1 1 WL1000-1 KL.1 CTB51 B 9808 6044
1000 1 0.5 WL1000-1 KL.0,5 CTB51 B 9808 6045

Dimension diagram (dimensions in mm)


52

37
Dimensions (mm)

85 35 Busbar 1 50 x 12
Busbar 2 40 x 30
ø4
4 4
Circular conductor 44
3,7
0 Overall width 85
Installation height 105.25
105,25

Overall depth 52
30,30
12,30
43,25

40,30 53
68

2016/2017 Power Quality 191


Window-type current transformer CTB51
KBR18
Split-core type current transformer

Device features
• Split-core type current transformer (mounting without disconnecting the primary conductor)
• Incl. connecting cable (2.5 m)
• Max. operating voltage up to 0.72 kV

Standards
The split-core type current transformer KBR18 was designed in accordance with the following standards:
IEC 61869-1, IEC 61869-2 and IEC 61010-1.

Approvals Further information


For further information refer to our product range on www.bender.de.

Ordering information Technical data


Rated continuous thermal current Icth 1.2 x IN
Primary Secondary Rated short-time thermal current Ith 60 x IN, 1 s
Accuracy Type Design Art. No.
3.1 current current
Max. operating voltage Um 0.72 kV, Ueff
50 1 3FS5 WLS50­1  KL­3FS5 KBR18 B 9808 6046 Insulation test voltage  3 kV, Ueff, 50 Hz, 1 min
100 1 3FS5 WLS100­1  KL.3FS5 KBR18 B 9808 6047 Nominal frequency  50 Hz
Insulation class E
150 1 3FS5 WLS150­1  KL.3FS5 KBR18 B 9808 6048
Operating temperature -5…50 °C
Documentation number D00231

Dimension diagram (dimensions in mm)

Dimensions (mm)

Circular conductor 18
Overall width 41.6
Installation height 64.5
Overall depth incl. fixing clips 67.3
64,50

50
18,
23

x. ø
ma

41,6 55
67,30

192 Power Quality 2016/2017


Split-core type current transformer KBR18
KBR32
Split-core type current transformer

Device features
• Split-core type current transformer (mounting without disconnecting the primary conductor)
• Incl. connecting cable (2.5 m)
• Max. operating voltage up to 0.72 kV

Standards
The split-core type current transformer KBR32 was designed in accordance with the following standards:
IEC 61869-1, IEC 61869-2 and IEC 61010-1.

Approvals Further information


For further information refer to our product range on www.bender.de.

Ordering information Technical data


Rated continuous thermal current Icth 1.2 x IN
Primary Secondary Rated short-time thermal current Ith 60 x IN, 1 s
Accuracy Type Design Art. No.
current current
Max. operating voltage Um 0.72 kV, Ueff 3.1
250 1 3FS5 WLS250­1  KL.3FS5 KBR32 B 9808 6049 Insulation test voltage  3 kV, Ueff, 50 Hz, 1 min
500 1 3FS5 WLS500­1  KL.1FS5 KBR32 B 9808 6050 moninal frequency  50 Hz
Insulation class E
Operating temperature  -5…50 °C
Documentation number D00231

Dimension diagram (dimensions in mm)

Dimensions (mm)

Circular conductor 32.5


Overall width 59.2
96,4

Installation height 96.4


Overall depth incl. fixing clips 89.2

,50
ø 32
max.
59,2 75
89,20

2016/2017 Power Quality 193


Split-core type current transformer KBR32
Energy meter

Device features
• Energy meter with Modbus RTU interface
• MID approved
• 7-digit display
• Automatic recognition of bus transmission rate and parity
• Lead seal possible with cap as accessory
• Resettable, partial reading
• In addition to active energy metering, measured data such as current, voltage, power and cos (phi) is also
available.
• DIN rail mounting

Approvals Application fields


• Registration of relevant energy management data
• Suitable for billing purposes

Standards
The energy meters have been developed in accordance with the following standards:
Accuracy class B acc. to EN 50470-3, accuracy class 1 acc. to IEC 62053-21.

3.1 Further information


For more information see our product range on www.bender.de.

Ordering information Technical data ALD1


Accuracy class B acc. to EN 50470-3
Description Type Art. No.  1 acc. to IEC 62053-21
Operating voltage AC 230 V, 50 Hz
Energy meter 1Ph/32 A MID Modbus RTU ALD1 B 9310 1005 Tolerance -20 %/+15 %
Energy meter 3Ph/65 A MID Modbus RTU ALE3 B 9310 1006 Reference current/maximum current Iref = 5 A, Imax = 32 A
Starting current/minimum current Ist = 20 mA, Imin = 0.25 A
Energy meter 3Ph/6 A MID Modbus RTU AWD3 B 9310 1007
Power consumption active power 0.4 W
S0 pulse counter (four-fold) with Modbus RTU PCD7 B 9310 1008 Counting range 00‘000.00…99‘999.99
100‘000.0…999‘999.9
Pulses per kWh LC display 2000 imp/kWh
Accessories
Technical data ALE3
Description Type Art. No.
Accuracy class B acc. to EN 50470-3
 1 acc. to IEC 62053-21
Sealable cover for ALD1 (two per counter) – B 9310 1009
Operating voltage 3 x AC 230/400 V, 50 Hz
Sealable cover for ALE3/AWD3 (four per counter) – B 9310 1010 Tolerance -20 %/+15 %
Reference current/maximum current Iref = 10 A, Imax = 65 A
Starting current/minimum current Ist = 40 mA, Imin = 0.5 A
Power consumption active 0.4 W per phase
Counting range 00‘000.00…99‘999.99
100‘000.0…999‘999.9
LC display with background illumination,
 6 mm high digits
Display without mains voltage  capacitor supported LCD
 maximum for two periods of 10 days
Pulses per kWh LED 1000 imp/kWh

Technical data AWD3


Accuracy class B acc. to EN50470-3,
 1 acc. to IEC 62053-21
Operating voltage 3 x AC 230/400 V, 50 Hz
Tolerance -20 %/+15 %
Power consumption active 0.4 W per phase
Counter range 000‘000.0…999‘999.9
1‘000‘000…9‘999‘999
LC display with background illumination,
 6 mm high digits
Display without mains voltage  capacitor supported LCD
 maximum for two periods of 10 days

Documentation number D00231

194 Power Quality 2016/2017


Energy meter
Dimension diagram(dimensions in mm)
1 phase 3 phase
44 70
57.7 62
24
22.7 31

9 9 4.5 27
30.5
11.6

CT Select
10.4

35.6
21.8

62.3
45

85
89.2
4.25

69.5

45
68
35 11 4.5

6
58

7
+ 0.5
17.5 0
63.4 5 x 11.7 = [58.5] 6

Wiring diagrams

Modbus via serial RS-485 interface

3.1
N

3N D /D 4N

3 N 4 N

Energy meter
D /D

ALD1D5F
Imp/kWh
2000
I (A)

T(ktWoht)al Tp(kaWrht).
U(V)
P (kW)

1 L 2 L

1L 2L

L1
AC 230 V

Modbus via serial RS-485 interface

N E1 E2 D /D

N E1 E2 D /D

T1tota l T1part . T2total T2part. P(kW)


L1

L2
ALE3D5F

L3
Class B
Error U(V) I(A)

L1 L1 L2 L2 L3 L3
3 × AC 230/400 V

L1 L1 L2 L2 L3 L3
L1
L2
L3
N
(PEN)

Connections E1 and E2
To switch between tariffs, connect to the control signal of the ripple control receiver.

2016/2017 Power Quality 195


Energy meter
Wiring diagrams

Modbus via serial RS-485 interface

N Z1 Z2 D /D

N Z1 Z2 D /D

T1tota l T1part . CT Select P(kW)


L1

L2

AWD3D5W
L3
Class
Error U(V) (A)

L1 L1 L2 L2 L3 L3

L1 L1 L2 L2 L3 L3
3 × AC 230/400 V

L1
3.1 L2
L3
N
Energy meter

(PEN) Fuse: T 250 mA (3x)

The secondary current transformer connection on the network side has to be connected to the phase to be measured. For this reason the
current transformer must not be earthed.

196 Power Quality 2016/2017


Energy meter
3.1

2016/2017 197
Device overview measuring and monitoring relays LINETRAXX®

LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX®


VME420 VME421H VMD258 ES258 VMD420 VMD421H

Page 200 203 206 209 210 213

Special applications Power plant Energy backup for


device series VMD258

3.1
with Us <U, >U
AC
without Us <U, >U

with Us
Voltage monitoring

3AC
without Us <U, >U

with Us <U, >U


3(N)AC
without Us <U, >U

with Us <U, >U


DC
without Us <U, >U

AC/DC systems
9.6…150 V 3AC
Measuring range/ AC/DC systems (VME421H-D-1), 690/500/480/440/ (L-N) 0…288 V (L-N) 0…288 V
nominal system voltage Un 0…300 V 70…300 V 400/230/110/100 V (L-L) 0…500 V (L-L) 0…500 V
(VMD421H-D-2)

Frequency <f, >f <f, >f <f, >f <f, >f

Asymmetry/phase failure

Phase sequence
monitoring

1 AC with Us
Current

3 AC with Us

Special function
Installation

DIN rail

Screw mounting

198 Measuring and monitoring relays | Device overview 2016/2017


LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX® RM475
SB146
VMD423/VMD423H VMD460-NA CME420 CMD420/CMD421 CMS460 GM420 RM475LY

216 220 224 227 230 234 237 239

Interface Protection Interface Protection


System/Decoupling System/Decoupling Loop monitoring Loop monitoring Fault voltage relay
protection relay protection relay

<U, <<U, >U, >>U, 3.1


>U10min

<U, <<U, >U, >>U,


<U, >U, >U10min (423) >U10min
<U, >U, >U10min
(423H)

(L-N) 0…288 V (L-N) 0…300 V


(L-L) 0…500 V (L-L) 0…520 V

<f, >f <f, <<f, >f, >>f

<l, >l <l, >l

<l, >l <l, >l

RS-485 interface,
Islanding detection: RS-485 interface
-ROCOF (df/dt)
-Vector shift

2016/2017 Measuring and monitoring relays | Device overview 199


LINETRAXX® VME420
Multi-functional monitoring relay for undervoltage, overvoltage and frequency
monitoring in AC/DC systems with separate supply voltage

Device features
• Monitoring AC/DC systems for undervoltage, overvoltage and frequency in the voltage range of 0…300 V
• Various monitoring functions selectable < U, > U, < f, > f
• Start-up delay, response delay and delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC+DC)
• Digital measured value display via multi-functional LC display
• Preset function (automatic setting of basic parameters)
• LEDs: Power On, Alarm 1, Alarm 2
Typical applications • Measured value memory for operating value
• Voltage and frequency monitoring • Continuous self monitoring
of single-phase machines and • Internal test/reset button
electrical installations • Two separate alarm relays (one changeover contact each)
• Earth fault monitoring in medium- • N/C or N/O operation and fault memory behaviour selectable
voltage systems via voltage • Password protection for device setting
transformers • Sealable transparent cover
• Two-module enclosure (36 mm)
• Monitoring of battery systems
• Push-wire terminal (two terminals per connection)
• Switching machinery and equip-
• RoHS compliant
ment on and off at a certain
3.2 voltage level
Further information

Approvals For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 15…460 Hz 9.6…94 V VME420-D-1 B 7301 0001
70…300 V, 15…460 Hz 70…300 V VME420-D-2 B 7301 0002
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

200 Measuring and monitoring relays | voltage relays 2016/2017


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 250 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 4 kV/3 Display range measured value  AC/DC 0…300 V
Overvoltage category III Operating uncertainty at 50/60 Hz  ±1.5 %, ±2 digits
Protective separation (reinforced insulation) between: Operating uncertainty, voltage in the range of 15…460 Hz  ±3 %, ±2 digits
 (A1, A2) -(U1/+, U2/-) -(11-12-14) -(21-22-24) Operating uncertainty, frequency in the range of 15…460 Hz  ±0.2 %, ±1 digit
History memory (HiS) for the first alarm value data record measured values
Supply voltage
Password  off/0…999 (off)*
VME420-D-1: Fault memory (M) alarm relay  on/off/con (on)*
Supply voltage US AC 16…72 V/DC 9.6…94 V
Switching elements
Frequency range US 15…460 Hz
Number 2 x 1 changeover contacts (K1, K2)
VME420-D-2: Operating principle  N/C operation/N/O operation
Supply voltage US  AC/DC 70…300 V  K2: Err, < U, > U, < Hz, > Hz, S.AL (undervoltage < U: N/C operation n.c.)*
Frequency range US  15…460 Hz  K1: Err, < U, > U, < Hz, > Hz, S.AL (overvoltage > U: N/O operation n.o.)*
Power consumption  ≤ 4 VA Electrical endurance, number of cycles 10,000
Contact data acc. to IEC 60947-5-1:
Measuring circuit
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Measuring range (r.m.s. value) AC/DC 0…300 V Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated frequency fn  DC, 15…460 Hz Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Frequency display range 10…500 Hz Minimum contact rating 1 mA at AC/DC ≥ 10 V
Response values Environment/EMC
Undervoltage < U (Alarm 2) AC/DC 6…300 V EMC IEC 61326-1
Overvoltage > U (Alarm 1) AC/DC 6…300 V Operating temperature -25…+55 °C
Resolution of setting U 6.0…49.9 V 0.1 V Classification of climatic conditions acc. to IEC 60721:
Resolution of setting U 50…300 V 1V Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Preset function:
Undervoltage < U = (0.85 Un):*
Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
3.2
for Un = 230/120/60/24 V 196/102/51/20.4 V Classification of mechanical conditions acc. to IEC 60721:
Overvoltage > U = (1.1 Un):* Stationary use (IEC 60721-3-3)  3M4
for Un = 230/120/60/24 V 253/132/66/26.4 V Transport (IEC 60721-3-2)  2M2

LINETRAXX® VME420
Relative uncertainty voltage at 50/60 Hz ±1.5 %, ±2 digits Long-term storage (IEC 60721-3-1)  1M3
Relative uncertainty, voltage in the range of 15…460 Hz ±3 %, ±2 digit
Hysteresis U 1…40 % (5 %)* Connection
Underfrequency < Hz 10…500 Hz** Connection type  push-wire terminals
Overfrequency > Hz 10…500 Hz** Connection properties:
Resolution of setting f 10.0…99.9 Hz 0.1 Hz rigid 0.2…2.5 mm² (AWG 24…14)
Resolution of setting f 100…500 Hz 1 Hz flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Preset function: flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Underfrequency for fn = 400/60/50/16.7 Hz 399/59/49/15.7 Hz Stripping length 10 mm
Overfrequency for fn = 400/60/50/16.7 Hz 401/61/51/17.7 Hz Opening force 50 N
Hysteresis frequency Hys Hz 0.1…2 Hz (0.2 Hz)* Test opening, diameter 2.1 mm
Relative uncertainty, frequency range 15…460 Hz ±0.2 %, ±1 digit
Other
Time response Operating mode continuous operation
Start-up delay t 0…300 s (0 s)* Mounting any position
Response delay ton1/2 0…300 s (0 s)* Degree of protection, internal components (DIN EN 60529) IP30
Delay on release toff 0…300 s (0.5 s)* Degree of protection, terminals (DIN EN 60529 IP20
Resolution of setting t, ton1/2, toff (0…10 s) 0.1 s Enclosure material polycarbonate
Resolution of setting t, ton1/2, toff (10…99 s) 1s Screw mounting 2 x M4 with mounting clip
Resolution of setting t, ton1/2, toff (100…300 s) 10 s DIN rail mounting acc. to IEC 60715
Operating time, voltage tae DC/AC 16.7 Hz: ≤ 130 ms, AC 42…460 Hz: ≤ 70 ms Flammability class UL94 V-0
Operating time frequency tae  AC 15…460 Hz: ≤ 310 ms Documentation number D00026
Response time tan  tan = tae +ton1/2 Weight  ≤ 150 g
Recovery time tb  ≤ 300 ms
( )* = factory setting
** = T he technical data applies to the operating range of the rated
frequency 15…460 Hz only

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Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME420
Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1

67,5

90
45

Displays and controls

1 2 3

3.2
5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:
LINETRAXX® VME420

and flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
2 Alarm LED “AL1” (yellow), lights when the set response value move downwards in the menu or to change parameters
>U/<f/>f is exceeded and flashes in the event of system fault alarm To delete stored alarms: press the button “T” > 1.5 s
3 Alarm LED “AL2” (yellow), lights when the value falls below the set 7 “MENU” button:
response vlaue <U/<f/>f and flashes in the event of system fault Enter button: to confirm the measured value indication or to
alarm confirm changed parameters
4 Multi-functional LC display To call up the menu system, press the button “T” > 1.5 s
5 Test button “T”: Press the ESC button > 1.5 s to abort an action or to return to the
Arrow up button: To change the measured value display, move previous menu level
upwards in the menu or to change parameters. When the menu item LED is activated, the alarm LED “AL1” indicates that
To call up the self test: press the button > 1.5 s K1 is in the alarm state. When “AL2” lights up, K2 is in the alarm position.

Wiring diagram

1 Un US 3

5
5

1 Connection to the system/load being monitored 4 Alarm relay “K2”: Configurable for <U/>U/<f/>f/ERROR
2 Supply voltage US (see ordering information) 5 Line protection according to IEC 60364-4-43:
3 Alarm relay “K1”: Configurable for <U/>U/<f/>f/ERROR A fuse recommended recommended. If being supplied from an IT
system, both lines have to be protected by a fuse.

202 Measuring and monitoring relays | voltage relays 2016/2017


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME420
LINETRAXX® VME421H
Multi-functional monitoring relay for undervoltage, overvoltage and frequency
monitoring in AC/DC systems without separate supply voltage

Device features
• Monitoring undervoltage, overvoltage and frequency of AC/DC systems of
9.6…150 V (VME421H-D-1), 70…300 V (VME421H-D-2)
• Without external supply voltage
• Integrated energy backup
• Various monitoring functions selectable < U, > U, < f, > f
• Start-up delay, response delay, delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC+DC)
Typical applications • Digital measured value display via multi-functional LC display
• V
 oltage and frequency monitoring • Preset function (automatic setting of basic parameters)
of single-phase machines and • LEDs: Power On, Alarm 1, Alarm 2
electrical installations • Measured value memory for operating value
• Continuous self monitoring
• E arth fault monitoring in medium-
voltage systems via voltage • Internal test/reset button
transformers • Two separate alarm relays (one changeover contact each)
• N/C or N/O operation and fault memory behaviour selectable
• Monitoring of battery systems
• Password protection for device setting
• S witching machinery and equip- • Sealable transparent cover
ment on and off at a certain
voltage level
• Two-module enclosure (36 mm) 3.2
• Push-wire terminal (two terminals per connection)
• RoHS compliant
Approvals
Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage 1) Un


Type Art. No.
AC DC
9.6…150 V, 15…460 Hz 9.6…150 V VME421H-D-1 B 7301 0003
70…300 V, 15…460 Hz 70…300 V VME421H-D-2 B 7301 0004
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

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Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME421H
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 250 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 4 kV/3 Display range measured value (VME421H-D-1) AC/DC 0…150 V
Overvoltage category III Display range measured value (VME421H-D-2) AC/DC 0…300 V
Protective separation (reinforced insulation) between: (U1/+, U2/-) -(11-12-14) -(21-22-24) Operating uncertainty at 50/60 Hz ±1.5 %, ±2 digits
Voltage test acc. to IEC 61010-1 2.21 kV Operating uncertainty voltage in the range of 15…460 Hz ±3 %, ±2 digits
Supply voltage Operating uncertainty in the frequency range 15…460 Hz ±0.2 %, ±1 digit
History memory (HiS) for the first alarm value data record measured values
VME421H-D-1:
Password off/0…999 (off)*
Supply voltage US none (internally supplied by Un)
Fault memory (M) alarm relay on/off/con (on)*
VME421H-D-2:
Supply voltage US none (internally supplied by Un) Switching elements
Power consumption  ≤ 6 VA Number 2 x 1 changeover contacts (K1, K2)
Operating principle N/C operation/N/O operation
Measuring circuit
 K2: Err, < U, > U, < Hz, > Hz, S.AL (undervoltage < U: N/C operation n.c.)*
Measuring range (r.m.s. value) (VME421H-D-1)  AC/DC 0…150 V
 K1: Err, < U, > U, < Hz, > Hz, S.AL (overvoltage > U: N/O operation n.o.)*
Measuring range (r.m.s. value) (VME421H-D-2)  AC/DC 0…300 V
Electrical endurance, number of cycles  10,000
Rated frequency fn  DC, 15…460 Hz
Contact data acc. to IEC 60947-5-1:
Frequency display range 10…500 Hz
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Response values Rated operational voltage 230 V 230 V 24 V 110 V 220 V
VME421H-D-1: Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Undervoltage < U (Alarm 2) AC/DC 9.6…150 V Minimum contact rating 1 mA at AC/DC ≥ 10 V
Overvoltage > U (Alarm 1) AC/DC 9.6…150 V Environment/EMC
Preset function:
EMC IEC 61326-1
Undervoltage < U (0.85 Un)* for Un = 120/60/24 V 102/51/20.4 V
Operating temperature -25…+55 °C
Overvoltage > U (1.1 Un)* for Un = 120/60/24 V 132/66/26.4 V
3.2 Resolution of setting U 9.6…49.9 V 0.1 V
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Resolution of setting U 50…150 V 1V Transport (IEC 60721-3-2)  2K3
VME421H-D-2: Long-term storage (IEC 60721-3-1)  1K4
LINETRAXX® VME421H

Undervoltage < U (ALARM 2) AC/DC 70…300 V Classification of mechanical conditions acc. to IEC 60721:
Overvoltage > U (ALARM 1) AC/DC 70…300 V Stationary use (IEC 60721-3-3)  3M4
Resolution of setting U 70…300 V 1V Transport (IEC 60721-3-2)  2M2
Preset function: Long-term storage (IEC 60721-3-1)  1M3
Undervoltage < U (0.85 Un)* for Un = 230/120 V  196/102 V
Connection
Overvoltage > U (1.1 Un)* for Un = 230/120 V  253/132 V
Connection type push-wire terminals
VME421H…:
Connection properties
Relative uncertainty voltage at 50/60 Hz  1.5 %, 2 digits
rigid 0.2…2.5 mm² (AWG 24…14)
Relative uncertainty voltage in the range 15…460 Hz ±3 %, ±2 digit
flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Hysteresis U  1…40 % (5 %)*
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Underfrequency < Hz  10…500 Hz**
Stripping length 10 mm
Overfrequency > Hz  10…500 Hz**
Opening force 50 N
Resolution of setting f 10.0…99.9 Hz  0.1 Hz
Test opening, diameter 2.1 mm
Resolution of setting f 100…500 Hz  1 Hz
Preset function: Other
Underfrequency for fn = 400/60/50/16.7 Hz  399/59/49/15.7 Hz Operating mode continuous operation
Overfrequency for fn = 400/60/50/16.7 Hz  401/61/51/17.7 Hz Mounting any position
Hysteresis frequency Hys Hz  0.1…2 Hz (0.2 Hz)* Degree of protection, internal components (DIN EN 60529) IP30
Relative uncertainty, frequency in the range of 15…460 Hz  ±0.2 %, ±1 digit Degree of protection, terminals (DIN EN 60529 IP20
Time response Enclosure material polycarbonate
Start-up delay t 0…300 s (0 s)* Screw mounting 2 x M4 with mounting clip
Response delay ton1/2 0…300 s (0 s)* DIN rail mounting acc. to IEC 60715
Delay on release toff 0…300 s (0.5 s)* Flammability class UL94 V-0
Documentation number D00141
Resolution of setting t, ton1/2, toff (0…10 s) 0.1 s
Weight  ≤ 240 g
Resolution of setting t, ton1/2, toff (10…99 s) 1s
Resolution of setting t, ton1/2, toff (100…300 s) 10 s ( )* = factory setting
Operating time, voltage tae DC/AC 16.7 Hz: ≤ 130 ms, AC 42…460 Hz: ≤ 70 ms ** = The technical data applies to the operating range of the rated
Operating time frequency tae  AC 15…460 Hz: ≤ 310 ms frequency 15…460 Hz only.
Response time tan tan = tae +ton1/2
Discharging time energy backup on power failure (VME421H-D-1)  3s
Discharging time energy backup on power failure (VME421H-D-1)  2.5 s at fn < 42 Hz
Discharging time energy backup (VME421H-D-2) ≥ 4 s at DC 70 V
 ≥ 6 s at DC 80 V/AC 70 V
Charging time energy backup (VME421H-D-1) 60 s
Charging time energy backup (VME421H-D-2) 120 s
Recovery time tb ≤ 300 ms

204 Measuring and monitoring relays | voltage relays 2016/2017


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME421H
Dimension diagram (dimensions in mm)

Displays and controls

1 2 3

5 6 7
3.2

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:

LINETRAXX® VME421H
and flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
2 Alarm LED “AL1” (yellow), lights when the set response value move downwards in the menu or to change parameters
>U/<f/>f is exceeded and flashes in the event of system fault alarm To delete stored alarms: press the button “T” >1.5 s
3 Alarm LED “AL2” (yellow), lights when the value falls below the set 7 “MENU” button:
response vlaue <U/<f/>f and flashes in the event of system fault alarm Enter button: to confirm the measured value indication or to
4 Multi-functional LC display confirm changed parameters
5 Test button “T”: To call up the menu system, press the button “T” >1.5 s
Arrow up button: To change the measured value display, move Press the ESC button >1.5 s to abort an action or to return to the
upwards in the menu or to change parameters. previous menu level
To call up the self test: press the button “T” >1.5 s

Wiring diagram

Un 1

3
4

1 Connection to the system/load being monitored 4 Line protection according to IEC 60364-4-43:
2 Alarm relay “K1”: Configurable for <U/>U/<f/>f/ERROR A fuse recommended recommended. If being supplied from an
IT system, both lines have to be protected by a fuse.
3 Alarm relay “K2”: Configurable for <U/>U/<f/>f/ERROR

2016/2017 Measuring and monitoring relays | voltage relays 205


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VME421H
LINETRAXX® VMD258
Undervoltage/overvoltage relay for monitoring three-phase AC systems (window function)

Device features
• Undervoltage and overvoltage monitoring for 3AC systems
• No separate supply voltage required
• Separate alarm relays for undervoltage and overvoltage with two potential-free changeover contacts
• Adjustable response value: 0.7…0.95 x Un/1.05…1.3 x Un
• Nominal system voltages: 3AC 690/500/480/440/400/230/110/100 V
• Adjustable response delay: 0…5 s
• LEDs for operation, overvoltage, undervoltage

Typical applications Standards


• Monitoring of the power supply The LINETRAXX® VMD258 series complies with the requirements of the device standards:
of machines and electrical instal- DIN EN 60255-1 VDE 0435-300 und E DIN IEC 60255-127 VDE 0435-3127.
lations
• Monitoring of loads Further information
• Switching electrical systems on For further information refer to our product range on www.bender.de.
and off at a certain voltage level
• Monitoring of stand-by and
emergency supply systems

3.2
Approvals

Ordering details

Connection Type Art. No.

3AC, 100 V VMD258 3AC 100 V B 9301 0060


3AC, 110 V VMD258 3AC 110 V B 9301 0061
3AC, 230 V VMD258 3AC 230 V B 9301 0062
3AC, 400 V VMD258 3AC 400 V B 9301 0063
3AC, 440 V VMD258 3AC 440 V B 9301 0064
3AC, 480 V VMD258 3AC 480 V B 9301 0065
3AC, 500 V VMD258 3AC 500 V B 9301 0066
3AC, 690 V VMD258 3AC 690 V B 9301 0067

Accessories Suitable system components

Description Art. No. Description Type Page

Additional mounting clips (screw mounting) B 9806 0008 Energy backup ES258 209

206 Measuring and monitoring relays | voltage relays 2016/2017


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD258
Technical data
Insulation coordination acc. to DIN EN 60255-27 Switching elements
Supply voltage US AC (V) 690 480/500 400/440 230 100/110 Number of switching elements  2 x 2 changeover contacts
Rated voltage AC (V) 1000 1000 600 300 150 Operating mode  N/C operation (undervoltage)
Rated impulse voltage (kV) 12 12 8 6 4  N/O operation (overvoltage)
Pollution degree  3 Electrical endurance, number of cycles  10,000
Overvoltage category  III Contact data acc. to IEC 60947-5-1
Rated operational voltage AC 230 V/230 V
Voltage ranges
Utilisation category  AC-13/AC-14
Frequency range of US  45…66 Hz Rated operational current AC  5 A/3 A
Operating range 0.5…1.5 x US Rated operational voltage DC 220/110/24 V
Nominal supply voltage US 3AC (V) 690 500 480 440 400 230 110 100 Utilisation category DC12
Power consumption at 50 Hz, 1,3 x US (VA) 19 15 12 14 9 16 15 10 Rated operational current DC  1/0.2 /0.1 A
Power consumption at 60 Hz, 1,3 x US (VA) 11 9 8 8 6 9 9 7 Minimum current  1 mA at AC/DC > 10 V
Measuring circuit Environment/EMC
Nominal system voltage Un  3AC 690/500/480/440/400/230/110/100 V EMC immunity acc. to IEC 60255-26
Setting range  0.7…1.3 x Un EMC emission  acc. to IEC 60255-25
Frequency range fn  45…66 Hz Operating temperature  -20…+70 °C
Max. permissible measuring voltage 1.5 x Un Classification of climatic conditions acc. to DIN IEC 60721-3-3
Response value Un adjustable >U, <U Stationary use 3K5
Response values Transport  2K3
Long-term storage  1K4
Undervoltage <U (alarm) 0.7…0.95 x Un
Classification of mechanical conditions acc. to IEC 60721
Overvoltage >U (alarm)  1.05…1.3 x Un
Stationary use  3M4
Relative uncertainty at the setting limits  45…66 Hz: ±3 %
Transport  2M2
 47,5…63 Hz: ±2 %
Long-term storage  1M3
Hysteresis <3%
Requirements acc. to IEC 60255  Class 2
Repetition accuracy  ±1 %
LED ON  LED (green) Connection 3.2
Alarm for <U LED (yellow) Connection screw terminals
Alarm for >U LED (yellow) Connection properties
rigid/flexible  0.2…2.5 mm²

LINETRAXX® VMD258
Time response
flexible with connector sleeve 0.25…2.5 mm²
Start-up delay t 500 ms ±20 %
without/with plastic sleeve  0.25…2.5 mm²
Response delay ton  0…5 s ±10 %
Conductor sizes (AWG)  24…13
Delay on release toff 100 ms ±20 %
Tightening torque 0.5…0.6 Nm
Operating time tae at overvoltage 60 ms* ±20 %
Current through L1L1, L2L2 , L3L3  each max. 3 A
Operating time tae at undervoltage  100 ms**±20 %
Response time tan tan = tae +ton Other
Long-term influence  –10 % Operating mode  continuous operation
Overshoot time tov < 60 ms Position  any position
Connection for external energy storage device Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529)  IP20
Umin DC 24 V
Enclosure material polycarbonate
Umax  DC 68 V
Flammability class UL94 V-0
Utyp at 1.0 x Un 42…47 V ±15 %
DIN rail mounting acc. to  IEC 60715
Short circuit proof (Z+, Z-)  short time yes
Screw mounting 4 x M4
Documentation number D00068
Weight  825 g
* Operating time tae overvoltage
Increase from 100 % to 130 %, switching threshold at 105 %
** Operating time tae undervoltage
Decrease from 100 % to 0 %, switching threshold at 95 %

Dimension diagram (dimensions in mm)


108
110
93

2016/2017 Measuring and monitoring relays | voltage relays 207


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD258
Displays and controls

L1 L1 L2 L2 L3 L3

VMD258 V
LINETRAXX®

1 ON 80 115
75 85 110 120
<U >U
70 95 4 105 130 5
% %

2,5 2,5
1,5 4 1,5 4

2 ton ton
>U
0 5 6 0 5 7
s s
3 <U

Z+ Z- 11 12 14 21 22 24 31 32 34 41 42 44

1 Power On LED “ON” (green) 5 Setting potentiometer for overvoltage “>U”


2 Alarm LED “>U” (yellow); lights in the event of overvoltage 6 Setting potentiometer of the response value for undervoltage “ton”
3 Alarm LED “<U” (yellow); lights in the event of undervoltage 7 Setting potentiometer of the response value for overvoltage “ton”
4 Setting potentiometer for overvoltage undervoltage “<U”

3.2 Wiring diagram

L1
L2
L3
LINETRAXX® VMD258

6A 6A 6A

L1 L1 L2 L2 L3 L3

VMD258 V
LINETRAXX®

ON 80 115
75 85 110 120
<U >U
70 95 105 130
% %

2,5 2,5
1,5 4 1,5 4
ton ton
>U
0 5 0 5
s s
<U

Z+ Z- 11 12 14 21 22 24 31 32 34 41 42 44

+
ext.
-

1 <U <U >U >U


K1 K2 K3 K4

1 Z+and Z-: Connection ES258 for a backup time of > 5 s

Dependent time characteristic

Um: measured value of voltage Ucalc: value calculated according to the following formula
US: switching threshold Undervoltage t Um = T/(1-(Um/US))
Overvoltage t Um = T/((Um/US)-1)

208 Measuring and monitoring relays | voltage relays 2016/2017


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD258
ES258*
Energy backup for undervoltage/overvoltage relays

Typical applications
• Supplementary device for the undervoltage/overvoltage relay VMD258.

Further information
For further information refer to our product range on www.bender.de.

Approvals

Ordering information Dimension diagram (dimensions in mm)

70 5
Type Art. No. 44
30 3.2
ES258 B 9301 0068

77
85
68
45
Technical data
Insulation coordination according to IEC 60664-1
Rated insulation voltage DC 100 V 45
ø 4,5
Rated impulse voltage/pollution degree 800 V/3 screw mounting 52,5
Overvoltage category  II
Output Z1/Z2
Wiring diagram
Supply voltage DC 41…47 V (±30 %)
Storage capacity to supply the undervoltage and overvoltage relays min. 5 s (±0.5 s)
Recovery time ≤ 60 s
Internal fuse, triggered in case of incorrect connection yes L1 L2 L3
Environment/EMC
EMC immunity 
EMC emission 
acc. to IEC 61000-6-2
acc. to IEC 61000-6-4 ES258 VMD258
Connection
Connection  screw -type terminal Z+ Z- 1
Z+ Z- 2

Connection properties
single wire  2 x (0.5…4) mm²
flexible with end ferrule  2 x (0.5…2.5) mm²
Other
Operating mode  continuous operation max. 0,5 m
Mounting  any position
DIN rail mounting acc. to  IEC 60715
Flammability class UL94V-0
1 Energy backup 2 Undervoltage/overvoltage
Documentation number D00086 relay
Weight  ≤ 160 g

* Delivery time on request

2016/2017 Measuring and monitoring relays | Application-specific selection – Energy backup 209
Energy backup ES258
LINETRAXX® VMD420
Multi-functional voltage relay for 3(N)AC systems, frequency/overvoltage/undervoltage,
phase, phase failure, asymmetry

Device features
• Undervoltage, overvoltage and frequency monitoring in 3(N)AC systems 0…500 V
• Asymmetry, phase failure and phase sequence monitoring
• Various monitoring functions selectable< U, > U, < f, > f
• Start-up delay, response delay and delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC+DC)
• Digital measured value display via multi-functional LC display
• Preset function (automatic setting of basic parameters)
Typical applications • LEDs: Power On, Alarm 1, Alarm 2
• Monitoring of voltage-sensitive • Measured value memory for operating value
machines and electrical installations • Continuous self monitoring
• Internal test/reset button
• Switching machinery and equip-
ment on and off at a certain • Two separate alarm relays (one changeover contact each)
voltage level • N/C or N/O operation and fault memory behaviour selectable
• Password protection for device setting
• Monitoring of stand-by and
• Sealable transparent cover
emergency supply systems
• Two-module enclosure (36 mm)
• Supply voltage monitoring of
• Push-wire terminal (two terminals per connection)
portable loads
3.2 • Protection of three-phase motors
• RoHS compliant

against phase failure and phase


Further information
open-circuit
For further information refer to our product range on www.bender.de.
• Transformer protection, asym-
metrical load can be recognised

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC AC/DC
16…72 V 9.6…94 V, 15…460 Hz – VMD420-D-1 B 7301 0005
– – 70…300 V, 15…460 Hz VMD420-D-2 B 7301 0006
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

210 Measuring and monitoring relays | voltage relays 2016/2017


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 400 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 4 kV/3 Display range measured value  AC/DC 0…500 V
Overvoltage category III Operating uncertainty, voltage at 50 Hz/60 Hz  1.5 %, 2 digits
Protective separation (reinforced insulation) between Operating uncertainty voltage in the range of 15…460 Hz  ±3 %, ±2 digits
 (A1, A2) -(N, L1, L2, L3) -(11, 12, 14) -(21, 22, 24) Operating uncertainty, frequency in the range of 15…460 Hz  ±0.2 %, ±1 digit
Voltage test acc. to IEC 61010-1: History memory (HiS) for the first alarm value data record measured values
(N, L1, L2, L3) -(A1, A2), (11, 12, 14)  3.32 kV Password  off/0…999 (off/ 0)*
(N, L1, L2, L3) -(21, 22, 24)  2.21 kV Fault memory (M) alarm relay  on/off/con (on)*
(A1, A2) -(11, 12, 14) -(21, 22, 24)  2.21 kV
Switching elements
Supply voltage Number 2 x 1 changeover contacts (K1, K2)
VMD420-D-1: Operating principle N/C operation n.c. or N/O operation n.o.
Supply voltage US  AC 16…72 V/DC 9.6…94 V  K2: Err, < U, > U, Asy, < Hz, > Hz, PHS, S.AL (undervoltage < U, asymmetry Asy, N/C operation n.c.)*
Frequency range US  15…460 Hz  K1: Err, < U, > U, Asy, < Hz, > Hz, PHS, S.AL (overvoltage >U, asymmetry Asy, N/O operation n.o.)*
Electrical endurance, number of cycles  10,000
VMD420-D-2: Contact data acc. to IEC 60947-5-1:
Supply voltage US  AC/DC 70…300 V Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Frequency range US  15…460 Hz Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Power consumption  ≤ 4 VA Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Minimum contact rating 1 mA at AC/DC ≥ 10 V
Measuring circuit
Measuring range (r.m.s. value) (L-N) AC 0…288 V Environment/EMC
Measuring range (r.m.s. value) (L-L) AC 0…500 V EMC IEC 61326-1
Rated frequency fn  15…460 Hz Operating temperature -25…+55 °C
Frequency display range 10…500 Hz Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3K5 (no condensation, no formation of ice)
Response values
Type of distribution system  3(N)AC/3AC (3AC)*
Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
3.2
Undervoltage < U (Alarm 2) (measurement method: 3Ph/3n)  AC 6…500/6…288 V Classification of mechanical conditions acc. to IEC 60721:
Overvoltage > U (Alarm 1) (measurement method: 3Ph/3n)  AC 6…500/6…288 V Stationary use (IEC 60721-3-3)  3M4
Resolution of setting U  1V Transport (IEC 60721-3-2)  2M2

LINETRAXX® VMD420
Preset function for 3AC measurement: Long-term storage (IEC 60721-3-1)  1M3
Undervoltage < U (0.85 Un)* for Un = 400/208 V  340/177 V
Connection
Overvoltage > U (1.1 Un)* for Un = 400/208 V  440/229 V
Connection type  push-wire terminals
Preset function for 3(N)AC measurement: Connection properties
Undervoltage < U (0.85 Un)* for Un = 230/120 V  196/102 V rigid 0.2…2.5 mm² (AWG 24…14)
Overvoltage > U (1.1 Un)* for Un = 230/120 V  253/132 V flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Asymmetry  5…30 % (30 %)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Phase failure by setting the asymmetry Stripping length 10 mm
Phase sequence  clockwise/anticlockwise rotation (off)* Opening force 50 N
Relative uncertainty, voltage at 50/60 Hz ±1.5 %, ±2 digits Test opening, diameter 2.1 mm
Relative uncertainty, voltage in the range 15…460 Hz ±3 %, ±2 digits
Hysteresis U  1…40 % (5 %)* Other
Underfrequency < Hz  10…500 Hz** Operating mode continuous operation
Overfrequency > Hz  10…500 Hz** Mounting any position
Resolution of setting f (10.0…99.9 Hz)  0.1 Hz Degree of protection, internal components (DIN EN 60529) IP30
Resolution of setting f (100…500 Hz)  1 Hz Degree of protection, terminals (DIN EN 60529 IP20
Enclosure material polycarbonate
Preset function:
Screw mounting 2 x M4 with mounting clip
Underfrequency for fn = 400/60/50/16.7 Hz 399/59/49/15.7 Hz
DIN rail mounting acc. to IEC 60715
Overfrequency for fn = 400/60/50/16.7 Hz 401/61/51/17.7 Hz
Flammability class UL94 V-0
Hysteresis, frequency Hys Hz  0.1…2 Hz (0.2 Hz)*
Documentation number D00137
Relative uncertainty, frequency range 15…460 Hz  ±0.2 %, ±1 digit
Weight  ≤ 150 g
Time response
( )* = factory setting
Start-up delay t  0…300 s (0 s)*
** = The technical data can only be ensured in the operating range of
Response delay ton1/2  0…300 s (0 s)*
the nominal frequency 15…460 Hz.
Delay on release toff 0…300 s (0.5 s)*
Resolution of setting t, ton1/2, toff (0…10 s)  0.1 s
Resolution of setting t, ton1/2, toff (10…99 s)  1s
Resolution of setting t, ton1/2, toff (100…300 s)  10 s
Operating time, voltage tae  ≤ 140 ms
Operating time, frequency tae  ≤ 335 ms
Response time tan  tan = tae +ton1/2
Recovery time tb  ≤ 300 ms

2016/2017 Measuring and monitoring relays | voltage relays 211


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD420
Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1

67,5

90
45

Displays and controls

1 2 3

3.2 5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:
LINETRAXX® VMD420

and flashes in the event of system fault alarm Arrow down button: to change the measured value display, move
2 Alarm LED “AL1” (yellow), lights when the set response value downwards in the menu or to change parameters
>U/<f/>f >f/Asy/PHS is exceeded and flashes in the event of system To delete stored alarms: press the button “T” >1.5 s
fault alarm 7 “MENU” button:
3 Alarm LED “AL2” (yellow), lights when the set response value Enter button: to confirm the measured value indication or to confirm
>U/<f/>f >f/Asy/PHS is exceeded and flashes in the event of system changed parameters
fault alarm To call up the menu system, press the button “T” >1.5 s
4 Multi-functional LC display Press the ESC button >1.5 s to abort an action or to return to the
5 Test button “T”: previous menu level
Arrow up button: to change the measured value display, move When the menu item LEd is activated, the alarm LED “AL1” indicates
upwards in the menu or to change parameters that K1 is in the alarm state. When “AL2” lights up, K2 is in the alarm
To call up the self test: press the button “T” >1.5 s position.

Wiring diagram

1 US

5
5 4
2

1 Connection to the system/load to be monitored 4 Alarm relay “K2”:


2 Supply voltage US (see ordering information) Configurable for <U/>U/<f/>f/Asy/PHS/ERROR
3 Alarm relay “K1”: 5 Fuse as line protection.
Configurable for <U/>U/<f/>f/Asy/PHS/ERROR 6 A fuse recommended. If being supplied from an IT system, both
lines have to be protected by a fuse.

212 Measuring and monitoring relays | voltage relays 2016/2017


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD420
LINETRAXX® VMD421H
Multi-functional voltage relay for 3(N)AC systems, frequency/overvoltage/undervoltage,
phase, phase failure, asymmetry

Device features
• Undervoltage, overvoltage and frequency monitoring in 3(N)AC systems 70…500/288 V
• Without external supply voltage
• Integrated energy backup
• Asymmetry, phase failure and phase sequence monitoring
• Various monitoring functions selectable <U, >U, <f, >f
• Start-up delay, response delay, delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC+DC)
Typical applications • Digital measured value display via multi-functional LC display
• M
 onitoring of voltage-sensitive • Preset function (automatic setting of basic parameters)
machines and electrical installations • LEDs: Power On, Alarm 1, Alarm 2
• Measured value memory for operating value
• S witching machinery and equip-
ment on and off at a certain • Continuous self monitoring
voltage level • Internal test/reset button
• Two separate alarm relays (one changeover contact each)
• M
 onitoring of stand-by and
• N/C or N/O operation and fault memory behaviour selectable
emergency supply systems
• Password protection for device setting
• S upply voltage monitoring of
• Sealable transparent cover
portable loads
• P
 rotection of three-phase motors
• Two-module enclosure (36 mm) 3.2
• Push-wire terminal (two terminals per connection)
against phase failure and phase • RoHS compliant
open-circuit
• T ransformer protection, asym- Standards
metrical load can be recognised
The LINETRAXX® VMD421H series complies with the requirements of the device standards:
IEC 61010-1 and IEC 60255-6.
Approvals
Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage 1) Un


Type Art. No.
3(N)AC
70…500 V, 15…460 Hz VMD421H-D-3 B 7301 0007
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Measuring and monitoring relays | voltage relays 213


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VMD421H
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 400 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 4 kV/3 Display range measured value  AC/DC 0…500 V
Overvoltage category III Operating uncertainty, voltage at 50/60 Hz  ±1.5 %, ±2 digits
Protective separation (reinforced insulation) between Operating uncertainty voltage in the range of 15…460 Hz  ±3 %, ±2 digits
(N, L1, L2, L3) -(11, 12, 14) -(21, 22, 24) Operating uncertainty, frequency in the range of 15…460 Hz  ±0.2 %, ±1 digit
Voltage test acc. to IEC 61010-1: History memory (HiS) for the first alarm value data record measured values
(N, L1, L2, L3) -(11, 12, 14)  3.32 kV Password Off/0…999 (OFF)*
(N, L1, L2, L3) -(21, 22, 24)  2.21 kV Fault memory (M) alarm relay  on/off/con (on)*
Supply voltage Switching elements
Supply voltage US none (internally supplied by Un) Number 2 x 1 changeover contacts (K1, K2)
Power consumption  ≤ 6 VA Operating principle N/C operation n.c. or N/O operation n.o.
 K2: Err, < U, > U, Asy, < Hz, > Hz, PHS (undervoltage < U, asymmetry Asy, N/C operation n.c.)*
Measuring circuit
 K1: Err, < U, > U, Asy, < Hz, > Hz, PHS (overvoltage > U, asymmetry Asy, N/O operation n.o.)*
Measuring range (r.m.s. value) (L-N) AC 0…288 V Electrical endurance, number of cycles  10,000
Measuring range (r.m.s. value) (L-L) AC 0…500 V Fault memory on/off (on)*
Rated frequency fn  15…460 Hz Contact data acc. to IEC 60947-5-1:
Frequency display range 10…500 Hz Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Response values Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Type of distribution system  3(N)AC/3AC (3AC)*
Minimum contact rating 1 mA at AC/DC ≥ 10 V
Undervoltage < U (Alarm 2) (measurement method: 3Ph/3n)  AC 70…500/70…288 V
Overvoltage > U (Alarm 1) (measurement method: 3Ph/3n)  AC 70…500 V/70…288 V Environment/EMC
Resolution of setting U  1V EMC IEC 61326-1
Preset function for 3AC measurement: Operating temperature -25…+55 °C
Undervoltage < U (0.85 Un)* for Un = 400/208 V 340/177 V Classification of climatic conditions acc. to IEC 60721:
Overvoltage > U (1.1 Un)* for Un = 400/208 V 440/229 V
3.2 Preset function for 3(N)AC measurement:
Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2) 
3K5 (no condensation, no formation of ice)
2K3
Undervoltage < U (0.85 Un)* for Un = 230/120 V 196/102 V Long-term storage (IEC 60721-3-1)  1K4
Overvoltage > U (1.1 Un)* for Un = 230/120 V 253/132 V Classification of mechanical conditions acc. to IEC 60721:
Asymmetry  5…30 % (30 %)* Stationary use (IEC 60721-3-3)  3M4
LINETRAXX® VMD421H

Phase failure by setting the asymmetry Transport (IEC 60721-3-2)  2M2


Phase sequence  clockwise/anticlockwise rotation (off)* Long-term storage (IEC 60721-3-1)  1M3
Relative uncertainty, voltage at 50/60 Hz ±1.5 %, ±2 digits
Relative uncertainty voltage in the range 15…460 Hz ±3 %, ±2 digits Connection
Hysteresis U  1…40 % (5 %)* Connection type  push-wire terminals
Underfrequency < Hz  10…500 Hz Connection properties
Overfrequency > Hz  10…500 Hz rigid 0.2…2.5 mm² (AWG 24…14)
Resolution of setting f 10.0…99.9 Hz  0.1 Hz flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Resolution of setting f 100…500 Hz  1 Hz flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
By preset function : Stripping length 10 mm
Underfrequency for fn = 400/60/50/16.7 Hz 399/59.5/49.5/16.2 Hz Opening force 50 N
Overfrequency for fn = 400/60/50/16.7 Hz 401/60.5/50.5/17.2 Hz Test opening, diameter 2.1 mm
Hysteresis frequency Hys Hz  0.2…2 Hz (0.2 Hz)*
Relative uncertainty, frequency in the range of 15…460 Hz  ±0.2 %, ±1 digit Other
Operating mode continuous operation
Time response Mounting position  vertically, see dimension diagram
Start-up delay t  0…300 s (0 s)* Degree of protection, internal components (IEC 60529) IP30
Response delay ton1/2 0…300 s (0 s)* Degree of protection, terminals (IEC 60529) IP30
Delay on release toff 0…300 s (0.5 s)* Enclosure material polycarbonate
Operating time, voltage tae  ≤ 140 ms Screw mounting 2 x M4 with mounting clip
Operating time, frequency tae  ≤ 335 ms DIN rail mounting acc. to IEC 60715
Response time tan  tan = tae +ton1/2 Flammability class UL94 V-0
Discharging time energy backup on power failure  2.5 s Documentation number D00138
Charging time energy storage  60 s Weight  ≤ 240 g
Recovery time tb  ≤ 300 ms
( )* = factory setting

214 Measuring and monitoring relays | voltage relays 2016/2017


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VMD421H
Dimension diagram (dimensions in mm)

Displays and controls

1 2 3

5 6 7
3.2

1 Power On LED “ON” (green), lights when the supply voltage is 6 Reset button “R”:

LINETRAXX® VMD421H
applied or flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
2 Alarm LED “AL1” (yellow), lights when the set response value move downwards in the menu or to change parameters
>U/<f/>f >f/Asy/PHS is exceeded and flashes in the event of system To delete stored alarms: press the button “T” >1.5 s
fault alarm 7 “MENU” button:
3 Alarm LED “AL2” (yellow), lights when value falls below the set Enter button: to confirm the measured value indication or to
response value >U/<f/>f >f/Asy/PHS and flashes in the event of confirm changed parameters press the button “T” >1.5 s
system fault alarm Press the ESC button >1.5 s to abort an action or to return to the
4 Multi-functional LC display previous menu level
5 Test button “T”:
Arrow up button: To change the measured value display, move
upwards in the menu or to change parameters.
To call up the self test: press the button >1.5 s

Wiring diagram

3
4

1 Connection to the system/load to be monitored 3 Alarm relay “K2”:


2 Alarm relay “K1”: Configurable for <U/>U/<f/>f/Asy/PHS/ERROR
Configurable for <U/>U/<f/>f/Asy/PHS/ERROR 4 Fuse as line protection.
6 A fuse recommended. If being supplied from an IT system, both
lines have to be protected by a fuse.

2016/2017 Measuring and monitoring relays | voltage relays 215


Monitoring relay for undervoltage, overvoltage and frequency LINETRAXX® VMD421H
LINETRAXX® VMD423/VMD423H
Three-phase voltage and frequency monitoring relay for CHPs (Combined Heat and Power plants), wind power
stations, hydroelectric power plants and photovoltaic systems in accordance with DIN V VDE V 0126-1-1

Device features
• VMD423 with separate supply voltage
• VMD423H is supplied by the system being monitored
• Undervoltage, overvoltage and underfrequency and overfrequency monitoring in 3(N)AC systems AC 0…500 V
• Monitoring of overvoltage by average determination of the latest 10-minute measuring interval
• Asymmetry, phase failure and phase sequence monitoring
• Start-up delay, response delay and delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC+DC)
Typical applications • Digital measured value display via multi-functional LC display
• Monitoring of automatic switching • LEDs: Power On, Alarm 1, Alarm 2
points between private electric- • Measured value memory for operating value
ity generation power system in • Continuous self monitoring
parallel operation with the public • Internal test/reset button
low voltage grid • Two separate alarm relays (one changeover contact each)
• Applications according to • N/C or N/O operation and fault memory behaviour selectable
DIN V VDE V 0126-1-1 • Password protection for device settings
(VDE V 0126-1-1): 2006-02, • Sealable transparent cover
C 10/11, • Push-wire terminal (two terminals per connection)
3.2 EN 50438:2007 • Two-module enclosure (36 mm)
• Universally applicable for photo- • RoHS compliant
voltaic systems, CHPs (Combined
Heat and Power plants), wind Certificates of non-objection
power and hydro power plants
• DIN V VDE V 0126-1-1:2006-2 (France, Switzerland)
• DIN V VDE V 0126-1-1:2006-2 and EN 50438:2007 (Czech Republic)
Approvals • C 10/11 (Belgium)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US Response value


Type Art. No.
AC DC AC
16…72 V, 15…460 Hz 9.6…94 V 10…500 V VMD423-D-1 B 7301 0020
70…300 V, 15…460 Hz 70…300 V 10…500 V VMD423-D-2 B 7301 0021
Un Un 70…500 V VMD423H-D-3 B 7301 0022
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

216 Measuring and monitoring relays | voltage relays 2016/2017


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD423VMD423H
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 400 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 4 kV/3 Display range measured value  AC/DC 0…500 V
Overvoltage category III Operating uncertainty, voltage at 50/60 Hz ±1.5 %, ±2 digits
Protective separation (reinforced insulation) between Operating uncertainty, frequency in the range of 40…65 Hz ±0.1 %, ±1 digit
 (A1, A2) -(N, L1, L2, L3) -(11, 12, 14) -(21, 22, 24) History memory (HiS) for the first alarm value data record measured values
Voltage test according to IEC 61010-1: Password  off/on/0…999 (on/126)*
VMD423 and VMD423H: ( N, L1, L2, L3) -(A1, A2), (11, 12, 14)  3.32 kV Fault memory (M) alarm relay on/off/con (OFF)*
(N, L1, L2, L3) -(21, 22, 24)  2.21 kV
Switching elements
VMD423: (A1, A2) -(11, 12, 14) -(21, 22, 24)  2.21 kV
Number 2 x 1 changeover contacts (K1, K2)
Supply voltage Operating principle K1/K2  N/O operation n.o/N/C operation n.c
VMD423-D-1:  K1: (undervoltage < U, overvoltage > U1, asymmetry Asy,
Supply voltage US  AC 16…72 V/DC 9.6…94 V  underfrequency < Hz, overfrequency > Hz, alarm when starting SAL, N/C operation n.c.)*
Frequency range US  15…460 Hz  K2: (device error Err, undervoltage < U, overvoltage > U1, asymmetry Asy,
 underfrequency < Hz, overfrequency > Hz, phase sequence PHS ,
VMD423-D-2:  overvoltage > U2, alarm when starting SAL, N/C operation n.c.)*
Supply voltage US  AC/DC 70…300 V Electrical endurance, number of cycles  10,000
Frequency range US  15…460 Hz Fault memory  on/off/con (off)*
Power consumption  ≤ 4 VA Contact data acc. to IEC 60947-5-1:
VMD423H-D-3: Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Supply voltage US  Un Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Power consumption  ≤ 6 VA Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Minimum contact rating 1 mA at AC/DC ≥ 10 V
Measuring circuit
Measuring range (r.m.s. value) (L-N) AC 0…288 V Environment/EMC
Measuring range (r.m.s. value) (L-L) AC 0…500 V EMC IEC 61326-1
Rated frequency fn  40…65 Hz Operating temperature -25…+55 °C
Frequency display range 25…100 Hz Classification of climatic conditions acc. to IEC 60721: 3.2
Stationary use (IEC 60721-3-3) 3K5 (no condensation, no formation of ice)
Response values Transport (IEC 60721-3-2)  2K3
VMD423-D-1/VMD423-D-2 Long-term storage (IEC 60721-3-1)  1K4

LINETRAXX® VMD423/VMD423H
Type of distribution system 3(N)AC/3AC (3(N)AC)* Classification of mechanical conditions acc. to IEC 60721:
Undervoltage< U (Alarm 2) Stationary use (IEC 60721-3-3)  3M4
(measurement method: 3Ph/3n)  AC 10…500/10…288 V (184)* Transport (IEC 60721-3-2)  2M2
Overvoltage > U1 (Alarm 1) Long-term storage (IEC 60721-3-1)  1M3
(measurement method: 3Ph/3n)  AC 10…500/10…288 V (264)*
Overvoltage > U2 (Alarm 1) Connection
(measurement method: 3Ph/3n)  AC 10…288 V (253)* Connection type  push-wire terminals
Overvoltage U2  10-minute average determination Connection properties
Resolution of setting U  1V rigid  0.2…2.5 mm² (AWG 24…14)
flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
VMD423H-D-3
Type of distribution system 3(N)AC/3AC (3(N)AC)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Undervoltage < U (Alarm 2) (measurement method: 3Ph/3n )  AC 70…500/70…288 V Stripping length 10 mm
Overvoltage > U (Alarm 1) Opening force 50 N
(measurement method: 3Ph/3n )  AC 70…500/70…288 V Test opening, diameter 2.1 mm
Resolution of setting U  1V Other
Asymmetry  5…30 % (30 %)* Operating mode continuous operation
Phase failure by setting the asymmetry Mounting any position
Phase sequence clockwise R/anticlockwise L (R/on)* Degree of protection, internal components (IEC 60529) IP30
Relative uncertainty, voltage at 50/60 Hz ±1.5 %, ±2 digits Degree of protection, terminals (IEC 60529) IP30
Hysteresis U  1…40 % (5 %)* Enclosure material polycarbonate
Underfrequency< Hz  45…65 Hz (47.5 Hz)* Screw mounting 2 x M4 with mounting clip
Overfrequency > Hz  45…65 Hz (50.2 Hz)* DIN rail mounting acc. to IEC 60715
Resolution of setting f  0.1 Hz Flammability class UL94 V-0
Hysteresis frequency Hys Hz  0.1…2 Hz (0.1 Hz)* Documentation number D00139 (VMD423)
Relative uncertainty, frequency 40…65 Hz  ±0.1 %, ±1 digit  D00140 (VMD423H)
Weight  ≤ 150 g (VMD423)
Time response
 ≤ 240 g (VMD423H)
Start-up delay t  0…300 s (30 s)*
Response delay ton1/2 0…300 s (0.1) ( )* = Factory setting
Delay on release toff 0…300 s (30 s)*
Resolution of setting t, toff, ton1/2 (0…10 s) 0.1 s
Resolution of setting t, toff, ton1/2 (10…99 s)  1s
Resolution of setting t, toff, ton1/2 (10.0…300 s)  10 s
Operating time, voltage tae  ≤ 80 ms
Operating time, frequency tae  ≤ 80 ms
Response time tan  tan = tae +ton1/2
Recovery time tb  ≤ 300 ms
Discharging time energy backup on power failure for VMD423H ≥ 2.5 s
Charging time energy backup for VMD423H  ≤ 60 s

2016/2017 Measuring and monitoring relays | voltage relays 217


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD423VMD423H
Dimension diagrams (dimensions in mm)

VMD423 VMD423H

,5
70
5 36
47, 2
31,1

67,5

90
45

Displays and controls

1 2 3

3.2
LINETRAXX® VMD423/VMD423H

5 6 7

1 Power On LED “ON” (green); Lights up when voltage is available and 6 Reset button “R”: Down (<1.5 s)/Reset (>1.5 s):
when the device is in operation or flashes in case of system fault alarm. The arrow down button is used to decrease input values or to
2 Alarm LED “AL1” (yellow): Lights up in case of the following fault navigate through the menu.
messages: >U1/>U2 (10 minute average determination) The reset button “R” is used to activate a manual reset.
3 Alarm LED “AL2” (yellow): Lights up in case of the following fault 7 ENTER (<1.5 s)/MENU (>1.5 s) button:
message: <U
The Enter button is used to save input data and changed data.
Both the alarm LEDs “AL1” and “AL2” light up in case of the following
Press the “MENU” button to call up the menu system.
fault messages: <f/>f/Asy/PHS, the alarm LEDs flash in case of system
fault alarm. Press the “MENU” (ESC) button >1.5 s in the menu mode
to abort an action or to return to the previous menu level. (ESC)
4 Display: Displays operating information.
When the menu item LEd is activated, the alarm LED “AL1” indicates that
5 Test button “T”: UPWARDS (<1.5 s)/TEST (>1.5 s):
K1 is in the alarm state. When “AL2” lights up, K2 is in the alarm position.
The arrow up button is used to increase input values or to navigate
through the menu.
The test button is used to start a manual self test.

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Three-phase voltage and frequency monitoring relay LINETRAXX® VMD423VMD423H
Wiring diagram – VMD423

US

5
4

1 Connection to the system/load to be monitored 4 Alarm relay “K2”:


2 Supply voltage US (see ordering information) Configurable for <U/>U1/>U2/<f/>f/Asy/PHS/ERROR
3 Alarm relay “K1”: 5 Fuse as line protection.
Configurable for <U/>U1/>U2/<f/>f/Asy/PHS/ERROR 6 A fuse recommended. If being supplied from an IT system, both
lines have to be protected by a fuse.

Wiring diagram
3.2

LINETRAXX® VMD423/VMD423H
2

3
4

1 Connection to the system to be monitored and to supply voltage 3 Alarm relay “K2”:
2 Alarm relay “K1”: Configurable for <U/>U1/>U2/<f/>f/Asy/PHS/ERROR
Configurable for <U/>U1/>U2/<f/>f/Asy/PHS/ERROR 4 Fuse as line protection.
6 A fuse recommended. If being supplied from an IT system, both
lines have to be protected by a fuse.

2016/2017 Measuring and monitoring relays | voltage relays 219


Three-phase voltage and frequency monitoring relay LINETRAXX® VMD423VMD423H
LINETRAXX® VMD460-NA
Network and system protection (NS protection)
for monitoring the power feed-in of power generation systems

Device features
• Straightforward commissioning due to pre-set basic programs for national standards and regulations
• Single-fault tolerance
• Monitoring of the connected coupling switch (configurable: NC/NO/off )
• Islanding detection df/dt (ROCOF)
• Vector shift
• Interface RS-485 (data exchange, parameter setting, software update)
• Test function for the determination of the disconnection time
• Test button for the trigger circuit
Typical applications • The last 300 distribution network faults can be recalled with time stamp/real-time clock
• Central NS protection • Continuous monitoring of the phase and line-to-line voltage
• Separate switching conditions after a threshold infringement
• Automatic switching point
• Language selection (German, English, Italian)
between a power generation
system operated in parallel with • Backlit graphics LC display
the network and the public grid • Remote shutdown via ripple control signal receiver
• Password protection for device setting
• Application in accordance with
• Sealable enclosure
CEI 0-21, VDE-AR-N 4105, BDEW
guideline, C10/11, G59/2, G59/3,
G83/2, DIN V VDE V 0126-1-1/A1 Certificates of non-objection/certificate of conformity
3.2 • Universally applicable for safe • CEI O-21
mains decoupling of power • VDE-AR-N 4105
generation systems • BDEW guideline
• C10/11
• G59/2
Approvals
• G59/3
• G83/2
• DIN V VDE V 0126-1-1

Standards
• UL 508
• CSA (22.2 No. 14-13)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Type Art. No.
AC
100…240 V VMD460-NA-D-2 B 9301 0045
Device version with push-wire terminal on request.

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

220 Measuring and monitoring relays | voltage relays 2016/2017


Network and system protection (NS protection) VMD460-NA
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Digital inputs
Rated insulation voltage 400 V Monitoring of potential-free contacts or voltage inputs:
Rated impulse voltage/pollution degree 6 kV/2  closed = low; 0…4 V; Iin < -5 mA
Overvoltage category III  open = high; > 6…≤ 30 V
Safe separation (reinforced insulation) between D1  Feedback signal contact K1
 (A1, A2) -(L1, L2, L3, N) -(11, 12, 14, 21, 22, 24) D2  Feedback signal contact K2
 (D1, D2, D3, D4, DG1/2, DG3/4, RTG, RT1)-(A1, A2, L1, L2, L3, N) D3  Local control (mode)
Voltage test acc. to IEC 61010-1: D4  External signal (mode)
(N, L1, L2, L3) -(A1, A2), (11, 12, 14, 21, 22, 24)  3.32 kV RT1 Remote trip
DG1/2, DG3/4, RTG GND
Supply voltage
Nominal supply voltage US  AC/DC 100…240 V Displays, memory
 DC/50/60 Hz Display  LC display, multi-functional, illuminated
Operating range US  AC/DC 75…300 V Display range measured value  AC/DC 0…520 V
 DC/40…70 Hz Operating uncertainty, voltage U ≤ 280 V: ≤ 1 %
Power consumption a t AC 230 V < 7,5 VA/< 3,5 W  U > 280 V: ±3 %
max. 9 VA/3,5 W Operating uncertainty, frequency  ≤ ±0.1 %
History memory for the last 300 messages per data record measured values
Measuring circuit
Password on/off/0…999 (off*)
Nominal system voltage Un (r.m.s. value) (L-N)  AC 0…300 V
Nominal system voltage Un (r.m.s. value) (L-L)  AC 0…520 V Switching elements
Rated frequency fn (Un > 20 V) 45…65 Hz Number 2 x 1 changeover contacts (K1, K2)
Operating mode N/C operation n.c /N/O operation n.o.
Response values
Electrical endurance, number of cycles 10,000
Type of distribution system 1AC: 230 V, 50 Hz Contact data acc. to IEC 60947-5-1:
 3(N)AC: 400/230 V, 50 Hz Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Relative uncertainty, voltage U ≤ 280 V: ≤ 1 % Rated operational voltage 230 V 230 V 24 V 110 V 220 V
 U > 280 V: ±3 %
Resolution of setting, voltage 1%
Rated operational current
Minimum contact rating
5A 3A 1 A 0.2 A 0.1 A
1 mA at AC/DC ≥ 10 V
3.2
Rated frequency  50/60 Hz
Relative uncertainty, frequency ≤ ±0.1 % Environment/EMC
Resolution of setting f  0.05 Hz EMC DIN EN 60255-26/CEI 0-21

LINETRAXX® VMD460-NA
Operating temperature -25…+55 °C
Recording of measurement values, condition for connection
Classification of climatic conditions acc. to IEC 60721:
L-N, L-L 0…1.3 Un Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
<f , <<f 45…60 Hz Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
>f , >>f 50…65 Hz Storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Recording of measurement value, condition for disconnection Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
L-N, L-L 0…1.3 Un
Transport (IEC 60721-3-2)  2M2
<f , <<f 45…60 Hz
Storage (IEC 60721-3-1)  1M3
>f , >>f 50…65 Hz
df/dt 0.05…9.9 Hz/s Connection
Vector shift 1…25° Connection type screw terminals or push-wire terminals
Asymmetry 1…50 % Connection properties:
(Neutral-Voltage-Displacement 59 (N)) rigid 0.2…4 mm² (AWG 24…12)
Time response flexible 0.2…2.5 mm² (AWG 24…14)
Stripping length 8…9 mm
Delay time for connection ton 40 ms…30 s/1…3600 s
Tightening torque 0.5…0.6 Nm
Resolution of setting ton < 50 ms:  5 ms
50 …200 ms:  10 ms Other
200 ms …5 s:  50 ms Operating mode continuous operation
5 …10 s 0,1 s Mounting any position
10 s…60 s:  1s Degree of protection, internal components (IEC 60529) IP30
60 …300 s:  10 s Degree of protection, terminals (IEC 60529) IP20
300 s…60 min:  1 min Enclosure material polycarbonate
Operating time voltage tae  half a supply period Flammability class UL94 V-0
Operating time frequency tae  ≤ 40 ms DIN rail mounting acc. to IEC 60715
Recovery time tb  300 ms Screw mounting 2 x M4 with mounting clip
Documentation number D00001
Weight ≤ 360 g
( )* = factory setting

Dimension diagrams (dimensions in mm)

2016/2017 Measuring and monitoring relays | voltage relays 221


Network and system protection (NS protection) VMD460-NA
Displays and controls

VMD460 V
LINETRAXX® 4

3 5
1

2 7

1 Both alarm LEDs “AL1” and “AL2”: light when voltage and frequency 5 The test button “TEST” is used to start a manual self test that triggers
values are outside the thresholds. both alarm relays (trigger test to check the coupling switches). In
2 LED “ON” (green): lights up when voltage is available and when addition, a fault is simulated to determine the disconnection time.
the device is in operation or flashes in case of system fault alarm Arrow up button: parameter change, scroll
(external watchdog). 6 “RESET” button: to acknowledge alarm and fault messages
3 Backlit LC display Arrow down button: parameter change, scroll
4 “INFO” button 7 “MENU” button: to toggle between the standard display, menu and
alarm display

Wiring diagram VMD460 (VDE-AR-N-4105)


3.2
coupling switches 1 coupling switches 2

L1
power
LINETRAXX® VMD460-NA

L2
generation
L3
system
N

6A 6A 6A

US IT System

DG1/2 D1 D2 4
2
6A 6A
1
A1 A2 L1 L2 L3 N 11 12 14 21 22 24

3
K1 K2
12
14
21
22
24
11
DG1/2
D1
D2

L1
L2
L3

VMD460 V
LINETRAXX®
DG3/4
D3
D4

RTG N
RT1

7
A B DG3/4 D3 D4 RT1 RTG
6 5

1 Supply voltage US (see ordering information) 5 Remote trip input (NC/NO)


2 Coupling to the grid 6 RS-485 interface
3 Relay connections 7 Activate or deactivate the BMS bus terminating resistor (120 Ω )
4 Contact monitoring coupling switch (feedback signal contacts,
optional NC/NO/off )
NO (in non-operating state open)

NC (in non-operating state closed)
off (contact monitoring switched off )

222 Measuring and monitoring relays | voltage relays 2016/2017


Network and system protection (NS protection) VMD460-NA
Wiring diagram VMD460 (CEI 0-21)

Backup
DG1/2 D2
<

coupling switches 1

L1
L2 power
generation
L3
system
N

6A 6A 6A

US IT System

3 DG1/2 D1
6A 6A
2
1
A1 A2 L1 L2 L3 N 11 12 14 21 22 24

K1 4 K2

12
14
21
22
24
11
DG1/2
D1
D2

L1
L2
L3
VMD460 V
LINETRAXX®

3.2
DG3/4
D3
D4

RTG N
RT1
8

LINETRAXX® VMD460-NA
A B DG3/4 D3 D4 RT1 RTG
7 5 6

1 Supply voltage US (see ordering information) 4 Relay connections


2 Coupling to the grid 5 GND, digital inputs (external monitoring)
3 Contact monitoring coupling switch 6 Remote trip input (NC/NO)
(feedback signal contacts, optional NC/NO/off ) 7 RS-485 interface
NO (in non-operating state open)
 8 Activate or deactive the BMS bus terminating resistor (120 Ω )
NC (in non-operating state closed)
off (contact monitoring switched off )

Intended use

coupling switches coupling switches

public grid
power generation systems

VMD460

The principle of an installation according to CEI 0-21; VDE-AR-N 4105 (30 kW and higher), C10/11, BDEW guideline, DIN V VDE V 0126-1-1/A1,
G59/2, G59/3, G83/2

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Network and system protection (NS protection) VMD460-NA
LINETRAXX® CME420
Multi-functional current relay, AC, overcurrent/undercurrent/window discriminator function

Device features
• Undercurrent and overcurrent monitoring in AC systems 0.1…16 A without measuring current transformer
• Indirect current monitoring with standard current transformers x/1 A, x/5 A, x/10 A
• Transformation ratio n allows adaptation to all standard current transformers x/1 A, x/5 A, x/10 A
• Different monitoring functions selectable < I, > I or < I/> I
• Start-up delay, response delay, delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement (AC)
• Digital measured value display via multi-functional LC display
Typical applications • LEDs: Power On, Alarm 1, Alarm 2
• Current consumption of motors, • Measured value memory for operating value
such as pumps, elevators, cranes • Continuous self monitoring
• Internal test/reset button
• Monitoring of lighting circuits,
heating circuits, charging stations • Two separate alarm relays (one changeover contact each)
• N/C or N/O operation and fault memory behaviour selectable
• Monitoring of emergency lighting
• Password protection for device setting
• Monitoring of screw conveyors, • Sealable transparent cover
e.g. in sewage plants • Two-module enclosure (36 mm)
• Dust removal in wood working • Push-wire terminal (two terminals per connection)
3.2 • RoHS compliant
Approvals
Standards
The LINETRAXX® CME420 series complies with the requirements of the device standards: IEC 60255-6.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 42…460 Hz 9.6…94 V CME420-D-1 B 7306 0001
70…300 V, 42…460 Hz 70…300 V CME420-D-2 B 7306 0002
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

224 Measuring and monitoring relays | current relays 2016/2017


Multi-functional current relay LINETRAXX® CME420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage  250 V Display LC display, multi-functional, not illuminated
Rated impulse voltage/overvoltage category 4 kV/III Measuring range measured value x transformation ratio factor AC 0.01…16 A x n
pollution degree  3 Operating error at 50/60 Hz  ±3 %, ±2 digits
Protective separation (reinforced insulation) between (A1, A2) -(k, l) -(11, 12, 14) -(21, 22, 24) Operating error in the range of 42…2000 Hz ±5 %, ±2 digits
Maximum nominal voltage of the system being monitored Measured-value memory (HiS) for the first alarm value data record measured values
when the conductor being monitored is directly connected: Password  Off/0…999 (Off)*
With protective separation AC 230 V Fault memory (M) alarm relay  on/off (on)*
Without protective separation  AC 400 V
Switching elements
Supply voltage Number  2 relays, with one changeover contact each (K1, K2)
CME420-D-1: Operating principle  N/C operation n.c./N/O operation n.o. (N/C operation n.c.)*
Supply voltage US  AC 16…72 V/DC 9.6…94 V Electrical service life under rated operating conditions 10,000 switching operations
Frequency range US  42…460 Hz Contact data acc. to IEC 60947-5-1:
Utilization category AC-13 AC-14 DC-12 DC-12 DC-12
CME420-D-2: Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Supply voltage US  AC/DC 70…300 V Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Frequency range US  42…460 Hz Minimum contact load  1 mA at AC/DC ≥ 10 V
Power consumption  ≤ 4 VA
Environment/EMC
Measuring circuit EMC  IEC 61326
Measuring range (r.m.s. value, screw-type terminal)  AC 0.05…16 A Operating temperature  -25…+55 °C
Measuring range (r.m.s. value, push-wire terminal)  AC 0.05…12 A Classification of climatic conditions acc. to IEC 60721:
Overload capability < 1 s  40 A Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Rated frequency fn  42…2000 Hz Transportation (IEC 60721-3-2)  2K3 (except condensation and formation of ice)
Storage (IEC 60721-3-1)  1K4 (except condensation and formation of ice)
Response values Classification of mechanical conditions acc. to IEC 60721:
Undercurrent
Undercurrent< I (alarm I2), direct connection:
Stationary use (IEC 60721-3-3) 
Transportation (IEC 60721-3-2) 
3M4
2M2
3.2
Push-wire terminal AC 0.1…12 A (1 A)* Storage (IEC 60721-3-1)  1M3
Screw-type terminal AC 0.1…16 A (1 A)*
Connection

LINETRAXX® CME420
or external current transformer
Undercurrent < I (prewarning I1)  100…200 % (150 %)* Connection  push-wire terminals
Connection properties:
Overcurrent rigid  0.2…2.5 mm² (AWG 24…14)
Overcurrent > I (alarm I2), direct connection: flexible without ferrule  0.75…2.5 mm² (AWG 19…14)
Push-wire terminal AC 0.1…12 A (1 A)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Screw-type terminal AC 0.1…16 A (1 A)* Stripping length  10 mm
or external current transformer Opening force 50 N
Overcurrent > I (prewarning I1)  10…100 % (50 %)* Test opening, diameter  2.1 mm
Others
Other
External current transformer x/1 A, x/5 A, x/10 A
Transformation ratio factor n  1…2000 (1)* Operating mode  continuous operation
Relative percentage error at 50/60 Hz  ±3 %, ±2 digits Position  any position
Relative percentage error in the range of 42…2000 Hz ±5 %, ±2 digits Degree of protection DIN EN 60529, internal components  IP30
Hysteresis  10…40 % (15 %)* Degree of protection DIN EN 60529, terminals IP20
Enclosure material  polycarbonate
Specified time Flammability class  UL94 V-0
Starting delay  0…300 s (0.5 s)* DIN rail mounting acc. to IEC 60715
Response delay ton1  0…300 s (1 s)* Screw mounting  2 x M4 with mounting clip
Response delay ton2  0…300 s (0 s)* Documentation number D00034
Delay on release toff  0…300 s (1 s)* Weight  ≤ 160 g
Operating time tae  ≤ 70 ms
( )* = factory setting
Response time tan  tan = tae +ton1/2
Recovery time tb  ≤ 300 ms

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Measuring and monitoring relays | current relays 225


Multi-functional current relay LINETRAXX® CME420
Displays and controls

1 2 3

5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:
and flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
2 Alarm LED “AL1” (yellow): lights when the set response value is move downwards in the menu or to change parameters
exceeded or flashes in the event of system fault alarm to delete stored alarms: press the button “T” >1.5 s
3 Alarm LED “AL2” (yellow): lights when the value falls below the set 7 “MENU” button:
response value or flashes in the event of system fault alarm. Enter button: to confirm the measured value indication or to con-
firm changed parameters
4 Multi-functional LC display
To call up the menu system, press the button “T” >1.5 s
5 Test button “T”:
Arrow up button: to change the measured value display, move Press the ESC button >1.5 s to abort an action or to return to the
upwards in the menu or to change parameters. previous menu level
To call up the self test: press the button “T” >1.5 s
3.2
Wiring diagram
LINETRAXX® CME420

US

4
2

1 Connection to the system/load being monitored 4 Alarm relay “K2”: configurable for <I , >I or <I/>I/ERROR/TEST
2 Supply voltage US (see ordering information) 5 Line protection according to IEC 60364-4-43:

3 Alarm relay “K1”: configurable for <I, >I or <I/>I/ERROR/TEST 6 A fuse recommended. If being supplied from an IT system, both
lines have to be protected by a fuse.

226 Measuring and monitoring relays | current relays 2016/2017


Multi-functional current relay LINETRAXX® CME420
LINETRAXX® CMD420/CMD421
Current monitoring relays for monitoring 3AC currents for overcurrent and undercurrent
using measuring current transformers or current monitoring with window discriminator function

Device features
• Undercurrent and overcurrent monitoring in AC systems with prealarm and main alarm or current monitoring
with window discriminator function
• Current monitoring using current transformers, suitable for standard transformers x/1 A, x/5 A
(depending on the device type)
• Transformation ratio n allows adaptation to all standard current transformers x/1 A, x/5 A
• Start-up delay, response delay and delay on release
• Adjustable switching hysteresis
• r.m.s. value measurement AC
Typical applications • Digital measured value display via multi-functional LC display
• LEDs: Power On, Alarm 1, Alarm 2
• C
 urrent consumption of motors,
such as pumps, elevators, cranes • Fault memory for the operating value
• Cyclical self monitoring
• M
 onitoring of lighting circuits,
• Internal test/reset button
heating circuits, charging stations
• Two separate alarm relays with one changeover contact each
• M
 onitoring of emergency lighting • N/C or N/O operation and fault memory behaviour selectable
• M
 onitoring of screw conveyors, • Password protection for device setting
e.g. in sewage plants • Sealable transparent cover
• Dust removal in wood working • Two-module enclosure (36 mm)
• Push-wire terminal (two terminals per connection) 3.2
Approvals • RoHS compliant

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Suitable for current Supply voltage 1) US


Response value Type Art. No.
transformer types
AC DC AC/DC
16…72 V, 15…460 Hz 9.6 V…94 V CMD420-D-1 B 7306 0006
x/1A 0.1…1 A x n
– – 70…300 V, 15…460 Hz CMD420-D-2 B 7306 0007
16…72 V, 15…460 Hz 9.6…94 V CMD421-D-1 B 7306 0008
x/5A 0.5…5 A x n
– – 70…300 V, 15…460 Hz CMD421-D-2 B 7306 0009
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Measuring and monitoring relays | current relays 227


Multi-functional current relay LINETRAXX® CMD420/CMD421
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage AC 250 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree 6 kV/3 Display range, measured value (r.m.s. value) x transformation ratio n CMD420: AC 0…1 A x n
Protective separation (reinforced insulation) between (A1, A2) -(k, l) -(11, 12, 14) -(21, 22, 24)  CMD421: AC 0…5 A x n
Protective separation (reinforced insulation) between (k1, l1, k2, l2, k3, l3) -(11, 12, 14) Operating uncertainty in the range of 42…460 Hz  ±5 %, ±2 digit
Voltage test acc. to IEC 61010-1  3.536 kV Measured-value memory (HiS) for the first alarm value data record measured values
Rated insulation voltage AC 250 V Password on/off/0…999 (OFF)*
Rated impulse voltage/pollution degree  4 kV/3 Fault memory (M) alarm relay  on/off/con (on)*
Basic insulation between: (k1, l1, k2, l2, k3, l3) -(A1, A2), (21, 22, 24)
Switching elements
Basic insulation between: (11, 12, 14) -(21, 22, 24)
Voltage test acc. to IEC 61010-1 2.21 kV Number 2 x 1 changeover contacts (K1, K2)
Operating principle  N/C operation/N/O operation
Supply voltage  K1: Err, I1, I2, tES
CMD420-D-1, CMD421-D-1:   (device error Err, overcurrent prewarning > I1, test button tES)*
Supply voltage US  AC 16…72 V/DC 9.6…94 V  K2: Err, I1, I2, tES
Frequency range US  15…460 Hz  (device error Err, overcurrent alarm > I2, test button tES)*
Electrical endurance, number of cycles 10,000
CMD420-D-2, CMD421-D-2:  Contact data acc. to IEC 60947-5-1:
Supply voltage US  AC/DC 70…300 V Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Frequency range US  15…460 Hz Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Power consumption  ≤ 4 VA Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Measuring circuit CMD420 Minimum contact rating 1 mA at AC/DC ≥ 10 V
Nominal measuring range (r.m.s. value) n = 1 AC 0…1 A Environment/EMC
Overload capability, continuous 2A EMC IEC 61326-1
Overload capability < 5 s 5A Operating temperature -25…+55 °C
Load per measuring input  50 mΩ Classification of climatic conditions acc. to IEC 60721:
Rated frequency fn  42…2000 Hz
3.2 Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2)
3K5 (except condensation and formation of ice)
2K3 (except condensation and formation of ice)
Response values CMD420
Undercurrent Lo < I (Alarm 2) n = 1  AC 0.1…1 A (0.3 A)* Storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Undercurrent Lo < I (Alarm 1) n = 1  100…200 % (150 %)* Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
LINETRAXX® CMD420/CMD421

 Take a maximum nominal current of 1 A into consideration!


Overcurrent Hi > I (Alarm 2) n = 1  AC 0.1…1 A (0.3 A)* (Hi)* Transport (IEC 60721-3-2)  2M2
Overcurrent Hi > I (Alarm 1) n = 1  50…100 % (50 %)* (Hi)* Storage (IEC 60721-3-1)  1M3
Window In > I (Alarm 2) n = 1 AC 0.1…1 A (0.3 A)* Connection
Window In < I (Alarm 1) n = 1 50…100 % (50 %)* Connection type push-wire terminals
External current transformer  x/1 A Connection properties
Transformation ratio n 1…2000 (1)* rigid  0.2…2.5 mm² (AWG 24…14)
Relative uncertainty in the range of 42…460 Hz ±5 %, ±2 digits flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Hysteresis  3…40% (15 %)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Measuring circuit CMD421 Stripping length 10 mm
Nominal measuring range (r.m.s. value) AC 0…5 A Opening force 50 N
Overload capability, continuous 7.5 A Test opening, diameter 2.1 mm
Overload capability < 5 s with screw-type terminal connection: 20 A Other
 with push-wire terminals: 12 A Operating mode continuous operation
Load per measuring input 3 mΩ Mounting any position
Rated frequency fn  42…460 Hz Degree of protection, internal components (IEC 60529) IP30
Response values CMD421 Degree of protection, terminals (IEC 60529) IP20
Undercurrent Lo < I (Alarm 2) n = 1  AC 0.5…5 A (1.5 A)* Enclosure material polycarbonate
Undercurrent Lo < I (Alarm 1) n = 1  100…200 % (150 %)* Flammability class UL94 V-0
 Take a maximum nominal current of 5 A into consideration! DIN rail mounting acc. to IEC 60715
Overcurrent Hi > I (Alarm 2) n = 1  AC 0.5…5 A (1.5 A)* (Hi)* Screw mounting 2 x M4 with mounting clip
Overcurrent Hi > I (Alarm 1) n = 1  50…100 % (50 %)* (Hi)* Documentation number D00101
Window In > I (Alarm 2) n = 1 AC 0.5…5 A (1.5 A)* Weight  ≤ 150 g
Window In < I (Alarm 1) n = 1 50…100 % (50 %)* ( )* = factory setting
External current transformer  x/5 A
Transformation ratio n 1…2000 (1)*
Relative uncertainty in the range of 42…460 Hz ±5 %, ±2 digits
Hysteresis  3…40% (15 %)*
Time response
Start-up delay t 0…300 s (0.5 s)*
Response delay ton1  0…300 s (1 s)*
Response delay ton2  0…300 s (0 s)*
Delay on release toff 0…300 s (1 s)*
Resolution of setting t, ton1/2, toff (0…10 s)  0.1 s
Resolution of setting t, ton1/2, toff (10…99 s)  1s
Resolution of setting t, ton1/2, toff (100…300 s)  10 s
Operating time tae ≤ 130 ms
Response time tan  tan = tae +ton1/2
Device release time tre  ≤ 135 ms
Release time toff  toff = tre +toff
Recovery time tb  ≤ 300 ms

228 Measuring and monitoring relays | current relays 2016/2017


Multi-functional current relay LINETRAXX® CMD420/CMD421
Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1

67,5

90
45 2

Displays and controls

1 2 3

5 6 7
3.2

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:

LINETRAXX® CMD420/CMD421
and flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
2 Alarm LED “AL1” (yellow): lights when the value exceeds or falls below move downwards in the menu or to change parameters
the set response values and flashes in the event of system fault alarm To delete stored alarms: press the button “T” > 1.5 s
3 Alarm LED “AL2” (yellow): lights when the value exceeds or falls below 7 “MENU” button:
the set response values and flashes in the event of system fault alarm Enter button: to confirm the measured value indication or to confirm
4 Multi-functional LC display changed parameters
5 Test button “T”: To call up the menu system, press the button “T” > 1.5 s
Arrow up button: To change the measured value display, move Press the ESC button > 1.5 s to abort an action or to return to the
upwards in the menu or to change parameters. previous menu level
To call up the self test: press the button “T” > 1.5 s

Wiring diagram

L3
k3 l3 A1 A2
1 k3 l3
k1 l1 k2
L2

1 k2 l2

1 k1 l1
3 K1

US
11 12 14
5

4 K2
2 l2
A1 A2 21 22 24

1 Connection to the conductors to be monitored; 4 Alarm relay “K2”: configurable for alarm <I , >I or <I/>I/ERROR/TEST
using current transformers 5 Line protection according to IEC 60364-4-43:
2 Supply voltage US (see ordering information) 6 A fuse recommended. If being supplied from an IT system, both
3 Alarm relay “K1”: configurable for <I, >I or <I/>I/ERROR/TEST lines have to be protected by a fuse.

2016/2017 Measuring and monitoring relays | current relays 229


Multi-functional current relay LINETRAXX® CMD420/CMD421
LINETRAXX® CMS460-D
Multi-channel AC, pulsed DC sensitive load current evaluator
for AC systems (TN, TT and IT systems)

Device features
• Optional AC or pulsed DC sensitive measurements for each channel
• r.m.s. value measurement
• 12 measuring channels per individual device for load current
• Up to 90 evaluators CMS460-D in the system (1080 measuring channels)
• Fast parallel scanning for all channels
• Response ranges 100 mA…125 A (42…2000 Hz)
• Preset function
Typical applications
• Adjustable time delays
• Monitoring of loads and instal- • Adjustable frequency behaviour (e.g. fire and plant protection)
lations for load currents in the • History memory with date and time stamp for 300 data records/channel
frequency range of 42…2000 Hz • Data logger for 300 data records/channel
(measuring current transformers • Analysis of the harmonics, THD
W…, WR…S(P), WS…, WF…)
• Two alarm relays with one changeover contact each
• Monitoring of currents regarded • N/O or N/C operation and fault memory selectable
as fire hazards in flammable • Connection external test and reset button
atmospheres • Backlit graphical display (7-segment display) and alarm LEDs
• EMC monitoring of TN systems • Data exchange via BMS bus
for “stray currents” and additional • Password protection for device setting
3.2 N-PE connections • RoHS compliant
• Monitoring of N conductors for
overload caused by harmonics Further information
• Monitoring of PE and equipo- For further information refer to our product range on www.bender.de.
tential bonding conductors to
ensure they are free of current

Approvals

230 Measuring and monitoring relays | current relays 2016/2017


Multi-functional load current evaluator LINETRAXX® CMS460-D
Ordering information

Supply voltage 1) US
Type Art. No.
DC AC
16…94 V 16…72 V, 42…460 Hz CMS460-D-1 B 9405 3017
70…276 V 70…276 V, 42…460 Hz CMS460-D-2 B 9405 3018
1)
Absolute values

Accessories

Description Art. No.

XM460 mounting frame, 144 x 82 mm B 990 995

Suitable system components

Description Version Type of construction Type Page

circular W… 291
rectangular WR…S(P) 297
Measuring current transformers pulsed DC sensitive
split-core WS… 299
flexible WF… 303
BMS bus – TCP IP via Ethernet – COM460IP 335
Protocol converters
BMS bus – Modbus RTU
– COM462RTU 341 3.2
– CP700 352
Alarm indicator and test combination – – MK800 355

LINETRAXX® CMS460-D
RS-485 repeater – – DI-1DL 329
Power supply unit for DI-1 – AN471 –

Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Time response
Rated insulation voltage AC 250 V Start-up delay t (start-up) per device  0…99 s (0 ms)*
Rated impulse voltage/pollution degree 6 kV/3 Response delay ton per channel  0…999 s (200 ms)*
Protective separation (reinforced insulation) between:  Delay on release toff per channel  0…999 s (200 ms)*
 (A1, A2) -(k1, l…k12, R, T/R, T, A, B), (C11, C12, C14), (C21, C22, C24) Operating time tae at IΔn = 1 x In 1/2  ≤ 180 ms
Protective separation (reinforced insulation) between  (C11, C12, C14) -(C21, C22, C24) Operating time tae at IΔn = 5 x In 1/2 ≤ 30 ms
Voltage test acc. to IEC 61010-1  3.536 kV Response time tan for current measurement  tan = tae +ton1/2
Rated insulation voltage AC 250 V Scanning time for all measuring channels (current measurement) ≤ 180 ms
Rated impulse voltage/pollution degree  4 kV/3 Recovery time tb 500…600 ms
Basic insulation between: (k1, l…k12, R, T/R, T, A, B) -(C11, C12, C14), (C21, C22, C24)
Displays, memory
Voltage test acc. to IEC 61010-1 2.21 kV
Display range measured value  < 10 mA…125 A (measuring current transformer Type A)
Supply voltage  < 10 mA…30 A (measuring current transformer Flex)
Rated supply voltage US  see ordering information Operating uncertainty ±10 %
Frequency range of US  see ordering information LEDsON/ALARM
Power consumption ≤ 10 VA LC display backlit graphical display
History memory  300 data records
Measuring circuit
Data logger 300 data records per measuring channel
External measuring current transformer W…, WR…S(P), WS…, WF… series (Type A) Password  off/0…999 (off)*
Load  1Ω Language D, GB, F (GB)*
Rated insulation voltage (measuring current transformer)  800 V Fault memory alarm relay  on/off (off)*
Operating characteristics acc. to IEC 60755 Type A, depending on the type of current transformer (Type A)*
Rated frequency  42…2000 Hz (Type A) Inputs/outputs
Cut-off frequency none, IEC, 50 Hz, 60 Hz (none)* Test/reset button internal/external
Measuring range  100 mA…125 A (measuring current transformer Type A) Cable length for external test/reset button 0…10 m
 100 mA…30 A (measuring current transformer Flex)
Interface
 crest factor up to 10 A = 4, up to 125 A = 2
Rated operating current In2 (alarm) 100 mA…125 A (16 A overcurrent)* Interface/protocolRS-485/BMS
Rated operating current In1 prewarning) 10…100 % x In2* Baud rate  9.6 kbit/s
Preset for alarm offset: 0…20 A (1 A)* and I x factor 1…99 (3)* Cable length  0…1200 m
Relative uncertainty  +10…-20 % Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Hysteresis  2…40% (20 %)* Terminating resistor  120 Ω (0.25 W) connectable via DIP switch
Factor for additional CT 2…10; x 1…10 (x 1)* Device address, BMS bus  1…90 (2)*
Number of measuring channels (per device/system)  12/1080 Cable lengths for W…, WR…S(P), WS…, WF… series measuring current transformers
Single wire ≥ 0.75 mm² 0…1 m
Single wire, twisted ≥ 0.75 mm² 0…10 m
Shielded cable ≥ 0.5 mm² 0…40 m
Shielded cable (shield connected to terminal l at one end, not connected to earth)
 recommended: J-Y(St)Y min. 2x0.8

2016/2017 Measuring and monitoring relays | current relays 231


Multi-functional load current evaluator LINETRAXX® CMS460-D
Technical data (continued)
Switching elements Connection
Number 2 x 1 changeover contact Connection screw-type terminals
Operating principle NC/N/O operation (N/O operation)* Connection
Electrical endurance, number of cycles  10,000 rigid/flexible/conductor sizes 0.2…4/0.2…2.5 mm² (AWG 24…12)
Contact data acc. to IEC 60947-5-1 Multi-conductor connection (2 conductors with the same cross section)
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12 rigid/flexible 0.2…1.5/0.2…1.5 mm²
Rated operational voltage 230 V 230 V 24 V 110 V 220 V Stripping length 8…9 mm
Rated operational current (common alarm relays) 5A 3A 1 A 0.2 A 0.1 A Tightening torque 0.5…0.6 Nm
Rated operational current (alarm relay) 2A 0.5 A 5 A 0.2 A 0.1 A
Other
Minimum contact rating 1 mA at AC/DC ≥ 10 V
Operating mode continuous operation
Environment/EMC Mountingdisplay-oriented
EMC IEC 61326-1 Degree of protection, internal components (IEC 60529)  IP30
Operating temperature -25…+55 °C Degree of protection, terminals (IEC 60529) IP20
Classification of climatic conditions acc. to IEC 60721 Enclosure material polycarbonate
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice) Flammability class UL94V-0
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice) Screw mounting 2 x M4
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice) DIN rail mounting acc. to IEC 60715
Classification of mechanical conditions acc. to IEC 60721 Documentation number D00045
Stationary use (IEC 60721-3-3) 3M4 Weight ≤ 360 g
Transport (IEC 60721-3-2) 2M2
Long-time storage (IEC 60721-3-1) 1M3 ( )* factory setting

Dimension diagrams (dimensions in mm)

3.2
LINETRAXX® CMS460-D

Displays and controls

CMS460
LINETRAXX® 5
2 4
6

1 7

3 8

1 LED “ALARM 2” lights up if the measured value falls below or 6 “TEST” button: to call up the automatic self test
exceeds the “Alarm” response value in a measuring channel. Arrow up button: Parameter changes, scroll
2 LED “ALARM 1” lights up if the measured value falls below or 7 “RESET” button: to delete alarm and fault messages
exceeds the “Alarm” response value in a measuring channel.
Arrow down button: Parameter changes, scroll
In the event of a device error, the LED lights up.
8 “MENU” button: to toggle between the standard display, MENU
3 The LED “ON” lights up when the device is switched on and flashes
and alarm display
during power on until the device is ready for operation.
Enter button: to confirm parameter changes
4 Backlit graphics LC display
5 “INFO” button: to call up standard information
ESC button: to exit the menu function without changing parameters

232 Measuring and monitoring relays | current relays 2016/2017


Multi-functional load current evaluator LINETRAXX® CMS460-D
Wiring diagrams

6 7

3 4 5
1

1 Connection of supply voltage US (see ordering information), 6 Alarm relay “K1”: Alarm 1, common alarm for alarm, prewarning,
6 A fuse recommended. device error, ext. alarm (adjustable)
2 Connection of measuring current transformers CT1…CT12 7 Alarm relay “K2”: Alarm 2, common alarm for alarm, prewarning,
3 RS-485 interface with BMS protocol device error, ext. alarm (adjustable) 3.2
Ron/off: Activate or deactivate the BMS bus terminating resistor (120 Ω)
8 
4 External reset button “R” (N/O contact)*
5 External test button “T” (N/O contact). The external “T/R” buttons

LINETRAXX® CMS460-D
of several devices must not be connected to one another.

Connection W…, WR…S(P), WS… series measuring current Connection WF… series measuring current transformer
transformers (pulsed DC sensitive) (pulsed DC sensitive)

2016/2017 Measuring and monitoring relays | current relays 233


Multi-functional load current evaluator LINETRAXX® CMS460-D
LINETRAXX® GM420
Loop monitoring relay to monitor loop resistances or PE conductor connections

Device features
• Loop monitoring of the PE conductor in AC systems
• Measuring circuit providing a high resistance against extraneous voltages and indication of extraneous voltages
• Adjustable start-up delay, response delay and delay on release
• Adjustable switching hysteresis
• Digital measured value display via multi-functional LC display
• Preset function (automatic setting of basic parameters)
• LEDs: Power On, Alarm 1, Alarm 2
• Measured value memory for operating value
Typical applications • Continuous self monitoring
• Loop monitoring of motors • Internal test/reset button
• Two separate alarm relays with one changeover contact each
• Loop monitoring of PE conductor
• N/C or N/O operation and fault memory behaviour selectable
connections for wire interrup-
tions in electrical installations • Password protection for device setting
• Sealable transparent cover
• Monitoring of earthing systems
• Two-module enclosure (36 mm)
• Push-wire terminal (two terminals per connection)
Approvals • RoHS compliant

3.2 Further information


For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 15…460 Hz 9.6…94 V GM420-D-1 B 7308 2001
70…300 V, 15…460 Hz 70…300 V GM420-D-2 B 7308 2002
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

234 Measuring and monitoring relays | Application-specific selection – Loop resistance 2016/2017
Loop monitor LINETRAXX® GM420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
Rated insulation voltage 400 V Display LC display, multifunctional, not illuminated
Rated impulse voltage/pollution degree  4 kV/3 Display range, measuring value Rm  0…100 Ω
Protective separation (reinforced insulation) between: Display range, measuring value Uf AC 0…50 V
 (A1, A2) -(E, KE) -(11-12-14) -(21-22-24) Operating uncertainty, loop resistance 0…1 Ω  ±20 %, ±1 digit
Voltage test acc. to IEC 61010-1: Operating uncertainty loop resistance 1…100 Ω  ±5 %, ±1 digit
(E, KE) -[(A1-A2), (11-12-14)]  3.32 kV Operating uncertainty voltage in the range of 50/60 Hz  ±2 %, ±1 digit
(E, KE) -(21-22-24)  2.21 kV Operating uncertainty voltage in the range of 42…460 Hz  ±10 %, ±1 digits
(A1-A2) -(11-12-14) -(21-22-24)  2.21 kV History memory (HiS) for the first alarm value data record measured values
Password  off/0…999 (off)*
Supply voltage
Fault memory (M) alarm relay  on/off (on)*
Supply voltage US  see ordering information
Frequency range US  see ordering information Switching elements
Power consumption  ≤ 4 VA Number 2 x 1 changeover contacts (K1, K2)
Operating principle  N/C operation or N/O operation
Measuring circuit
 K1: Err, > R, OL, > U, tES (device error, loop resistance,
Loop resistance Rm:  measuring current disconnection: N/O operation n.o.)*
Measuring range Rm0…100 Ω  K2: Err, > R, OL, > U, tES (overvoltage: N/O operation n.o.)*
Measuring current Im DC 20 mA Electrical endurance, number of cycles  10,000
Measuring voltage Um  ≤ DC 24 V Contact data acc. to IEC 60947-5-1
Extraneous voltage Uf: Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Measuring range Uf AC 0…50 V Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated frequency fn  42…460 Hz Rated operational current 5A 3 A 1 A 0.2 A 0.1 A
Disconnection of the measuring loop at Uf  ≥ 12 V Minimum contact rating 1 mA at AC/DC ≥ 10 V
Reconnection of the measuring loop  ≤ 10 V Environment/EMC
Permissible extraneous voltage Uf  ≤ 440 V EMC IEC 61326
Permissible extraneous DC voltage, without influence on the measurement DC 0 V Operating temperature
Classification of climatic conditions acc. to IEC 60721
-25…+55 °C
3.2
Response values
Loop resistance > R (Alarm 1)  0.1…100 Ω Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Resolution of setting R = 0…10 Ω0.1 Ω Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)

LINETRAXX® GM420
Resolution of setting R = 10…100 Ω  1Ω
Classification of mechanical conditions acc. to IEC 60721
Preset function: Stationary use (IEC 60721-3-3) 3M4
Loop resistance (> R) = ((Rm +0.5 Ω) x 1.5)* Transport (IEC 60721-3-2) 2M2
Relative uncertainty 0…1 Ω ±20 %, ±1 digit Long-time storage (IEC 60721-3-1) 1M3
Relative uncertainty 1…100 Ω ±5 %, ±1 digit
Hysteresis > R  1…40 % (25 %)* Connection
Extraneous voltage > U (Alarm 2) 1…50 V (25 V)* Connection type  push-wire terminals
Resolution of setting Uf 1…50 V  0.5 V Connection properties
Relative uncertainty Uf (> U) in the range of 50/60 Hz  ±2 %, ±1 digit rigid 0.2…2.5 mm² (AWG 24…14)
Relative uncertainty Uf (> U) in the range of 42…460 Hz  ±10 %, ±1 digit flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Hysteresis > U  1…40 % (5 %)* flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Time response Stripping length 10 mm
Start-up delay t 0…99 s (0 s)* Opening force 50 N
Response delay ton1/2 0…99 s (0 s)* Test opening, diameter 2.1 mm
Delay on release toff 0…99 s (0.5 s)*
Other
Operating time Operating mode continuous operation
In the case of loop interruption (R > 50 kΩ) tae  ≤ 40 ms Mounting any position
In the case of closed loop (> R) tae ≤ 500 ms Degree of protection, internal components (IEC 60529) IP30
In the case of extraneous voltage (> U) and overload (OL) tae ≤ 100 ms Degree of protection, terminals (IEC 60529) IP30
Response time tan  tan = tae +ton1/2 Enclosure material polycarbonate
Recovery time tb  ≤ 300 ms Screw mounting 2 x M4 with mounting clip
Recovery time tb after safety shutdown ≤1s DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00112
Weight  ≤ 150 g
( )* = factory setting

2016/2017 Measuring and monitoring relays | Application-specific selection – Loop resistance 235
Loop monitor LINETRAXX® GM420
Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1

67,5

90
45

Displays and controls

1 2 3

3.2 5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 6 Reset button “R”:
and flashes in the event of system fault alarm Arrow down button: to change the measured value indication,
LINETRAXX® GM420

2 Alarm LED “AL1” (yellow), lights when the set response value move downwards in the menu or to change parameters
> R, OL, > Uf, ERROR, TEST is exceeded and flashes in the event of To delete stored alarms: press the button “T” > 1.5 s
system fault alarm 7  “MENU” button:
3 Alarm LED “AL2” (yellow), lights when the value falls below the set Enter button: to confirm the measured value indication or to
response value > R, OL, > Uf, ERROR, TEST and flashes in the event confirm changed parameters
of system fault alarm To call up the menu system, press the button “T” > 1.5 s
4 Multi-functional LC display Press the ESC button > 1.5 s to abort an action or to return to the
5 Test button “T”: previous menu level
Arrow up button: To change the measured value display, move  hen the menu item LEd is activated, the alarm LED “AL1” indicates that
W
upwards in the menu or to change parameters. K1 is in the alarm state. When “AL2” lights up, K2 is in the alarm position.
To call up the self test: press the button > 1.5 s

Wiring diagram

US 4

6 7

8 5

2 3

1 Supply voltage US (see ordering details) via fuse 6 Test button “T”
2 Connection of E to the PE conductor 7 Reset button “R”
3 Connection of KE to the loads or the monitoring conductor 8 Line protection by a fuse in accordance with DIN VDE 0100-430/
4  larm 1 configurable for > R, OL, > Uf, ERROR, TEST
Alarm relay “K1”: A IEC 60364-4-43 (6 A fuse recommended). In case of supply (A1/A2)
from an IT system, both lines have to be protected by a fuse.
5  larm 2 configurable for > R, OL, > Uf, ERROR, TEST
Alarm relay “K2”: A

236 Measuring and monitoring relays | Application-specific selection – Loop resistance 2016/2017
Loop monitor LINETRAXX® GM420
RM475/RM475LY
Loop monitor

Device features
• RM475: permanently set response value: series resistance 200 Ω, cross resistance 1000 Ω
• RM475LY: series resistance, adjustable 50…500 Ω, cross resistance 1000 Ω
• Adjustable response delay 1…10 s (RM475LY)
• N/O or N/C operation, selectable
• Fault memory behaviour selectable
• Internal/external test/reset button
• LEDs: Power On, alarm, extraneous voltage
Typical applications • LED bar graph for series resistance
• M
 onitoring conductor for moni- • 2 potential-free changeover contacts
toring cables and conductors • Modular DIN rail enclosure
• Monitoring of PE loops
Further information
For further information refer to our product range on www.bender.de.
Approvals

3.2
Ordering information

Supply voltage US
Series resistance Response delay Type Art. No.
AC DC
230 V, 50…60 Hz – RM475 B 9702 2001
90…132 V, 50…60 Hz – RM475-13 B 9702 2002
200 Ω <1s
– 9.8…84 V RM475-21 B 9702 2005
– 77…286 V RM475-23 B 9702 2006
230 V, 50…60 Hz – RM475LY B 9702 2007
90…132 V, 50…60 Hz – RM475LY-13 B 9702 2008
adjustable adjustable 400 V, 50…60 Hz – RM475LY-15 B 9702 2009
50…500 Ω 1…10 s 500 V, 50…60 Hz – RM475LY-16 B 9702 2010
– 9.8…84 V RM475LY-21 B 9702 2011
– 77…286 V RM475LY-23 B 9702 2012

Accessories

Description Type Art. No.

Terminating resistor EV22S B 984 800

2016/2017 Measuring and monitoring relays | Application-specific selection – Loop resistance 237
Loop monitor RM475/RM475LY
Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 250 V EMC immunity acc. to IEC 61000-6-2
Rated impulse withstand voltage/pollution degree  4 kV/3 EMC emission acc. to IEC 61000-6-4
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Supply voltage
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Supply voltage US  see ordering information Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Operating range US 0.85…1.1 x US Vibration resistance IEC 60068-2-6 (device not in operation) 2 g/10…150 Hz
Power consumption ≤ 3 VA Ambient temperature, during operation  -10…+55 °C
Measuring circuit Ambient temperature for storage  -40…+70 °C
Classification of climatic conditions acc. to IEC 60721-3-3  3K5 (except condensation and formation of ice)
RM475
Response value, series resistance 200 Ω Connection
Response value, cross resistance 1000 Ω Connection type modular terminals
Response time tan < 1s Connection properties
RM475LY single wire 0.2…4 mm²
Response value, series resistance 50…500 Ω (200 Ω)* flexible 0.25…2.5 mm²
Response value, cross resistance 1000 Ω
Other
Response time tV 1…10 s
Operating mode continuous operation
Max. extraneous voltage measuring circuit ≤ AC 30 V
Mounting any position
Terminating resistor conductor loop EV22S AC 500 V 1 s
Degree of protection, internal components (IEC 60529) IP30
Switching elements Degree of protection, terminals (IEC 60529) IP30
Number of changeover contacts  1x2 Screw mounting 2 x M4
Operating principle  N/C operation/N/O operation (N/C operation)* DIN rail mounting acc. to IEC 60715
Fault memory behaviour selectable ON/OFF Flammability class UL94V-0
Electrical endurance, number of cycles 12,000 Documentation number D00133
Contact class IEC 60255-0-20 IIB Weight ≤ 400 g
3.2 Rated contact voltage
Making capacity
AC 250 V/DC 300 V
AC/DC 5 A
( )* factory setting
Breaking capacity 2 A, AC 230 V, cos phi 0.4
 0.2 A, DC 220 V, L/R = 0.04 s
RM475/RM475LY

Dimension diagram (dimensions in mm)

99

Wiring diagram

3 12

8 9
4 5 6 7 11

10

1 Line 8 Adjustable response value “R”, cross resistance 50…500 Ω


2 Series resistance (RM475LY only)
3 Cross resistance 9 Adjustable time delay “t/s” 1…10 s (RM475LY only)
4 Test and reset button “TEST, RESET” 10 Terminating resistor
5 Power On LED “ON” 11 External test and reset button
6 Alarm LEDs, light in the case of cross resistance and series resistance 12 Alarm relay:
faults, flash in the case of extraneous voltage N/C operation
N/O operation
7 DIP switch for setting the
F Short circuit protection supply voltage 6 A fuse is recommended
– operating principle -N/C or N/O operation
– Fault memory on/off (on)*

238 Measuring and monitoring relays | Application-specific selection – Loop resistance 2016/2017
Loop monitor RM475/RM475LY
SB146
Fault voltage monitor

Device features
• Voltage monitoring of 6 secondary circuits of welding transformers
• Alarm LEDs for fault voltage per channel, PE/KE interruption, interruption of the measuring line
• Connection monitoring of measuring line and earth connection
• Fault memory
• Reset button
• 1 potential-free changeover contact
• 45 mm enclosure
Typical applications
Standards
• M
 onitoring of welding equipment
according to DIN VDE 0545 The SB146 series complies with the requirements of the device standard: DIN VDE 0545-1.
(VDE 0545-1)
Further information

Approvals For further information refer to our product range on www.bender.de.

3.2
Ordering information

Supply voltage US
Type Art. No.
AC DC
10…65 V 10…90 V SB146-34 B 9308 3017
65…276 V 90…308 V SB146-35 B 9308 3018

Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 800 V EMC immunity acc. to IEC 61000-6-2
Rated impulse voltage/pollution degree 6 kV/3 EMC emission acc. to IEC 61000-6-4
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Supply voltage
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Supply voltage US  see ordering information Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Power consumption ≤ 3 VA Vibration resistance IEC 60068-2-6 (device not in operation) 2 g/10…150 Hz
Measuring circuit Ambient temperature, during operation  -10…+55 °C
Ambient temperature for storage  -45…+70 °C
Nominal system voltage Un 600 V
Classification of climatic conditions acc. to IEC 60721-3-3  3K5 (except condensation and formation of ice)
Nominal voltage range 0…1.15 x Un
Response value Connection
UF for sinusoidal voltages AC 21.6…24 V, 50…1000 Hz Connection type modular terminals
UF for DC voltages DC 19…24 V Connection properties single wire/flexible 0.14…2.5 mm²
Response time tan at 1.1 x UFmax ≤ 100 ms
Response time for coupling monitoring ≤5s Other
Recovery time tb  ≤ 500 ms Operating mode continuous operation
Mounting any position
Switching elements
Degree of protection, internal components (IEC 60529) IP30
Number of changeover contacts  1x1 Degree of protection, terminals (IEC 60529) IP30
Operating principle  N/C operation Screw mounting no
Fault memory behaviour DIN rail mounting acc. to IEC 60715
Flammability class UL94V-0
Electrical endurance, number of cycles 12,000
Documentation number D00134
Contact class IEC 60255-0-20 IIB
Weight  ≤ 210 g
Rated contact voltage AC 250 V/DC 300 V
Making capacity AC/DC 5 A
Breaking capacity 2 A, AC 230 V, cos phi 0.4
 0.2 A, DC 220 V, L/R = 0.04 s

2016/2017 Measuring and monitoring relays | Application-specific selection – Fault voltage 239
Fault voltage monitor SB146
Dimension diagram (dimensions in mm) Alarm messages

Condition Messages
Connection LED
US UF> Relay
System PE ON “E…K”
on – OK OK – on
on – open OK flashes de-energised
on OK OK on de-energised
on – OK open flashes – de-energised
off – – – – – de-energised

Wiring diagram

1
2 3

*
5 4

3.2 6

5
7
SB146

1 Power On LED “ON”: 5 Welding transformers monitored


– lights during operating mode 6 Alarm relay in N/C operation (marked by dotted lines: without fault
– flashes in case of interruption of the connection PE/KE voltage)
2 Test button “TEST” 7 6 A fuse recommended.
3 Reset button “RESET” * Unassigned inputs have to be bridged individually
4 Alarm LEDs
– light in the case of fault voltage
– flash in case of a fault in the connection monitoring

240 Measuring and monitoring relays | Application-specific selection – Fault voltage 2016/2017
Fault voltage monitor SB146
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 241
Device overview residual current monitors LINETRAXX®

LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX®


RCM420 RCMA420 RCMA423 RCMS460/RCMS490

Page 244 247 250 253

Special applications
Residual distribution

TN/TT
Type of
system

IT
currents

Rated frequency range 42…2000 Hz 0…2000 Hz 0…2000 Hz 0…2000 Hz


4 12 (per device)
Number of measuring channels 1 1 1 1080 (per system)

lΔn1 50…100 % x lΔn2 50…100 % x lΔn2 50…100 % x lΔn2 10…100 % x lΔn2 min. 5 mA
Response
value

10 mA…10 A (Type AB)


lΔn2 10 mA…10 A 10…500 mA 30 mA…3 A 6 mA…20 A (Type A)
Response delay ton 0…10 s 0…10 s 0…10 s 0…99 s

Start-up delay t 0…10 s 0…10 s 0…10 s 0…99 s

Delay on release toff 0…300 s 0…99 s 0…99 s 0…999 s


Operating principle, N/C operation or N/O operation N/C operation or N/O operation N/C operation or N/O operation N/C operation or N/O operation
alarm relays
Installation

DIN rail

Screw mounting

Type P. Suitable system components


W… 291
Measuring current

WR…S(P) 297
transformers

WS… 299

WF… 303

W…AB(P) 294

Connection cable WX… 294


measuring current
transformer WXS… 294

RS-485 repeater Dl-1DL 329

AN420-1 324
Power supply units

AN420-2 324

AN110-1 320

AN110-2 320

242 Residual current monitoring systems | Device overview 2016/2017


LINETRAXX®
LINETRAXX® LINETRAXX® LINETRAXX® LINETRAXX®
RCMB20-500-01 CC612
RCMS150 RCMB35-30-01 RCMB35-30-02 RCMB42…EC
RCMB35-500-01

261 264 267 267 270 332


Charge controller with
Monitoring of final circuits, Fault current monitoring in Fault current monitoring integrated fault current
DGUV Regulation 3 (German installations containing MRCD application MRCD application of electric vehicle AC monitoring of electric vehicle
Social Accident Insurance) frequency converters charging stations AC charging stations

0…1000 Hz 0…500 Hz 0…1000 Hz 0…10000 Hz 0…2000 Hz 0…2000 Hz

6 1 (RCMB422EC) or
4
1 1 1 1
virtual 12 2 (RCMB420EC)

50…100 % x IΔn2 DC 6 mA DC 6 mA

3…300 mA (Type B) 0…500 mA 30 mA 30 mA RMS 30 mA


3…300 mA (DC)
0…600 s

0,5…600 s
2s 2s 2s
0…600 s (after reset) (after reset) (after reset)
– N/C operation N/C operation N/C operation

Suitable system components

2016/2017 Residual current monitoring systems | Device overview 243


LINETRAXX® RCM420
Residual current monitor for AC current monitoring in TN and TT systems

Device features
• AC and pulsed DC sensitive residual current monitor Type A according to IEC 62020
• r.m.s. value measurement (AC)
• Two separately adjustable response values
• Frequency range 42…2000 Hz
• Start-up delay, response delay and delay on release
• Restart function
• Digital measured value display via LC display
• Measured value memory for operating value
Typical applications • CT connection monitoring
• Residual current monitoring • LEDs: Power On, Alarm 1, Alarm 2
in earthed 2, 3 or 4-conductor • Internal/external test/reset button
systems • Two separate alarm relays (one changeover contact each)
• Current monitoring of, in the • N/O or N/C operation and fault memory behaviour selectable
normal case, de-energised single • Password protection for device setting
conductors • Device self monitoring
• Sealable transparent cover
• Socket-outlet circuits for devices
which are operated unattended • Two-module enclosure (36 mm)
for a long time and which may • RoHS compliant
not fail • Push-wire terminal (two terminals per connection)
• Alarm systems, safety devices
• Air conditioning systems, EDP Further information
systems For further information refer to our product range on www.bender.de.
• Cooling equipment with valuable
frozen goods
• Canteen kitchens
• Monitoring of earthed power
4 supplies for stray currents
• Impact on N conductors
• Trace heating systems

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 40…460 Hz 9.6…94 V RCM420-D-1 B 7401 4001
70…300 V, 40…460 Hz 70…300 V RCM420-D-2 B 7401 4002
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type of construction Type Page

Mounting clip for screw mounting circular W… 291


B 9806 0008
(1 piece per device) rectangular WR…S(P) 297
Measuring current
transformers split-core WS… 299
flexible WF… 303

244 Residual current monitoring systems | 1-channel, AC/DC pulsed sensitive residual current monitoring RCM 2016/2017
Residual current monitor LINETRAXX® RCM420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Displays, memory
RCM420-D-1 Display range, measured value  3 mA…16 A
Rated insulation voltage 100 V Error of indication  ±15 %/±2 digit
Rated impulse voltage/pollution degree 2.5 kV/3 Measured-value memory for alarm value  data record measured values
Overvoltage category III Password  off/0…999 (OFF)*
Fault memory alarm relay  on/off (off)*
RCM420-D-2
Rated insulation voltage 250 V Inputs/outputs
Rated impulse voltage/pollution degree 4 kV/3 Cable length for external test/reset button 0…10 m
Overvoltage category III
Switching elements
Supply voltage Number of switching elements  2 x 1 changeover contact
RCM420-D-1 Operating principle  N/C operation/ N/O operation (N/O operation)*
Supply voltage range US  AC 24…60 V/DC 24…78 V Electrical service life under rated operating conditions 10,000 switching operations
Operating range US  AC 16…72 V/DC 9.6…94 V Contact data acc. to IEC 60947-5-1:
Frequency range US  DC, 42…460 Hz Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 24 V 110 V 220 V
RCM420-D-2 Rated operational voltage UL 200 V 200 V 24 V 110 V 200 V
Supply voltage range US AC/DC 100…250 V Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Operating range US AC/DC 70…300 V Minimum contact load  1 mA at AC/DC ≥ 10 V
Frequency range US  42…460 Hz
Protective separation (reinforced insulation) between Environment/EMC
 (A1, A2) -(k/l, T/R) -(11, 12, 14) -(21, 22, 24) EMC  IEC 62020
Voltage test according to IEC 61010-1  2.21 kV Operating temperature  -25…+55 °C
Power consumption  ≤ 4 VA Classification of climatic conditions IEC 60721
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Measuring circuit Transportation (IEC 60721-3-2)  2K3 (except condensation and formation of ice)
External measuring current transformer type W…, WR…S(P), WS… Storage (IEC 60721-3-1)  1K4 (except condensation and formation of ice)
Load 68 Ω Classification of mechanical conditions acc. to IEC 60721:
Rated insulation voltage (measuring current transformer)  800 V Stationary use (IEC 60721-3-3)  3M4
Operating characteristic acc. to IEC 62020 type A Transportation (IEC 60721-3-2)  2M2
Frequency range  42…2000 Hz Storage (IEC 60721-3-1)  1M3
Measuring range  3 mA…16 A
Relative uncertainty  0…-20 % Connection
Operating uncertainty  0…30 % For UL application
use 60/70°C copper conductors only
Response values Connection type  push-wire terminals
Rated residual operating current IΔn1 (prewarning, AL1) 
Rated residual operating current IΔn2 (Alarm, AL2) 
50…100 % x IΔn2, (50 %)*
10 mA…10 A (30 mA)*
Connection properties:
Rigid  0.2…2.5 mm² (AWG 24…14)
4
Hysteresis  10…25 % (15%)* Flexible without ferrules  0.75…2.5 mm² (AWG 19…14)
Flexible with ferrules 0.2…1.5 mm² (AWG 24…16)
Specified time

LINETRAXX® RCM420
Stripping length  10 mm
Starting delay t  0…10 s (0.5 s)* Opening force 50 N
Response delay ton2 (Alarm)  0…10 s (0 s)* Test opening, diameter 2.1 mm
Response delay ton1 (prewarning)  0…10 s (1 s)*
Delay on release toff  0…300 s (1 s)* Other
Operating time tae at IΔn = 1 x IΔn1/2  ≤ 180 ms Operating mode  continuous operation
Operating time tae at IΔn = 5 x IΔn1/2  ≤ 30 ms Position of normal use  any
Response time tan  tan = tae +ton1/2 Protection class, internal components (DIN EN 60529)  IP 30
Recovery time tb  ≤ 300 ms Degree of protection, terminals (DIN EN 60529 IP 20
Number of reload cycles  0…100 (0)* Enclosure material  polycarbonate
Flammability class  UL94V-0
Cable lengths for measuring current transformers
DIN rail mounting acc. to IEC 60715
Single wire ≥ 0.75 mm²  0…1 m Screw mounting 2 x M4 with mounting clip
Single wire, twisted ≥ 0.75 mm²  0…10 m Documentation number D00057
Shielded cable ≥ 0.75 mm²  0…40 m Weight  ≤ 150 g
Recommended cable (shielded, shield on one side connected to terminal l of the RCM420, not connected to earth)
 J-Y(St)Y min. 2x0.8 ( )* = factory setting
Connection  screw terminals

Dimension diagram (dimensions in mm)


,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Residual current monitoring systems | 1-channel, AC/DC pulsed sensitive residual current monitoring RCM 245
Residual current monitor LINETRAXX® RCM420
Displays and controls

1 2 3

5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 4 Multi-functional LC display
and flashes in the event of system fault alarm respectively in the 5 Test button “T”: to call up the self test.
event of CT malfunction. Arrow up button: parameter change, to move up in the menu
2 Alarm LED “AL1” (yellow), prewarning; lights when the set response 6 Reset button “R”: to delete saved alarms.
value IΔn1 is exceeded or flashes in the event of system fault alarm Arrow down button: parameter change, to move down in the menu
respectively in the event of CT malfunction
7 “MENU” button: to call up the menu system.
3 Alarm LED “AL2” (yellow), alarm; lights when the set response Enter button: to confirm parameter change.
value IΔn2 is exceeded or flashes in the event of system fault alarm “ESC” button: press the button “T” > 1.5 s
respectively in the event of CT malfunction

Wiring diagram

4
US 3

2 1
LINETRAXX® RCM420

1 Supply voltage US see ordering information, 5 Combined test and reset button “T/R”
6 A fuse recommended short-time pressing (< 1.5 s) = RESET
2 Connection of the external measuring current transformer long-time pressing (> 1.5 s) = TEST
3 Alarm relay “K1”: configurable for alarm IΔn1/IΔn2/TEST/ERROR * when a shielded cable is used
4 Alarm relay “K2”: configurable for alarm IΔn1/IΔn2/TEST/ERROR Do not route the PE conductor through the measuring current
transformer!

246 Residual current monitoring systems | 1-channel, AC/DC pulsed sensitive residual current monitoring RCM 2016/2017
Residual current monitor LINETRAXX® RCM420
LINETRAXX® RCMA420
Residual current monitor for monitoring AC, DC
and pulsed DC currents in TN and TT systems

Device features
• AC/DC sensitive residual current monitor Type B acc. to IEC 62020 and IEC/TR 60755
• r.m.s. value measurement (AC+DC)
• Two separately adjustable response values 10…500 mA
• Frequency range 0…2000 Hz
• Start-up delay, response delay and delay on release
• Digital measured value display via LC display
• Measured value memory for operating value
• CT connection monitoring
Typical applications • LEDs: Power On, Alarm 1, Alarm 2
• A
 C/DC sensitive residual current • Internal/external test/reset button
monitoring in earthed two, three • Two separate alarm relays (one changeover contact each)
or four conductor systems (TN • N/O or N/C operation and fault memory selectable
and TT systems) • Continuous self monitoring
• M
 onitoring of variable-speed • Multi-functional LC display
drives, UPS systems, construction • Password protection for device settings
site equipment, printing machines, • Sealable transparent cover
battery systems, laboratory • Two-module enclosure (36 mm)
equipment, wood working ma- • RoHS compliant
chines, MF welding systems, • Push-wire terminal (two terminals per connection)
furniture industry, medical electrical
equipment, etc.
Further information
• AC/DC sensitive current monitoring
For further information refer to our product range on www.bender.de.
of, in the normal case, de-energised
single conductors (e.g. N and PE
conductors)

Approvals 4

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 42…460 Hz 9.6…94 V RCMA420-D-1 B 7404 3001
70…300 V, 42…460 Hz 70…300 V RCMA420-D-2 B 7404 3002
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type of construction Type Page

Mounting clip for screw mounting Measuring current


B 9806 0008 circular W…AB(P) 294
(1 piece per device) transformers

Connection cable
measuring current – WX… 294
transformer

2016/2017 Residual current monitoring system | 1-channel, AC/DC sensitive residual current monitoring RCMA 247
Residual current monitor LINETRAXX® RCMA420
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Inputs/outputs
RCM420-D-1: Cable length for external test/reset button 0…10 m
Rated insulation voltage  100 V Cable lengths for measuring current transformers
Rated impulse voltage/pollution degree 2.5 kV/3 Connection WX…  1 m/2.5 m/5 m/10 m
Overvoltage category III or alternatively: single wire 6 x 0.75 mm²  0…10 m
RCM420-D-2:
Rated insulation voltage  250 V Switching elements
Rated impulse voltage/pollution degree 4 kV/3 Number of switching elements  2 x 1 changeover contact
Overvoltage category III Operating principle  N/C operation/N/O operation (N/C operation)*
Electrical service life under rated operating conditions 10,000 switching operations
Supply voltage Contact data acc. to IEC 60947-5-1
RCM420-D-1: Utilization category AC-13 AC-14 DC-12 DC-12 DC-12
Supply voltage range US  AC 24…60 V/DC 24…78 V Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Operating range US  AC 16…72 V/DC 9.6…94 V Rated operational voltage UL 200 V 200 V 24 V 110 V 200 V
Frequency range US  DC, 42…460 Hz Rated operational current 5A 3 A 1 A 0.2 A 0.1 A
Minimum contact load  1 mA at AC/DC ≥ 10 V
RCM420-D-2:
Supply voltage range US AC/DC 100…250 V Environment/EMC
Operating range US  AC/DC 70…300 V EMC  IEC 62020
Frequency range US  42…460 Hz Operating temperature  -25…+55 ºC
Protective separation (reinforced insulation) between Classification of climatic conditions IEC 60721
 (A1, A2) -(k/l, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Voltage test according to IEC 61010-1  2.21 kV Transportation (IEC 60721-3-2)  2K3 (except condensation and formation of ice)
Power consumption  ≤ 6.5 VA Storage (IEC 60721-3-1)  1K4 (except condensation and formation of ice)
Classification of mechanical conditions acc. to IEC 60721:
Measuring circuit Stationary use (IEC 60721-3-3)  3M4
External measuring current transformer  W20AB, W35AB(P), W60AB(P) series Transportation (IEC 60721-3-2)  2M2
Rated insulation voltage (measuring current transformer)  800 V Storage (IEC 60721-3-1)  1M3
Operating characteristic acc. to IEC 62020 and IEC/TR 60755  Type B
Frequency range  0…2000 Hz Connection
Measuring range AC  0…1.5 A For UL applications:
Measuring range DC  0…600 mA use 60/70°C copper conductors only
Relative uncertainty for f ≤ 2 Hz or ≥ 16 Hz  0…-35 % Connection type  push-wire terminals
Relative uncertainty for f >2…<16 Hz  -35…+100 % Connection properties:
Operating uncertainty  0…35% Rigid  0.2…2.5 mm² (AWG 24…14)
Flexible without ferrules  0.75…2.5 mm² (AWG 19…14)
4 Response values
Rated residual operating current IΔn1 (prewarning, AL1)  50…100 % x IΔn2, (50 %)*
Flexible with ferrules
Stripping length 
0.2…1.5 mm² (AWG 24…16)
10 mm
Rated residual operating current IΔn2 (Alarm, AL2)  10…500 mA (30 mA)* Opening force 50 N
Hysteresis  10…25 % (15%)* Test opening, diameter 2.1 mm
LINETRAXX® RCMA420

Specified times Other


Starting delay t  0…10 s (0.5 s)* Operating mode  continuous operation
Response delay ton2 (alarm)  0…10 s (0 s)* Position of normal use  display-oriented
Response delay ton1 (prewarning)  0…10 s (1 s)* Degree of protection, internal components (IEC 60529) IP30
Delay on release toff  0…99 s (1 s)* Degree of protection, terminals (IEC 60529)  IP20
Operating time tae at IΔn = 1 x IΔn1/2  ≤ 180 ms Enclosure material  polycarbonate
Operating time tae at IΔn = 5 x IΔn1/2  ≤ 30 ms Flammability class  UL94V-0
Response time tan  tan = tae +ton1/2 DIN rail mounting acc. to IEC 60715
Recovery time tb  ≤ 300 ms Screw fixing  2 x M4 with mounting clip
Documentation number D00059
Displays, memory
Weight  ≤ 150 g
Display range, measured value AC  0…1.5 A
Display range, measured value DC  0…600 mA ( )* = factory setting
Error of indication  ±17.5 %/±2 digit
Measured-value memory for alarm value  data record measured values
Password  off/0…999 (off)*
Fault memory alarm relay  on/off (on)*

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

248 Residual current monitoring systems | 1-channel AC/DC sensitive residual current monitor RCMA 2016/2017
Residual current monitor LINETRAXX® RCMA420
Displays and controls

1 2 3

5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 4 Multi-functional LC display
and flashes in the event of system fault alarm respectively in the 5 Test button “T”: to call up the self test.
event of CT malfunction. Arrow up button: parameter change, to move up in the menu
2 Alarm LED “AL1” (yellow), prewarning; lights when the set response 6 Reset button “R”: to delete saved alarms.
value IΔn1 is exceeded or flashes in the event of system fault alarm Arrow down button: parameter change, to move down in the menu
respectively in the event of CT malfunction
7 “MENU” button: to call up the menu system.
3 Alarm LED “AL2” (yellow), alarm; lights when the set response Enter button: to confirm parameter change.
value IΔn2 is exceeded or flashes in the event of system fault alarm “ESC” button: press the button > 1.5 seconds.
respectively in the event of CT malfunction.

Wiring diagram

US 3 4
2

LINETRAXX® RCMA420
1
4

1 Supply voltage US see ordering information, 4 Alarm relay “K2”: alarm IΔn2 (alarm)
6 A fuse recommended 5 Combined test and reset button “T/R”
2 Connector for the external W20AB…W60AB series measuring current short-time pressing (< 1.5 s) = RESET
transformer long-time pressing (> 1.5 s) = TEST
3 Alarm relay “K1”: IΔn1 (prewarning) Do not route the PE conductor through the measuring current transformer!

Connection of measuring current transformers

I(∆n) ≤ 500 mA

I(∆n) > 500 mA

Connection to the RCMA423 residual current monitor using the WX-… connecting cable.
Colour coding for WX…: k = yellow, l = green, -12 V = black, GND = brown, +12 V = red, Test (T) = orange

2016/2017 Residual current monitoring system | 1-channel, AC/DC sensitive residual current monitoring RCMA 249
Residual current monitor LINETRAXX® RCMA420
LINETRAXX® RCMA423
Residual current monitor for monitoring AC, DC and pulsed DC currents
in TN-and TT systems

Device features
• AC/DC sensitive residual current monitor Type B acc. to IEC 62020 and IEC/TR 60755
• r.m.s. value measurement (AC+DC)
• Two separately adjustable response values 30…3 A
• Frequency range 0…2000 Hz
• Start-up delay, response delay and delay on release
• Digital measured value display via LC display
• Measured value memory for operating value
• CT connection monitoring
Typical applications • LEDs: Power On, Alarm 1, Alarm 2
• AC/DC sensitive residual current • Internal/external test/reset button
monitoring in earthed two, three • Two separate alarm relays (one changeover contact each)
or four conductor systems (TN • N/O or N/C operation and fault memory selectable
and TT systems) • Continuous self monitoring
• Monitoring of variable-speed • Multi-functional LC display
drives, UPS systems, construction • Password protection for device settings
site equipment, printing machines, • Sealable transparent cover
battery systems, laboratory • Push-wire terminal (two terminals per connection)
equipment, wood working ma- • Two-module enclosure (36 mm)
chines, MF welding systems,
furniture industry, medical electrical
Further information
equipment, etc.
For further information refer to our product range on www.bender.de.
• AC/DC sensitive current monitoring
of, in the normal case, de-energised
single conductors (e.g. N conductors)

Approvals
4

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
16…72 V, 42…460 Hz 9.6…94 V RCMA423-D-1 B 7404 3023
70…300 V, 42…460 Hz 70…300 V RCMA423-D-2 B 7404 3025
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type of construction Type Page

Mounting clip for screw mounting Measuring current


B 9806 0008 circular W…AB(P) 294
(1 piece per device) transformers

Connection cable
measuring current – WX… 294
transformer

250 Residual current monitoring system | 1-channel, AC/DC sensitive residual current monitoring RCMA 2016/2017
Residual current monitor LINETRAXX® RCMA423
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Inputs/outputs
RCMA423-D-1: Cable length for external test/reset button 0…10 m
Rated insulation voltage  100 V Cable lengths for measuring current transformers
Rated impulse voltage/pollution degree 2.5 kV/3 Connection WX… 1 m/2.5 m/5 m/10 m
Overvoltage category III or alternatively: single wire 6 x 0.75 mm²  0…10 m
RCMA423-D-2:
Rated insulation voltage  250 V Switching elements
Rated impulse voltage/pollution degree 4 kV/3 Number of switching elements  2 x 1 changeover contact
Overvoltage category III Operating principle  N/C operation/N/O operation (N/C operation)*
Electrical endurance, number of cycles 10,000
Supply voltage Contact data acc. to IEC 60947-5-1
RCMA423-D-1: Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Supply voltage range US  AC 24…60 V/DC 24…78 V Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Operating range US  AC 16…72 V/DC 9.6…94 V Rated operational voltage UL 200 V 200 V 24 V 110 V 200 V
Frequency range US  DC, 42…460 Hz Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Minimum contact rating  1 mA at AC/DC ≥ 10 V
RCMA423-D-2:
Supply voltage range US AC/DC 100…250 V Environment/EMC
Operating range US  AC/DC 70…300 V EMC  IEC 62020
Frequency range US  42…460 Hz Operating temperature  -25…+55 °C
Protective separation (reinforced insulation) between Classification of climatic conditions acc. to IEC 60721:
 (A1, A2) -(k/l, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Voltage test according to IEC 61010-1  2.21 kV Transport (IEC 60721-3-2)  2K3
Power consumption  ≤ 6.5 VA Long-term storage (IEC 60721-3-1)  1K4
Classification of mechanical conditions acc. to IEC 60721:
Measuring circuit Stationary use (IEC 60721-3-3)  3M4
External measuring current transformer Transport (IEC 60721-3-2)  2M2
 W20AB, W35AB(P), W60AB(P), W120AB, W210AB series Long-term storage (IEC 60721-3-1)  1M3
Rated insulation voltage (measuring current transformer)  800 V
Operating characteristic acc. to IEC 62020 and IEC/TR 60755  Type B Connection
Rated frequency 0…2000 Hz For UL application
Relative uncertainty for f ≤ 2 Hz or ≥ 16 Hz  0…-35 % use 60/70°C copper conductors only
Relative uncertainty for f >2 Hz…<16 Hz  -35 %…+100 % Connection type  push-wire terminals
Operating uncertainty 0…35 % Connection properties:
Rigid  0.2…2.5 mm² (AWG 24…14)
Response values Flexible without ferrules  0.75…2.5 mm² (AWG 19…14)
Rated residual operating current IΔn1 (prewarning, AL1) 
Rated residual operating current IΔn2 (alarm, AL2) 
50…100 % of IΔn2 (50 %)*
30 mA…3 A (30 mA)*
Flexible with ferrules
Stripping length 
0.2…1.5 mm² (AWG 24…16)
10 mm
4
Hysteresis  10…25 % (15%)* Opening force 50 N
Test opening, diameter 2.1 mm
Specified time

LINETRAXX® RCMA423
Start-up delay t  0…10 s (0.5 s)* Other
Response delay ton1 (prewarning)  0…10 s (1 s)* Operating mode  continuous operation
Response delay ton2 (alarm)  0…10 s (0 s)* Position of normal use  display-oriented
Delay on release toff  0…99 s (1 s)* Degree of protection, internal components (IEC 60529) IP30
Operating time tae bei IΔn = 1 x IΔn1/2  ≤ 180 ms Degree of protection, terminals (IEC 60529)  IP20
Operating time tae bei IΔn = 5 x IΔn1/2  ≤ 30 ms Enclosure material  polycarbonate
Response time tan  tan = tae +ton1/2 Flammability class  UL94V-0
Recovery time tb  ≤ 300 ms DIN rail mounting acc. to IEC 60715
Screw mounting  2 x M4 with mounting clip
Displays, memory
Documentation number D00063
Display range, measured value AC/DC  0…6 A Weight ≤ 150 g
Error of indication  ±17.5 %/±2 digit
Measured-value memory for alarm value  data record measured values ( )* = factory setting
Password  off/0…999 (off)*
Fault memory alarm relay  on/off (on)*

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Residual current monitoring system|1-channel, AC/DC sensitive residual current monitoring RCMA 251
Residual current monitor LINETRAXX® RCMA423
Displays and controls

1 2 3

5 6 7

1 Power On LED “ON” (green); lights when supply voltage is applied 4 Multi-functional LC display
and flashes in the event of system fault alarm respectively in the 5 Test button “T”: to call up the self test.
event of CT malfunction. Arrow up button: parameter change, to move up in the menu
2 Alarm LED “AL1” (yellow), prewarning;lights when the set response 6 Reset button “R”: to delete saved alarms.
value IΔn1 is exceeded or flashes in the event of system fault alarm Arrow down button: parameter change, to move down in the menu
respectively in the event of CT malfunction
7 “MENU” button: to call up the menu system.
3 Alarm LED “AL2” (yellow), alarm; lights when the set response Enter button: to confirm parameter change.
value IΔn2 is exceeded or flashes in the event of system fault alarm “ESC” button: press the button > 1.5 seconds.
respectively in the event of CT malfunction

Wiring diagram

4 US 3

2
LINETRAXX® RCMA423

1
4

1 Supply voltage US see ordering information, 4 Alarm relay “K2”: alarm IΔn2 (alarm)
6 A fuse recommended 5 Combined test and reset button “T/R”
2 Connector for the external W20AB…W210AB series measuring current short-time pressing (< 1.5 s) = RESET
transformer long-time pressing (> 1.5 s) = TEST
3 Alarm relay “K1”: IΔn1 (prewarning) Do not route the PE conductor through the measuring current transformer!

Connection of measuring current transformers

I(∆n) ≤ 500 mA

I(∆n) > 500 mA

Connection to the RCMA423 residual current monitor using the WX-… connecting cable.
Colour coding for WX…: k = yellow, l = green, -12 V = black, GND = brown, +12 V = red, Test (T) = orange

252 Residual current monitoring system | 1-channel, AC/DC sensitive residual current monitoring RCMA 2016/2017
Residual current monitor LINETRAXX® RCMA423
LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Multi-channel AC, pulsed DC and AC/DC sensitive residual current monitors
for earthed AC, DC and AC/DC systems (TN and TT systems)

Device features
• Optional AC, pulsed DC or AC/DC sensitive measurement by selecting the respective measuring current
transformer for each channel
• True r.m.s. value measurement
• 12 measuring channels per device for residual current measurement or digital input
• Up to 90 RCMS… monitors, up to1080 measuring channels in the system
• Fast parallel scanning for all channels
• Response ranges:
10 mA…10 A (0…2000 Hz), 6 mA…20 A (42…2000 Hz), 100 mA…125 A (42…2000 Hz) RCMS…-D4
Typical applications • Preset function
• Adjustable time delays
• M
 easuring and evaluating
residual, fault and rated currents • The frequency response characteristics can be set for the protection of persons, fire and plant protection
of loads and installations in the • History memory with date and time stamp for 300 data records
frequency range of 0…2000 Hz • Data logger for 300 data records/channel
(W…AB(P) series measuring current • Analysis of the harmonics, DC, THF
transformers), 42…2000 Hz • Two alarm relays with one changeover contact each
(W, WR, WS WF series measuring • Device version RCMS490 with one alarm contact per channel
current transformers) • N/O or N/C operation and fault memory selectable
• M
 onitoring of currents regarded • Connection external test/reset button
as fire hazards in flammable • Backlit graphical display and alarm LEDs
atmospheres • Data exchange via BMS bus
• E MC monitoring of TN-S systems • Password protection for device setting
for “stray currents” and additional • Continuous CT connection monitoring
N-PE connections • RoHS compliant
 onitoring of N conductors for
• M
overload caused by harmonics Standards
• M
 onitoring of PE and equipotential The LINETRAXX® RCMS460/490 series complies with the requirements of the device standards:
bonding conductors to ensure
they are free of current
DIN EN 62020 (VDE 0663) and IEC 62020.
4
• R
 esidual current monitoring of Further information
stationary electrical equipment For further information refer to our product range on www.bender.de.
and systems to determine test
intervals which meet practical
requirements in compliance with
the DGUV regulation 3 (German
Social Accident Insurance).
• P
 ersonnel and fire protection due
to rapid disconnection
• M
 onitoring of digital inputs

Approvals

2016/2017 Residual current monitoring systems | Multichannel residual current monitoring RCMS 253
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Ordering information RCMS460/490-D

Differential measurement method Common alarm Alarm relay per 4 channels for Supply voltage 1) US
relay for all load current Type Art. No.
channel
pulsed DC sensitive AC/DC sensitive channels measurement AC DC
16…72 V, 42…460 Hz 16…94 V RCMS460-D-1 B 9405 3001

70…276 V, 42…460 Hz 70…276 V RCMS460-D-2 B 9405 3002

16…72 V, 42…460 Hz 16…94 V RCMS460-D4-1 B 9405 3009
100 mA…125 A
2x1 70…276 V, 42…460 Hz 70…276 V RCMS460-D4-2 B 9405 3010
6 mA…20 A 10 mA…10 A changeover
contact 16…72 V, 42…460 Hz 16…94 V RCMS490-D-1 B 9405 3005

12 x 1 70…276 V, 42…460 Hz 70…276 V RCMS490-D-2 B 9405 3006
N/O contact 16…72 V, 42…460 Hz 16…94 V RCMS490-D4-1 B 9405 3011
100 mA…125 A
70…276 V, 42…460 Hz 70…276 V RCMS490-D4-2 B 9405 3012
1)
Absolute values

Ordering information RCMS460/490-L

Current measurement Common alarm Supply voltage 1) US


Alarm relay per
relay for all Type Art. No.
channel
pulsed DC sensitive AC/DC sensitive channels AC DC
2 x 1 changeover 16…72 V, 42…460 Hz 16…94 V RCMS460-L-1 B 9405 3003

contact 70…276 V, 42…460 Hz 70…276 V RCMS460-L-2 B 9405 3004
6 mA…20 A 10 mA…10 A
2 x 1 changeover 16…72 V, 42…460 Hz 16…94 V RCMS490-L-1 B 9405 3007
12 x 1 N/O contact
contact 70…276 V, 42…460 Hz 70…276 V RCMS490-L-2 B 9405 3008
Absolute values
1)

RCMS460-L4 and RCMS490-L4 on request

Accessories

Description Art. No.

XM460 mounting frame, 144 x 82 mm B 990 995


4
Suitable system components
LINETRAXX® RCMS460-D/-L – RCMS490-D/-L

Description Version Type of construction Type Page

circular W… 291
rectangular WR…S(P) 297
pulsed DC sensitive
Measuring current transformers split-core WS… 299
flexible WF… 303
AC/DC sensitive circular W…AB(P) 294
Connecting cable measuring current transformers W…AB(P) – – WXS… 294
BMS-Ethernet-Gateway – COM460IP 335
Protocol converters
BMS bus – Modbus RTU – COM462RTU 341
RS-485 repeater – – DI-1DL 329
– AN420-1 324
for supplying up to six W…AB(P) series – AN420-2 324
Power supply unit measuring current transformers – AN110-1 320
– AN110-2 320
for DI-1 – AN471 –

254 Residual current monitoring systems | Multichannel residual current monitoring RCMS 2016/2017
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Overview of device types

Device features/distinguishing features RCMS460-D… RCMS460-L RCMS490 -D… RCMS490-L…

Parameter setting function – –


Master/Slave
Address range 1…90 1…90 1…90 1…90
Measuring channels per device 12 12 12 12
W…, WR…S(P), WS…, W…AB(P), W…F series measuring current transformers
CT monitoring
AC/DC sensitive 0…2000 Hz (Type B) 10 mA…10 A 10 mA…10 A 10 mA…10 A 10 mA…10 A
Rated residual operating pulsed DC sensitive 42…2000 Hz (Type A) 6 mA…20 A 6 mA…20 A 6 mA…20 A 6 mA…20 A
current I∆n2 (Alarm)
pulsed DC sensitive 42…2000 Hz (Type A)
Measuring 100 mA…125 A 100 mA…125 A 100 mA…125 A 100 mA…125 A
for the channels 9…12 (RCMS4x0-D4/-L4)
circuit
Rated residual operating current I∆n1 (prewarning) 10…100 %, min. 5 mA 10…100 %, min. 5 mA 10…100 %, min. 5 mA 10…100 %, min. 5 mA
Function selectable per channel off, <, >, I/O
Cut-off frequency adjustable for personnel, plant and fire protection * *
Preset function for I∆n2 and I/O
Hysteresis 2…40 % 2…40 % 2…40 % 2…40 %
Factor for additional CT
Switching Common alarm relay for all channels 2 x 1 changeover contact 2 x 1 changeover contact 2 x 1 changeover contact 2 x 1 changeover contact
elements Alarm relay per channel – – 12 x 1 N/O contact 12 x 1 N/O contact
Start-up delay 0…99 s
Time Response delay tv, adjustable 0…999 s
response I∆n = 1 x I∆n2: ≤ 180 ms
Operating time at
I∆n = 5 x I∆n2: ≤ 30ms
Analysis of the harmonics (I∆, DC, THF) * *
History memory 300 data records – ––
Data logger for 300 data records/ channel – –
Displays, Internal clock – –
memory Password – – 4
Language English, German, French, Swedish – –
Backlit graphics LC display – –

LINETRAXX® RCMS460-D/-L – RCMS490-D/-L


7-segment display and LED line – –
* only in conjunction with RCMS4xx-D, MK2430 or COM460IP

2016/2017 Residual current monitoring systems | Multichannel residual current monitoring RCMS 255
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 for the versions: Time response
a) RCMS4x0-D1 Start-up delay t (start-up) per device  0…99 s (0 ms)*
Supply voltage US  AC 24…60 V/DC 24…75 V (AC/DC ±20 %) Response delay ton per channel  0…999 s (200 ms)*
Supply voltage frequency  DC, 50/60 Hz Delay on release toff per channel  0…999 s (200 ms)*
Operating time tae at IΔn = 1 x IΔn1/2  ≤ 180 ms
Rated insulation voltage  100 V Operating time tae at IΔn = 5 x IΔn1/2  ≤ 30 ms
Rated impulse voltage/pollution degree 2.5 kV/3 Response time tan for residual current measurement  tan = tae +ton1/2
Overvoltage category  III Operating time tae digital inputs  ≤ 3.5 s
Protective separation (reinforced insulation) between (A1, A2) -(k1, l…k12, R, T/R, T, A, B) Scanning time for all measuring channels (residual current measurement)  ≤ 180 ms
Voltage test acc. to IEC 61010-1  1.344 kV Recovery time tb 500…600 ms
Rated insulation voltage  250 V Displays, memory
Rated impulse voltage/pollution degree 4 kV/3 Measured value display range RCMS…-D / -L 0…30 A (CT Type A)
Overvoltage category  III  0…20 A (CT type B)
Basic insulation between (A1, A2), (k1, l…k12, R, T/R, T, A, B) - Display range, measured value RCMS…-D4/-L4 (channels 9…12)  0…125 A (CT type A)
 (C11, C12, C14), (C21, C22, C24), (11,14), (21,24), (31,34), (41,44), Error of indication  ±10 %
 (51,54), (61,64), (71,74), (81,84), (91,94),(101,104), (111,114), (121,124) LEDs ON/ALARM (RCMS…-D…)
Basic insulation between:  (11, 14) -(21, 24) -(31, 34) -(41, 44) -(51, 54) -(61, 64)  ON/ALARM / measuring channel 1…12 (RCMS…-L…)
Voltage test acc. to IEC 61010-1  2.21 kV LC display  backlit graphical display (RCMS…-D…)
Rated insulation voltage  250 V 7-segment display 2 x 7.62 mm (RCMS4…-L)
Rated impulse voltage/pollution degree 6 kV/3 History memory  300 data records (RCMS…-D…)
Overvoltage category  III Data logger  300 data records per measuring channel (RCMS…-D…)
Protective separation (reinforced insulation) between (C11, C12, C14) -(C21, C22, C24) - Password  off / 0…999 (off)*
 (11, 14, 21, 24, 31, 34) -(41, 44, 51, 54, 61, 64) -(71,74) -(81,84) - Language  D, GB, F (GB)*
 (91,94) -(101,104) -(111,114) -(121,124) Fault memory alarm relay  on/off (off)*
Voltage test acc. to IEC 61010-1  3.536 kV Inputs/outputs
b) RCMS4x0-D2 Test/reset button  internal/external
Supply voltage US  AC/DC 100…240 V (-20…+15 %) Cable length for external test/reset button  0…10 m
Supply voltage frequency DC, 50/60 Hz
Interface
Rated insulation voltage  250 V Interface/protocol  RS-485/BMS
Rated impulse voltage/pollution degree 6 kV/3 Baud rate 9.6 kbit/s
Overvoltage category  III Cable length  0…1200 m
Protective separation (reinforced insulation) between (A1, A2) -(k1, l…k12, R, T/R, T, A, B), Cable (shielded, shield connected to PE on one side)  recommended: min. J-Y(St)Y min. 2x0.8
 (C11, C12, C14), (C21, C22, C24), (11,14), (21,24), (31,34), (41,44), For UL application: : Copper lines  at least 60/70 °C
 (51,54), (61,64), (71,74), (81,84), (91,94),(101,104), (111,114), (121,124) Terminating resistor  120 Ω (0.25 W) connectable via DIP switch
Protective separation (reinforced insulation) between (C11, C12, C14) -(C21, C22, C24) - Device address, BMS bus  1…90 (2)*
4  (11, 14, 21, 24, 31, 34) -(41, 44, 51, 54, 61, 64) -(71,74) -
Cable lengths for W…, WR…, WS…, WF… series measuring current transformers
 (81,84) -(91,94) -(101,104) -(111,114) -(121,124)
Voltage test acc. to IEC 61010-1  3.536 kV Single wire ≥ 0.75 mm²  0…1 m
Single wire, twisted ≥ 0.75 mm² 0…10 m
Rated insulation voltage  250 V
LINETRAXX® RCMS460-D/-L – RCMS490-D/-L

Shielded cable ≥ 0.5 mm² 0…40 m


Rated impulse voltage/pollution degree 4 kV/3 Cable (shielded, shield connected to terminal l at one end, must not be earthed)
Overvoltage category  III  recommended: J-Y(St)Y min. 2 x 0.8
Basic insulation between:  k1, l…k12, R, T/R, T, A, B) -(C11, C12, C14), (C21, C22, C24)
Basic insulation between:  (11, 14) -(21, 24) -(31, 34) -(41, 44) -(51, 54) -(61, 64) Cable lengths for W…AB series measuring current transformers
Voltage test acc. to IEC 61010-1  2.21 kV Single wire ≥ 0.75 mm²  0…10 m
Connection  plug-in connector, recommended WXS…
Measuring circuit
External measuring current transformers  W…, WR…, WS…, WF… series (Type A), Switching elements
 W…AB series (Type B) Number  2 x 1 changeover contact (RCMS460)
CT monitoring  on/off (on)*  2 x 1 changeover contact, 12 x 1 N/O contact (RCMS490)
Rated burden RCMS…-D/-L  68 Ω Operating principle  NC or N/O operation (N/O operation)*
Rated burden RCMS…-D4/-L4 (channels 9…12 only)  1Ω Electrical endurance under rated operating conditions, number of cycles 10,000
Rated insulation voltage (measuring current transformer)  800 V Contact data acc. to IEC 60947-5-1
Operating characteristics acc. to IEC/TR 60755  type A and type B Utilisation category AC-13 AC-14 DC-1 DC-12 DC-12
 depending on measuring current transformer series (type A)* Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated frequency 0…2000 Hz (Type B) / 42…2000 Hz (type A) Rated operational current (common alarm relay) 5 A 3 A 1 A 0.2 A 0.1 A
Cut-off frequency none, IEC, 50 Hz, 60 Hz (none)* Rated operational current (alarm relay) 2 A 0.5 A 5 A 0.2 A 0.1 A
Measuring range RCMS…-D/-L 0…30 A (measuring current transformer type A) Minimum contact rating 1 mA at AC/DC ≥ 10 V
 0…20 A (measuring current transformer type B)
 Crest factor up to 10 A = 4, up to 20 A = 2 Environment/EMC
Measuring range RCMS…-D4/-L4 (channels 9…12 only)  100 mA…125 A EMC IEC 62020
Rated residual operating current IΔn2 (alarm)  10 mA…10 A (type B) Operating temperature -25…+55 °C
 6 mA…20 A (type A) Classification of climatic conditions acc. to IEC 60721
 (100 mA overcurrent)* Stationary use (IEC 60721-3-3) 3K5 (no condensation, no formation of ice)
Rated residual operating current IΔn2 (alarm) for RCMS…-D4/-L4 (channels 9…12 only) Transport (IEC 60721-3-2)  2K3
 100 mA…125 A (16 A overcurrent)* Long-term storage (IEC 60721-3-1)  1K4
Rated residual operating current IΔn1 (prewarning)  10…100 % x IΔn2 Classification of mechanical conditions acc. to IEC 60721:
 min. 5 mA (50 %)* Stationary use (IEC 60721-3-3)  3M4
Digital input 1: < 100 Ω Transport (IEC 60721-3-2)  2M2
 0: > 250 Ω Long-term storage (IEC 60721-3-1)  1M3
Preset for alarm IΔ x factor 1…99 (3)*
 Offset 0…20 A (30 mA)*
Preset for digital input  0/1 (1)*
Relative uncertainty RCMS…-D/-L  0…-20 %**
Relative uncertainty RCMS…-D4/-L4 (channels 9…12 only)  +10…-20 %**
Hysteresis  2…40% (20 %)*
Factor for additional CT  /1…10; x 1…250 (x 1)*
Number of measuring channels (per device/system)  12/1080

256 Residual current monitoring systems | Multichannel residual current monitoring RCMS 2016/2017
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Technical data (continued)
Connection Other
Connection screw terminals Operating mode  continuous operation
Connection properties: Mounting  display-oriented
Rigid/flexible/conductor sizes  0.2…4/0.2…2.5 mm²/AWG 24…12 Degree of protection, internal components (IEC 60529)  IP30
Multi-conductor connection (2 conductors with the same cross section): Degree of protection, terminals (IEC 60529)  IP20
Rigid/flexible 0.2…1.5/0.2…1.5 mm2 Enclosure material  polycarbonate
Stripping length  8…9 mm Flammability class  UL94V-0
Tightening torque  0.5…0.6 Nm Screw mounting  2 x M4
DIN rail mounting acc. to IEC 60715
Software version measurement technique D233 V2.42
Software version display D256 V2.29
Power consumption  ≤10 VA (RCMS460)
 ≤12 VA (RCMS490)
Documentation number D00067
Weight  ≤ 360 g (RCMS460),
 ≤ 510 g (RCMS490)
( )* factory setting
** In the frequency range of < 15 Hz, the relative uncertainty is between
-35 % and 100 %.

Dimension diagrams (dimensions in mm)


RCMS460-D/-L RCMS490-D/-L

Displays and controls 4


RCMS460-D RCMS490-D
LINETRAXX® 5

LINETRAXX® RCMS460-D/-L – RCMS490-D/-L


2 4
6

1
7

3 8

RCMS460-L RCMS490-L
LINETRAXX®
10

1 LED ALARM “2” lights up when the measured value falls below or 6 Test button “TEST”: to call up the self test
exceeds the response value in a measuring channel or an error is Arrow up button: Parameter changes, scroll
indicated by the digital input. 7 Reset button “RESET”: to delete alarm and fault messages
2 LED “ALARM 1” lights up if the measured value exceeds or falls Arrow down button: Parameter changes, scroll
below the “Prewarning” response value in a channel or in the event 8 “MENU” button: RCMS460-D/490-D: to toggle between the standard
of device error. display, menu and alarm display
3 Power On LED “ON” lights up when the device is switched on or “SET” button: RCMS460-L/490-L: to set the BMS address
flashes until the device is ready for operation during switching on.
Enter button: to confirm parameter changes
4 Illuminated graphic LCD
9 Alarm LEDs “1…12” light up when a fault has been detected in
5 “INFO” button: to query standard information the relevant measuring channel or flash if there is a fault with the
(does not apply to RCMS4…-L) measuring current transformer
ESC button: to exit the menu function without changing parameters 10 Digital display for device address and error codes.

2016/2017 Residual current monitoring systems | Multichannel residual current monitoring RCMS 257
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Wiring diagrams

6 7

3 4 5
1 8

6 7

3 4 5
1

1 Connection of supply voltage US (see ordering information), 6 A 5 External test button “T” (N/O contact) The external “T/R” buttons of
fuse recommended. several devices must not be connected to one another.
2 Connection of measuring current transformers CT1…CT12. Either 6 Alarm relay “K1”: Alarm 1, common alarm for alarm, prewarning,
Type A or Type B measuring current transformers can be selected device error, ext. alarm (adjustable)
for each measuring channel. Six W…AB(P) series measuring current 7 Alarm relay “K2”: Alarm 2, common alarm for alarm, prewarning,
transformers require one AN420 or AN110 power supply unit. The device error, ext. alarm (adjustable)
4 channels k9…k12 of the device versions RCMS460-D4/-L4 require
the connection of Type A measuring current transformers.
Ron/off: Activate or deactivate the BMS bus terminating resistor (120)
8 

9 Alarm relay: N/O contact per channel


3 RS-485 interface with BMS protocol
4 External reset button “R” (N/O contact)*
LINETRAXX® RCMS460-D/-L – RCMS490-D/-L

Digital input

1 2

1 Potential-free contact 2 Measuring current transformers


0 Resistance between k and l > 250 Ω
I Resistance between k and l < 100 Ω

258 Residual current monitoring systems | Multichannel residual current monitoring RCMS 2016/2017
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Connection W…, WR…S(P), WS… series measuring current Connection W…AB(P) series measuring current transformer
transformers (pulsed current sensitive)
 (AC/DC current sensitive)


Connection WF… series measuring current transformers

LINETRAXX® RCMS460-D/-L – RCMS490-D/-L


Analogue output

2016/2017 Residual current monitoring systems | Multichannel residual current monitoring RCMS 259
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
Example for a system design – minimum system consisting of an RCMS460-D and 12 measuring points

Example for a system design of – standard system consisting of an RCMS460-D and RCMS460-L and a protocol converter COM460IP

4
LINETRAXX® RCMS460-D/-L – RCMS490-D/-L

RCMS460-D RCMS460-L AN420 COM460IP


US
AC 85…260 V

N L

2
DI-1DL
B/N A/P B/N A/P

Note:
1 When AC/DC sensitive measuring current transformers of the W…AB(P) 2 The DI-1DL repeater only is required when the length of the cable
series are used, an AN420 or AN110* is required that supplies up to exceeds 1200 m or when more than 32 devices are connected to
six measuring current transformers of this type. the bus.

When the supply voltage of AN110-1 is < 30 V, the output power decreases, so that only 5 measuring current transformers can be connected.

260 Residual current monitoring systems | Multichannel residual current monitoring RCMS 2016/2017
Residual current monitors LINETRAXX® RCMS460-D/-L – RCMS490-D/-L
LINETRAXX® RCMS150
Residual current monitor type B with integrated measuring current transformers
for unearthed AC/DC systems (TN and TT systems)

Device features
• Continuous residual current monitoring in compliance with DGUV Vorschrift 3 (German Social Accident
Insurance Regulation 3)
• AC/DC sensitive residual current monitor type B with 6 channels K1…6
(each channel features 2 measuring channels: 1 x RMS, 1 x DC)
• Compatible with RCMS460/490 in a system setup
• Ideal for applications with space limitations
• Easy DIN rail or screw mounting to standard distribution panels
Typical applications
• 2 separately adjustable response values (DC or r.m.s.) per channel
• Residual current monitoring • Continuous self monitoring
system for current outlets and • Fully shielded measuring current transformers to avoid external influences due to magnetic fields that may
final circuits cause disturbances
• Monitoring residual currents of • Compatible with Bender gateways of type COM460IP, COM465IP, CP700
stationary electrical installations • Up to 534 measuring channels in the monitored system that can be combined via BMS bus
and equipment to determine • RS-485 interface with BMS bus (Modbus RTU on request)
practice-oriented test intervals • BMS address range 2…90
in accordance with DGUV
Regulation 3 (German Social
Accident Insurance) and BetrSichV Further information
(Occupational Safety and Health For further information refer to our product range on www.bender.de.
Regulation)
• EMC monitoring of TN-S systems
for „stray“ currents and additional
unwanted N-PE bridges
• Monitoring currents regarded
as fire hazards in flammable
atmospheres
• Monitoring the PE to ensure that
there is no current flow 4
Approvals

UL508 in preparation
CSA in preparation

Ordering information

Supply voltage US
Type Art. No.
DC
24 V RCMS150 B 9405 3025

Accessories Suitable system components

Description Art. No. Description Type Art. No.

Mounting clip for DIN rail mounting B 9108 0110


Condition Monitor with integrated gateway COM465IP1) 344

Condition Monitor CP7001) 352


RS-485 repeater DI-1DL 329
Power supply AN410 322
RCMS460-D-1 253
RCMS460-D-2 253
Residual current monitor2)
RCMS490-D-1 253
RCMS490-D-2 253
1)
from function module C
2)
suitable for measured value and alarm indication only, not suitable for
parameter setting

2016/2017 Residual current monitoring systems | Residual current monitoring RCMS 261
Residual current monitors LINETRAXX® RCMS150
Technical data
Insulation coordination according to IEC 60664-1 Interface
The data are valid for the monitored primary circuit to the output circuit Interface/protocol  RS-485/BMS
Output circuit (+, -, A, B) Connection terminals A/B
Rated insulation voltage 300 V Shielded cable (one end of shield connected to PE)  twisted pair, e.g.: J-Y(St)Y 2x0.8
Overvoltage category III Cable length  ≤ 1200 m
Rated impulse withstand voltage monitored circuit/output circuit 4 kV Bus terminating resistor external 120 Ω (0.25 W)
Range of use ≤ 2000 m AMSL Device address, BMS bus 2…90 (2)*
Rated insulation voltage 250 V Environment/EMC
Pollution degree 3 EMC
Insulation BI: Overvoltage category III immunity IEC 61000-6-2
 DI: Overvoltage category II emission IEC 61000-6-3
To achieve double insulation (DI) for overvoltage category III, insulated primary Operating temperature -25…+70 °C
conductors with sufficient rated voltage must be used on the application side. Classification of climatic conditions acc. to IEC 60721:
Voltage test acc. to IEC 61010-1 AC 2.2 kV Stationary use (IEC 60721-3-3) 3K5
Power supply Transport (IEC 60721-3-2) 2K3
Nominal supply voltage US with galvanic separation DC 24 V Long-term storage (IEC 60721-3-1) 1K4
Power consumption  <4W Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3M4
Residual current measuring range Transport (IEC 60721-3-2) 2M2
Frequency range  0…1000 Hz Long-term storage (IEC 60721-3-1) 1M3
Measuring range ±500 mA
Connection
Resolution measured value 1 % of the set response value
Connection type pluggable push-wire terminal
Response values Connection properties:
Residual current IΔN2 RMS 0…300 mA (30 mA)* rigid, flexible/conductor sizes AWG 0.2…1.5 mm²/AWG 24…16
Residual current IΔN2 DC 3…300 mA (6 mA)* Multi-conductor connection (2 conductors with the same cross section):
Ratio IΔN2 RMS/IΔN2 DC  0.2…5 rigid 0.2…1.5 mm²
Prewarning IΔN1 RMS/DC 50…100 % (50 %)* flexible 0.2…1.5 mm²
Response tolerance IΔN2 flexible with ferrule without plastic sleeve 0.25…1.5 mm²
DC 10…500 Hz -20…0 % flexible with ferrule with plastic sleeve 0.25…0.75 mm²
500 Hz…1 kHz -20…+100 % Stripping length 10 mm
Hysteresis 10…25 % (15 %)
Other
Time response Operating mode continuous operation
Start-up delay tstart-up 0.5…600 s (0.5 s)* Position of normal use  any
Response delay Enclosure material polycarbonate
4 ton1 RMS/DC 0…600 s (0 s)* Flammability class UL94 V-0
ton2 RMS/DC 0…600 s (0 s)* Screw mounting to standard distribution panels with 12 TE 2 x M6
Delay on release DIN rail mounting mounting clip (accessories)
toff1 DC 0…600 s (1 s)* Tightening torque 1.5 Nm
LINETRAXX® RCMS150

toff2 RMS 0…600 s (1 s)* Documentation number  D00259


Weight 170 g
Indication (LEDs)
Measuring current transformer
ON
green normal operation indication Diameter cable gland  10 mm
green (flashing quickly)  internal device fault or BMS bus address set incorrectly Load current  32 A
green (flashing slowly)  indication BMS bus address (after device start/address modification) Bus parameter
ALARM K1…6 Alarm threshold value exceeded, system fault
yellow  IΔ > IΔn Measured value measured value, DC component, r.m.s. (resolution 0.1 mA)
yellow (flashing)  measured value range exceeded Times response delay, delay on release, start-up delay
( )* = factory settings

Dimension diagrams (dimensions in mm)

245 ±1
10 ±0,12

K1 K2 K3 K4 K5 K6
38 ±0,5

A B + -

205 ±0,8
26 ±0,4
3

230 ±0,6

262 Residual current monitoring systems | Residual current monitoring RCMS 2016/2017
Residual current monitors LINETRAXX® RCMS150
Display and operating controls

2 4 ON/COM
K1 K2 K3 K4 K5 K6
1 34
56 5
3

01 2

789
x1

5
34 6

01 2

789
x10

6
A B + -

8 7

1 Slot for screw mounting 5 Determination of ones‘ position of the BMS address
2 Alarm LEDs for the measuring channels K1…K6 6 Determination of tens‘ position of the BMS address
3 Line feed-through of the measuring current transformers for the 7 Connection to the supply voltage
measuring channels K1…K6 8 Connection RS-485, BMS bus
4 ON LED: Power On LED

Wiring diagram

L1
L2
L3
N
PE

PE

ON/COM
K1 K2 K3 K4 K5 K6
56
34
01 2

789
x1

56
34

4
01 2

789

x10

1 A B + -

LINETRAXX® RCMS150
A B + -
circuit 1

circuit 2

circuit 3

circuit 4

circuit 5

circuit 6

3
2

A B +24V GND

1 Residual current monitor RCMS150 3 RS-485 interface with BMS bus (Modbus RTU on request)
2 Supply voltage US DC 24 V 4 Terminating resistor (required at the beginning and at the end of
the bus)

Note:
Only insulated primary conductors suited for the indicated rated voltages are to be used!

2016/2017 Residual current monitoring systems | Residual current monitoring RCMS 263
Residual current monitors LINETRAXX® RCMS150
LINETRAXX® RCMB20-500-01/RCMB35-500-01
AC/DC sensitive residual current monitoring module with frequency converters

Device features
• AC/DC sensitive measured value acquisition
• Frequency range 0…500 Hz
• Measuring current transformer, inside diameter 20 mm/35 mm
• Measuring range 500 mA
• Measuring time ≤ 180 ms
• Supply voltage DC 24 V
• Analogue output current DC 4…20 mA
• Insensitive to load currents ensured by a full magnetic shielding
Approvals • Connection monitoring measuring current transformers using cyclical test current
• Multicolour LEDs for operation and fault indication

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Inside diameter Type Art. No.
DC
ø 20 mm RCMB20-500-01 B 9404 2103
20.4…28.8 V
ø 35 mm RCMB35-500-01 B 9404 2104
1)
Absolute values

Scope of delivery
The connection set supplied consists of the following individual parts:
4
Dimen-
For type Accessories Units
sions

Single conductor with integrally moulded ferrule 45 cm 4


RCMB20-500-01 (black, white, red, blue)
PVC insulating tube 45 cm 1
Single conductor with integrally moulded ferrule 80 cm 4
RCMB35-500-01 (black, white, red, blue)
PVC insulating tube 80 cm 1
Push-wire plug, four-pole, encoded – 2
Mounting brackets for measuring current transformers – 1
RCMB20-500-01 Ferrule (mm² x mm) 0.5 x 6 4
RCMB35-500-01 Cable ties (mm x mm) 100 x 2.5 2
Lens head screw M6 x 12 2
Spring washer M6 2

264 Resiudal current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 2016/2017
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB20/30-500-01
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage AC 800 V EMC IEC 60947-2 Annex M
Rated impulse voltage/pollution degree 12 kV/2 Operating temperature -25…70 °C
Overvoltage category CAT III For UL application:
Protective separation (reinforced insulation) between primary conductor and measurement electronics Maximum ambient temperature  70 °C
Voltage tests according to IEC 61010-1  6.88 kV Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Supply voltage
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Supply voltage US DC 24 V Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Operating range of US  20.4…28.8 V Classification of mechanical conditions IEC 60721
Ripple US ≤1% Stationary use (IEC 60721-3-3) 3M4
Power consumption ≤ 2.5 VA Transport (IEC 60721-3-2) 2M3
Measuring circuit Long-time storage (IEC 60721-3-1) 1M3
Measuring current transformer RCMB20/RCMB35, inside diameter 20/35 mm Chemical stresses acc. to IEC 60721
Rated insulation voltage (measuring current transformer) 800 V Stationary use (IEC 60721-3-3)  3C4
Characteristics according to IEC 62020 and IEC/TR 60755 AC/DC sensitive, Type B Connection
Frequency range 0…500 Hz Primary conductor:
Measuring range IΔn  AC/DC 0…500 mA RCMB20  ≤ 4 x 6 mm² or 3 x 10 mm²
Nominal current at 3NAC (RCMB20/RCMB35) 32 A/80 A RCMB35  ≤ 4 x 35 mm² or 3 x 50 mm²
Relative uncertainty ±4 % Connector XK1:
Relative uncertainty at 10…30 Hz +3 %…-15 % * Connection type pluggable push-wire terminals, 2 x four-pole
Relative uncertainty at 30…400 Hz ±3 % * For UL application:
Relative uncertainty at 400…500 Hz ±10% * Use at least 60/75 °C copper lines!
Resolution measuring circuit 2 mA Connection properties
Test winding yes rigid  0.2…2.5 mm² (AWG 24…14)
Time response flexible without ferrule 0.2…2.5 mm² (AWG 24…14)
Response delay ton  0s flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Delay on release toff (if outside the measuring range)  ≤1s Stripping length 10 mm
Operating time tae at IΔ ≤ 180 ms Opening force 50 N
Response time tan= tae +ton General data
Recovery time tb ≤ 1s Operating mode continuous operation
Displays Mounting any position
LED lights constantly green = operation indicator Degree of protection, internal components (DIN EN 60529) IP40
 flashes red = fault (output current > 20 mA) Degree of protection, terminals (DIN EN 60529) IP20
Enclosure material polycarbonate
Outputs Flammability class UL94 V-0 4
Current output, proportional to the residual current DC 4…20 mA Screw mounting M5 with mounting brackets
Current output, resolution IΔn = 31,25 x (analogue output current -4 mA) DIN rail mounting acc. to IEC 60715
Load ≤ 300 Ω Documentation number D00131

LINETRAXX® RCMB20-500-01/RCMB35-500-01
Weight  200 g (RCMB20-500-01)
 250 g (RCMB35-500-01)
* of full scale value of the measuring range

Dimension diagram

Dimensions (mm)

Type A B C D E F G H
RCMB20 30 56.3 50 76.4 48.5 ø 20 29.8 16.4
RCMB35 30 79.2 62 99.5 55 ø 35 41.7 20

Screw mounting

Dimensions (mm)

Type A B C D
RCMB20 (mounting with 2 angles diagonal) 47 29 63 20.35
RCMB35 (mounting with 2 angles diagonal) 47 48.5 63 12.85

2016/2017 Residual current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 265
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB20/30-500-01
Wiring diagram
Connect the residual current monitoring module according to the wiring diagram. The output current in proportion to the residual current IA must be
made available to the frequency converter.

a
RCMB20 e + US = DC 24 V
T 100 mA
RCMB35 d
c + IA = 4…20 mA

M
3~

Connections
Position of the terminals, connection and disconnection of the conductors

4 Wiring of the plug-in terminal XK1

Coding socket Pluggable push-wire terminal Terminal Colour RCMB20/RCMB35


LINETRAXX® RCMB20-500-01/RCMB35-500-01

A black GND (US)


B – –
C white DC 4…20 mA
abc d D blue GND (DC 4…20 mA)
E red +24 V (US)
1 2 3 4 e f g h F – –
XK1 G – –
H – –

Installation examples

266 Resiudal current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 2016/2017
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB20/30-500-01
LINETRAXX® RCMB35-30-01/RCMB35-30-02
AC/DC sensitive residual current monitoring module
for residual current monitoring in earthed systems (TN and TT systems)

Device features
• Realisation of a protective device in accordance with DIN EN 60947-2 Annex M in combination with
circuit breakers providing isolating properties
• Integral switching output for controlling an undervoltage release with two changeover contacts
• Combined test and reset button
• Monitoring of the connection to the measuring current transformer with cyclical test current
• Insensitive to load currents due to magnetic screen
• Multicolour LED indicating operation, response value exceeded and fault detected
• AC/DC sensitive measured value acquisition
Approvals • Response value IΔn ≤ 30 mA
• R
 ated frequency range
RCMB35-30-01: 0…1 kHz
RCMB35-30-02: 0…10 kHz
• Supply voltage DC 24 V
• M
 easuring current transformer, inside diameter 35 mm

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Inside diameter Type Art. No.
DC
RCMB35-30-01 B 9404 2100
20.4…28.8 V ø 35 mm
RCMB35-30-02 B 9404 2106
1)
Absolute values
4

2016/2017 Resiudal current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 267
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB35-30-01/RCMB35-30-02
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage AC 800 V EMC  IEC 60947-2 Annex M
Rated impulse withstand voltage/pollution degree  12 kV/2 Operating temperature  -25…70 °C
Overvoltage category  III For UL application:
Protective separation (reinforced insulation) between Max. surrounding air temperature 70 °C
 primary conductor and the measurement electronics
Voltage tests according to IEC 61010-1  6.88 kV Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Supply voltage Transport (IEC 60721-3-2)  2K3 (except condensation and formation of ice)
Supply voltage US  DC 24 V Long-term storage (IEC 60721-3-1)  1K4 (except condensation and formation of ice)
Operating range of US DC 20.4…28.8 V Classification of mechanical conditions acc. to IEC 60721
Ripple US  ≤1% Stationary use (IEC 60721-3-3)  3M4
Power consumption  ≤ 2.5 VA Transport (IEC 60721-3-2)  2M3
Making current  5 A, 1 ms Storage (IEC 60721-3-1)  1M3
Measuring circuit Chemical stresses acc. to IEC 60721
Stationary use (IEC 60721-3-3)  3C4
Measuring current transformer, inside diameter  35 mm
Rated insulation voltage (measuring current transformer)  800 V Connection
Characteristics according to IEC 62020 and IEC/TR 60755  AC/DC sensitive, Type B Primary conductor ≤ 4 x 35 mm² or 3 x 50 mm²
Rated frequency  RCMB35-30-01: 0…1 kHz Connector XK1:
 RCMB35-30-02: 0…10 kHz Connection type pluggable push-wire terminals, 2 x four-pole
Response value IΔn  30 mA
For UL application:
Nominal current 160 A
Use min. 60 °C/75 °C copper conductors only!
Relative uncertainty of the response value 0…-35 %
Test winding yes Connection properties:
Rigid 0.2…2.5 mm² ( AWG 24…14)
Time response
Flexible without ferrules  0.2…2.5 mm² (AWG 24…14)
Response delay ton  0s Flexible with ferrules  0.2…1.5 mm² (AWG 24…16)
Delay on release toff 2 s after reset Stripping length 10 mm
Operating time tae at 1 x IΔn  ≤ 180 ms Opening force  50 N
Operating time tae at 2 x IΔn  ≤ 130 ms
Operating time tae at 5 x IΔn  ≤ 20 ms Other
Response time tan  = tae +ton Operating mode  continuous operation
Recovery time tb  ≤1s Position  any position
Degree of protection, internal components (DIN EN 60529) IP40
Displays
Degree of protection, terminals (DIN EN 60529)  IP20
Multicolour LED Enclosure material polycarbonate
4 lights constantly green operation indicator Flammability class UL94 V-0
Flashes green (quickly)  self test Screw mounting M5 with mounting brackets
lights constantly red response value exceeded/self test: no faults detected DIN rail mounting acc. to  IEC 60715
flashes red (quickly)  Reset Documentation number  D00079
LINETRAXX® RCMB35-30-01/RCMB35-30-02

flashes red (slowly)  fault/during a self test: fault occurred Weight  ≤ 250 g
Outputs
Number 2 change-over contacts
Operating principle N/C operation
Switching outputs a2/a3, a3/a4, b2/b3, b3/b4 AC 24 V/DC 48 V; 200 mA
Electrical service life, number of cycles  100,000

Dimension diagram

Dimensions (mm)

Type A B C D E F G H
RCMB35-30-… 30 79.2 62 99.5 55 ø 35 41.7 20

Screw mounting

Dimensions (mm)

Type A B C D
RCMB35-30-… (mounting with 2 angles diagonal) 47 48.5 63 12.85

268 Resiudal current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 2016/2017
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB35-30-01/RCMB35-30-02
Wiring diagram

~/– ~/–
<U

4 a2 a4 b2 b4

1 K2 5
>I >I >I >I

<U
K1

a3 b3
~/+
~/+

}
~/+
a2
a3 K1
a4
b2
2 b3
b4
RCMB b1
a1 } US
GND DC 24 V 6
(US ) (US )

F
7

3 a1 b1

1 Circuit breaker with undervoltage release in accordance with DIN 5 K1: changeover contact in N/C operation for controlling the under-
EN 60947-2; tab ≤ 20 ms voltage release and an alarm LED
2 RCMB35-30-01/RCMB35-30-02 6 Supply voltage for RCMB35-30-01/RCMB35-30-02
Loads, e.g. welding inverter Fuse F: 100 mA, time-lag
4
3 7

4 K2: internal electronic switch (redundancy)

LINETRAXX® RCMB35-30-01/RCMB35-30-02
Connections

Position of the terminals connecting of the conductors disconnecting of the conductors

Wiring of the plug-in terminal XK1

Coding socket Pluggable push-wire terminal Terminal RCMB35-30-01/RCMB35-30-02


a1 GND (US)
a2 K1, contact 12
a3 K1, contact 11
a
a1 a2 a3 a4 a4 K1, contact 14
b b1 +24 V (US)
1 2 3 4 b1 b2 b3 b4 b2 K1, contact 22
XK1 b3 K1, contact 21
b4 K1, contact 24

2016/2017 Resiudal current monitoring systems | single-channel, AC/DC sensitive residual current monitoring RCMB 269
AC/DC sensitive residual current monitoring module LINETRAXX® RCMB35-30-01/RCMB35-30-02
LINETRAXX® RCMB42…EC
AC/DC sensitive residual current monitor

Device features
• AC/DC sensitive residual current monitoring module Type B in accordance with IEC 60364-7-722 (VDE 0100-722)
• Response value 2 – AC/DC 30 mA: r.m.s. measurement
• Response value 1: DC 6 mA
• Frequency range, residual current 0…2000 Hz
• Frequency range, load current 45…65 Hz
• Monitoring of the connection to the measuring current transformer
• Shielded residual current transformer to prevent the effects of external disturbances
• Connection by means of push-wire terminals
• Variants: Single and two-channel residual current measurement
Typical applications
• Residual current monitoring of
Further information
AC charging stations for electric
vehicles For further information refer to our product range on www.bender.de.

Ordering information

Measuring range Number of measuring current


Frequency range transformers Channels Type Art. No.
DC AC/DC (Ø 15 mm, 1,5 m Cable)

0…30 mA 2 2 x residual current RCMB420EC-2 B 7404 2500


0…6 mA 0…2000 Hz
(rms) 1 1 x residual current RCMB422EC-2 B 7404 2502
Delivery incl. measuring current transformers.
Measuring current transformer available with shorter cable on request (minimum order quantity 250 pcs).

270 Residual current monitoring system | 1-and 2-channel, AC/DC sensitive residual current monitoring RCMB 2016/2017
Residual current monitor LINETRAXX® RCMB42…EC
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated insulation voltage AC 250 V Alarm relay K1, K2 IΔn DC > 6 mA;
Overvoltage category/pollution degree  III/3  IΔn AC/DC ≥ 30 mA (rms)
Rated impulse voltage 4 kV Contact elements  2 x 1 N/O contacts
Operating principle N/C operation
Degree of Contamination
Electrical service life  10,000 switching cycles
Protective separation  between (A1, A2) -(Id1, Id2, Err, Test, GND) -(13, 14, 23, 24) Contact data to IEC 60947-5-1
Basic insulation  beetween (13, 14) -(23, 24) Utilisation category  AC-14/DC-13
Range of use  ≤ 2000 m above NN Rated operational voltage  250 V
Power supply Rated operational current  5A
Minimum contact rating  1 mA at AC/DC ≥ 10 V
Nominal supply voltage US AC 110…240 V, 50/60 Hz
 DC 150…220 V Environment/EMC
Operating range of the supply voltage AC 0.85…1.1 x US EMC IEC 61543
 DC 0.8…1.2 x US Operating temperature -25…+75 °C
Power consumption < 5 VA Classification of climatic conditions acc. to IEC 60721
Measuring range residual current Stationary use (IEC 60271-3-3) 3K5
Transport (IEC 60721-3-2) 2K5
Rated frequency  0…2000 Hz
Long-time storage (IEC 60721-3-1) 1K4
Measuring range ±300 mA
Classification of mechanical conditions IEC 60271
Response values Stationary use (IEC 60721-3-3) 3M4 (except condensation and formation of ice)
Residual current IΔn2 6 mA Transport (IEC 60721-3-2) 2M3
Response tolerance IΔn2  0…-50 % Long-time storage (IEC 60271-3-1) 1M3
Residual current IΔn1 30 mA Connection
Response tolerance IΔn2
Connection type push-wire terminal
for f ≤ 1kHz 0…-20 %
Connection properties
for f > 1kHz -20…+100 %
rigid 0.2…2.5 mm² (AWG 24…14)
Restart sequence value
flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
DC 6 mA  < 3 mA
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
AC/DC 30 mA (rms) for f ≤ 1 kHz < 12 mA
Stripping length 10 mm
AC/DC 30 mA (rms) for f > 1 kHz < 22 mA
Opening force 50 N
Operating time tæ for
Test opening, diameter 2.1 mm
1 x IΔn  < 180 ms
2 x IΔn  < 70 ms Other
5 x IΔn  < 20 ms Operating mode continuous operation
Inputs and operation Degree of protection IP 30
Test button on front side
Degree of protection terminals IP 20 4
DIN rail mounting IEC 60715
Testinternal/external
Screw mounting 2 x M4 with mounting clip
Cable lenght Test/Err, GND  0…10 m
Documentation number  D00167
Transformer connection  external

LINETRAXX® RCMB42…EC
LED device function  green Measuring current transformers
LED alarm channel 1 yellow Diameter cable gland residual current transformer  15 mm
LED alarm channel 2 yellow Cable length  1.5 m
Mounting  with cable ties
Connection type connector
Connection to the main device  connector with 6 poles
Max. load current  3 x 32 A (4 x 6 mm²)

Dimension diagram (dimensions in mm)


,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Residual current monitoring system | 1-and 2-channel, AC/DC sensitive residual current monitoring RCMB 271
Residual current monitor LINETRAXX® RCMB42…EC
Wiring diagrams

Mastercard Mastercard

Ein wichtiges Zukunftsthema Ein wichtiges Zukunftsthema

+1 +1
für die Automobilindustrie ist die für die Automobilindustrie ist die
Elektromobilität. Elektrofahrzeuge sollen Elektromobilität. Elektrofahrzeuge sollen
künftig zunehmend dazu beitragen, die künftig zunehmend dazu beitragen, die
Erdölabhängigkeit zu verringern und die Erdölabhängigkeit zu verringern und die
CO2-Belastung zu reduzieren. Mit der CO2-Belastung zu reduzieren. Mit der
Messe eCarTec und dem dazugehörigen Messe eCarTec und dem dazugehörigen
Kongress wurde eine internationale Kongress wurde eine internationale
Plattform ins Leben gerufen, die sich Plattform ins Leben gerufen, die sich
ausschließlich mit dem Thema ausschließlich mit dem Thema
Elektromobilität beschäftigt. Elektromobilität beschäftigt.

Vom 13. bis 15. Oktober präsentiert KEBA


auf der eCarTec erstmals in Deutschland die
outdoorfähige Stromladestation KeContact,
mit der alle Arten von elektrobetriebenen
Fahrzeugen, wie Autos, Motorroller,
Fahrräder, Segways oder Rollstühle einfach
OK Vom 13. bis 15. Oktober präsentiert KEBA
auf der eCarTec erstmals in Deutschland die
outdoorfähige Stromladestation KeContact,
mit der alle Arten von elektrobetriebenen
Fahrzeugen, wie Autos, Motorroller,
Fahrräder, Segways oder Rollstühle einfach
OK
und sicher aufgeladen werden können – und sicher aufgeladen werden können –
und das rund um die Uhr. und das rund um die Uhr.
Quelle: Quelle:
http://www.keba.com/de/newsroom/ener- http://www.keba.com/de/newsroom/ener-
gieautomation/ke- gieautomation/ke-
ba-bei-der-ecartec-2009-in-muenchen-13-1 ba-bei-der-ecartec-2009-in-muenchen-13-1
5-oktober-2009-halle-c3-messestand-405-1 5-oktober-2009-halle-c3-messestand-405-1
64/ 64/

1 1

RCD Typ A

RCD Typ A

Ladekontroll-
regler
L1
L2
L3
N
22
24 F F L
T
Err
PE

RCD Typ A
A1 A2

L1
Id1 22
L2
L3 Id1 24
N 12
Ladekontroll- 14
F F regler
T
PE
Err

12
14
T
Err

RCD Typ A
RCD Typ A

L1
L2
L3
L N

F F L
PE

A1 A2

RCD Typ A
Id1 13
L1
Id1 14
L2
L3 23
N 24

F F
L Test

PE Err
GND

4 A1 A2

Id1 Id2
13 L = Ladekontrollregler/Charge controller
14
Id1 23
Id2
24
LINETRAXX® RCMB42…EC

Test

Err

GND

L = Ladekontrollregler/Charge controller

RCMB420EC with 2 channels with IΔ = DC ≥ 6 mA and RCMB422EC with 1 channel with IΔ = DC ≥ 6 mA and
IΔ = AC/DC ≥ 30 mA (rms) IΔ = AC/DC ≥ 30 mA (rms)

272 Residual current monitoring system | 1-and 2-channel, AC/DC sensitive residual current monitoring RCMB 2016/2017
Residual current monitor LINETRAXX® RCMB42…EC
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 273
Device overview coupling devices

AGH675S-7
AGH150W-4 AGH204S-4 AGH520S AGH676S-4
AGH675S-7MV

Page 282 283 284 285 287


Extension of the nominal voltage Extension of the nominal voltage Extension of the nominal voltage Extension of the nominal voltage Extension of the nominal voltage
Application range for ISOMETER®s range for ISOMETER®s range for ISOMETER®s range for ISOMETER®s range for ISOMETER®s
AC 0…1150 V, AC 0…1300 V / AC, 3(N)AC, DC 0…7.2 kV
Nominal system voltage Un DC 0…1760 V AC 0…1650 V AC/3(N)AC 0…7200 V AC, 3(N)AC, DC 0…15.5 kV AC/3(N)AC 0…12 kV

IR470LY…
IRDH275/375
Device family

IRDH275BM
IR420-D64
iso685-D
iso685-S

Device overview measuring current transformers

5
W0-S20…W5-S210,
W…/W…-8000 W…AB(P)
W10/600

Page 289 291 294


Characteristics
W20-8000

W35-8000

W60-8000

W35AB(P)

W60AB(P)

CT type
W10/600

W3-S105

W4-S140

W5-S210

W120AB

W210AB
W0-S20

W1-S35

W2-S70

W20AB
W120

W210
W20

W35

W60

Inside diameter 10 20 35 70 105 140 210 20 35 60 120 210 20 35 60 20 35 60 120 210


Dimensions
(mm)

Width x height
Strip length
EDS440

EDS441
EDS441-LAB
EDS460/490
Device family

EDS461/491
RCM420

RCMA420
RCMA423
RCMS460/490

274 System components | Device overview 2016/2017


5
WS…
WR…S(P) WS…S WF…
WS…-8000

297 299 301 303


split-core split-core flexible
WR115x305S(P)

WR150x350S(P)

WR200x500S(P)

WS20x30-8000

WS50x80-8000
WR70x175S(P)

WS80x120S

WS80x160S
WS80x120

WS50x80S

WS80x80S
WS20x30

WS50x80

WF1200

WF1800
WF170

WF250

WF500

WF800

70 x 175 115 x 305 150 x 350 200 x 500 20 x 30 50 x 80 80 x 120 20 x 30 50 x 80 50 x 80 80 x 80 80 x 120 80 x 160
170 250 500 800 1200 1800

2016/2017 System components | Device overview 275


Device overview isolating transformers, transformers for operating theatre lights

ES710 DS0107 ESL0107

Page 308 313 316


Supply of three-phase loads
Application Design of medical IT systems Supply of operating theatre luminaires
in group 0, 1 or 2 medical locations
Type of distribution single-phase three-phase single-phase
system
Input AC 230 V 3AC 400 V AC 230 V (±5 %, ±10 %)
Voltages

Output AC 230 V 3NAC 230 V AC 23…28 V

Frequency range 50…60 Hz 50…60 Hz 50…60 Hz


2000 VA
3150 VA 120 VA
3150 VA
4000 VA 160 VA
4000 VA
5000 VA 280 VA
Power 5000 VA
6300 VA 400 VA
6300 VA
8000 VA 630 VA
8000 VA
10000 VA 1000 VA
10000 VA
vertical
Design type

horizontal

encapsulated
(protection class B)

5
Device overview measuring transducer

RK170

Page 318
Application Conversion of DC currents
Input

Current DC 0…400 µA

Current 0/4…20 mA
Output

Voltage DC 0…10 V

276 System components | Device overview 2016/2017


Device overview power supply units

AN110 AN410 AN420 AN450

Page 320 322 324 326


Application for measuring current transformers for DC 24 V power supply for measuring current transformers for voltage supply

Output voltage ±12 V DC 24 V DC ±12 V AC 20 V, 50…60 Hz

AC 20…60 V; DC 18…72 V AC 90…264 V AC 16…72; DC 9,6…94 V AC 230 V, 50…60 Hz


Supply voltage US AC 90…264 V; DC 100…353 V DC 120…370 V AC/DC 70…276 V AC 127 V, 50…60 Hz

5
Device overview measuring instruments

7204 7220 9604 9620

Page 328 328 328 328


Input current 0…400 μA 0…20 mA 0…400 μA 0…20 mA

Dimensions (mm) 72 x 72 72 x 72 96 x 96 96 x 96

IR470LY…

IR470LY2-6…
Device family

IRDH275/375

IRDH275B/375B

IRDH575

iso685…

2016/2017 System components | Device overview 277


Device overview interface converters and repeaters

DI-1DL DI-2USB

Page 329 331


Interface repeater Interface converter
Application BMS bus BMS/USB
Input RS-485 RS-485
Input

Connection screw-type terminal screw-type terminal

Cable length ≤ 1200 m ≤ 1200 m

Output RS-485 USB

Connection screw-type terminal USB Type B


Output

Cable length ≤ 1200 m ≤5m


Expansion of ≤ 30
bus devices
Supply voltage US AC 85…260 V, 50…60 Hz via USB

Particular features Driver CD

Device overview Charge Controller


5

CC612

Page 332

Application Charge Controller

DC 6 mA sensor

Supply voltage US DC 12 V
Interface

Modbus

eHz meter

Modem 3G modem (optional)

278 System components | Device overview 2016/2017


Device overview gateways

COMTRAXX® COMTRAXX® COMTRAXX® COMTRAXX® COMTRAXX® COMTRAXX®


COM460IP COM461MT COM462RTU COM465IP COM465DP CP700

Page 335 338 341 344 348 352


BMS-Modbus RTU- Condition Monitor/ Condition Monitor/ Condition Monitor/
Application BMS-Ethernet-Gateway BMS-Ethernet-Gateway Gateway Gateway PROFIBUS-Gateway Gateway
Protocol input BMS BMS BMS BMS/Modbus RTU/TCP BMS/Modbus RTU/TCP BMS/Modbus RTU/TCP
Ethernet/Modbus TCP,
Protocol output Ethernet/Modbus TCP Ethernet/Modbus TCP Modbus RTU Ethernet/Modbus TCP Ethernet/Modbus TCP
PROFIBUS DP
Display LCD/LED LED LCD/LED LED LED 7”-colour LCD

Alarm messages 1, 2)
1, 2)
1, 2)
1, 2, 3)

Measured values 1, 2)
1, 2)
1, 2)
1, 2, 3)

Device parameter 1)
1)
1)
1)
setting
Alarm list 1)
1)
1)
1, 3)
Functions

History memory 1)
1)
1)
1)

Diagrams 1)
1)
1)
1, 3)

Visualisation 1)
1)
1)
1)

E-mail notification 1)
1, 4)
1, 4)
1, 4)

Device tests 1, 2)
1, 2)
1, 2)
1, 2) 5
PEM… and energy
meter support 1)
1)
1)

SNMP 1)
1)
1)

Data logger 1)
1)
1)
1)
Connection

BMS screw-type terminal screw-type terminal screw-type terminal pluggable screw terminals pluggable screw terminals pluggable screw terminals

Output RJ 45 RJ 45 screw-type terminal RJ 45 RJ 45, Sub-D 9-pole RJ 45

Supply voltage US AC 76…276 V AC/DC 24…240 V, AC/DC 24…240 V,


AC/DC 76…276 V AC/DC 76…276 V DC 24 V
requirements

AC 16…72 V, DC 16…94 V DC 24V DC 24V


System

Internet Explorer, Chrome, Internet Explorer, Chrome,


Browser Internet Explorer, Chrome, Internet Explorer, Chrome, Internet Explorer, Chrome,
Firefox etc. Firefox etc. Firefox etc. Firefox etc. Firefox etc.
with Silverlight plugIN

1)
Functions available on the web server – accessible via a personal computer with browser
2)
Available via the protocol
3)
On the device’s own LC display
4)
TLS/SSL Support

2016/2017 System components | Device overview 279


Device overview alarm indicator and test combinations

COMTRAXX® COMTRAXX®
Visualisation
MK800 (DI400) MK2430

Page 355 359 362


MEDICS® systems
Messages/
displays

RCMS Residual current monitoring system

EDS insulation fault locator

Flush-mounting
Installation type

Cavity wall mounting

Cable-duct mounting

Panel mounting

Surface mounting

Digital inputs (potential free) 0/16 0/12

N/O or N/C operation selectable selectable


Inputs/outputs

Relay outputs 1 1

N/O or N/C operation programmable programmable

Common alarm programmable programmable


5 System fault alarm programmable programmable

Languages selectable 21 20 programmable

Standard display 4 x 20 characters 4 x 20 characters


Parameter setting/text message

Additional text display 3 x 20 characters 3 x 20 characters

Standard texts

Freely configurable text messages 1000 200


History memory, maximum number 1000 250
of data records
Real-time clock

Parameterisation software TMK-Set V 4.xx (USB, BMS) TMK-Set V 4.xx (USB, BMS)

Messages/alarms, medical gases acc. to EN475, EN737-3 acc. to EN475, EN737-8

RS-485 (BMS protocol) 2

BMS address range internal: 1 (…150), external: 1…99 1…150


Interfaces

Master redundancy, BMS internal

Master redundancy, BMS external

USB

Ethernet (TCP/IP)

Supply voltage US AC/DC 24 V AC/DC 24 V

Stored energy time in the event of power failure ≤2s ≤ 15 s

280 System components | Device overview 2016/2017


5

2016/2017 System components | Device overview 281


AGH150W-4
Coupling device

Typical applications
• Extension of the nominal voltage range for the ISOMETER®s iso685… series and IRDH… series to AC 0…1150 V,
DC 0…1760 V

Further information
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Nominal system voltage US


Type Art. No.
AC DC
0…1150 V 0…1760 V AGH150W-4 B 9801 8006

Technical data Dimension diagram (dimensions in mm)


Insulation coordination acc. to DIN EN 61800-5-1 (VDE 0160-105-1)
Rated insulation voltage AC 1600 V
Voltage test acc. to DIN EN 61800-5-1 (VDE 0160-105-1)
Voltage impulse test (basic insulation)  ≥ AC 11 kV
AC voltage test (basic insulation  ≥ AC 6.6 kV
Voltage ranges
5.1 Nominal system voltage Un AC 0…1150 V, DC 0…1760 V
Overvoltage category/rated impulse voltage CAT III/≥11 kV
Internal DC resistance Ri ≥160 kΩ
Environment
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Wiring diagram
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Ambient temperature (during operation) -10…+55 °C
Ambient temperature (during storage) -40…+70 °C
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Connection L1 L2 L3
AGH150W-4
Connection flat terminals iso685 Ankoppelgerät
Coupling device
Connection properties rigid/flexible 0.2…4/0.2…2.5 mm²
Other
Operating mode continuous operation L1 L2
Mounting any position
Degree of protection, internal components (DIN EN 60529) IP30
L1 L2 L1 L2
Degree of protection, terminals (DIN EN 60529)  IP20 AC system DC system
Un AC 0…1150 V Un DC 0…1760 V
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00093
Weight  ≤ 900 g

282 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 2016/2017
Coupling device AGH150W-4
AGH204S-4
Coupling device

Typical applications
• Extension of the nominal voltage range to AC, 3(N)AC 0…1650 V/0…1300 V, 50… 400 Hz for the ISOMETER®s
iso685… series and IRDH275-4…/IRDH375-4…/IR470LY-40/IRDH1065B-4

Approvals

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage US


Type Art. No.
AC
0…1650 V/0…1300 V AGH204S-4 B 914 013

Technical data Dimension diagram (dimensions in mm)


Insulation coordination acc. to DIN EN 61800-5-1 (VDE 0160-105-1)
Rated insulation voltage AC 1500 V
Voltage test acc. to DIN EN 61800-5-1 (VDE 0160-105-1)
Impulse voltage test (basic insulation) ≥ AC 10.4 kV
AC voltage test (basic insulation)  ≥ AC 5 kV
Partial discharge test ≥ 3 kV
Voltage ranges
Nominal system voltage Un (including DC components) 0…1300 V
Nominal system voltage Un (AC only) 0…1650 V
Nominal frequency fn  50…400 Hz
Overvoltage category/rated impluse voltage III/≥10.4 kV
Internal DC resistance Ri
Wiring diagram
5.1
Coupling to AK80  80 kΩ
Coupling to AK160  160 kΩ
Environment without converters Un = 3AC 0…1650 V

Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms


Bumping IEC 60068-2-29 (transport) 40 g/6 ms L1 L2 L2

Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz iso685

Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz


Ambient temperature (during operation) -10…+55 °C with converters Un = 3AC 0…1300 V
(rectifiers or intermediate circuit voltage max. DC 1840 V)
Ambient temperature (during storage) -40…+70 °C
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
L1 L2 L2
Connection iso685
Connection screw-type terminals
Connection properties rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
Tightening torque 0.5 Nm
Conductor sizes (AWG) 24…12
Other
Operating mode continuous operation
Mounting any position
Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529)  IP20
Un
Type of enclosure X112, free from halogen
Screw mounting 2 x M4
DIN rail mounting DIN EN 60715/IEC 60715
Flammability class UL94 V-HB
Documentation number D00094
Weight ≤ 1350 g

2016/2017 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 283
Coupling device AGH204S-4
AGH520S
Coupling device

Typical applications
• Extension of the nominal voltage range to (3)AC 0…7200 V, 50…400 Hz for the ISOMETER®s iso685… series
and IRDH275-4…/IRDH375-4…/IR470LY-40/IR420-D6/IRDH1065B-4

Approvals

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage US


Type Art. No.
3(N)AC
0…7200 V AGH520S B 913 033

Technical data Dimension diagram (dimensions in mm)


Insulation coordination acc. to IEC 61800-5-1
Operating voltage AC 6.3 kV
Voltage test according to IEC 61800-5-1
Overvoltage category/impulse voltage test (basic insulation) III/AC 35 kV
AC voltage test (basic insulation)  AC 17.5 kV
Partial discharge test  12 kV
Voltage ranges
Nominal system voltage Un  AC, 3(N)AC 0…7.2 kV
Nominal system voltage Un for UL applications  AC, 3(N)AC 0…6 kV
5.1 Nominal frequency fn  50…400 Hz
Internal DC resistance Ri  ≥ 80 kΩ
Impedance Zi at 7.2 kV and 50 Hz  ≥ 6 MΩ
Environmental conditions Wiring diagram
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4 Un 3/(N)/AC 0…7200 V, 50…400 Hz 3 AC terminal 2 toL1

Transport (IEC 60721-3-2)  2M2


Storage (IEC 60721-3-1)  1M3
Ambient temperature (during operation)  -10…+55 °C
3/N/AC terminal 2 to N
Ambient temperature for UL applications (during operation)  -10…+45 °C
Ambient temperature (during storage) -20…+70 °C 2

Classification of climatic conditions acc. to IEC 60721-3-3 3K5


Connection
AGH520S
Connection terminal 2 (medium voltage) screw-type terminal
Connection terminals 3, 4, 5  screw-type terminals
Connection properties 5 4 3
rigid/flexible 0.2…4 mm²/ 0.2…2.5 mm² (AWG 24…12)
Tightening torque 2.9 Nm
Other IRDH275-4...
iso685 IRDH375-4...
Operating mode  continuous operation IR470LY-40

Position  any position L1 L2 L3

Degree of protection, internal components (DIN EN 60529) IP64


Degree of protection, terminals (DIN EN 60529)  IP20
Type of enclosure resin-encapsulated block
Screw mounting 4 x M5
Flammability class UL94 V-HB
Documentation number D00073
Weight  ≤ 4500 g

284 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 2016/2017
Coupling device AGH520S
AGH675S-7/AGH675S-7MV15
Coupling device

Typical applications
• Extension of the nominal voltage range to AC/DC 0…15.5 kV for the ISOMETER® IRDH275BM-7

Approvals

AGH675S-7-500, AGH675S-7-2000

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage Un


Cable length Type Art. No.
AC/DC
500 mm AGH675S-7-500 B 913 060
0…7.2 kV, 0…460 Hz
2000 mm AGH675S-7-2000 B 913 061
0… 15.5 kV, 0…460 Hz 500 mm AGH675S-7-MV15-500 B 913 058

Technical data
Insulation coordination acc. to DIN EN 61800-5-1 Environment
AGH675S-7 Operating temperature (normal operation)  -10…+60 °C
Rated insulation voltage  AC 7.2 k V Operating temperature (continuous operation with asymetrical earth fault -10…+55 °C
Classification of climatic conditions acc. to IEC 60721:
AGH675S-7MV15 Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Rated insulation voltage  AC 15.5 k V Transport (IEC 60721-3-2) 2K3
Voltage test acc. to DIN EN 61800-5-1 Long-term storage (IEC 60721-3-1) 1K4 5.1
Classification of mechanical conditions acc. to IEC 60721:
Type test: Stationary use (IEC 60721-3-3)  3M4 (3M7 Y shaft)
AGH675S-7 Transport (IEC 60721-3-2) 2M2
Voltage impulse test (basic insulation)  40 kV Long-term storage (IEC 60721-3-1) 1M3
AC voltage test (basic insulation) 20 kV
Connection
Partial discharge test 14 kV
Connection (medium voltage) high-voltage cable (encapsulated on the device side)
AGH675S-7MV15 Connection, flexible with ring terminal M4
Voltage impulse test (basic insulation)  111 kV Connection 3, 4, 5 screw-type terminals
AC voltage test (basic insulation) 70 kV Connection
Partial discharge test 29 kV rigid, flexible 0.2…4 mm²/0.2…2.5 mm²
Routine test: flexible with connector sleeve  0.25…2.5 mm²
AC voltage test  40 kV
Other
Voltage ranges Operating mode continuous operation
AGH675S-7 Mounting  any position
Nominal system voltage Un  AC, 3(N)AC, DC 0…7.2 kV Protection class, internal components (DIN EN 60529)  IP64
Nominal frequency fn  0…460 Hz Protection class, terminals (DIN EN 60529) IP20
Internal DC resistance Ri ≥ 2.39 MΩ Type of enclosure  resin-encapsulated block
Screw mounting  M5
AGH675S-7MV15 Flammability class  UL94 V-0
Nominal system voltage Un  AC, 3(N)AC, DC 0…15.5 kV Documentation number D00095
Nominal frequency fn  0…460 Hz Weight approx.  ≤ 5100 g
Internal DC resistance Ri ≥ 4.7 MΩ

2016/2017 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 285
Coupling device AGH675S-7/AGH675S-7MV15
Dimension diagram (dimensions in mm)
220
200
170 10

AGH675S-7…
320
280

ø M4

52
30

Wiring diagram

AGH675S-7 AGH675S-7MV15
DC +7.2 kV DC 15.5 kV

DC -7.2 kV

2 2
15,5 kV AC/DC 15,5 kV AC/DC

AGH675S-7MV15 AGH675S-7MV15

ISOMETER® ISOMETER®
IRDH275BM-7 IRDH275BM-7
5.1
Both AKs (one from each coupling device) are bridged and coupled
with the AK from the IRDH275BM-7.
AGH675S-7/AGH675S-7MV15

286 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 2016/2017
Coupling device AGH675S-7/AGH675S-7MV15
AGH676S-4
Coupling device

Typical applications
• Extension of the nominal voltage range to AC, 3(N)AC 0…12 kV, 50…460 Hz for the ISOMETER®s iso685… series
and IRDH275-4xx/IRDH375-4xx/IR420-D64

Further information
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Nominal system voltage US


Cable length Type Art. No.
AC, 3(N)AC
0…12 kV, 50…460 Hz 2000 mm AGH676S-4 B 913 055

Technical data
Insulation coordination acc. to IEC 61800-5-1 Connection
Rated insulation voltage  AC 12 kV Connection medium voltage high-voltage cable (encapsulated on the device side)
Connection, flexible with ring terminal M8
Voltage test acc. to IEC 61800-5-1
Connection terminals 3, 4, 5  screw terminals
Type test Connection properties
Voltage impulse test  ≥ AC 75 kV rigid/flexible 0.2…4 mm²/0.2…2.5 mm²
AC voltage test  ≥ AC 45 kV
Other
Partial discharge test  ≥ 16.5 kVeff
Operating mode  continuous operation
Routine test Position  any position
AC voltage test, rate of increase < 2 kV/s  AC 25 kV Degree of protection, internal components (DIN EN 60529) IP64
Voltage ranges Degree of protection, terminals (DIN EN 60529)  IP20 5.1
Nominal system voltage Un  Type of enclosure resin-encapsulated block
AC / 3(N)AC 0...12 kV
Screw fixing  M5
Nominal frequency fn  50...460 Hz
Flammability class UL94 V-0
Internal DC resistance Ri  ≥ 160 kΩ
Documentation number D00096
Impedance Zi at 12 kV and 50 Hz  ≥ 12 MΩ
Weight  ≤ 8400 g
Environmental conditions
Shock resistance IEC 60068-2-27 (during operation)  15 g/11 ms
Bumping IEC 60068-2-29 (during transport)  40 g/6 ms
Vibration resistance IEC 60068-2-6 (during operation)  1 g / 10…150 Hz
Vibration resistance IEC 60068-2-6 (during transport)  2 g / 10…150 Hz
Ambient temperature, during operation -10…+55 °C
Storage temperature range -40…+70 °C
Classification of climatic conditions acc. to IEC 60721-3-3 3K5

2016/2017 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 287
Coupling device AGH676S-4
Dimension diagram (dimensions in mm)
220
200
170 10

12 kV AC

2000
AGH676S-4
320
310
280

92
30

Wiring diagram offline (IR420-D64)

Un = 3AC 12 kV

12 kV AC

AGH676S-4

5.1 Wiring diagram online (iso685/IRDH275-4xx/IRDH375-4xx)

Un = 3AC 12 kV
AGH676S-4

12 kV AC

AGH676S-4

L1 L2 L3 AK KE

iso685

288 System components | Individual components and accessories | Coupling devices for ISOMETER® and RCM 2016/2017
Coupling device AGH676S-4
W0-S20…W5-S210, W10/600
Measuring current transformers

Typical applications
• For residual current monitors (RCM)
• For residual current monitoring systems (RCMS)
• For insulation fault locators with additional EDS in AC and DC systems

Standards
W0-S20…W5-S210 series measuring current transformers comply with the device standard: IEC 61869-1.
Measuring current transformer
W10/600
Approvals

Further information
Measuring current transformer For further information refer to our product range on www.bender.de.
W0-S20

Measuring current transformer


W1-S35

Ordering information

Inside diameter Type Art. No.

10 mm W10/600 B 911 761


20 mm W0-S20 B 911 787
35 mm W1-S35 B 911 731 5.1
70 mm W2-S70 B 911 732
105 mm W3-S105 B 911 733
140 mm W4-S140 B 911 734
210 mm W5-S210 B 911 735

Approvals

Type UL GL EAC

W10/600 – – –
W0-S20 – –
W1-S35
W2-S70
W3-S105
W4-S140
W5-S210

2016/2017 System components | Individual components and accessories | Measuring current transformers 289
Measuring current transformers W0-S20…W5-S210, W10/600
Technical data
Insulation coordination acc. to IEC 60044-1 Connection
Highest system voltage for electrical equipment Um AC 720 V Connection screw-type terminals
Rated impulse withstand voltage Uisol 3 kV Connection
rigid/flexible 0.2…/4/0.2…2.5 mm²
Measuring circuit
flexible with ferrules with/without plastic sleeve 0.25…2.5 mm²
Rated transformation ratio  600/1 Conductor sizes (AWG) 24…12
Rated burden 180 Ω (18 Ω at 100 A) Connection to the evaluator
Phase displacement  <4° single wire ≥ 0.75 mm² 0…1 m
Rated primary current ≤10 A (100 A) single wire, twisted ≥ 0.75 mm² 0…10 m
Rated primary current ≥10 mA shielded cable ≥ 0.6 mm² 0…40 m
Nominal power 50 mVA Shielded cable (shield connected to PE on one side) recommended cable J-Y(St)Y min. 2x0.6
Rated frequency 15…400 Hz
Internal resistance 5…8 Ω Other
Secondary overvoltage protection with suppressor diode P6KE6V8CP Operating mode continuous operation
Accuracy class 3 Mounting any position
Rated continuous thermal current 100 A Degree of protection, internal components (DIN EN 60529) IP40
Rated short-time thermal current 14 kA 1 s Degree of protection, terminals (DIN EN 60529) IP20
Rated dynamic current 35 kA 30 ms Screw mounting M5
Flammability class UL94 V-0
Environment
Documentation number D00142 (W(0-5)-S)
Standard IEC 60044-1  D00143 (W10)
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Virbation resistance IEC 60068-2-6 (device in operation)
W1-S35…W3-S105 1 g/10…150 Hz
W4-S140, W5-S210 1 g/10…150 Hz/0.075 mm
Vibration resistance IEC 60068-2-6 (device not in operation) 2 g/10…150 Hz
Ambient temperature (during operation/during storage) -10…+50 °C/-40…+70 °C
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5

Dimension diagrams
Type W10/600 Type W0-S20 A

E D

5.1 C

Type W1-S35…W5-S210
Dimensions (mm)
Weight
W0-S20…W5-S210, W10/600

Type A B C D E F G
W10/600 ø 37 ø 10 18 – – – – 85 g
W0-S20 32.4 60 ø 46 23.2 ø 20 – – 70 g
W1-S35 100 79 26 48.5 33 46 ø 35 250 g
W2-S70 130 110 32 66 33 46 ø 70 380 g
W3-S105 170 146 38 94 33 46 ø 105 700 g
W4-S140 220 196 48.5 123 33 46 ø 140 1500 g
W5-S210 299 284 69 161 33 46 ø 210 2500 g

290 System components | Individual components and accessories | Measuring current transformers 2016/2017
Measuring current transformers W0-S20…W5-S210, W10/600
W…/W…-8000 series
Measuring current transformers

Typical applications
Measuring current transformers W…
• For RCMS460/490 residual current monitoring systems
• For RCM420 residual current monitors
• For EDS470, EDS460/490 and EDS440 insulation fault locators in AC and DC systems

W…-8000 measuring current transformers


• For EDS461 and EDS491 insulation fault locators
Approvals
Standards
WS… and WS…-8000 measuring current transformers comply with the device standard: IEC 61869-1

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Mounting Inside diameter Type Art. No.

W20 B 9808 0003


20 mm
W20-8000 1)
B 9808 0009
Mounting brackets, W35 B 9808 0010
DIN rail 35 mm
W35-80001) B 9808 0017
W60 B 9808 0018
60 mm
W60-80001) B 9808 0027
120 mm W120 B 9808 0028
Mounting brackets
210 mm W210 B 9808 0034
For EDS461/491 and EDS473/474 insulation fault locators
1)

Accessories 5.1
Description Width Art. No.

Snap-on mounting for W20-W35, W20-W35-8000 43.5 mm B 9808 0501


Snap-on mounting for W60, W60-8000 50 mm B 9808 0502

Selection list

RCMS460 EDS460 EDS461


Type RCM420 EDS440 EDS441 EDS441-LAB
RCMS490 EDS490 EDS491
W20 – – –
W35 – – –
W60 – – –
W120 – – –
W210 – – –
W20-8000 – – – –
W35-8000 – – – –
W60-8000 – – – –

2016/2017 System components | Individual components and accessories | Measuring current transformers 291
W…/W…-8000 series measuring current transformers
Technical data
Insulation coordination acc. to IEC 60664-1 Environment
Rated insulation voltage 800 V Operating temperature -25…+70 °C
Rated impulse voltage/pollution degree 8 kV/3 Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
CT circuit W…
Transport (IEC 60721-3-2) 2K5 (except condensation and formation of ice)
Rated primary residual current 10 A Long-time storage (IEC 60721-3-1) 1K5 (except condensation and formation of ice)
Rated secondary residual current 0.0167 A Classification of mechanical conditions IEC 60721
Rated transformation ratio Kn 10/0.0167 A Stationary use (IEC 60721-3-3) 3M4
Rated burden max. 180 Ω* Transport (IEC 60721-3-2) 2M2
Nominal power 0.05 VA Long-time storage (IEC 60721-3-1) 1M3
Frequency range 42 Hz…3 kHz
Rated continuous thermal current Icth 40 A Connection
Rated short-time thermal current Ith 60 x Icth = 2.4 kA/1 s Connection  cage clamp spring terminal
Rated dynamic current Idyn  2.5 x Ith = 6.0 kA/40 ms Connection
rigid/flexible/conductor sizes 0.08…2.5/0.08…2.5 mm² (AWG 28…12)
CT circuit W…-8000
Stripping length 8…9 mm
Rated primary residual current 1A
Rated secondary residual current 0.125 mA Connection EDS, RCM(S) measuring current transformers
Rated transformation ratio Kn 1 A/0.125 mA Single wire ≥ 0.75 mm² 0…1 m
Frequency range 42 Hz…3 kHz Single wire, twisted ≥ 0.75 mm² 0…10 m
Rated continuous thermal current Icth 6A Shielded cable ≥ 0.5 mm² 0…40 m
Rated short-time thermal current Ith 60 x Icth = 0.36 kA/1 s Shielded cable (shield on one side connected to L-conductor, not connected to earth)
Rated dynamic current Idyn  2.5 x Ith = 0.9 kA/40 ms  recommended: J-Y(St)Y min. 2x0.8
Other
Degree of protection, internal components (DIN EN 60529) IP40
Degree of protection, terminals (IEC 60529) IP20
Screw mounting M5 with mounting bracket
Flammability class UL94 V-0
Documentation number D00078
Approvals and certifications UL under development
* The rated burden may vary depending on the respective device data sheet.

Dimension diagram

Dimensions (mm)
Weight
Type A B C D E F G
W20 76.4 50 56.3 29.8 30 16.4 ø 20 ≤130 g
W35 99.5 62 79.2 41.7 30 20 ø 35 ≤ 175 g
W60 135 79 116.4 60.4 37 24 ø 60 ≤ 315 g
W120 210 116.5 191.5 98 37 33.5 ø 120 ≤ 960 g
W210 323 173 304.5 154.5 45 45 ø 210 ≤ 2900 g
5.1 W20-8000* 76.4 50 56.3 29.8 30 16.4 ø 20 ≤150 g
W35-8000* 99.5 62 79.2 41.7 30 20 ø 35 ≤ 205 g
W60-8000* 135 79 116.4 60.4 37 24 ø 60 ≤ 355 g
W…/W…-8000 series

Tolerance: ±0.5 mm
* For EDS461/491 insulation fault locators

292 System components | Individual components and accessories | Measuring current transformers 2016/2017
W…/W…-8000 series measuring current transformers
Screw mounting Snap-on mounting
Screw mounting with mounting brackets for: Snap-on mounting on DIN rail: for vertical or horizontal mounting:
W20, W35, W60 and W20-8000, W35-8000, W60-8000 W20, W35, W60 und W20-8000, W35-8000, W60-8000

Screw mounting: W120, W210

Dimensions (mm) Dimensions (mm)

Type A B C D Type A B

W20/W20-8000 W20/W20-8000 43.5 32


49 31.4 65 18.6
(fixing with two mounting brackets, diagonally) W35/W35-8000 43.5 32
W35/W35-8000 W60/W60-8000 50 39
49 49.8 65 12.1
(fixing with two mounting brackets, diagonally)

W60/W60-8000 56 66 72 17.7
(fixing with four mounting brackets)

W120 (screw mounting) 51 103 60.6 65


W210 (screw mounting) 59 180 68.6 83
Tolerance for screw mounting with mounting brackets: ±1.5 mm

Wiring diagram

5.1

W…/W…-8000 series

Measuring current transformers W… W…-8000 measuring current transformers


Connection to the respective residual current monitoring system RCMS, Connection to the respective EDS461 and EDS491 insulation fault locator
residual current monitors RCM or to insulation fault location systems EDS

2016/2017 System components | Individual components and accessories | Measuring current transformers 293
W…/W…-8000 series measuring current transformers
W…AB(P) series
Measuring current transformers

Typical applications
• W20AB…W60AB for AC/DC sensitive RCMA420 residual current monitors
• W20AB…W210AB for RCMS460/490 residual current monitoring systems or for RCMA423 residual current
monitors
• W35ABP and W60ABP for RCMS460/490 and for RCMA420/423 residual current monitors. For use in systems
where short-term load currents are likely to occur.

Standards
Approvals W…AB(P) series measuring current transformers comply with the device standard: IEC 61869-1

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Mounting Inside diameter Type Art. No.

20 mm W20AB B 9808 0008


W35AB B 9808 0016
Mounting brackets, 35 mm
W35ABP B 9808 0051
DIN rail
W60AB B 9808 0026
60 mm
W60ABP B 9808 0052
120 mm W120AB B 9808 0041
Mounting brackets
210 mm W210AB B 9808 0040

Connecting wires Accessories

5.1 For device Length Type Art. No. Description For device Art. No.

1m WX-100 B 9808 0503 W20AB, W35AB(P) B 9808 0501


Snap-on mounting
2.5 m WX-250 B 9808 0504 W60AB(P) B 9808 0502
RCMA420/423
5m WX-500 B 9808 0505
10 m WX-1000 B 9808 0511 Suitable system components
1m WXS-100 B 9808 0506
2.5 m WXS-250 B 9808 0507 Description Type Page
RCMS460/490
5m WXS-500 B 9808 0508 AN420-1 324
10 m WXS-1000 B 9808 0509 AN420-2 324
Power supply units
Control cable LiYY flexible, 6 x AWG 20 (6 x 0.56 mm²), AN110-1 320
approved by UL 2464 AN110-2 320

Selection list

Type RCMA420 RCMA423 RCMS460/490 EDS441-LAB

W20AB
W35AB(P)
W60AB(P)
W120AB –
W210AB –

294 System components | Individual components and accessories | Measuring current transformers 2016/2017
Measuring current transformers of the W…AB series
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage 800 V EMC IEC 62020
Rated impulse voltage/pollution degree 8 kV/3 Ambient temperature, operation  -10…+55 °C
Classification of climatic conditions acc. to IEC 60721
Supply voltage
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Supply voltage USDC ±12 V Transport (IEC 60721-3-2) 2K5 (except condensation and formation of ice)
Operating range of US 0.95…1.05 x US Long-time storage (IEC 60721-3-1) 1K5 (except condensation and formation of ice)
Power consumption  ≤ 2.5 VA Classification of mechanical conditions IEC 60721
CT circuit Stationary use (IEC 60721-3-3) 3M4
Transport (IEC 60721-3-2) 2M2
Rated primary residual current W20AB 10…500 mA
Long-time storage (IEC 60721-3-1) 1M3
Rated primary residual current W35AB(P)…W120AB 10 mA…10 A
Rated primary residual current W210AB 300 mA…10 A Connection
Rated continuous thermal current Icth 40 A Type of connection plug-in connectors
Rated short-time thermal current Ith  2.4 kA/1 s
Rated dynamic current Idyn  6.0 kA/40 ms Connection RCMA/RCMS measuring current transformers  see table “connecting cables”

Other
Degree of protection, internal components (IEC 60529)  IP40
Degree of protection, terminals (IEC 60529) IP20
Screw mounting lens head screw M5 acc. to DIN 7985
DIN rail mounting (W20AB…W60AB(P) only) with snap-on mounting
Flammability class UL94 V-HB
Documentation number D00074

Dimension diagram

Dimensions (mm)
Weight
Type A B C D E F G H
W20AB 30 56.3 50 76.4 48.5 ø 20 29.8 16.4 180 g
W35AB(P) 30 79.2 62 99.5 55 ø 35 41.7 20 350 g
W60AB(P) 37 116.4 79 135 67 ø 60 60.4 24 570 g
W120AB 37 191.5 116.5 210 67 ø 120 98 33.5 1920 g
W210AB 45 304.5 173 323 80 ø 210 154.5 45 5800 g
Tolerance: ±0.5 mm

Screw mounting Snap-on mounting


Screw mounting with mounting brackets for W20AB, W35AB(P), Snap-on mounting on DIN rail for vertical or horizontal mounting, for
W60AB(P) W20AB, W35AB(P), W60AB(P)

5.1

W…AB(P) series
Screw mounting: W120AB, W210AB

Dimensions (mm) Dimensions (mm)

Type A B C D Type A B
W35 (mounting with 2 mounting brackets diagonal) 49 31.4 65 18.6 W20AB 43.5 32
W35AB(P) (mounting with 2 mounting brackets diagonal) 49 49.8 65 12.1 W35AB(P) 43.5 32
W60AB(P) (mounting with 3 mounting brackets diagonal) 56 66 72 17.7 W60AB(P) 50 39
W120AB (screw mounting) 81 103 90.6 65
W210AB (screw mounting) 98 180 117.1 83
Dimensions in mm
Tolerance for screw mounting with mounting brackets: ±1.5 mm

2016/2017 System components | Individual components and accessories | Measuring current transformers 295
Measuring current transformers of the W…AB series
Wiring diagrams

I(∆n) ≤ 500 mA I(∆n) ≤ 500 mA

I(∆n) > 500 mA I(∆n) > 500 mA

Connection to the RCMS460/490 residual current monitoring system Connection to the RCMA420/423 residual current monitor using the
using the WXS-… connecting cable. WX-… connecting cable.

Colour coding for WXS… and WX…: k = yellow, l = green, -12 V = black, GND = brown, +12 V = red, test (T) = orange

5.1
W…AB(P) series

296 System components | Individual components and accessories | Measuring current transformers 2016/2017
Measuring current transformers of the W…AB series
WR70x175S(P)…WR200x500S(P) series
Measuring current transformers

Typical applications
• For RCMS460/490 residual current monitoring systems
• For RCM420 residual current monitors
• For EDS470, EDS460/490 and EDS440 insulation fault locators in AC and DC systems
• The WR…SP measuring current transformers are particularly suitable for use in busbar systems.
This series is to be used for load currents ≥ 500 A.
Measuring current transformers
WR70x175S(P) Standards
WR70x175S(P)…WR200x500S(P) measuring current transformers comply with the device standards:
DIN EN 60044-1, IEC 61869.

Further information
For further information refer to our product range on www.bender.de.

Measuring current transformers


WR200x500S(P)

Approvals

Ordering information

Screening Internal dimensions Type Art. No.

70 x 175 mm WR70x175S B 911 738


115 x 305 mm WR115x305S B 911 739
without screening
150 x 350 mm
200 x 500 mm
WR150x350S
WR200x500S
B 911 740
B 911 763
5.1
70 x 175 mm WR70x175SP B 911 790
115 x 305 mm WR115x305SP B 911 791
Screening integrated
150 x 350 mm WR150x350SP B 911 792
200 x 500 mm WR200x500SP B 911 793

Approvals

Type UL GL

WR70x175S(P)
WR115x305S(P)
WR150x350S(P) –
WR200x500S(P) – –

2016/2017 System components | Individual components and accessories | Measuring current transformers 297
WR70x175S(P)…WR200x500S(P) measuring current transformers
Technical data
Insulation coordination acc. to IEC 61869-2 Connection
Highest system voltage for electrical equipment Um AC 720 V Connection screw-type terminals
Rated impulse withstand voltage Uisol 3 kV Connection
rigid/flexible 0.2…4/0.2…2.5 mm²
Measuring circuit
flexible with ferrules with/without plastic sleeve 0.25…2.5 mm²
Rated transformation ratio  600/1 Conductor sizes (AWG) 24…12
Rated burden 180 Ω Connection to the evaluator
Rated primary current ≤ 10 A (100 A) single wire ≥ 0.75 mm² 0…1 m
Rated primary current ≥ 10 mA single wire, twisted ≥ 0.75 mm² 0…10 m
Nominal power 50 mVA shielded cable ≥ 0.6 mm² 0…40 m
Rated frequency 50…400 Hz Shielded cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2x0.6
Internal resistance 5…8 Ω
Secondary overvoltage protection suppressor diode P6KE6V8CP Other
Accuracy class 5 Operating mode continuous operation
Rated continuous thermal current 100 A Mounting any position
Rated short-time thermal current 14 kA/1 s Degree of protection, internal components (DIN EN 60529) IP40
Rated dynamic current 35 kA/30 ms Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting M5
Environment
Documentation number D00144
Standard IEC 60044-1 Flammability class UL94 V-0
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 s
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Ambient temperature (during operation) -10…+50 °C
Ambient temperature (during storage) -40…+70 °C
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5

Dimension diagrams
WR70x175S(P)…WR150x350S(P) WR200x500S(P)

5.1
Dimensions (mm)
Weight
Type A B C D E F G H I
WR70x175S(P)…WR200x500S(P) series

WR70x175S(P) 70 175 225 85 22 46 261 176 7.5 2900 g


WR115x305S(P) 115 305 360 116 25 55 397 240 8 6300 g
WR150x350S(P) 150 350 415 140 28 55 460 285 8 8250 g
WR200x500S(P) 500 200 585 568.5 268.5 285 – – – 9000 g

Wiring diagram

S1 (k)
k RCM,
RCMS,
l EDS
S2 (l)

to the loads

298 System components | Individual components and accessories | Measuring current transformers 2016/2017
WR70x175S(P)…WR200x500S(P) series measuring current transformers
WS…/WS…-8000 series
Split-core type measuring current transformers

Typical applications
WS… measuring current transformers
• For RCMS460/490 residual current monitoring systems
• For RCM420/RCM460 residual current monitors
• For EDS470, EDS460/490 and EDS440 insulation fault locators in AC and DC systems

WS…-8000 measuring current transformer


• For EDS473(E)-12, EDS474(E)-12, EDS461 and EDS491 insulation fault locators

Approvals Standards
WS… and WS…-8000 measuring current transformers comply with the device standard: IEC 61869-1.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Mounting Internal dimensions Type Art. No.

WS20x30 B 9808 0601


20 x 30 mm
WS20x30-80001) B 9808 0602
Mounting brackets WS50x80 B 9808 0603
50 x 80 mm
WS50x80-80001) B 9808 0604
80 x 120 mm WS80x120 B 9808 0606
1)
For EDS461/491 and EDS473/474 insulation fault locators

Selection list

RCMS460 EDS460 EDS461


Type RCM420 EDS440 EDS441 EDS441-LAB
RCMS490 EDS490 EDS491
WS20x30 – – –
WS50x80 – – –
5.1
WS80x120 – – –
WS20x30-8000 – – – –
WS50x80-8000 – – – –

2016/2017 System components | Individual components and accessories | Measuring current transformers 299
WS…/WS…-8000 series measuring current transformers
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environmental conditions
Rated insulation voltage 800 V Operating temperature -25…+70 °C
Rated impulse voltage/pollution degree 8 kV/3 Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
CT circuit WS…
Transport (IEC 60721-3-2) 2K5 (except condensation and formation of ice)
Rated primary residual current 10 A Long-time storage (IEC 60721-3-1) 1K5 (except condensation and formation of ice)
Rated secondary residual current 0.0167 A Classification of mechanical conditions IEC 60721
Rated transformation ratio Kn 10/0.0167 A Stationary use (IEC 60721-3-3) 3M4
Rated burden max. 180 Ω Transport (IEC 60721-3-2) 2M2
Nominal power 0.05 VA Long-time storage (IEC 60721-3-1) 1M3
Frequency range 42 Hz…3 kHz
Rated continuous thermal current Icth 40 A Connection
Rated short-time thermal current Ith 60 x Icth = 2.4 kA/1 s Connection screw-type terminals
Rated dynamic current Idyn  2.5 x Ith = 6.0 kA/40 ms Connection
rigid/flexible/conductor sizes 0.08…2.5 mm² (AWG 28…12)
CT circuit WS…-8000
Stripping length 8…9 mm
Rated primary residual current 1A
Connection EDS, RCM(S) measuring current transformers
Rated secondary residual current 0.125 mA
Single wire ≥ 0.75 mm² 0…1 m
Rated transformation ratio Kn 1 A/0.125 mA
Single wire, twisted ≥ 0.75 mm² 0…10 m
Frequency range 42 Hz…3 kHz
Shielded cable ≥ 0.5 mm² 0…40 m
Rated continuous thermal current Icth 6A
Shielded cable (shield on one side connected to L-conductor, not connected to earth)
Rated short-time thermal current Ith 60 x Icth = 0.36 kA/1 s
 recommended: J-Y(St)Y min. 2x0.8
Rated dynamic current Idyn  2.5 x Ith = 0.9 kA/40 ms
Other
Degree of protection, internal components (DIN EN 60529) IP40
Degree of protection, terminals (DIN EN 60529)  IP20
Screw mounting M5 with mounting brackets
Flammability class UL94 V-0
Documentation number D00077
Approvals and certifications UL under development

Dimension diagram

Dimensions (mm)
Weight
Type A B C D E
WS20x30 93 106.15 23 33 64 ≤ 600 g
WS50x80 125 158.15 55 85 96 ≤ 1040 g
WS80x120 155 198.15 85 125 126 ≤ 1400 g
WS20x30-8000 93 106.15 33 33 64 ≤ 630 g
WS50x80-8000 125 158.15 85 85 96 ≤ 1080 g

5.1

Wiring diagram
WS…/WS…-8000 series

WS… series measuring current transformers WS…-8000 measuring current transformer


Connection to the respective RCMS series residual current monitoring Connection to the respective EDS461 and EDS491 insulation fault locator
system, RCM series residual current monitors or to EDS series insulation
fault location systems

300 System components | Individual components and accessories | Measuring current transformers 2016/2017
WS…/WS…-8000 measuring current transformers
WS50x80S…WS80x160S series
Split-core type measuring current transformers

Typical applications
• For residual current monitors (RCM)
• For residual current monitoring systems (RCMS)
• For insulation fault locators with additional EDS in AC and DC systems

Standards
WS… measuring current transformers comply with the device standard: IEC 61869-1.
Measuring current transformer
WS50x80S
Approvals

Further information
For further information refer to our product range on www.bender.de.
Measuring current transformer
WS80x160S

Ordering information

Internal dimensions Type Art. No.

50 x 80 mm WS50x80S B 911 741


80 x 80 mm WS80x80S B 911 742
80 x 120 mm WS80x120S B 911 743
80 x 160 mm WS80x160S B 911 755

Approvals

Type UL GL

WS50x80S 5.1
WS80x80S
WS80x120S
WS80x160S – –

2016/2017 System components | Individual components and accessories | Measuring current transformers 301
WS50x80S…WS80x160S series measuring current transformers
Technical data
Insulation coordination acc. to IEC 60044-1 Connection
Highest system voltage for electrical equipment Um AC 720 V Connection screw-type terminals
Rated impulse withstand voltage Uisol 3 kV Connection
rigid/flexible 0.2…4/0.2…2.5 mm²
Measuring circuit
flexible with ferrules with/without plastic sleeve 0.25…2.5 mm²
Rated transformation ratio  600/1 Conductor sizes (AWG) 24…12
Rated burden 180 Ω Connection to the evaluator
Rated primary current ≤ 10 A (100 A) single wire ≥ 0.75 mm² 0…1 m
Rated primary current ≥ 10 mA single wire, twisted ≥ 0.75 mm² 0…10 m
Nominal power 50 mVA shielded cable ≥ 0.6 mm² 0…40 m
Rated frequency 50…400 Hz Shielded cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2x0.6
Internal resistance 5…8 Ω
Secondary overvoltage protection with suppressor diode P6KE6V8CP Other
Accuracy class 5 Operating mode continuous operation
Rated continuous thermal current 100 A Mounting any position
Rated short-time thermal current 14 kA/1 s Degree of protection, internal components (DIN EN 60529) IP40
Rated dynamic current 35 kA/30 ms Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting M5
Environment
Flammability class UL94 V-0
Standard IEC 60044-1 Documentation number D00145
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 s
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Ambient temperature (during operation) -10…+50 °C
Storage temperature range -40…+70 °C
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5

Dimension diagrams
WS50x80S…WS80x120S WS80x160S

5.1
WS50x80S…WS80x160S series

Dimensions (mm)
Weight
Type A B C D E F G H
WS50x80S 50 80 78 114 145 32 45 59 900 g
WS80x80S 80 80 108 144 145 32 45 59 1050 g
WS80x120S 80 120 108 144 185 32 45 59 1250 g
WS80x160S 80 160 120 184 225 32 52 59 2550 g

302 System components | Individual components and accessories | Measuring current transformers 2016/2017
WS50x80S…WS80x160S series measuring current transformers
LINETRAXX® Series WF…
Consisting of an RCC420 signal converter and a W…F measuring current transformer
Flexible WF170, WF250, WF500, WF800, WF1200, WF1800 measuring current transformers

Device features
• Flexible measuring current transformer in different lengths
• Space-saving design, quick installation
• Easy retrofitting into existing installations
• Can be installed without the need to disconnect the conductors
• Connection monitoring WF… measuring current transformers
• For RCMS460/490 series residual current monitoring systems
• For RCM420 series residual current monitors
• Analogue output (U, I) for external measuring devices
Typical applications • RCC420 with push-wire terminals (two terminals per connection)
• R
 esidual, fault and nominal
current monitoring of loads Further information
and systems which cannot be For further information refer to our product range on www.bender.de.
switched off
• E MC monitoring of TN-S systems
for “stray currents” and additional
N-PE connections in the central
earthing point (CEP)
• M
 onitoring of PE and equipo-
tential bonding conductors to
ensure they are free of current

Approvals

Ordering information

Length A Supply voltage US1)


Type Art. No.
measuring current transformer
DC AC
9.6…94 V 16…72 V, 42…460 Hz WF170-1 B 7808 0201
170 mm
70…300 V 70…300 V, 42…460 Hz WF170-2 B 7808 0202

250 mm
9.6…94 V 16…72 V, 42…460 Hz WF250-1 B 7808 0203 5.1
70…300 V 70…300 V, 42…460 Hz WF250-2 B 7808 0204
9.6…94 V 16…72 V, 42…460 Hz WF500-1 B 7808 0205
500 mm
70…300 V 70…300 V, 42…460 Hz WF500-2 B 7808 0206
9.6…94 V 16…72 V, 42…460 Hz WF800-1 B 7808 0207
800 mm
70…300 V 70…300 V, 42…460 Hz WF800-2 B 7808 0208
9.6…94 V 16…72 V, 42…460 Hz WF1200-1 B 7808 0209
1200 mm
70…300 V 42…460 Hz, 70…300 V WF1200-2 B 7808 0210
9.6…94 V 16…72 V, 42…460 Hz WF1800-1 B 7808 0221
1800 mm
70…300 V 42…460 Hz, 70…300 V WF1800-2 B 7808 0222
1)
Absolute values

Accessories

Description Type Art. No.

Mounting clip for screw mounting XM420 (RCC420) B 9806 0008


(1 piece per device)

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LINETRAXX® WF… series flexible measuring current transformers
Technical data
Electrical safety Connection RCC420
Standard: RCC420 IEC 61010-2-030: 2004-05-01 Connection type push-wire terminal
Pollution degree 3 Connection properties
Rated insulation voltage 250 V rigid 0.2…2.5 mm² (AWG 24…14)
flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
Standard: WF… IEC 61010-1 and IEC 61010-2-032 CAT III
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Pollution degree 2
Stripping length 10 mm
Rated insulation voltage (CAT III) 1000 Vrms or DC
Opening force 50 N
Supply voltage Test opening, diameter 2.1 mm
Supply voltage US see ordering information Connection measuring current transformer W…F PS/2 plug
Power consumption ≤ 3 VA Cable length WF… 2m
Measuring circuit Cable lengths RCMS-RCC420…
Measuring range 100 mA…20 A Single wire ≥ 0.75 mm² 0…1 m
Rated transformation ratio Kn (U -I): 100 mV/A, KN (k -l): 1.67 mA/A Single wire, twisted ≥ 0.75 mm² 0…10 m
Rated burden (signal output k, l)  68 Ω Shielded cable ≥ 0.5 mm² 0…40 m
Rated frequency  42…2000 Hz Shielded cable (shield to terminal l, not connected to earth)  recommended: J-Y(St)Y min. 2x0.8
Rated continuous thermal current Icth 1 kA Other
Rated short-time thermal current Ith  60 kA/1 s
Operating mode continuous operation
Rated dynamic current Idyn  150 kA/40 ms
Mounting any position
Environment/EMC Degree of protection, internal components (IEC 60529) IP30
EMC IEC 62020 Degree of protection, terminals (IEC 60529) IP30
Operating temperature -25…+55 °C Enclosure material RCC420 polycarbonate
Classification of climatic conditions acc. to IEC 60721 Screw mounting 2 x M4 with mounting clip
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice) DIN rail mounting acc. to IEC 60715
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice) Flammability class UL94V-0
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice) Documentation number D00072
Classification of mechanical conditions acc. to IEC 60721 Weight RCC 420 ≤ 160 g
Stationary use (IEC 60721-3-3) 3M4 WF170 ≤ 160 g WF800 ≤ 230 g
Transport (IEC 60721-3-2) 2M2 WF250 ≤ 180 g WF1200 ≤ 310 g
Long-time storage (IEC 60721-3-1) 1M3 WF500 ≤ 200 g  WF1800 ≤ 430g
Note: The measuring current transformer is adapted to the associated
signal converter RCC420.

Dimension diagrams (dimensions in mm)

XM420 (RCC420) WF… measuring current transformers


A = For details about the length of the measuring current transformer
,5 refer to ordering information.
70
5 36
47, 2
31,1

5.1
67,5

90
45
LINETRAXX® Series WF…

Dimension diagrams (dimensions in mm)


Locking connector measuring current transformer WF500…WF1800 Locking connector WF170…WF250
Keep the locking connector clean

304 System components | Individual components and accessories | Measuring current transformers 2016/2017
LINETRAXX® WF… series flexible measuring current transformers
Wiring diagram

US

1 2
RCM420

* Residual current monitor


RCMS460/490

Connection to the respective RCMS460/490 residual monitoring system or to an RCM420 residual current monitor.

1 Power On LED “ON”: lights up when voltage is available and when * When using software version D233 V 2.21 or an earlier version,
the device is in operation switch off CT monitoring
2 Alarm LED “ERR”: Lights in the event of a short circuit and interruption When using software version D233 V 2.31 or higher, set the CT
of the WF… type to “flex”.

5.1

LINETRAXX® Series WF…

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LINETRAXX® WF… series flexible measuring current transformers
Measuring current transformer selection list

Type
Cables and wires
W… W…-8000 W…AB(P)
Page
Wire NYM NYY NYCY/ H07RN-F NSSHÖU
NYCWY 291 291 294

cross section Ø Ø Ø Ø Ø Ø mm
mm² mm mm mm mm mm
20 35 60 120 210 20 35 60 20 35 60 120 210
3 x 1.5 10 11 13 12.5 15
3 x 2.5 11 13 14 14.5 16.5
3x4 12.5 15 16 16 20
14 16 17 – –
3x6
– – – 20 22
17 19 18 – –
3 x 10
– – – 25.5 –
3 x 16 20 21 21 29 –
4 x 1.5 10.5 13 14 13.5 16
4 x 2.5 12 14 15 15.5 19
4x4 14 16 17 18 21.5
4x6 15 17 18 22 23
4 x 10 18 20 20 23 27.5
4 x 16 23 23 23 32 32
27.5 27 28 – –
4 x 25
– – – 37 39
31 30 29
4 x 35
– – – 42 42.5
4 x 50 – 35 34 48 49
4 x 70 – 40 37 54 –
– 45 42 – –
4 x 95
– – – 60 –
50 47 – – –
4 x 120
– – 65.5 – –
4 x 150 53 52 – – –
4 x 185 60 60 – – –
5.1 4 x 240 71 70 – – –
5 x 1.5 11 13.5 15 15 17
13 15 17 17
5 x 2.5
– – – – 20
15 16.5 18 19 –
5x4
– – – – 23
18 19 – – –
5x6
– – 20 24 26.5
5 x 10 20 21 – 30 30
24 23 – – –
5 X 16
– – – 35 34
31 – – – –
5 x 25
– – – 41 42

Type Page Suitable system components


EDS440 138
EDS441 138
EDS441-LAB 138
Insulation fault locators EDS460 145
EDS490 145
EDS461 145
EDS491 145
RCM420 244
RCMA420 247
Residual current monitors RCMA423 250
RCMS460 253
RCMS490 253

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Measuring current transformer selection list
Type
WR…S(P) WS… WS…-8000 WS…S WF…
Page

297 299 299 301 303


Dimensions mm Dimensions mm Dimensions mm Dimensions mm Length mm
70x175 115x305 150x350 200x500 20x30 50x80 80x120 20x30 50x80 50x80 80x80 80x120 80x160 170 250 500 800 1200 1800

5.1

Suitable system components

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Measuring current transformer selection list
Isolating transformer ES710
Single-phase isolating transformers for the design of medical IT systems

Device features
• Built-in temperature sensors acc. to DIN 44081 (120 °C)
• Screen winding with brought-out insulated connection terminal
• Insulated mounting angles
• Degree of protection, IP00 (open design)
• Degree of protection, IP23 (with enclosure)
• Protection class I
• Protection class II (option: encapsulated version)
• Reinforced insulation
Typical applications • Classification of insulation: ta40/B
• For IT systems in medical • Connections: screw terminals
locations • Noise level < 35 dB (A)(no-load and nominal load)
• Vector group: IiO
• Inrush current IE GL version < 8 x În
Approvals
Standards
ES710 isolating transformers comply with the device standards and the regulations for installation:
DIN EN 61558-1 (VDE 570-1), IEC 61558-1, DIN VDE 0100-710 (VDE 0100-710), DIN EN 61558-2-15 (VDE 0570-2-15),
IEC 61558-2-15, IEC 60364-7-710.
VDE test mark for all ES710/3150…
ES710/10000 and ES…GL types, Further information
ES…SK2 are not VDE certified, For further information refer to our product range on www.bender.de.

5.1

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Isolating transformer ES710
Technical data
Type ES710/3150 ES710/4000 ES710/5000 ES710/6300 ES710/8000 ES710/10000

Power/voltages/currents
Rated power 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA
Rated frequency 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz
Rated input voltage AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V
Rated input current 14.2 A 18 A 22.5 A 28.5 A 36 A 45.3 A
Rated output voltage AC 230/115 V AC 230/115 V AC 230/115 V AC 230/115 V AC 230/115 V AC 230/115 V
Rated output current 13.7 A 17.4 A 21.7 A 27.4 A 34.7 A 43.5 A
Inrush current IE < 12 x În < 12 x În < 12 x În < 12 x În < 12 x În < 12 x În
Inrush current IE GL version < 8 x În < 8 x În < 8 x În < 8 x În < 8 x În < 8 x În
Leakage current ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA
No-load input current i0 ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 % ≤ 2,8 % ≤3%
No-load input current i0 GL version ≤ 2 % ≤ 2 % ≤ 2 % ≤ 2 % ≤ 2% ≤ 2%
No-load output voltage u0 ≤ 236 V ≤ 233 V ≤ 234 V ≤ 235 V ≤ 233 V ≤ 233 V
Short-circuit voltage uk ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 % ≤ 3 % ≤3%
Environmental conditions
Ambient temperature ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C
No-load temperature rise ≤ 22 °C ≤ 22 °C ≤ 26 °C ≤ 31 °C ≤ 33 °C ≤ 36 °C
Full-load temperature rise ≤ 55 °C ≤ 53 °C ≤ 62 °C ≤ 67 °C ≤ 76 °C ≤ 65 °C
Noise level (under no-load conditions and nominal load) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A)
Other
Insulation classification ta40/B ta40/B ta40/B ta40/B ta40/B ta40/B
Degree of protection IP00 IP00 IP00 IP00 IP00 IP00
Protection class I/II* I/II* I/II* I/II* I/II* I/II*
Core U/I 180/93 210/63 210/73 210/88 210/103 240/83
Core U/I GL version 180/93 210/63 210/73 210/88 210/103 210/120
Recommended use when
used in accordance with DIN VDE 0100-710 25 A gL/gG 35 A gL/gG 50 A gL/gG 50 A gL/gG 63 A gL/gG 80 A gL/gG
Recommended use when used in accordance
with DIN VDE 0100-710 GL version 25 A gL/gG 25 A gL/gG 35 A gL/gG 50 A gL/gG 50 A gL/gG 63 A gL/gG
Induction 0.86 T 0.94 T 1 T 1.05 T 1 T 1.1 T
Rprimary 0.255 Ω 0.135 Ω 0.100 Ω 0.080 Ω 0.064 Ω 0.050 Ω
Rsecondary 0.230 Ω 0.110 Ω 0.095 Ω 0.070 Ω 0.056 Ω 0.036 Ω
Efficiency 95 % 96 % 96 % 96 % 96 % 96 %
Documentation number: D00109

Loss at 20…22 ° C ambient temperature


Fe loss (iron loss) < 55 W < 60 W < 80 W < 105 W < 110 W < 150 W
Fe loss (iron loss) GL version < 18 W < 19 W < 25 W < 33 W < 37 W < 42 W
Cu loss (copper loss) < 95 W < 80 W < 100 W < 125 W < 165 W < 190 W
Cu loss (copper loss) GL version < 95 W < 80 W < 100 W < 125 W < 160 W < 210 W
Heat dissipation loss at 40 ° C ambient temperature and 100 % continuous load
Heat dissipation loss 175 W 161 W 202 W 277 W 305 W 380 W
Heat dissipation loss GL version < 135 W < 115 W < 145 W < 185 W < 230 W < 295 W 5.1
* Option: completely encapsulated version
Energy efficient version GL = Green Line

Isolating transformer ES710


Green Line transformer (energy efficient version) – High degree of energy saving over the life time (16 years AfA)
(German AfA table for deprecation of wear and tear)

This general illustration is based on calculations of the transformer’s


energy consumption while energy costs remained constant at 13.4 ct/kWh
Purchase price + energy consumption EUR

(source: first energy) for 16 years. The wide variety of bandwidths result
from the different transformer capacities.
Afa = Deprecation of wear and tear
= Standard version
= GL version (Green Line)
n = A higher purchase price of approx. 15-20%
● = ROI (Return on Investment) after about 1-3 years

Useful life – years

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Isolating transformer ES710
Dimension diagrams
Standard – Dimension B: depth incl. terminals SK2 series S series – Dimension E: width incl. terminals

K series LG series Transformer enclosure

All other dimensions correspond to the standard


dimensions.

5.1
Isolating transformer ES710

310 System components | Individual components and accessories | Isolating transformers 2016/2017
Isolating transformer ES710
Ordering information

Dimensions (mm) Cu weight Weight Core Type Art. No.


(kg) (kg) U/I
A B C D E F G
280 180 370 240 290 145 11 x 28 15 49 180/93 ES710/3150S-GL B 9209 0061
280 150 420 240 290 115 11 x 28 24 59 210/63 ES710/4000S-GL B 9209 0062
S-GL series

280 160 420 240 290 125 11 x 28 25 61 210/73 ES710/5000S-GL B 9209 0063
280 175 420 240 290 140 11 x 28 26 65 210/88 ES710/6300S-GL B 9209 0064
280 190 420 240 290 155 11 x 28 27 74 210/103 ES710/8000S-GL B 9209 0065
280 207 420 240 290 172 11 x 28 33 85 210/120 ES710/10000S-GL B 9209 0066
240 230 325 200 180 145 11 x 28 15 49 180/93 ES710/3150 B 924 211
280 200 370 240 150 115 11 x 28 24 59 210/63 ES710/4000 B 924 212
Standard

280 210 370 240 160 125 11 x 28 25 61 210/73 ES710/5000 B 924 213
280 225 370 240 175 140 11 x 28 26 65 210/88 ES710/6300 B 924 214
280 240 370 240 190 155 11 x 28 27 74 210/103 ES710/8000 B 924 215
320 260 420 270 200 160 13 x 35 39 85 240/83 ES710/10000 B 924 216
240 360 200 180 145 11 x 28 15 49 180/93 ES710/3150K B 924 221
280 420 240 150 115 11 x 28 24 59 210/63 ES710/4000K B 924 222
280 420 240 160 125 11 x 28 25 61 210/73
K series

ES710/5000K B 924 223


280 420 240 175 140 11 x 28 26 65 210/88 ES710/6300K B 924 224
280 420 240 190 155 11 x 28 27 74 210/103 ES710/8000K B 924 225
320 200 480 270 200 160 13 x 35 39 85 240/83 ES710/10000K B 924 226
230 235 320 204 240 9 15 49 180/93 ES710/3150LG B 924 231
260 210 365 234 280 9 24 59 210/63 ES710/4000LG B 924 232
LG series

260 220 365 234 280 9 25 61 210/73 ES710/5000LG B 924 233


260 235 365 234 280 9 26 65 210/88 ES710/6300LG B 924 234
260 250 365 234 280 9 27 74 210/103 ES710/8000LG B 924 235
294 240 410 264 320 12 39 85 240/83 ES710/10000LG B 924 236
380 200 450 350 270 150 11 15 69 180/93 ES710/3150SK2 B 924 241
380 190 500 350 310 150 11 24 75 210/63 ES710/4000SK2 B 924 242
SK2 series

380 200 500 350 310 160 11 25 77 210/73 ES710/5000SK2 B 924 243
380 215 500 350 310 175 11 26 86 210/88 ES710/6300SK2 B 924 244
380 230 500 350 310 190 11 27 90 210/103 ES710/8000SK2 B 924 245
410 240 560 380 350 200 13 39 105 240/83 ES710/10000SK2 B 924 246
280 180 370 240 290 145 11 x 28 15 49 180/93 ES710/3150S B 924 261
280 150 420 240 290 115 11 x 28 24 59 210/63 ES710/4000S B 924 262
280 160 420 240 290 125 11 x 28 25 61 210/73 ES710/5000S B 924 263
5.1
S series

280 175 420 240 290 140 11 x 28 26 65 210/88 ES710/6300S B 924 264
280 190 420 240 290 155 11 x 28 27 74 210/103 ES710/8000S B 924 265
320 200 440 270 330 160 13 x 35 39 85 240/83 ES710/10000S B 924 266

Isolating transformer ES710


Ordering information enclosure

Dimensions (mm)
Weight (kg) Type Art. No.
A B C D E F G H I
430 380 500 385 420 450 M10 ø 37.5 ø 20.5 16 ESDS0107-1 B 924 673

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Isolating transformer ES710
Nameplate

ES: single-phase isolating transformer


DS: three-phase isolating transformer
Nominal power

without = standard
K = terminals on top
LG = horizontal position
SK2 = encapsulation according to protection class II
S = terminals on top side end
S-GL = terminals front side (energy efficient)

Wiring diagram

Terminal diagram

Standard SK2 series


K series
LG series
S series

5.1
FE

FE
Isolating transformer ES710

Connection properties
Control terminals for
Input terminals Screen winding Control terminals Output terminals
Type protection class II
flexible/rigid flexible/rigid flexible/rigid flexible/rigid
flexible/rigid
ES710/3150 16/25 mm² 16/25 mm² 4/6 mm² 2.5/4 mm² 16/25 mm²
ES710/4000 16/25 mm² 16/25 mm² 4/6 mm² 2.5/4 mm² 16/25 mm²
ES710/5000 16/25 mm² 16/25 mm² 4/6 mm² 2.5/4 mm² 16/25 mm²
ES710/6300 16/25 mm² 16/25 mm² 4/6 mm² 2.5/4 mm² 16/25 mm²
ES710/8000 16/25 mm² 16/25 mm² 4/6 mm² 2.5/4 mm² 16/25 mm²
ES710/10000 35/35 mm² 35/35 mm² 4/6 mm² 2.5/4 mm² 35/35 mm²

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Isolating transformer ES710
Isolating transformers DS0107
Three-phase isolating transformers for the supply of three-phase loads in medical locations

Device features
• Built-in temperature sensors acc. to DIN 44081 (120 °C)
• Screen winding with brought-out insulated connection terminal
• Insulated mounting angles
• Degree of protection, IP00 (open design)
• Degree of protection, IP23 (with enclosure)
• Protection class I
• Protection class II (option: encapsulated version)
• Reinforced insulation
Typical applications • Classification of insulation ta40/B
• F or IT systems in medical • Connections: screw terminals
locations • Noise level < 35 dB (A)(no-load and nominal load)
• Vector group: Yyn O

Approvals
Standards
DS0107 isolating transformers comply with the device standards and the regulations for installation:
DIN EN 61558-1 (VDE 570-1), IEC 61558-1, DIN VDE 0100-710 (VDE 0100-710), DIN EN 61558-2-15 (VDE 0570-2-15),
IEC 61558-2-15, IEC 60364-7-710.

Note:
• According to DIN VDE 0100-710 (VDE 0100-710): 2002-11, para. 710.512.1.6.2, single -phase transformers shall
be used for the erection of medical IT systems.
• The transformers of the DS0107 series are not suitable for the erection and installation of medical IT systems.

Further information
For further information refer to our product range on www.bender.de.

Technical data
Type DS0107/2000 DS0107/3150 DS0107/4000 DS0107/5000 DS0107/6300 DS0107/8000 DS0107/10000
Insulation classification ta 40/B ta 40/B ta 40/B ta 40/B ta 40/B ta 40/B ta 40/B
Degree of protection IP00 IP00 IP00 IP00 IP00 IP00 IP00
Protection class I/II* I/II* I/II* I/II* I/II* I/II* I/II*
Power/voltages/currents
Rated power 2000 VA 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA
Rated frequency 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz
Rated input voltage 3AC 400 V 3AC 400 V 3AC 400 V 3AC 400 V 3AC 400 V 3AC 400 V 3AC 400 V 5.1
Rated input current 3 A 4.9 A 6.1 A 7.7 A 9.8 A 12.2 A 15.6 A
Rated output voltage 3NAC 230 V 3NAC 230 V 3NAC 230 V 3NAC 230 V 3NAC 230 V 3NAC 230 V 3NAC 230 V
Rated output current 5 A 7.9 A 10 A 12.6 A 15.8 A 20.1 A 25.2 A
Inrush current IE < 12 x În < 12 x În < 12 x În < 12 x În < 12 x În < 12 x În < 12 x În
Leakage current ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA
No-load input current i0 ≤ 3.0 % ≤ 3.0 % ≤ 3.0 % ≤ 3.0 % ≤ 3.0 % ≤ 3.0 % ≤ 3.0 %
No-load output voltage u0 ≤ 232 V ≤ 235 V ≤ 234 V ≤ 236 V ≤ 236 V ≤ 235 V ≤ 235 V
Short-circuit voltage uk ≤ 2.9 % ≤ 2.9 % ≤ 2.8 % ≤ 3 % ≤ 2.8 % ≤ 2.8 % ≤ 2.5 %
Environmental conditions
Ambient temperature ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C ≤ 40 °C
No-load temperature rise ≤ 25 °C ≤ 21 °C ≤ 24 °C ≤ 28 °C ≤ 24 °C ≤ 27 °C ≤ 32 °C
Full-load temperature rise ≤ 50 °C ≤ 50 °C ≤ 53 °C ≤ 67 °C ≤ 60 °C ≤ 72 °C ≤ 75 °C
Noise level (no load and full load) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A)
Other
Recommended fuse when used in accordance
with DIN VDE 0100-710 10 A gL/gG 16 A gL/gG 20 A gL/gG 20 A gL/gG 25 A gL/gG 35 A gL/gG 35 A gL/gG
Induction 1.0 T 0.8 T 0.86 T 0.8 T 0.8 T 0.8 T 0.82 T
Rprimary 1.12 Ω 0.7 Ω 0.42 Ω 0.38 Ω 0.33 Ω 0.26 Ω 0.13 Ω
Rsecondary 0.27 Ω 0.17 Ω 0.13 Ω 0.12 Ω 0.07 Ω 0.055 Ω 0.05 Ω
FE loss (iron loss) 45 W 51 W 70 W 75 W 80 W 96 W 120 W
Cu loss (copper loss) 60 W 105 W 115 W 170 W 200 W 255 W 270 W
Efficiency 95 % 96 % 95 % 95 % 96 % 96 % 96 %
Documentation number: D00105
* Option: completely encapsulated version

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Isolating transformer DS0107
Dimension diagrams
Standard – Dimension B: depth incl. terminals SK2 series

K series LG series Isolating transformer enclosure


All other dimensions correspond to the standard
dimensions.

Ordering information

Dimensions (mm) Cu weight Weight Type Art. No.


(kg) (kg)
A B C D E F G
300 200 270 240 160 130 11 16 34 DS107/2000 B 924 694
360 210 325 310 170 135 11 28 63 DS107/3150 B 924 106
360 225 325 310 185 150 11 29 70 DS107/4000 B 924 121
Standard

360 240 325 310 200 165 11 31 77 DS107/5000 B 924 112


420 230 370 370 200 160 11 48 97 DS107/6300 B 924 107
420 245 370 370 215 175 11 51 107 DS107/8000 B 924 628
420 260 370 370 230 190 11 59 130 DS107/10000 B 924 672
300 310 240 162 130 11 16 34 DS107/2000K B 924 687
5.1 360 360 310 170 135 11 28 63 DS107/3150K B 924 688
360 360 310 185 150 11 29 70 DS107/4000K B 924 689
K series

360 360 310 200 165 11 31 77 DS107/5000K B 924 690


Isolating transformers DS0107

420 420 370 200 160 11 48 97 DS107/6300K B 924 691


420 420 370 215 175 11 51 107 DS107/8000K B 924 692
420 420 370 230 190 11 59 130 DS107/10000K B 924 693
330 195 265 298 200 7 16 34 DS107/2000LG B 924 695
394 198 310 358 240 9 28 63 DS107/3150LG B 924 658
394 214 310 358 240 9 29 70 DS107/4000LG B 924 659
LG series

394 228 310 358 240 9 31 77 DS107/5000LG B 924 660


452 212 360 408 280 12 48 97 DS107/6300LG B 924 661
452 227 360 408 280 12 51 107 DS107/8000LG B 924 662
452 250 360 408 280 12 59 130 DS107/10000LG B 924 679
410 190 400 380 330 125 11 16 49 DS107/2000SK2 B 924 696
520 190 450 490 390 135 11 28 75 DS107/3150SK2 B 924 122
520 190 450 490 390 135 11 29 80 DS107/4000SK2 B 924 123
SK2 series

520 200 450 490 390 150 11 31 86 DS107/5000SK2 B 924 124


520 200 500 490 450 150 11 48 107 DS107/6300SK2 B 924 125
520 215 500 490 450 175 11 51 130 DS107/8000SK2 B 924 126
520 230 500 490 450 175 11 59 155 DS107/10000SK2 B 924 678

Ordering information enclosure

Dimensions (mm) Suitable for the following Weight (kg) Type Art. No.
device types
A B C D E F G H I
430 380 490 385 420 450 M10 ø 29 ø 21 DS0107/2000 bis DS0107/5000 16 ESDS0107-1 B 924 673
600 420 490 555 460 490 M10 ø 36 ø 16 DS0107/6300 bis DS0107/10000 23 ESDS0107-2 B 924 674

314 System components | Individual components and accessories | Isolating transformers 2016/2017
Isolating transformer DS0107
Nameplate

Wiring diagram

Terminal diagram

Standard, SK2 series,


K series,
LG series

5.1
Connection properties

Input terminals Screen winding Control terminals Output terminals

Isolating transformers DS0107


Type flexible/rigid flexible/rigid flexible/rigid flexible/rigid
DS0107/2000 10/16 mm² 10/16 mm² 2.5/4 mm² 10/16 mm²
DS0107/3150 10/16 mm² 10/16 mm² 2.5/4 mm² 10/16 mm²
DS0107/4000 10/16 mm² 10/16 mm² 2.5/4 mm² 10/16 mm²
DS0107/5000 10/16 mm² 10/16 mm² 2.5/4 mm² 10/16 mm²
DS0107/6300 10/16 mm² 10/16 mm² 2.5/4 mm² 16/25 mm²
DS0107/8000 10/16 mm² 10/16 mm² 2.5/4 mm² 16/25 mm²
DS0107/10000 16/25 mm² 16/25 mm² 2.5/4 mm² 16/25 mm²

2016/2017 System components | Individual components and accessories | Isolating transformers 315
Isolating transformer DS0107
ESL0107 transformers for operating theatre lights
Single-phase isolating transformers for the supply of operating theatre lights

Device features
• Screen winding lead out for external connection
• Insulated mounting angles
• Degree of protection, IP00 (open design)
• Reinforced insulation
• Classification of insulation ta 40/E
• Connections: screw terminals
• Vector group: IiO
Typical applications
• For the supply of operating Standards
theatre lights in group 2 medical ESL0107 isolating transformers comply with the device standards and the regulations for installation:
locations DIN EN 61558-1 (VDE 0570-1), IEC 61558-1 and DIN EN 61558-2-6 (VDE 0570-2-6), IEC 61558-2-6.

Approvals Further information


For further information refer to our product range on www.bender.de.

Technical data
Type ESL0107/120 ESL0107/160 ESL0107/280 ESL0107/400 ESL0107/630 ESL0107/1000
Insulation classification ta 40/E ta 40/E ta 40/E ta 40/E ta 40/E ta 40/E
Degree of protection/protection class IP00/I IP00/I IP00/I IP00/I IP00/I IP00/I
Power/voltages/currents
Rated power 120 VA 160 VA 280 VA 400 VA 630 VA 1000 VA
Rated frequency 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz 50…60 Hz
Rated input voltage 230 V 230 V 230 V 230 V 230 V 230 V
Rated input current 0.6 A 0.8 A 1.4 A 1.9 A 3 A 4.6 A
Rated output voltage 23…28 V 23…28 V 23…28 V 23…28 V 23…28 V 23…28 V
Rated output current 4.3 A 5.7 A 10 A 14.3 A 22.5 A 35.7 A
Inrush current IE < 15 x În < 15 x În < 15 x În < 15 x În < 15 x În < 15 x În
Leakage current ≤ 5 µA ≤ 5 µA ≤ 5 µA ≤ 5 µA ≤ 5 µA ≤ 5 µA
No-load input current i0 ≤ 95 mA ≤ 120 mA ≤ 140 mA ≤ 237 mA ≤ 270 mA ≤ 320 mA
No-load output voltage u0 ≤ 31.7 V ≤ 30.7 V ≤ 30.6 V ≤ 29.7 V ≤ 30 V ≤ 30 V
Short-circuit voltage uk ≤ 11 % ≤ 8.8 % ≤ 7.9 % ≤ 5.3 % ≤ 5 % ≤ 4.3 %
5.1 Environmental conditions
Ambient temperature 40 °C 40 °C 40 °C 40 °C 40 °C 40 °C
No-load temperature rise ≤ 17 °C ≤ 20 °C ≤ 18 °C ≤ 26 °C ≤ 23 °C ≤ 26 °C
No-load temperature rise ≤ 66 °C ≤ 64 °C ≤ 71 °C ≤ 62 °C ≤ 64 °C ≤ 65 °C
Noise level (no load and full load) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A) ≤ 35 dB(A)
Other
Recommended fuse when used in accordance
with DIN VDE 0100-710 6 A gL/gG 6 A gL/gG 6 A gL/gG 10 A gL/gG 16 A gL/gG 16 A gL/gG
Induction 1.23 T 1.17 T 1.14 T 1.14 T 1.06 T 1T
Rprimary 15.3 Ω 8.9 Ω 4.7 Ω 2Ω 1.2 Ω 0.6 Ω
Rsecondary 0.32 Ω 0.2 Ω 0.095 Ω 0.05 Ω 0.028 Ω 0.016 Ω
FE loss (iron loss) 5.5 W 6.3 W 9 W 15 W 18 W 26 W
Cu loss (copper loss) 15.8 W 16 W 25 W 23 W 33 W 44 W
Efficiency 85 % 88 % 89 % 91 % 92 % 94 %
Documentation number: D00110

316 System components | Individual components and accessories | Isolating transformers 2016/2017
Isolating transformer ESL0107
Dimension diagram
Isolating transformer Isolating transformer enclosure

Ordering information

Dimensions (mm) Cu weight Weight Type Art. No.


(kg) (kg)
A B C D E F G
96 96 105 84 82 65 5.5 0.5 2.3 ESL0107/120 B 924 632
96 106 105 84 92 75 5.5 0.8 2.8 ESL0107/160 B 924 633
120 102 125 90 92 74 5.5 1 4 ESL0107/280 B 924 634
120 134 125 90 128 110 5.5 1.6 6.7 ESL0107/400 B 924 637
150 135 150 122 130 108 6.5 3 10.2 ESL0107/630 B 924 638
174 145 175 135 150 120 6.5 5.8 16.5 ESL0107/1000 B 924 639

Ordering information enclosure

Dimensions (mm)
Weight (kg) Type Art. No.
A B C D E F G H I
240 280 220 220 300 320 M6 ø 29 ø 21 3.5 ESL0107-0 B 924 204

Terminal diagram Connection properties

Input terminals Screen winding Output terminals


Type flexible/rigid flexible/rigid flexible/rigid
ESL0107/120 4/6 mm² 4/6 mm² 4/6 mm²
ESL0107/160 4/6 mm² 4/6 mm² 4/6 mm²
ESL0107/280
ESL0107/400
4/6 mm²
4/6 mm²
4/6 mm²
4/6 mm²
4/6 mm²
4/6 mm²
5.1
ESL0107/630 10/16 mm² 4/6 mm² 10/16 mm²
ESL0107/1000 10/16 mm² 4/6 mm² 10/16 mm²

Wiring diagram
ESL0107 transformers for operating theatre lights

2016/2017 System components | Individual components and accessories | Isolating transformers 317
Isolating transformer ESL0107
RK170
Measuring converter

Device features
• Plastic enclosure for DIN rail mounting
• Zero setting 0 or 4 mA
• Electrical separation between the input and output signal

Further information
For further information refer to our product range on www.bender.de.

Typical applications
• Conversion of DC 0…400 µA cur-
rent signals into 0(4)…20 mA or
0…10 V signals
• For ISOMETER®s and RCM and
RCMA residual current monitors
with measurement instrument
output DC 0…400 µA

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
19…264 V 20…297 V RK170 B 9804 1500
1)
Absolute values

Technical data
Voltage ranges Environment
Supply voltage US DC 20…297 V/AC 19…264 V Shock resistance IEC 60068-2-27 (device in operation) 5 g/11 ms
5.1 Frequency range US  50…120 Hz Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10…150 Hz
Power consumption ≤ 3 VA Vibration resistance IEC 60068-2-6 (transport) 2 g/10…150 Hz
Ambient temperature (during operation) 0…+50 °C
Inputs
Ambient temperature (during storage) -20…+70 °C
Current input DC 0…400 µA Classification of climatic conditions acc. to IEC 60721-3-3 3K3
Max. permissible current  DC 4 mA
Rated input resistance approx. 2.5 kΩ Connection
Connection type modular terminals
Outputs
Connection properties rigid/flexible 0.5…2.5 mm²/0.14…1.5 mm²
Outputs two outputs with common ground
Voltage output  DC 0 … 10 V Other
Max. no load voltage DC 12 V Operating mode continuous operation
Rated burden 1 kΩ Mounting any position
Current output DC 0/4…20 mA Degree of protection, internal components (IEC 60529) IP40
Short-circuit current Degree of protection, internal components (IEC 60529) IP20
 ≤ DC 50 mA short-circuit proof Dimensions  75 x 22.5 x 110 mm
Rated burden 500 Ω DIN rail mounting acc. to IEC 60715
Accuracy at Tu = 23 °C class 0.5 Flammability class UL94 V-2
Temperature coefficient 0.025 %/°C Documentation number D00132
Rated rise time T 0.9  50 ms Weight ≤ 200 g
Dielectric strength input/output/supply  AC 2500 V

318 System components | Individual components and accessories | Measuring transducers 2016/2017
Measuring transducer RK170
Dimension diagram (dimensions in mm)

Wiring diagram

1 2

US

1 Zero: zero setting 3 Device of the RCM series


2 Scale: full-scale value calibration 4 US see nameplate, 2 A slow-blow fuse recommended

5.1

RK170

2016/2017 System components | Individual components and accessories | Measuring transducers 319
Measuring transducer RK170
AN110
Power supply unit for measuring current transformers

Typical applications
• Power supply for W…AB(P) series measuring current transformers

Approvals

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Output voltage Type Art. No.
AC DC
20…60 V 18…72 V AN110-1 B 9405 3101
±12 V
90…264 V 100…353 V AN110-2 B 9405 3102

Suitable system components

Description Type Page

Measuring current transformers W…AB(P) 294


WXS-100 294
Connecting cables for measuring current WXS-250 294
transformers of the W…AB(P) series WXS-500 294
WXS-1000 294

Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
AN110-1: EMC DIN EN 61000-6-3/DIN EN 61000-6-2
Rated insulation voltage AC 100 V Operating temperature AN110-1  -25…+65 °C
Derating 50 °C or higher AN110-1  5 %/K
5.1 Rated impulse voltage/pollution degree
Protective separation (reinforced insulation) between
2.5 kV/3
(A1, A2) -(+12 V, GND, -12 V) Operating temperature AN110-2  -25…+65 °C
Voltage test acc. to IEC 61010-1 3.3 kV Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
AN110-2: Transport (IEC 60721-3-2 2K3 (except condensation and formation of ice)
Rated insulation voltage AC 250 V Long-time storage (IEC 60721-3-1 1K4 (except condensation and formation of ice)
Rated impulse voltage/pollution degree  4 kV/3 Classification of mechanical conditions acc. to IEC 60721:
Voltage test acc. to IEC 61010-1 3.3 kV Stationary use (IEC 60721-3-3)  3M4
Supply voltage Transport (IEC 60721-3-2)  2M2
Long-term storage (IEC 60721-3-1)  1M3
AN110-1:
Supply voltage US  AC 20…60 V; DC 18…72 V* Connection
Frequency range US DC, AC 50…60 Hz Connection screw-type terminals
Power consumption  ≤ 30 VA Connection
AN110-2: rigid/flexible/conductor sizes 0.2…4/0.2…2.5 mm² (AWG 24…12)
Supply voltage US  AC 90…264 V; DC 100…353 V Multi-conductor connection (2 conductors of the same cross section)
Frequency range US DC, AC 50…60 Hz rigid/flexible  0.2…1,5 mm²
Power consumption  ≤ 30 VA Stripping length 8…9 mm
Tightening torque 0.5…0.6 Nm
Output power supply unit
Other
Output voltage Uout DC ±12 V, short-circuit proof
Operating range 11.5.…12.5 V Operating mode continuous operation
Rated output  12 W* Mounting  see dimension diagram
Degree of protection, internal components (DIN EN 60529) IP65
Cable length Degree of protection, terminals (DIN EN 60529) IP20
Recommended cable  WXS100…WXS1000 (see suitable system components) Enclosure material Polybutylenterephthalat (PBT)
Screw mounting 4 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00097
Weight ≤ 200 g
* When the supply voltage is smaller than 30 V, the output power is reduced,
so that only five measuring current transformers can be connected.

320 System components | Individual components and accessories | Power supply unit 2016/2017
Power supply unit AN110
Dimension diagram (dimensions in mm)

23
DIN rail adaptor

Label 46x72

76
50,8

49 ± .4
39

14 ± .4
LL5,5x4,5 (4x)
1 95 1

110

Wiring diagram

US
2

1 Supply voltage US Colour coding for the conductors of the WXS… connecting cable
k1 = yellow, l = green, -12 V = black, GND = brown, +12 V = red
2 Short circuit protection for US, recommended fuses:
AN110-1: 2 A time-lag fuse recommended
5.1
AN110-2: 1A time-lag fuse recommended
3 Symmetrical output voltage

AN110

2016/2017 System components | Individual components and accessories | Power supply unit 321
Power supply unit AN110
AN410
Power supply unit for DC 24 V supply

Device features
• Primary-pulsed power supply unit for the power supply of Bender devices with a supply voltage of DC 24 V
and a power consumption of max. 10 VA
• Power supply for max. 3 MK2430/max. 2 MK800 alarm indicator and test combinations
• Protected against idle running, overload and continuous short circuits

Standards
The AN410 series complies with the requirements of the device standard: EN 61204.

Typical applications
Further information
• To supply Bender devices with
For further information refer to our product range on www.bender.de.
DC 24 V and maximum 10 VA
power consumption

Approvals

CCC *)

Approval relating to the rated input


*)

voltage UIN

Ordering information

Rated input voltage UIN Rated output voltage


ABB type Type Art. No.
AC DC DC
90…264 V, 47…63 Hz 120…370 V 24 V CP-D 24/0.42/Art. No. 1SVR 427 041 R0000 AN410 B 924 209
– 9…35 V 9…35 V CP-D RU/Art. No. 1SVR 427 049 R0000 AN420-R B 9510 0250

5.1 Technical data


Insulation coordination acc. to IEC 60664-1 Standards, approvals and certifications
Rated impulse voltage/pollution degree 3 kV/2  UL 508, CAN/CSA C22.2 No. 14*)
Rated insulation voltage Ui input circuit/output circuit 3 kV
 UL 1310, CAN/CSA C22.2 No. 223 (Class 2 Power Supply) *)
Input circuits  UL 6090, CAN/CSA C22.2 No. 60950 *)
Rated input voltage UIN  see ordering information CCC *)
Power consumption ≤3W
Inrush current  ≤ 30 A, ≤ 3 ms Mark
Stored energy time in the event of power system failure ≥ 30 ms CE
Typical current/power consumption at AC 110 V  184 mA/11.62 W
Other
at AC 230 V  120.6 mA/12 W
Primary fuse (internal device protection, not accessible)  1 A time-lag/AC 250 V Status indicators 2 LEDs: output voltage present,
 output votlage low
Output circuit Operating mode continuous operation
Rated output voltage DC 24 V (±1 %) Mounting vertically (terminals +/– at the top)
Rated output current 420 mA Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP30
Derating of the output current 60 °C < TU ≤ 70 °C 2.5 %/K Degree of protection, terminals (DIN EN 60529 (VDE 0470-1))  IP20
Parallel connection option  with redundance unit AN420-R Protection class II
Protection against short circuits/no-load  continuous protection against short circuits/no-load Minimum distance to adjacent devices vertically/horizontally 25/25 mm
Enclosure dimensions (W x H x D)  18 x 91 x 57.5 mm (0.71 x 3.58 x 2.26 inches)
Environment/EMC DIN rail mounting acc. to IEC 60715
EMC immunity  acc. to EN 61000-6-2 Protective extra low voltage SELV (EN 60950-1)
EMC emission  acc. to EN 61000-6-3 Documentation number D00099
Ambient temperature (during operation/during storage) -25…+70 °C/-25…+85 °C Weight  ≤ 70 g
Classification of mechanical conditions acc. to IEC/EN 60068-2
Approval relating to the rated input voltage UIN
*)

Connection
Connection screw-type terminals
Connection
rigid, flexible (with or without ferrule)/conductor sizes  0.2…2 mm² (AWG 24…14)
Stripping length  6 mm (0.24 inches)
Tightening torque 0.36…0.56 Nm

322 System components | Individual components and accessories | Power supply unit 2016/2017
Power supply unit AN410
Displays and controls

CP-D 24/0.42
DC LOW

DC ON

L +

N PWM -

Power On LED “DC ON” lights up green signalling that voltage is available at the output of the power supply unit.
LED “DC LOW” lights red signalling that the output voltage is too low.

Wiring diagram

+ -

L +

PWM
N -

L N

L, N: input voltage
+, -: output voltage

Option for redundant power supply

L+ L- IN1 IN2 IN1 IN2


++ ++ - -
L+ L- 5.1
AN410 AN420-R AN410

+++ - - -

AN410
L N OUT L N

output voltage

input voltage 1 input voltage 2

2016/2017 System components | Individual components and accessories | Power supply unit 323
Power supply unit AN410
AN420
Power supply unit for measuring current transformers

Typical applications
• Power supply for W…AB(P) series measuring current transformers

Approvals

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US Output voltage


Type Art. No.
AC/DC DC
16…72 V, 42…66 Hz/9.6…94 V ±12 V/400 mA AN420-1 B 7405 3099
70…276 V, 42…460 Hz ±12 V/400 mA AN420-2 B 7405 3100
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting Measuring current transformers W…AB(P) 294
B 9806 0008
(1 piece per device) WXS-100 294
Connecting cables for WXS-250 294
measuring current transformers
of the W…AB(P) series WXS-500 294
WXS-1000 294

Technical data
5.1
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
AN420-1: EMC IEC 61204-3
Rated insulation voltage AC 250 V Operating temperature -25…+55 °C
Rated impulse voltage/pollution degree 2.5 kV/3 Classification of climatic conditions acc. to IEC 60721
Protective separation (reinforced insulation) between (A1, A2) -(+12 V, GND, -12 V) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Voltage test acc. to IEC 61010-1 2.21 kV Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage Classification of mechanical conditions IEC 60721
Supply voltage US AC 16…72 V/DC 9.6…94 V Stationary use (IEC 60721-3-3) 3M4
Frequency rangeUS DC, AC 42…66 Hz Transport (IEC 60721-3-2) 2M2
Power consumption  ≤ 30 VA Long-time storage (IEC 60721-3-1) 1M3
Connection
AN420-2:
Rated insulation voltage AC 250 V Connection type screwless-type terminals
Rated impulse voltage/pollution degree  4 kV/3 Connection properties
Protective separation (reinforced insulation) between (A1, A2) -(+12 V, GND, -12 V) rigid 0.2…2.5 mm² (AWG 24…14)
Voltage test acc. to IEC 61010-1 2.21 kV flexible without ferrule 0.75…2.5 mm² (AWG 19…14)
flexible with ferrule 0.2…1.5 mm² (AWG 24…16)
Supply voltage Stripping length 10 mm
Supply voltage US  AC/DC 70…276 V Opening force 50 N
Frequency range US DC, AC 42…460 Hz Test opening, diameter 2.1 mm
Power consumption  ≤ 30 VA
Other
Output power supply unit Operating mode continuous operation
Output voltage Uout DC ±12 V, short-circuit proof Mounting any position
Operating range 11.9.…12.1 V Degree of protection, internal components (IEC 60529) IP30
Rated output 9W Degree of protection, terminals (IEC 60529) IP30
Enclosure material polycarbonate
Cable length Screw mounting 2 x M4 with mounting clip
Recommended cable WXS100…WXS1000 (see ordering information) DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00081
Weight ≤ 140 g

324 System components | Individual components and accessories | Power supply units 2016/2017
Power supply unit AN420
Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1

67,5

90
45
2

Wiring diagram

1 Supply voltage US Colour coding for the conductors of the WXS… connecting cable
2 Short circuit protection for US, 6 A fuse recommended k1 = yellow, l = green, -12 V = black, GND = brown, +12 V = red 5.1
3 Symmetrical output voltage

AN420

2016/2017 System components | Individual components and accessories | Power supply units 325
Power supply unit AN420
AN450
Power supply unit

Device features
• Power supply unit for the supply of Bender devices with AC 20 V and a power consumption of maximum 9 VA
• Supply of 3 MK2430/1 MK800 alarm indicator and test combinations (for example)
• Protected secondary circuit

Standards
The AN450 series complies with the requirements of the device standards:
DIN EN 61558-1 (VDE 0570-1) and IEC 61558-1.
Typical applications
• Supply of Bender devices with
Further information
AC 20 V and a power consumption
For further information refer to our product range on www.bender.de.
of maximum 9 VA

Approvals

Ordering information

Output voltage Supply voltage US


Type Art. No.
AC AC
230 V, 50…60 Hz AN450 B 924 201
20 V, 50…60 Hz
127 V, 50…60 Hz AN450-133 B 924 203

Technical data
Insulation coordination acc. to IEC 60664-1 Connection
Rated insulation voltage AC 250 V Connection screw-type terminals
Rated impulse withstand voltage/pollution degree  4 kV/3 Connection properties
5.1 Supply voltage
rigid/flexible/conductor sizes
flexible with ferrule, without/with plastic sleeve
0.2…4/0.2…2.5 mm² (AWG 22…12)
0.25…2 mm²
Supply voltage US see ordering information Stripping length 8 mm
Frequency range US  see ordering information Tightening torque 0.5 Nm
Operating range US 0.85…1.1 x Ue
Power consumption ≤ 9 VA Other
Output voltage  AC 20 V, 50…60 Hz Operating mode continuous operation
Rated output  ≤ 9 VA Mounting any position
Secondary protection PTC resistors Degree of protection, internal components DIN EN 60529 (VDE 0470-1) IP30
Degree of protection, terminals (DIN EN 60529 (VDE 0470-1))  IP20
Environment/EMC
Type of enclosure X440
EMC immunity  IEC 61000-6-2 Screw mounting 2 x M4
EMC emission IEC 61000-6-3 DIN rail mounting acc. to IEC 60715
Classification of climatic conditions acc. to IEC 60721 Flammability class UL94V-0
Stationary use 3K5 Documentation number D00100
Transport2K3 Weight ≤ 400 g
Long-time storage  1K4
Ambient temperature, operation  -10…+55 °C
Classification of mechanical conditions acc. to IEC 60721
Stationary use/transport/long-time storage  3M4/2M2/1M3

326 System components | Individual components and accessories | Power supply unit 2016/2017
Power supply unit AN450
Dimension diagram (dimensions in mm)
70 5
44
30

77
85
68
45
ø 4,5 45
screw mounting 52,5

Displays and controls

Operation LED (green) “ON” lights, when the device is in operating state.

Wiring diagram

US
L N

3
5.1

AN450
4

1 A1, A2 = supply voltage US; F = short circuit protection 3 U2, V2 = output voltage
2 Power supply unit AN450 4 Alarm indicator and test combination

2016/2017 System components | Individual components and accessories | Power supply unit 327
Power supply unit AN450
7204/7220/9604/9620
Measuring instruments

Device features
• Dimensions: 72 x 72 mm (7204/7220) or 96 x 96 mm (9604/9620)
• Version S for increased shock and vibration resistance
• Scale background: white, imprint: black

Further information
Measuring instruments For further information refer to our product range on www.bender.de.
9604/7204/9620

Typical applications
• The analogue measuring instru-
ments of the 96…/72… series for
indication of measured values
from Bender devices utilising an
appropriate output

Approvals

Ordering information

Scale centre point


Suitable ISOMETER® Input current Dimensions Type Art. No.
(SKMP)
7204-1421 B 986 763
72 x 72 mm 120 kΩ
IR470LY-4…, 7204S-1421 B 986 804
IRDH275/375, 0…400 µA
iso685… 9604-1421 B 986 764
96 x 96 mm 120 kΩ
9604S-1421 B 986 784
IRDH275B/375B/575, 9620-1421 B 986 841
0…20 mA 96 x 96 mm 120 kΩ
iso685… 9620S-1421 B 986 842
IR470LY2-6…, 0…400 µA 96 x 96 mm 1,2 MΩ 9604-1621 B 986 782
5.1 iso685…

IRDH275B/375B/575, 7220-1421 B 986 844


0…20 mA 72 x 72 mm 120 kΩ
iso685… 7220S-1421 B 986 848

Technical data
Test voltage 3 kV Protection class acc. to DIN 40050
Accuracy class acc. to DIN 43780 1.5 EnclosureIP52
Normal position  vertical +5° TerminalsIP00
Temperature range -25…+40 °C Terminals with contact protection
Documentation number D00092

Dimension diagram (dimensions in mm)

7204/7220 9604/9620

328 System components | Individual components and accessories | Measuring instruments 2016/2017
Measuring instruments 9604/7204/7220/9620
DI-1DL
Interface repeater for RS-485 bus extension

Device features
• Plastic enclosure for DIN rail mounting
• Dynamic baud rate setting
• Galvanic separation between the input and output circuit and the power supply – overvoltage protection
• Supply voltage AC 85…260 V, 50…60 Hz
• Automatic baud rate changeover – can therefore be used for the internal BMS bus without limitations

Typical applications
• Extension of the maximum possible bus length by 1200 m in BMS systems (EDS, RCMS, MEDICS® systems)
Approvals
• Extension of the maximum possible bus nodes by 31*
• Protection against spikes by galvanic separation between the input and output circuit and the power supply
• Implementation of resonant stubs (refer also to BSM instruction leaflet)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Type Art. No.
AC
85…260 V, 50…60 Hz DI-1DL B 9501 2047

Technical data
Supply voltage Environment
Supply voltage US AC 85…260 V, 50…60 Hz Operating temperature 0…+70 °C
Power consumption 0.1 A/7 W
Connection
Interfaces Connection push-wire/plug-in terminals
BMS Other
Interface/protocol 2 x RS-485/BMS Operating mode continuous operation
Baud rate dynamic Mounting any position
Cable length  ≤ 1200 m Enclosure for standard DIN rail 32 mm (approx.110 x 75 x 55)
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8 Operating manual DiaLog RS-485 repeater type CN-2-1
Data direction switchover
Cascading option
automatically
yes
Documentation number D00125 5.2
Weight approx. 90 g
Number of bus devices: 31 additional bus devices per repeater,
 cascading allows a virtually unrestricted number of connections
Integrated terminating resistor adjustable by a switch or externally
Device address, BMS bus –
Alarm LEDs activity indication: direction, faults (green)
 internal operating voltage (red)

Dimension diagram (dimensions in mm)


135
75

86,5
55 110

* depending on used transceivers


2016/2017 System components | Communication systems | Protocol converter 329
RS-485 interface repeater DI-1DL
Wiring diagram Settings
a) When used in the BMS bus, the rotary switch is to be set to
US position 4 for baud rate/interference suppression. The rotary switch
AC 85…260 V
is located at the bottom of the device.
b) Two DIP switches are available per bus segment to terminate the bus
N L and to generate the required bias voltage. Both DIP switches must be
switched on for activation.
N L
The termination is carried out as shown in the following example of a
Power
BMS bus system:

Bus1 P1 A
Bus2 P2
interner
Busabschluß
Bus 2 Bus 1
on
B
ON

B B B B E
1 2 3 4 off

Bus 2 Bus 1
5V B/N A/P 5V B/N A/P
1 C2 1 D2
B/N A/P B/N A/P
B E
1 C 2

1
D2

= Bus device with terminating resistor


E = Bus device without terminating resistor

Termination/bias voltage
Terminating resistor activated via switch on device (ON)*
A Master or external terminating resistor between
terminals A and B
B Slave Terminating resistor deactivated via switch on device (OFF)*
Bus 1: Terminating resistor and bias voltage generation
RS-485 deactivated via switch on device (DIP switch 1, 2: OFF)
C interface
repeater DI-1DL Bus 2: Terminating resistor and bias voltage generation
activated via switch on device (DIP switch 3, 4: ON)
Bus 1: Terminating resistor and bias voltage generation
deactivated via switch on device (DIP switch 1, 2: OFF), external
RS-485 terminating resistor between terminals
D interface A/P and B/N
repeater DI-1DL
Bus 2: Terminating resistor and bias voltage generation activated
5.2 via switch on device (DIP switch 3, 4: ON)*
Terminating resistor activated via switch on device (ON)
E Slave or external terminating resistor between terminals A and B
DI-1DL

* The bias voltage generation is generally activated for the BMS bus
master (via software) and deactivated for the BMS slaves.

330 System components | Communication systems | Protocol converter 2016/2017


RS-485 interface repeater DI-1DL
DI-2USB
Interface converter USB to RS-485

Device features
• Plastic enclosure
• Electrical separation between the input and output circuit
• Power supply via USB port
• USB cable and driver CD included in the scope of delivery

Approvals

Typical applications
• C
 onversion of USB interface into
RS-485 interface
• P
 arameterisation of alarm indicator Further information
and operator panels (MK800, For further information refer to our product range on www.bender.de.
MK2430) with RS-485 interface,
by means of software via PC with
USB interface

Ordering information

Supply voltage Type Art. No.

supplied by USB port, no additional power supply required DI-2USB B 9501 2045

Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated voltage EMC immunity/EMC emission EN 61000-6-2/EN 61000-6-4
Rated impulse voltage/pollution degree 3 kV/3 Classification of climatic conditions acc. to IEC 60721
Stationary use 3K5
Supply voltage
Transport2K3
Supply voltage US see ordering information Long-time storage  1K4
Power consumption 95 mVA Ambient temperature, operation  -10…+55 °C
Interfaces Classification of mechanical conditions acc. to IEC 60721
Stationary use 3M4
BMS
Interface/protocol 1 x RS-485/–
Transport2M2
Long-time storage  1M3
5.2
Baud rate 9.6…115.2 kbit/s
Cable length  ≤ 1200 m Connection
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8 Connection screw-type terminals/USB plug Type B
Mode– Connection rigid/flexible/conductor sizes 0.5…2.5 mm² (AWG 22…12 )
Connection A, B
Other
Integrated terminating resistors, selectable via jumper, factory setting terminating resistors included
Device address, BMS bus – Operating mode continuous operation
Serial interface 1 x USB Mounting any position
Alarm LEDs  ON (yellow), R x Data (green), T x Data (red) Screw mounting 2 x M3
DIN rail mounting acc. to IEC 60715
Operating manual manual of third-party manufacturer
Documentation number D00103
Weight  ≤ 25 g

Dimension diagram (dimensions in mm) Wiring diagram

Depth: 24
31

56

DI-2USB to connect a personal computer utilising a USB interface to


a BMS network.
Note:
Consider BMS bus termination

2016/2017 System components | Communication systems | Protocol converter 331


Interface converter DI-2USB
Charge Controller CC612

Device features
• Charge controller acc. to IEC 61851-22 mode 3
• It can be configured as either a Master or Slave
• The charge controller can be integrated into a single or three-phase system up to 80 A
• Smart Grid enabled using standard OCPP functionality (OCPP 1.5 compliant) and is compatible
with all electric vehicles on the market
• Supports 2.5G Edge and 3G UMTS mobile networks and an integrated modem is optional
• Two USB interfaces - one for local configuration (CONFIG) and the other as an extension port for peripheral
USB devices (Ethernet/WiFi home applications)
Typical applications • Control-pilot and proximity signal management
• Universal charge plug control (support for different vendors of sockets)
• Electric vehicle (EV) charging
stations, wall boxes or street light • Configurable support for one additional household socket
charging points • eHZ meter or Modbus meter interface
• User interface board for customer-specific applications
• Configurable 3-channel input/output extension interface for additional functionality
Approvals • An optional integrated DC sensor (only an external type A RCD is required)
• Internal temperature sensors
• A Peer Group Mechanism where a set current is shared between a group of charge controllers
• Optional integrated ISO/IEC 15118 power line communication (PLC) for plug & charge and load
management systems
• Local and remote configuration

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
6 mA sensor Type Art. No.
DC
12 V CC612-1M3PR B 9406 0001

Accessories

Description Art. No.


5.2
RFID110-L1 (RJ45 cable (length 500mm) included) B 9406 0110
Current transformer W15BS (cable length 1500mm) B 9808 0065
Current transformer W15BS-02 (cable length 180mm) B 9808 0067

Please refer to the manual to check in which countries devices with an


i integrated 3G modem may be operated.

332 System components | Communication systems | Charge Controller 2016/2017


Charge Controller CC612
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated voltage 12.5 V Relay 1  configurable
Overvoltage category/Pollution degree  III/3 Relay 2  charging contactor
Rated impulse withstand voltage  800 V Switching elements  2 x 1 N/O contacts
Altitude ≤ 2000 m NN Operating principle  N/C operation
Electrical service life  10,000 switching cycles
Supply voltage
Nominal supply voltage US  DC 12 V Contact data acc. to IEC 60947-5-1:
Operating range of the supply voltage  DC 11.4…12.6 Rated operational voltage Ue 30 V
Nominal current 1A Rated operational current Ie  1A
Minimum contact rating  1 mA at≥ 10 V
Measuring range DC sensor Rated voltage Ui  32 V
Measuring range 100 mA
Environment/EMC
Response values: EMC  IEC 61851-1, IEC 61851-22, ETSI EN 301 489-1, ETSI EN 301 489-7
Residual current IΔn  DC 6 mA Operating temperature  -30…+70°C
Response tolerance IΔn -50…0 % Climatic conditions acc. to IEC 60721:
Restart sequence value: Stationary use (IEC 60721-3-3)  3K5 (except condensation, water and formation of ice)
DC 6mA  < 3 mA Transport (IEC 60721-3-2)  2K3
Storage (IEC 60721-3-1)  1K4
Wireless parameters Mechanical conditions acc. to IEC 60721:
Frequency bands  850/900/1800/1900 MHz Stationary use (IEC 60721-3-3)  3M4
Antenna gain  ≤ 2.5 dBi Transport (IEC 60721-3-2)  2M2
Impedance  50 Ω Storage (IEC 60721-3-1)  1M3
Data rate  GPRS: UL 85.6 kBit/s; DL 85.6 kBit/s
 EDGE: UL 236.8 kbit/s; DL 236.8 kbit/s Connection
 WCDMA PS: UL 384 kbit/s; DL 384 kbit/s Connection type (terminal block C) push-in terminal
 HSPA: UL 5.76 Mbit/s; DL 14.4 Mbit/s Connection properties:
Specified antenna Phoenix Contact model PSI-GSM /UMTS-QB-ANT-2313371 rigid/flexible  0.2…1.5 mm² (AWG 24…16)
Inputs/outputs and operation flexible with ferrule without plastic sleeve  0.25…1.5 mm² (AWG 24…16)
flexible with ferrule with plastic sleeve  0.25…0.75 mm² (AWG 24…20)
LED ALARM yellow
Stripping length  10 mm
LED READY  green
Opening force  0.5 - 0.6 Nm (4 - 5 Ib-in)
LED PLC  green
USB Extension interface (Ethernet, WiFi®, …)  USB socket type A Connection type (terminal blocks A and B) screw terminal
CONFIG (Configuration interface)  Micro socket type AB Connection properties:
SIM card  micro SIM rigid/flexible  0.2…2.5 mm² (AWG 24…14)
flexible with ferrule without plastic sleeve  0.25…2.5 mm² (AWG 24…14)
Terminal A:
flexible with ferrule with plastic sleeve  0.25…1.5 mm² (AWG 24…16)
A1  Actuator IN
Stripping length  7 mm
A2  Actuator +
A3  Actuator pull-up output Other
A4  Actuator - Operating mode continuous operation
Terminal B: Degree of protection  IP 20
B1  +12 V IN DIN rail mounting  IEC 60715
B2  0V Documentation number D00254
B3  Relay 1 NO Weight 160 g
B4  Relay 1 NO 5.2
Terminal C:
C1  Proximity PP
C2  Control Pilot (optional Powerline Communication PLC acc. to ISO/IEC 15118)

CC612
C3 Relay 2 NO
C4 Relay 2 NO
C5  Input 1-
C6  Input 1+
C7  Input 2-
C8 Input 2+
CT Current transformer
Input 1 and 2 :
Input voltage DC 11.4…25.2 V
Input current  1.72…3.81 mA
Meter  Meter interface
User interface User interface RJ45

2016/2017 System components | Communication systems | Charge Controller 333


Charge Controller CC612
Dimension diagram (dimensions in mm)

98.5 22.6

103

RFID module

57
RJ 45
115.1

Wiring diagram

L1
L2
L3
N
PE Top view
V A
Left view Right view
A4 A1

CC612 charge controller


RCD 1 4
B CC612
A 1 4
H type A
USB 1
Meter
1 2
C
SIM

7 8

To CC612 CT input CT RFID


B3 B1
CONFIG

2/3G

AC ALARM

READY
DC
PLC

Contactor
The relay contactor can also B4 B2 A
be connected to a cable with
a type1 or type 2 plug.

5.2 B
B1 B4

Relay 2

C
CC612

C1 C2 C3 C4 C5 C6 C7 C8
C2 C1
CP PP
N L1 PP CP Input 1- Input 2-
PE
L3 L2
Input 1+ Input 2+

A4
Wire 3
-
Type 2 socket*
Mennekes

Relay 1
M
A Wire 1 +
B A A3 A2 A1
A2 A4
B1 B2 B3 B4

A1
Wire 2 12 V
Pull-up
0V Contactor (-) output (+) IN
Power supply control pin
* Sockets from different Control See the table for connection details
supply protection to sockets from various manufacturers
manufacturers are supported (e.g.12 V)
(see table)

A4 A3 A2 A1 (power supply)
Type 2 sockets**
Socket actuator wiring L1 N 0V
Mennekes (31016, 31023, 31024, 31038) The relay in the CC612 used to control
Bals (801191 - 801195, 80300, 9743205000, 9743211000) Wire 1 Wire 2 the contactor is rated for 30V/1A. An Contactor
Wire 3
Walther Werke (9743205000, 9743211000) intermediate relay may be required if B4
Harting this rating is inadequate. The illustration
Phoenix contact (1405213, 1405214, 1405215, shows the wiring when an intermediate
Brown wire Green wire Red wire Yellow wire
1405216, 1408171, 1408172) relay is used. Intermediate
** Each type 2 socket can also be used in conjunction with lock release modules from Mennekes and Phoenix Contact. relay
Please refer to wiring diagrams in the CC612 operating manual for connection details.

334 System components | Communication systems | Charge Controller 2016/2017


Charge Controller CC612
COMTRAXX® COM460IP
BMS Ethernet gateway

Device features
• Modular, expandable gateway between BMS bus and TCP/IP
• Gateway between BMS bus and Ethernet
• Range of functions customisable through function packages
• Remote access via LAN, WAN or Internet

Device versions

Basic device
Typical applications
• Representation of BMS data using a standard web browser with SilverlightTM plug in
• C
 ommissioning and diagnostics
• Representation of current measured values, operational and alarm messages
of BMS bus systems
• Time synchronisation for all BMS bus devices
• O
 ptimum presentation and
• Integrated Ethernet switch: 2 x RJ45, 10/100 Mbit/s
visualisation of device and system
• LCD for simple address setting
statuses supported by silverlight
functions in the web browser • Operation possible via the internal BMS bus
• Access to all devices connected to the BMS bus using the web server
• A
 dapted system overview
• Modbus TCP data access to BMS addresses 1…10 of the first internal BMS bus
according to individual system
• Password-protected device menu
description
• History memory for 1000 entries
• S elective notification to various • 12 data loggers, freely configurable with 1000 entries each.
user groups in the event of
alarms Function package A – Individual messages
• The use of professional visualisation • Assignment of individual texts for devices and measuring points (channels).
programs permits conversion of • E -mail notification to various user groups in the event of alarms and system faults.
BMS data to Modbus TCP protocols The e-mail address of the sender being displayed can be entered.
• O
 bserving and analysing • Device failure monitoring
communication-capable Bender • R eport function saves measured values and settings. Saved settings can be compared with the current set-
products, such as RCMS, EDS and tings made on the COM460IP.
MEDICS® systems Function package B – Modbus TCP expansion
• S imple and fast parameterisa- • Up to 150 BMS devices can be monitored on the internal bus
tion of BMS systems, storage and • F rom an external application (e.g. visualisation software) commands can be sent to BMS devices.
documentation of settings
Function package C – Parameter setting
• Fast, simple parameter setting of BMS devices using the web browser
Approvals  MS devices, other than COM460IP, can only be parameterised when the gateway is operated on the internal
• B
BMS bus
 eport function saves measured values and settings when the gateway is operated on the internal BMS bus.
• R
Saved settings can be compared with the current settings made on the COM460IP. The saved settings can be 5.2
reloaded into the COM460IP.
Function package D – Visualisation
• F ast and simple visualisation without any programming. For example, measured values or alarms can be ar-
ranged on a floor plan and visualised.
• D isplaying an overview the contents of which takes up more than one page. Jump to another view page and
back to the overview page.
• A graphical representation with the scaling of the time axis for the data logger of COM460IP and compatible
Bender devices.
• S ystem visualisation: Displaying several gateways (COM460IP, CP700) on one website. Displaying common
alarms of the devices. Clicking on a device being displayed will open its web user interface.

Further information
For further information refer to our product range on www.bender.de.

2016/2017 System components | Communication systems | Protocol converter Ethernet 335


BMS Ethernet gateway COMTRAXX® COM460IP
Ordering information
Supply voltage/
Supply voltage/ frequency range US frequency range US Power
for UL applications Application Type Art. No.
consumption
AC /DC AC DC AC DC

76…276 V 1), 76…250 V, 76…250 V, 5…40 VA/ BMS Ethernet gateway


– – 40…150 mA, COM460IP B 9506 1010
42…460 Hz 10…35 mA 3.8 W (basic device)
42…460 Hz

16…72 V,
16…72 V, 50…60 16…94 V, BMS Ethernet gateway
– 16…94 V 80…200 mA, ≤ 4 VA COM460IP-24 V B 9506 1020
Hz 20…120 mA (basic device) 24 V
50…60 Hz
1)
Absolute values

Function package

Function package
Application Art. No.
(software license)

Individual texts for devices/channels, Function package A B 7506 1011


e-mail in the event of an alarm

Modbus TCP server with Function package B B 7506 1012


max. 14700 BMS nodes
Parameter setting for BMS devices Function package C B 7506 1013
Visualisation of BMS devices Function package D B 7506 1014

Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 250 V EMC  EN 61326-1
Rated impulse voltage/pollution degree  4 kV/3 Classification of climatic conditions acc. to IEC 60721:
Stationary use 3K5 (no condensation, no formation of ice)
Supply voltage
Transport  2K3
Supply voltage US see ordering information Long-term storage 1K4
Frequency range US  see ordering information Operating temperature -10…+55 °C
Power consumption  see ordering information Classification of mechanical conditions acc. to IEC 60721:
Displays, memory Stationary use 3M4
Transport  2M2
Display  four lines, backlit, for operating data and device menu
Long-term storage 1M3
LEDs:
2 x Ethernet ETH1, ETH2 act/link lights when connected to the network, flashes during data transmission Connection
ALARM  internal device error Connection screw-type terminals
COM  data traffic BMS bus
5.2 ON  operation indicator
Connection
rigid/flexible 0.2…4/0.2…2.5 mm² (AWG 24…12)
Memory card for special device functions (micro SD card)  2 GB Multi-conductor connection (2 conductors with the same cross section)
E-mail configurations (function package A only) and device failure monitoring max. 250 entries rigid/flexible 0.2…1.5 mm²
Individual texts (function package A only) max. 1200 texts with 100 characters each Stripping length 8…9 mm
COMTRAXX® COM460IP

Interfaces Tightening torque 0.5…0.6 Nm

BMS bus (internal): Other


Interface/protocol RS-485/BMS internal Operating mode continuous operation
Operating mode master/slave (slave)* Mounting display oriented
Baudrate BMS (internal)  9.6 kbit/s Degree of protection, internal components (IEC 60529)  IP30
Cable length  ≤ 1200 m Degree of protection, terminals (IEC 60529) IP20
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2 x 0.8 Type of enclosure X460
Connection, BMS internal  terminals A, B Screw mounting 2 x M4
Terminating resistor 120 Ω (0.25 W) DIN rail mounting acc. to IEC 60715
Device address, BMS bus internal  1…99 (2)* Flammability class UL94V-0
Ethernet: Documentation number  D00023
Connection  2 x RJ45 Weight  ≤ 310 g
Data rate 10/100 Mbit/s, autodetect ( )* = factory setting
DHCP  on/off (on)*
toff (DHCP)  5…60 s (30 s)*
IP address nnn.nnn.nnn.nnn (192.168.0.254)*
Netmask nnn.nnn.nnn.nnn (255.255.0.0)*
Protocols (depending on the function package selected) TCP/IP, Modbus TCP, DHCP, SMTP, NTP

336 System components | Communication systems | Protocol converter Ethernet 2016/2017


BMS Ethernet gateway COMTRAXX® COM460IP
Dimension diagram (dimensions in mm)

Displays and controls

12 4 13 5
ETH1 ETH2
ESC

COMTRAXX® COM460 act/link act/link 6 INFO

3 ALARM 7

11
2 COM 9 8

1 ON 10 MENU

1 “ON” LED lights when supply voltage is applied 8 Micro-SD card


2 “COM” LED lights when the gateway is responding to BMS requests 9 “ ” button: to move down in the menu, to decrease values
3 “ALARM” LED lights when an internal device error occurs 10 “MENU” button for starting and exiting the menu

4 LED “ETH1 act/link” flashes when data is being transmitted “ ” button to confirm parameter change
5 LED “ETH2 act/link” flashes when data is being transmitted 11 LC display for standard and menu mode
“INFO” button to query the COM460IP for device-specific information
6  12 no function (reserve)
ESC To exit the menu function without changing parameters 13 no function (reserve)
7 “ ” button: to move up in the menu, to increase the parameter value

Wiring diagram

US

6A 6A

A1 A2 1
5.2
A1 A2 2 3

IN1 GND IN2 11 14


1/2

COMTRAXX® COM460IP
ESC
INFO

ALARM

COM

ON
4 MENU

IN3 GND IN4 5 AMB BMB


3/4
6
ETH1 ETH2 A B
(AMB, BMB)
7 8 9

BMS-Bus
2 x RJ45 RS-485

1 Connection to the supply voltage, 6 A fuse recommended, 7 Two connections to: a personal computer or to the local network
IT systems require two fuses. (hub, switch, router); Connection with a CAT5 cable; internal
For UL and CSA applications, it is mandatory to use 5 A fuses Layer 2 switch with cable autodetect
2 Currently has no function (digital inputs) 8 Connection BMS bus (internal) with shielded cable
3 Currently has no function (alarm relay K1) (e.g. J-Y(St)Y 2x0.8)
4 Currently has no function (digital inputs) 9 Switch for BMS bus termination.
When the device is installed at the end of the bus, set the
5 Currently has no function
terminating switch to “on”
6 Currently has no function

2016/2017 System components | Communication systems | Protocol converter Ethernet 337


BMS Ethernet gateway COMTRAXX® COM460IP
COMTRAXX® COM461MT
BMS Ethernet gateway

Device features
• Setting of the IP address, BMS address and time/date using a standard web browser
• Time synchronisation for all BMS bus devices
• Integrated Ethernet switch: 2 x RJ45, 10/100 Mbit/s
• Can be operated on the internal BMS bus
• Modbus TCP data access to the internal BMS bus, max. 150 BMS devices
• Commands can be sent from an external application (e.g. visualisation software) to BMS devices
and measured values read.
Typical applications
• The use of professional visualisa- Further information
tion programs by converting the For further information refer to our product range on www.bender.de.
BMS data to the Modbus TCP
protocol
• Observing and analysing Bender
products that support commu-
nication, such as RCMS, EDS and
MEDICS® systems

Approvals

Ordering information

Supply voltage/ Supply voltage/ frequency range US


frequency range US For UL application Power Type Art. No.
consumption
AC /DC AC DC
76…276 V 1), 42…460 Hz 76…250 V, 25…60 mA, 42…460 Hz 76…250 V, 6…21 mA ≤ 6.5 VA COM461MT B 9506 1021
1)
Absolute values

5.2

338 System components | Communication systems | Protocol converter Ethernet 2016/2017


BMS Ethernet gateway COMTRAXX® COM461MT
Technical Data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 250 V EMC  EN 61326-1
Rated impulse voltage/pollution degree  4 kV/3 Classification of climatic conditions acc. to IEC 60721:
Stationary use 3K5
Supply voltage
Transport  2K3
Supply voltage US  see ordering information Long-term storage 1K4
Frequency range US  see ordering information Operating temperature -10…+55 °C
Power consumption  see ordering information Classification of mechanical conditions acc. to IEC 60721:
LED indicators Stationary use 3M4
Transport  2M2
2 x Ethernet ETH1, ETH2 act/link
Long-term storage 1M3
 lights when connected to the network, flashes during data transmission
ON  operation indicator Connection
Interfaces Connection screw-type terminals
Connection properties:
BMS bus internal: Rigid/flexible 0.2…4/0.2…2.5 mm² (AWG 24…12)
Interface/protocol RS-485/BMS bus internal Multi-conductor connection (2 conductors with the same cross section):
Operating mode master/slave (slave)* rigid/flexible  0.2…1.5 0.2…1.5 mm²
Baud rate BMS internal 9.6 kbit/s Stripping length 8…9 mm
Cable length  ≤ 1200 m Tightening torque 0.5…0.6 Nm
Cable (twisted pair, shielded, shield connected to PE on one side)  recommended: J-Y(St)Y 2x0.8
Connection, BMS internal  terminals A, B Other
Terminating resistor 120 Ω (0.25 W) Operating mode continuous operation
Device address, BMS bus internal  1…99 (2)* Mounting display oriented
Ethernet: Degree of protection, internal components (IEC 60529)  IP30
Connection  2 x RJ45 Degree of protection, terminals (IEC 60529) IP20
Data rate 10/100 Mbit/s, autodetect Type of enclosure X460
IP address nnn.nnn.nnn.nnn (192.168.0.254)* Screw mounting 2 x M4
Netmask nnn.nnn.nnn.nnn (255.255.0.0)* DIN rail mounting acc. to IEC 60715
Protocols TCP/IP, Modbus TCP, NTP Flammability class UL94V-0
Documentation number  D00011
Weight  ≤ 310 g
( )* = factory setting

Dimension diagram (dimensions in mm)

5.2

COMTRAXX® COM461MT

2016/2017 System components | Communication systems | Protocol converter Ethernet 339


BMS Ethernet gateway COMTRAXX® COM461MT
Operating elements

COM461
COMTRAXX®

ON 1

1 “ON” LED lights when supply voltage is applied 2 R


 on/off (beside terminals A, B)
Switch for terminating the BMS bus. When the device is installed at
the end of the bus, set the terminating switch to “on”.

Wiring diagram

US

6A 6A
1

A1 A2

A1 A2

ETH1 ETH2 A B

3
2
BMS bus
2 x RJ45 RS-485

Connection to the supply voltage, 6 A fuse recommended, Connection to the internal BMS bus with shielded cable
5.2
1 3
two-pole fuses should be used on IT systems. (e.g. J-Y(St)Y 2x0.8)
For UL and CSA applications, it is mandatory to use 5 A fuses. 4 Switch for BMS bus termination. When the device is installed at the
2 Two connections for connection to a personal computer or end of the bus, set the terminating switch to “on”.
COMTRAXX® COM461MT

connection to the local network (hub, switch, router);


Connection using a CAT5 cable; internal Layer 2 switch with cable
autodetect.

340 System components | Communication systems | Protocol converter Ethernet 2016/2017


BMS Ethernet gateway COMTRAXX® COM461MT
COMTRAXX® COM462RTU
BMS Modbus RTU gateway

Device features
• Setting of address data for the BMS bus and Modbus RTU and date and time setting using the internal
operating menu.
• Time synchronisation for all BMS bus devices
• Can be operated on the internal BMS bus
• Modbus RTU data access to the internal
BMS bus, max. 150 BMS devices
• Commands can be sent from an external application (e.g. visualisation software) to BMS devices and
Typical applications measured values read.
• U
 sage of professional visualisation
programs by converting BMS Further information
data to Modbus RTU protocols. For further information refer to our product range on www.bender.de.
• O
 bserving and analysing Bender
products that support commu-
nication, such as RCMS, EDS and
MEDICS® systems.

Approvals

Ordering information

Supply voltage/ Supply voltage/frequency range US


frequency range US for UL applications Power Type Art. No.
consumption
AC/DC AC DC
76…276 V 1), 76…250 V, 40…150 mA, 76…250 V, 10…35 mA 3.5…40 VA, COM462RTU B 9506 1022
42…460 Hz 42…460 Hz 2.4 W
1)
Absolute values

5.2

2016/2017 System components | Communication systems | Protocol converter Ethernet 341


BMS Modbus RTU gateway COMTRAXX® COM462RTU
Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 250 V EMC  EN 61326-1
Rated impulse voltage/pollution degree  4 kV/3 Classification of climatic conditions acc. to IEC 60721:
Stationary use 3K5
Supply voltage
Transport  2K3
Supply voltage US see ordering information Long-term storage 1K4
Frequency range US  see ordering information Operating temperature -10…+55 °C
Power consumption  see ordering information Classification of mechanical conditions acc. to IEC 60721:
LED indicators Stationary use 3M4
Transport  2M2
ALARM  internal device error
Long-term storage 1M3
COM  data traffic BMS bus
ON  operation indicator Connection
Interfaces Connection screw-type terminals
Connection properties:
BMS bus, internal: rigid/flexible 0.2…4/0.2…2.5 mm² (AWG 24…12)
Interface/protocol RS-485/BMS bus, internal Multi-conductor connection (2 conductors with the same cross section):
Operating mode master/slave (slave)* rigid/flexible  0.2…1.5 0.2…1.5 mm²
Baud rate BMS internal 9.6 kbit/s Stripping length 8…9 mm
Cable length  ≤ 1200 m Tightening torque 0.5…0.6 Nm
Cable (twisted pair, shielded, shield connected to PE on one side)  recommended: J-Y(St)Y 2x0.8
Connection, BMS internal  terminals A, B Other
Terminating resistor 120 Ω (0.25 W) Operating mode continuous operation
Device address, BMS bus internal  1…99 (2)* Mounting display oriented
Modbus RTU: Degree of protection, internal components (IEC 60529)  IP30
Interface/protocol RS-485/Modbus RTU Degree of protection, terminals (IEC 60529) IP20
Operating mode slave Type of enclosure X460
Baud rate Modbus RTU 9.6…57.6 kbit/s Screw mounting 2 x M4
Cable length  ≤ 1200 m DIN rail mounting acc. to IEC 60715
Cable (twisted pair, shielded, shield connected to PE on one side)  recommended: J-Y(St)Y 2x0.8 Flammability class UL94V-0
Connection, Modbus RTU  terminals D+, D Documentation number  D00010
Terminating resistor 120 Ω (0.25 W) Weight  ≤ 310 g
Device address, Modbus RTU  2…247 (2)* ( )* = factory setting

Dimension diagram (dimensions in mm)

5.2
COMTRAXX® COM462RTU

342 System components | Communication systems | Protocol converter Ethernet 2016/2017


BMS Modbus RTU gateway COMTRAXX® COM462RTU
Operating elements

ESC
COM462
COMTRAXX® 4 INFO

3 ALARM 5

8
2 COM 6

1 ON 7 MENU

1 “ON” LED, lights when supply voltage is applied 5 “ “ button: to move up in the menu, to increase values
2 
“COM” LED, lights when the gateway is responding to BMS 6 “ “ button: to move down in the menu, to decrease values
requests 7 “MENU” button for starting and exiting the menu
3 “ ALARM” LED, lights when an internal device error occurs “ “ button to confirm parameter change
4 “ INFO” button, to query the COM462RTU for device-specific 8 LC display for standard and menu mode
information
ESC Exits the menu function without changing parameters

Wiring diagram

US

6A 6A

A1 A2 1

A1 A2

ESC
INFO

ALARM

COM

ON MENU

AMB BMB
5
4 A B
(AMB, BMB)

AMB BMB

2 3
5.2
BMS-Bus Modbus/RTU
RS-485 RS-485

COMTRAXX® COM462RTU
1 Connection to the supply voltage, 6 A fuse recommended, 4 Switch for BMS bus termination. When the device is installed at the
two-pole fuses should be used on IT systems. end of the bus, set the terminating switch to “on”.
For UL and CSA applications, it is mandatory to use 5 A fuses. 5 Switch for Modbus RTU termination. When the device is
2 Connection to the BMS bus (internal) with shielded cable installed at the end of the bus, set the terminating switch to “on”
(e.g. J-Y(St)Y 2x0.8)
3 Connection Modbus RTU with shielded cable
(e.g. J-Y(St)2x0.8)

2016/2017 System components | Communication systems | Protocol converter Ethernet 343


BMS Modbus RTU gateway COMTRAXX® COM462RTU
COMTRAXX® COM465IP
Condition Monitor with integrated gateway for the connection of Bender devices
to Ethernet TCP/IP networks

Device features
• Condition Monitor for Bender systems
• Integrated modular gateway between Bender systems and TCP/IP enables remote access via LAN, WAN
or the Internet
• Range of functions adjustable through function modules
• Ethernet (10/100 Mbit/s) for remote access via LAN, WAN or the Internet
• Support of devices connected to the internal or external BMS bus via BCOM, Modbus RTU or Modbus TCP

Typical applications Range of functions

• Optimum indication und vis- Basic device (without function modules)


ualisation of device and system • Condition Monitor with web interface for use with Bender BMS and BCOM as well as universal measuring
statuses via web browser devices.
• Observation and analysis of • Supports devices that are connected
compatible Bender products – to the internal (max. 139 devices) or the external* BMS bus (max. 98 * 139 devices),
(ISOMETER®, ATICS®, RCMS, EDS, – via BCOM interface (refer to BCOM manual)
Linetraxx® and MEDICS® – via Modbus RTU or via Modbus TCP (max. 247 devices).
systems, universal measuring • Remote indication of current measured values, operation/alarm messages and parameters*.
devices and energy meters) • Gateway to Modbus TCP: Reading-out of current measured values, operation/alarm messages of addresses
• Specific system overview through 1…10 of the own subsystem via Modbus TCP.
individual system description • Ethernet interface with 10/100 Mbit/s for remote access via LAN, WAN or the Internet
• Selective notification to various • Setting for internal parameters and for configuration of Bender universal measuring devices and energy meters.**
users in the event of alarms • Time synchronisation for all associated devices
• Use of professional visualisation • History memory (1,000 entries)
programs by converting to Mod- • Data loggers, freely configurable (30 * 10,000 entries)
bus TCP protocol • 50 data points from third-party devices (via Modbus RTU or Modbus TCP) can be
• Parameter setting for devices, integrated into the system.
saving, documenting and restor- • A virtual device with 16 channels can be created.
ing of parameters in a clear and *) Indicating the parameters of BMS bus devices is only possible when the gateway is connected to the internal BMS bus.
practice-oriented manner **) Parameters can be set via web application and externally (via BMS/ICOM/BCOM),
but not via Modbus. The parameters of associated devices can only be read; Function module C is necessary for modification
• Commissioning and diagnosis of of settings!
Bender systems
No reports can be generated – also not for your own device.
• Remote diagnosis, remote main-
tenance Function module A
• Assignment of individual texts for devices, channels (measuring points) and alarms.
Approvals • Device failure monitoring.
5.2 • E-mail notifications to various users in the event of alarms and system faults.
• Configuration of e-mail notifications.
• Report function* saves measured values and settings of associated devices. Saved settings can be compared to
the current settings of the device. The report function is available for the gateway and for each associated
Bender device.
*) Generating reports of BMS bus devices is only possible when the gateway is connected to the internal BMS bus.

Function module B
• Supports external applications (such as visualisation programs or PLCs) via the Modbus TCP protocol
• Reading-out of current measured values, operation/alarm messages of associated devices. Uniform access to all
associated devices via Modbus TCP over integrated server.
• Control commands: Commands can be sent to devices by an external application (e.g. visualisation software
or PLC) via Modbus TCP.
• Access via SNMP protocol (V1, V2c or V3) to alarms and measured values.

Function module C
• Fast and easy parameter setting of all devices* associated to the gateway via web browser.
• Report function** for documenting and saving settings and measured values. Saved settings can be compared
to the current settings of the device. The saved settings can be reloaded into the device.***
• The report function is available for the gateway and for each associated Bender device.
*) Parameter setting of BMS bus devices is only possible when the gateway is connected to the internal BMS bus.
**) Generating reports of BMS bus devices and loading settings from reports to BMS bus devices is only possible when the
gateway is connected to the internal BMS bus.
***) Currently, the Silverlight web interface is still necessary for this function.

344 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor with integrated gateway COMTRAXX® COM465IP
Function module D* Examples:
Fast and simple visualisation without any programming. • To write parameters via Modbus, the function modules B and C are
Device conditions, alarms or measured values can be arranged and required.
displayed on a background image (e.g. a room plan). • To read parameters via Modbus, the function module B is required.
• D isplaying an overview the content of which takes up more than one
page. Click to jump to another view. Return to the overview page.
Further information
• Graphical presentation with the scaling of the time axis.
For further information refer to our product range on www.bender.de.
• S ystem visualisation: Several gateways (COM460IP, COM465IP, COM-
465DP, CP700) are displayed on one website. Indication of common
alarms of the devices. Clicking on a device that is being displayed will
open its web user interface.
*) Currently, the Silverlight web interface is still necessary for this function.

Function module E
• 100 virtual devices with 16 channels each can be created.

Function module F
• 1
 ,600 data points from third-party devices (via Modbus RTU or Modbus TCP)
can be integrated into the system.

Ordering information

Supply voltage/frequency range US


Power consumption Application Type Art. no.
AC/DC DC
24…240 V, 50…60 Hz – ≤ 6.5 VA/≤ 4 W Condition Monitor with integrated gateway: COM465IP-230 V B95061065
– 24 V ≤3W Bender system/Ethernet COM465IP-24 V B95061066

Function modules

Function module
Application Art. No.
(software license)

Individual text messages for all devices/


channels, device failure monitoring, Function module A B 7506 1011
e-mail in the event of an alarm
Modbus TCP server for max. 98 * 139 BMS nodes
as well as BCOM and universal measuring devices, Function module B B 7506 1012
SNMP server

Parameter setting of BMS devices as well as Function module C B 7506 1013


BCOM and universal measuring devices

Visualisation of Bender systems, Function module D B 7506 1014


System visualisation

Virtual devices Function module E B 7506 1015 5.2

Integration of third-party devices Function module F B 7506 1016

COMTRAXX® COM465IP

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Condition Monitor with integrated gateway COMTRAXX® COM465IP
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Modbus RTU
(For 230 V variants B95061060) Interface/protocol  RS-485/Modbus RTU
Rated insulation voltage  AC 250 V Operating mode  master
Rated impulse voltage/Overvoltage category  4 kV/III Baud rate  9.6…57.6 kBit/s
Pollution degree 3 Cable length  ≤ 1,200 m
Protective separation (reinforced insulation) between Connection  X1 (AMB, BMB)
 (A1/+, A2/-) -[(AMB, BMB), (ABMS, BBMS), (X2), (X3, X4)] Connection type  refer to connection “push-wire terminal X1”
Terminating resistor  120 Ω (0.25 W), can be connected internally
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Supported Modbus RTU slave addresses  2…247
(For 24 V variants B95061061)
Rated insulation voltage  AC 50 V Environment/EMC
Rated impulse voltage/Overvoltage category  0.5 kV/III EMC  EN 61326-1
Pollution degree 3 Ambient temperatures:
Operation  -25…+55 °C
Supply voltage Transport  -40…+85 °C
Supply voltage US  see ordering information Long-term storage  -25…+70 °C
Frequency range US  see ordering information Classification of climatic conditions acc. to IEC 60721:
Power consumption  see ordering information Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K3
Indications
Long-term storage (IEC 60721-3-1)  1K4
LEDs: Classification of mechanical conditions acc. to IEC 60721:
ON  operation indicator Stationary use (IEC 60721-3-3)  3M4
ETHERNET IP  data traffic Ethernet Transport (IEC 60721-3-2)  2M2
MODBUS RTU  data traffic Modbus Long-term storage (IEC 60721-3-1)  1M3
BMS  data traffic BMS Option “W” data different from the standard version
Ethernet (terminal X2)  lights during network connection, flashes during data transfer Classification of climatic conditions acc. to IEC 60721:
Memory Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
E-mail configuration (function module A only) and device failure monitoring  max. 250 entries Classification of mechanical conditions acc. to IEC 60721:
Individual texts (function module A only)  unlimited number of texts with 100 characters each Stationary use (IEC 60721-3-3)  3M7
Number of data points for “third-party devices” on Modbus TCP and Modbus RTU 50 Connection
Quantity Connection type pluggable push-wire terminals
Data loggers  30 Push-wire terminals
Number of data points per data logger 10,000 Conductor sizes  AWG 24-12
Number of history memory entries 1,000 Stripping length 10 mm
rigid/flexible  0.2…2.5 mm²
Visualisation
flexible with ferrule, with/without plastic sleeve  0.25…2.5 mm²
Number of pages 20 Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Size of the background image  50 kByte (scaled down if larger)
Data points (per page) 50 devices or channels, 150 text elements Push-wire terminal X1
Conductor sizes  AWG 24-16
Interfaces Stripping length 10 mm
rigid/flexible  0.2…1.5 mm²
Ethernet
flexible with ferrule without plastic sleeve  0.25…1.5 mm²
Port  RJ45
flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
Data rate  10/100 MBit/s, autodetect
DHCP  on/off (on)* Other
5.2 toff (DHCP)  5…60 s (30 s)* Operating mode  continuous operation
IP address  nnn.nnn.nnn.nnn, can always be reached over: 192.168.0.254, (169.254.0.1)* Mounting  front-oriented, cooling slots must be ventilated vertically
Netmask  nnn.nnn.nnn.nnn (255.255.0.0)* Degree of protection, internal components (IEC 60529)  IP30
Protocols (depending on the function module selected) Degree of protection, terminals (IEC 60529)  IP20
COMTRAXX® COM465IP

 TCP/IP, Modbus TCP, Modbus RTU, DHCP, SMTP, NTP DIN rail mounting acc. to  IEC 60715
SNMP Screw fixing  2 x M4
Versions 1, 2c, 3 Enclosure type  J460
Supported devices Querying all devices (channels) possible (no trap functionality) Enclosure material polycarbonate
BMS bus (internal/external) Flammability class  UL94V-0
Interface/protocol  RS-485/BMS internal or BMS external (BMS internal)* Dimensions (W x H x D)  107.5 x 93 x 62.9 mm
Operating mode  master/slave (master)* Documentation number  D00216
Baud rate BMS  internal 9.6 kBit/s Weight  ≤ 240 g
 external 19.2; 38.4; 57.6 kBit/s ( )* = factory setting
Cable length  ≤ 1,200 m
Cable: twisted pair, shielded, one end of shield connected to PE  recommended: J-Y(St)Y min. 2x0.8
Connection  X1 (ABMS, BBMS)
Connection type  refer to connection “push-wire terminal X1”
Terminating resistor  120 Ω (0.25 W), can be connected internally
Device address, BMS bus external/internal  1…99 (2)*
BCOM
Interface/protocol  Ethernet/BCOM
BCOM subsystem address 1…99 (1)*
BCOM device address  1…99 (2)*
Modbus TCP
Interface/protocol  Ethernet/Modbus TCP
Operating mode  client for associated PEM and “third-party devices”
Operating mode server for access to the process image and for Modbus control commands

346 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor with integrated gateway COMTRAXX® COM465IP
Dimension diagram (dimensions in mm)
62,9
62 107,5 11 14,4

93
33
40

45
Operating controls and connections

A1/+ A2/-

COM465IP
COMTRAXX

OFF ON OFF
RMB RBMS ON
ON 1

ETHERNET/IP 2
MODBUS/RTU

BMS

X1 X2 X3 X4
6 7 8 9 10

4 5

1 LED “ON”: Flashes during start-up. 7 Terminating resistor Modbus RTU switch
The LED lights permanently as soon as the device is ready for 8 Terminating resistor BMS bus switch
operation.
9 Micro USB interface (currently without function) (plug X3)
2 LEDs show activities on the different interfaces
10 Mini HDMI interface (currently without function) (plug X4)
3 Supply voltage: see nameplate and ordering information
4 Interface Modbus RTU (plug X1) For UL applications, the following must be observed:
5 BMS bus (Bender measuring device interface) (plug X1)
– Maximum ambient temperature: 55 °C
– Only 60/75 °C copper wires must be used
5.2
6 Ethernet port (RJ45) for connection to the PC network as well as
BCOM (plug X2)

COMTRAXX® COM465IP

2016/2017 System components | Communication systems | Condition Monitor 347


Condition Monitor with integrated gateway COMTRAXX® COM465IP
COMTRAXX® COM465DP
Condition Monitor with integrated gateway for the connection of Bender devices
to PROFIBUS DP and Ethernet TCP/IP networks

Device features
• Condition Monitor for Bender systems
• Integrated modular gateway between Bender systems and TCP/IP enables remote access via LAN, WAN
or the Internet
• Range of functions adjustable through function modules
• Ethernet (10/100 Mbit/s) for remote access via LAN, WAN or the Internet
• Support of devices connected to the internal or external BMS bus via BCOM, Modbus RTU or Modbus TCP
• Integrated gateway between Bender system and PROFIBUS DP
Typical applications
Range of functions
• Optimum indication und visualis-
ation of device and system Basic device (without function modules)
statuses via web browser • Condition Monitor with web interface for use with Bender BMS and BCOM as well as universal measuring devices.
• Observation and analysis of • Supports devices that are connected
compatible Bender products – to the internal (max. 139 devices) or the external* BMS bus (max. 98 * 139 devices),
(ISOMETER®, ATICS®, RCMS, EDS, – via BCOM interface (refer to BCOM manual)
Linetraxx® and MEDICS® – via Modbus RTU or via Modbus TCP (max. 247 devices).
systems, universal measuring • Remote indication of current measured values, operation/alarm messages and parameters*.
devices and energy meters) • Gateway for coupling of associated devices with the PROFIBUS DP.
• Specific system overview through • Gateway to Modbus TCP: Reading-out of current measured values, operation/alarm messages of addresses
individual system description 1…10 of the own subsystem via Modbus TCP.
• Ethernet interface with 10/100 Mbit/s for remote access via LAN, WAN or the Internet
• Selective notification to various
• Setting for internal parameters and for configuration of Bender universal measuring devices and energy meters.**
users in the event of alarms
• Time synchronisation for all associated devices
• Use of professional visualisation • History memory (1,000 entries)
programs by converting to Mod-
• Data loggers, freely configurable (30 * 10,000 entries)
bus TCP protocol or PROFIBUS DP
• 50 data points from third-party devices (via Modbus RTU or Modbus TCP) can be integrated into the system.
• Parameter setting for devices, • A virtual device with 16 channels can be created.
saving, documenting and restor- • Supports external applications (such as visualisation programs or PLCs) via the PROFIBUS DP protocol
ing of parameters in a clear and
• Reading-out of current measured values, operation/alarm messages of associated devices. Uniform access to
practice-oriented manner
all associated devices via PROFIBUS DP over an integrated server.
• Commissioning and diagnosis of • Control commands: Commands can be sent to devices by an external application
Bender systems (e.g. visualisation software or PLC) via PROFIBUS DP.
• Remote diagnosis, remote main- *) Indicating the parameters of BMS bus devices is only possible when the gateway is connected to the internal BMS bus.
tenance **) Parameters can be set via web application and externally (via BMS/ICOM/BCOM),
but not via Modbus or PROFIBUS. The parameters of associated devices can only be read; Function module C is necessary for
modification of settings!
Approvals
5.2 No reports can be generated – also not for your own device.

Function module A
• Assignment of individual texts for devices, channels (measuring points) and alarms.
• Device failure monitoring.
• E-mail notifications to various users in the event of alarms and system faults.
• Configuration of e-mail notifications.
• Report function* saves measured values and settings of associated devices. Saved settings can be compared to
the current settings of the device. The report function is available for the gateway and for each associated
Bender device.
*) Generating reports of BMS bus devices is only possible when the gateway is connected to the internal BMS bus.

Function module B
• Supports external applications (such as visualisation programs or PLCs) via the Modbus TCP protocol
• Reading-out of current measured values, operation/alarm messages of associated devices. Uniform access to all
associated devices via Modbus TCP over integrated server.
• Control commands: Commands can be sent to devices by an
external application (e.g. visualisation software or PLC) via Modbus TCP.
• Access via SNMP protocol (V1, V2c or V3) to alarms and measured values.

348 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor with integrated gateway COMTRAXX® COM465DP
Function module C Function module E
• F ast and easy parameter setting of all devices* associated to the gate- • 100 virtual devices with 16 channels each can be created.
way via web browser.
• R eport function** for documenting and saving settings and measured Function module F
values. Saved settings can be compared to the current settings of the • 1,600 data points from third-party devices (via Modbus RTU or Modbus TCP)
device. The saved settings can be reloaded into the device.*** can be integrated into the system.
• T he report function is available for the gateway and for each associated Examples:
Bender device. • To write parameters via Modbus, the function modules B and C are
*) Parameter setting of BMS bus devices is only possible when the gateway is required.
connected to the internal BMS bus. • To read parameters via Modbus, the function module B is required.
**) Generating reports of BMS bus devices and loading settings from reports to
• For parameterisation via PROFIBUS, the function module C is required.
BMS bus devices is only possible when the gateway is connected to the internal
BMS bus.
***) Currently, the Silverlight web interface is still necessary for this function.
Further information
Function module D* For further information refer to our product range on www.bender.de.
Fast and simple visualisation without any programming. Device
conditions, alarms or measured values can be arranged and displayed on a
background image (e.g. a room plan).
• D isplaying an overview the content of which takes up more than one
page. Click to jump to another view. Return to the overview page.
• Graphical presentation with the scaling of the time axis.
• S ystem visualisation: Several gateways (COM460IP, COM465IP,
COM465DP, CP700) are displayed on one website. Indication of
common alarms of the devices. Clicking on a device that is being
displayed will open its web user interface.

*) Currently, the Silverlight web interface is still necessary for this function.

Ordering information

Supply voltage/frequency range US


Power consumption Application Type Art. no.
AC/DC DC
24…240 V, 50…60 Hz – ≤ 6.5 VA/≤ 4 W Condition Monitor with integrated gateway: COM465DP-230 V B95061060
– 24 V ≤3W Bender system/PROFIBUS DP/Ethernet COM465DP-24 V B95061061

Function modules

Function module
Application Art. no.
(software licence)

Individual text messages for all devices/


channels, device failure monitoring, Function module A B 7506 1011
e-mail in the event of an alarm 5.2
Modbus TCP server for max. 98 * 139 BMS nodes
as well as BCOM and universal measuring devices, Function module B B 7506 1012
SNMP server

COMTRAXX® COM465DP
Parameter setting of BMS devices as well as Function module C B 7506 1013
BCOM and universal measuring devices

Visualisation of Bender systems, Function module D B 7506 1014


System visualisation

Virtual devices Function module E B 7506 1015

Integration of third-party devices Function module F B 7506 1016

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Condition Monitor with integrated gateway COMTRAXX® COM465DP
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Modbus RTU
(For 230 V variants B95061060) Interface/protocol  RS-485/Modbus RTU
Rated insulation voltage  AC 250 V Operating mode  master
Rated impulse voltage/Overvoltage category  4 kV/III Baud rate  9.6…57.6 kBit/s
Pollution degree 3 Cable length  ≤ 1,200 m
Protective separation (reinforced insulation) between Connection  X1 (AMB, BMB)
 (A1/+, A2/-) -[(AMB, BMB), (ABMS, BBMS), (X2), (X3, X4), (PROFIBUS DP)] Connection type  refer to connection “push-wire terminal X1”
Terminating resistor  120 Ω (0.25 W), can be connected internally
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Supported Modbus RTU slave addresses  2…247
(For 24 V variants B95061061)
PROFIBUS DP
Rated insulation voltage  AC 50 V
Interface/protocol  RS-485 galvanically separated/PROFIBUS DP
Rated impulse voltage/Overvoltage category  0.5 kV/III
Operating mode  slave
Pollution degree 3
Baud rate  automatic baud rate detection: 9.6 kBit/s…1.5 MBit/s
Supply voltage  9.6/19.2/93.75/187.5/500 kBit/s, 1.5 MBit/s
Supply voltage US  see ordering information Connection  9-pole sub D
Frequency range US  see ordering information Device address, PROFIBUS DP  1…125 (3)*
Power consumption  see ordering information Environment/EMC
Indications EMC  EN 61326-1
Ambient temperatures:
LEDs: Operation  -25…+55 °C
ON  operation indicator Transport  -40…+85 °C
PROFIBUS  data traffic PROFIBUS DP Long-term storage  -25…+70 °C
ETHERNET IP  data traffic Ethernet Classification of climatic conditions acc. to IEC 60721:
MODBUS RTU  data traffic Modbus Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
BMS  data traffic BMS Transport (IEC 60721-3-2)  2K3
Ethernet (terminal X2)  lights during network connection, flashes during data transfer Long-term storage (IEC 60721-3-1)  1K4
Memory Classification of mechanical conditions acc. to IEC 60721:
E-mail configuration (function module A only) and device failure monitoring  max. 250 entries Stationary use (IEC 60721-3-3)  3M4
Individual texts (function module A only)  unlimited number of texts with 100 characters each Transport (IEC 60721-3-2)  2M2
Number of data points for “third-party devices” on Modbus TCP and Modbus RTU 50 Long-term storage (IEC 60721-3-1)  1M3
Option “W” data different from the standard version
Quantity
Classification of climatic conditions acc. to IEC 60721:
Data loggers  30 Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
Number of data points per data logger 10,000 Classification of mechanical conditions acc. to IEC 60721:
Number of history memory entries 1,000 Stationary use (IEC 60721-3-3)  3M7
Visualisation Connection
Number of pages 20 Connection type pluggable push-wire terminals
Size of the background image  50 kByte (scaled down if larger)
Data points (per page) 50 devices or channels, 150 text elements Push-wire terminals
Conductor sizes  AWG 24-12
Interfaces Stripping length 10 mm
rigid/flexible  0.2…2.5 mm²
Ethernet
flexible with ferrule, with/without plastic sleeve  0.25…2.5 mm²
Port  RJ45
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.5…1.5 mm²
Data rate  10/100 MBit/s, autodetect
5.2 DHCP  on/off (on)* Push-wire terminal X1
toff (DHCP)  5…60 s (30 s)* Conductor sizes  AWG 24-16
IP address  nnn.nnn.nnn.nnn, can always be reached over: 192.168.0.254, (169.254.0.1)* Stripping length 10 mm
Netmask  nnn.nnn.nnn.nnn (255.255.0.0)* rigid/flexible  0.2…1.5 mm²
COMTRAXX® COM465DP

Protocols (depending on the function module selected) flexible with ferrule without plastic sleeve  0.25…1.5 mm²
 TCP/IP, Modbus TCP, Modbus RTU, DHCP, SMTP, NTP flexible with TWIN ferrule with plastic sleeve  0.25…0.75 mm²
SNMP Other
Versions 1, 2c, 3 Operating mode  continuous operation
Supported devices Querying all devices (channels) possible (no trap functionality) Mounting  front-oriented, cooling slots must be ventilated vertically
BMS bus (internal/external) Degree of protection, internal components (IEC 60529)  IP30
Interface/protocol  RS-485/BMS internal or BMS external (BMS internal)* Degree of protection, terminals (IEC 60529)  IP20
Operating mode  master/slave (master)* DIN rail mounting acc. to  IEC 60715
Baud rate BMS  internal 9.6 kBit/s Screw fixing  2 x M4
 external 19.2; 38.4; 57.6 kBit/s Enclosure type  J460
Cable length  ≤ 1,200 m Enclosure material polycarbonate
Cable: twisted pair, shielded, one end of shield connected to PE  recommended: J-Y(St)Y min. 2x0.8 Flammability class  UL94V-0
Connection  X1 (ABMS, BBMS) Dimensions (W x H x D)  107.5 x 93 x 62.9 mm
Connection type  refer to connection “push-wire terminal X1” Documentation number  D00216
Terminating resistor  120 Ω (0.25 W), can be connected internally Weight  ≤ 240 g
Device address, BMS bus external/internal  1…99 (2)*
( )* = factory setting
BCOM
Interface/protocol  Ethernet/BCOM
BCOM subsystem address 1…99 (1)*
BCOM device address  1…99 (2)*
Modbus TCP
Interface/protocol  Ethernet/Modbus TCP
Operating mode  client for associated PEM and “third-party devices”
Operating mode server for access to the process image and for Modbus control commands

350 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor with integrated gateway COMTRAXX® COM465DP
Dimension diagram (dimensions in mm)
62,9
62 107,5 11 14,4

93
33
40

45
Operating controls and connections

A1/+ A2/-

COM465DP
COMTRAXX

OFF ON OFF
RMB RBMS ON
ON 1 PROFIBUS DP

PROFIBUS

ETHERNET/IP 2 4
MODBUS/RTU

BMS

X1 X2 X3 X4
7 8 9 10 11

5 6

1 LED “ON”: Flashes during start-up. 8 Terminating resistor Modbus RTU switch
The LED lights permanently as soon as the device is ready for 9 Terminating resistor BMS bus switch
operation.
10 Micro USB interface (currently without function) (plug X3)
2 LEDs show activities on the different interfaces
11 Mini HDMI interface (currently without function) (plug X4)
3 Supply voltage: see nameplate and ordering information
4 Connection PROFIBUS DP For UL applications, the following must be observed:
5 Interface Modbus RTU (plug X1)
– Maximum ambient temperature: 55 °C
– Only 60/75 °C copper wires must be used
5.2
6 BMS bus (Bender measuring device interface) (plug X1)
7 Ethernet port (RJ45) for connection to the PC network as well as
BCOM (plug X2)

COMTRAXX® COM465DP

2016/2017 System components | Communication systems | Condition Monitor 351


Condition Monitor with integrated gateway COMTRAXX® COM465DP
COMTRAXX® CP700
Condition Monitor for Bender BMS devices and universal measuring devices

Device features
• Condition Monitor for Bender BMS devices and universal measuring devices
• 7“ TFT WVGA Color Display
• Analogue resistive touch screen
• Small mounting depth
• Fanless operation
• Integrated gateway to Ethernet (TCP/IP), 10/100/1000 Mbit/s
• Remote access via LAN, WAN or Internet
Typical applications • Support for devices connected to the internal BMS bus via Modbus RTU or Modbus TCP.
• Clear information about device
and system statuses via 7-inch Device characteristics
touch screen Range of functions
• Specific system overview according • Display of currently measured values, operating and alarm messages from Bender BMS devices and Bender
to individual system description universal measuring devices on the touch screen
• Display und visualisation of • Remote indication of data from Bender BMS devices and Bender universal measuring devices using a standard
device and system statuses via web browser with Silverlight plug-in
web browser • Time synchronisation for all BMS bus devices and Bender univeral measuring devices
• Selective e-mail notification to • Easy address setting via touch screen
various user groups in the event • Fast, simple parameter setting of BMS devices using the PC‘s web browser.
of alarms • Report function saves measured values and settings. Saved settings can be compared with the current settings
• Support of professional visualisa- and can be reloaded.
tion programs • Password-protected device menu
• Assignment of individual texts for devices and measuring points (channels) and alarms
• Observing and analysing of Bender
• E-mail notifications to different user groups according to a time controlled schedule in the event of alarms
products with communication
and system faults
capabilities (universal measur-
ing devices, RCMS, Isometer, EDS • Monitoring for device failure
systems)
Function module E
• Parameter setting for devices,
storing, documentation and • 100 virtual devices with 16 channels each can be created.
restoring of parameters in a clear
and practice-oriented manner Function module F
• 1,600 data points from third-party devices (via Modbus RTU or Modbus TCP) can be integrated into the system.
• Remote diagnosis, remote
maintenance
Access via Modbus TCP
• Uniform access to all Bender devices assigned to the CP700 via the integrated Modbus TCP server (max. 247 devices)
Approvals • Bender BMS devices can be controlled by an external application (e.g. visualisation or SPS) via Modbus TCP
5.2 • Support of professional visualisation programs by the Modbus TCP protocol

Visualisation
• Fast and easy visualisation on a personal computer without previous knowledge of computer programming.
Measured values or alarms can be arranged in front of a graphic (system diagram, room plan) and displayed
• Multipage documents supported

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage/frequency range US


Power consumption Type Art. No.
DC
24 V/±25 % 24 W CP700 B 9506 1030
Device version with Gost certification available.

Function modules

Function module
Application Art. no.
(software licence)
Virtual devices Function module E B 7506 1015
Integration of third-party devices Function module F B 7506 1016

352 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor COMTRAXX® CP700
Recommended power supply units

Material number/type Manufacturer Description

DC 24 V power supply unit, 2.5 A, input AC 100…240 V,


0PS1025.2 B&R DIN-rail mounting/wall mounting WxHxD: 72 x 90 x 61 mm

DC 24 V power supply unit, 2 A, input AC 100…240 V,


0PS1020.0 B&R DIN rail mounting WxHxD: 45 x 99 x 107 mm

1SVR427044R0200/CP-D 24/2.5 Power supply unit In: AC 100…240 V Out: DC 24 V/2.5 A,


ABB
EAN: 4016779661188 DIN-rail mounting WxHxD: 71 x 91 x 57.5 mm

Technical data
Insulation coordination acc. to IEC 60664-1 Environment/EMC
Rated insulation voltage AC 250 V EMC  EN 61326-1
Rated impulse voltage/pollution degree  4 kV/3 Classification of climatic conditions acc. to IEC 60721:
Stationary use 3K5
Supply voltage
Transport  2K3
Supply voltage US see ordering information Long-term storage 1K4
Frequency range US  see ordering information Operating temperature 0…+55 °C
Power consumption  see ordering information Ventilation  fanless
Displays, memory Classification of mechanical conditions acc. to IEC 60721:
Stationary use 3M4
Display  7“ TFT WVGA Color
Transport  2M2
LEDs Power, CF, Link, Run, Master/Slave
Long-term storage 1M3
Button  Power, Reset
Buzzerno Connection
Memory card for special device functions (CF card)  4 GB Connection plug connectors
E-mail configuration and device failure monitoring max. 250 entries
Individual texts  max. 1200 texts with 100 characters each General data
Devices that can be displayed max. 247 Operating mode continuous operation
Mounting display oriented
Interfaces
Degree of protection, on the front (IEC 60529)  IP65
BMS bus: Degree of protection, on the rear (IEC 60529)  IP20
Interface/protocol RS-485/BMS internal Type of enclosure panel mounting
Operating mode (max. one CP700 per bus) master/slave (slave)* Control panel cut-out 199x143 mm
Device address, BMS bus 1…99 (2)* Screw mounting with mounting brackets
Baud rate BMS 9.6 kbit/s Flammability class UL94V-0
Modbus RTU: Documentation number D00005
Interface/protocol RS-485/Modbus RTU Weight ≤ 1200 g
Operating mode master ( )* = factory setting
Baud rate Modbus RTU 1.2 kbit/s … 57.6 kbit/s
Cable length  ≤ 1200 m
Cable (twisted pairs, shielded, shield connected to PE on one side) recommended: J-Y(St)Y min. 2x0.8
Connection, BMS terminals A, B 5.2
Connection, Modbus RTU terminals D+, D-
Terminating resistor 120 Ω (0.25 W)
Ethernet:

COMTRAXX® CP700
ConnectionRJ45
Data rate 10/100/1000 Mbit/s, autodetect
DHCP  on/off (on)*
toff (DHCP)  5…60 s (30 s)*
IP address nnn.nnn.nnn.nnn (192.168.0.254)*
Netmask nnn.nnn.nnn.nnn (255.255.0.0)*
Protocols TCP/IP, Modbus TCP, DHCP, SMTP, NTP
Additional interface protocols connection to SCADA systems and/or PLC via OPC,
 BACnet or other protocols on request

Dimension diagram (dimensions in mm) Control panel cut-out (dimensions in mm)

196
66
5,7

199
140
156

143

212

2016/2017 System components | Communication systems | Condition Monitor 353


Condition Monitor COMTRAXX® CP700
Operating elements and Wiring diagram

CP700
COMTRAXX®

DC 24 V ETH A B D+ D-
- +

Power RJ45 BMS-Bus Modbus/RTU


2 3 4 5

1 LC display with touch screen for standard and menu mode 4 Connection BMS bus (cable included in the scope of delivery)
2 Connection to supply voltage, DC 24 V 5 Connection Modbus RTU (cable included in the scope of delivery)
3 RJ45 connection for connection to personal computer resp. to the
local network

Interfaces

1 3 5

2 4

6 7 8 9 10

1 Interface Modbus RTU 7 Functional earth


5.2 2 Switch and LED master/slave for interface Modbus RTU 8 USB interfaces, without function
3 BMS bus (Bender measuring device interface) 9 Ethernet 10/100/1000,
4 Switch and LED master/slave for BMS bus port for connection to the personal computer resp. to the local
network (hub, switch, router)
COMTRAXX® CP700

5 USB interface, without function


10 RS-232 interface, without function
6 Connection of supply voltage, DC 24 V

Rear cover

3 4

1 2

1 Mode/node switch x16 5 Battery


2 Mode/node switch x1 6 SD memory card slot
3 Buttons: Power, Reset 7 Compact flash card slot
4 LEDs: Power, CF, Link, Run

354 System components | Communication systems | Condition Monitor 2016/2017


Condition Monitor COMTRAXX® CP700
COMTRAXX® MK800 (DI400)
Alarm indicator and test combination with LCD

Device features
• Display of operating status, warning and alarm messages from Bender monitoring systems
• Backlit clear LC text display (4 x 20 characters, 8 mm)
• Additional text to be displayed, if required.
DI400
• A set of LEDs, red, yellow and green, allowing warning and alarm messages to be indicated in an order of priority
• Predefined standard texts in 21 languages
MK800 • 1000 freely programmable message texts
• Easy parameter setting with PC (USB interface) or menu
Typical applications • Memory with real-time clock to store 1000 warning and alarm messages with date and time stamp
MK800 • 16 digital inputs (option)
• V
 isual and acoustic signalling • One programmable relay (option)
of operating status and alarm • Five large function buttons
messages • Versions available for flush and surface mounting as well as for mounting into cavity walls or for door mounting
• D
 isplay of measured values and • Non-reflecting, multicoloured foil
setting of limit values for moni- • Smooth surfaces without openings to meet the hygiene requirements for medical locations
toring purposes from BMS-capa-
ble Bender monitoring systems Standards
The MK800 alarm indicator and test combination meets the requirements for installation:
DI400 DIN VDE 0100-710 (VDE 0100 Part 710) and IEC 60364-7-710.
• E xpansion module for Bender
monitoring systems exchanging Further information
data via the BMS bus For further information refer to our product range on www.bender.de.

Approvals

MK800:

5.2
Ordering information

Enclosure Indication Digital inputs/relay outputs Type Art. No.

LCD 16/1 MK800-11 B 9510 0100


Flush-mounting enclosure
3 LEDs – MK800-12 B 9510 0101
LCD 16/1 MK800A-11 B 9510 0102
Surface mounting
3 LEDs – MK800A-12 B 9510 0103
LCD 16/1 MK800AF-11 B 9510 0104
Surface mounting, front door
3 LEDs – MK800AF-12 B 9510 0105
LCD 16/1 MK800E-11 B 9510 0106
Built-in type without enclosure
3 LEDs – MK800E-12 B 9510 0107
16/1 DI400-11 B 9510 0113
Surface mounting 3 LEDs
– DI400-12 B 9510 0114

Accessories Suitable system components

Description Type Art. No. Description Type Page

Parameterisation software TMK-SET V3.xx as Internet download Power supply unit AN410 322
Flush-mounting enclosure for MK800 UP800 B 9510 0110
Bezel frame silver for MK800 BR800-1 B 9510 0111
Bezel frame white for MK800 BR800-2 B 9510 0112

2016/2017 System components | Communication systems | Alarm indicator and test combinations 355
Remote alarm indicator and test combination COMTRAXX® MK800
Technical data
Insulation coordination according to IEC 60664-1 Colours
Rated insulation voltage  AC 250 V MK800
Rated impulse withstand voltage/pollution degree  4 kV/3 Front foil  RAL 7035 (light grey) / RAL 7040 (basalt grey)
Supply voltage Marking  RAL 5005 (signal blue)
Supply voltage US  AC/DC 24 V Front plate  RAL 7035 (light grey)
Frequency range US  AC 40…60 Hz/DC DI400
Operating range US  AC 18…28/DC 18…30 V Front foil RAL 7035 (light grey)/RAL 7012 (basalt grey)
Power consumption  ≤ 5 VA Marking buttons RAL 5002 (ultramarine blue), lettering: RAL 7035 (light grey)
Front plate RAL 7035 (light grey)
Stored energy time in the event of power system failure
Time, date  > 5 days (MK800 only) Switching elements (MK800-11/DI400-11 only)
Restart in the event of voltage failure for at least  1.5 s Number  1 changeover contact
Function  programmable
Displays and LEDs Operation mode  N/C or N/O operation (programmable)
Display, characters  four lines, 4 x 20 characters Electrical service life under rated operating conditions  10,000 switching operations
Standard message texts in  21 national languages Contact data acc. to IEC 60947-5-1:
Alarm addresses, programmable  250 Utilisation category AC-13 AC-14 DC-12
Text messages, programmable  1000 Rated operational voltage 24 V 24 V 24 V
Permissible number of operating messages on the internal BMS bus  176 Rated operational current 5A 3A 1A
History memory (messages)  1000 Minimum contact rating  1 mA at AC/DC > 10 V
Standard text message  3 x 20 characters
Additional text message (press button to access)  3 x 20 characters Environment/EMC
Alarm LEDs (a set of LEDs)  NORMAL (green) EMC immunity  acc. to EN 61000-6-2
 WARNING (yellow) EMC emission  acc. to EN 61000-6-3
 ALARM (red) Ambient temperatures:
Menu texts  German/English Operating temperature  -5…+55 °C
Buttons  5 (test of assigned devices, buzzer mute, additional text, scroll, menu) Transport  -25…+70 °C
Long-term storage  -25…+55 °C
Buzzer Classification of climatic conditions acc. to IEC 60721:
Buzzer message  can be acknowledged, adoption of characteristics of new value Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Buzzer interval  configurable Transport (IEC 60721-3-2)  2K3
Buzzer frequency  configurable Long-term storage (IEC 60721-3-1)  1K4
Buzzer repetition configurable  configurable Classification of mechanical conditions acc. to IEC 60721:
Inputs (MK800…-11/DI400-11 only) Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Digital inputs  16 (IN1…IN16)
Long-term storage (IEC 60721-3-1)  1M3
Galvanic separation  yes
Control of digital inputs  via potential-free contacts/extraneous voltage Option „W“ data different from the standard version
Operation mode  N/O, N/C operation, off, selectable for each input Classification of climatic conditions acc. to IEC 60721:
Factory setting  Off Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice is possible)
Voltage range (high)  AC/DC 10…30 V Classification of mechanical conditions acc. to IEC 60721:
Voltage range (low)  AC/DC 0…2 V Stationary use (IEC 60721-3-3)  3M7

Interface internal/external Connection


Interface/protocol  2 x RS-485/BMS Connection  pluggable screw terminals
Baud rate internal/external (default setting)  9.6 kbit/s/57.6 kbit/s Connection properties (supply voltage, BMS bus):
5.2 Cable length  ≤ 1200 m Rigid/flexible/conductor sizes 
Flexible with ferrules, without/with plastic sleeve 
0.2…2.5/0.2…2.5 mm2/AWG 24-12
0.25…2.5/0.25…2.5 mm2
Cable: twisted pair, shield connected to PE on one side  recommended: J-Y(St)Y min. 2 x 0.8
Terminating resistor  120 Ω (0.25 W) can be connected via DIP switch Connection properties (inputs):
factory setting  both on „off“ position Rigid/flexible/conductor sizes  0.08…1.5/0.08…1.5 mm2/ AWG 28-16
COMTRAXX® MK800 (DI400)

Device address, BMS bus external/internal  1…150/1…99 Flexible with ferrules, without/with plastic sleeve  0.25…1.5/0.25…0.5 mm2
Factory setting device address internal/external  1 (master)/1 (master) Stripping length  7 mm
Tightening torque  0.5…0.6 Nm (4.5…5.3 lb-in)
Programming
Interfaces  RS-485 Other
 or USB (V2.0/V1.1), USB cable: Type A plug on type B plug Operation mode  continuous operation
Software  TMK-SET V 4.0 and higher Mounting  display-oriented
Factory setting password query  activated Degree of protection, built-in components (DIN EN 60529)  IP50
Degree of protection, terminals (DIN EN 60529)  IP20
Cable length when the power supply for the MK800 is taken from AN450 Flammability class  UL94 V-0
0.28 mm²  50 m Documentation number D00053 (MK800)
0.5 mm² 90 m  D00104 (DI400)
0.75 mm² 150 m Weight:
1.5 mm² 250 m Flush-mounting/cavity wall (MK800)  ≤ 950 g
2.5 mm² 400 m Surface-mounting (MK800A(DI400)  ≤ 880 g
Surface-mounting (MK800AF)  ≤ 1150 g
Cable length when the power supply for the MK800 is taken from AN410
0.28 mm²  150 m
0.5 mm²  300 m
0.75 mm²  500 m
1.5 mm²  1000 m
2.5 mm²  1600 m

356 System components | Communication systems | Alarm indicator and test combinations 2016/2017
Remote alarm indicator and test combination COMTRAXX® MK800
Dimension diagram (dimensions in mm)

MK800A-11/MK800A-12/DI400-11/DI400-12, surface-mounting MK800AF-11/MK800AF-12, surface-mounting with door

Flush-mounting enclosure UP800 MK800-11/MK800-12, example: door mounting

MK800
COMTRAXX®

MK800-11/MK800-12 with bezel frame BR800 and


flush-mounting enclosure UP800, example: cavity wall mounting

MK800
COMTRAXX®

5.2

COMTRAXX® MK800 (DI400)

2016/2017 System components | Communication systems | Alarm indicator and test combinations 357
Remote alarm indicator and test combination COMTRAXX® MK800
Displays and controls

MK800
COMTRAXX®

2 3 4

5 6 7 8 9

1 LCD: Display of operating status, warning and alarm messages as 7 “Scroll” button:
well as menu functions In operating mode: to scroll messages.
2 LED “NORMAL”: Power On indicator, green (only lights up if no In menu mode: up
warnings or alarms are pending) 8 “Add. text” button:
3 LED “WARNING”: warning messages, yellow In operating mode: additional text.
In menu mode: down
4 LED “ALARM”: alarm messages, red
9 “MENU” button:
5 Test button “TEST”:
In operating mode: to call up the menu mode.
to activate the test for connected and assigned insulation
In menu mode: enter function
monitoring devices
6 “Mute” button:
in operating mode: to mute the buzzer.
In menu mode: ESC function

Wiring diagram

MK800 MK800 9
(DI400) (DI400)

1 2 8
4 5 7

3 6

DI-1DL

5.2
COMTRAXX® MK800 (DI400)

1 Supply voltage US 6 Switch S2 to terminate the internal BMS bus.


2 Looped through connection for supply voltage If two or more devices are connected to each other via the BMS
(e.g. for control voltage relay contacts) bus, the bus line must be terminated at both ends with a resistor
(R = 120 Ω).
3 Switch S1 to terminate the external BMS bus.
If two or more devices are connected to each other via the BMS 7 USB interface. For PC connection. The TMK-SET PC software is used
bus, the bus line must be terminated at both ends with a resistor to program the MK800. You can use the PC software TMK-HISTORY
(R = 120 Ω). to read out the MK800 history memory.
4 External BMS bus connection. The external BMS bus is primarily 8 MK800-11 only: Digital inputs. The digital inputs can be
used for the connection of several MK800 or TM800. SMI472-12 controlled by an internal or external voltage and potential-free
signal converters can also be connected. contacts. If the inputs are controlled via an external voltage, the
common 0(-) is applied to terminal “0 V” and the 1(+) signal to the
5 Internal BMS bus connection. Various Bender devices with a
corresponding input IN1…IN16.
BMS bus interface can be connected to the BMS bus. These may
include: Insulation monitoring devices 107TD47, control devices 9 MK800-11 only: Relay output. Programmable contact for device
PRC487, residual current monitors RCMS470 and many more. errors, test of assigned devices, device failure, common alarm mes-
sage, buzzer.

358 System components | Communication systems | Alarm indicator and test combinations 2016/2017
Remote alarm indicator and test combination COMTRAXX® MK800
COMTRAXX® MK2430
Alarm indicator and test combination with LCD

Device features
• Display of operating status, warning and alarm messages in accordance with DIN VDE 0100-710, IEC 60364-7-710
and other standards
• Backlit clear LC text display (4 x 20 characters)
• Predefined standard texts in 20 languages
• 200 freely programmable message texts
• Bus technology for easy installation and reduced fire load
• Acoustic alarm with mute function
• Parameter setting via menu (German/English)
Typical applications • Suitable for flush and surface mounting
• V
 isual and acoustic signalling • Easy commissioning due to predefined message texts
of operating status and alarm • 12 digital inputs/1 relay output (MK2430-11 only)
messages • History memory with real-time clock to store 250 warning and alarm messages
• MK2418 can easily be exchanged for MK2430
• D
 isplay of measured values and
setting of limit values for moni-
toring purposes from BMS-capa- Standards
ble Bender monitoring systems The MK2430 alarm indicator and test combination meets the requirements for installation:
DIN VDE 0100-710 (VDE 0100 Part 710) and IEC 60364-7-710.
Approvals
Further information
For further information refer to our product range on www.bender.de.

Ordering information

Digital inputs/
Enclosure BMS bus Type Art. No.
relay output
12/1 MK2430-11 B 9510 0001
Flush-mounting
– MK2430-12 B 9510 0002
12/1 MK2430A-11 B 9510 0005
Surface mounting
– MK2430A-12 B 9510 0006

5.2
Accessories Suitable system components

Description Type Art. No. Description Type Page

Parameterisation software TMK-SET as Internet download AN410 322


Power supply unit
MK2430 mounting kit, complete B 9510 1000 AN450 326

2016/2017 System components | Communication systems | Alarm indicator and test combination 359
Alarm indicator and test combination COMTRAXX® MK2430
Technical data
Insulation coordination acc. to IEC 60664-1 Max. cable length in case of power supply of 1/2/3 MK24… from one AN410
Rated insulation voltage AC 250 V 0.28 mm² (e.g. J-Y(St)Y n x 0.6)  300/150/100 m
Rated impulse withstand voltage/pollution degree  4 kV/3 0.5 mm² (e.g. J-Y(St)Y n x 0.8)  500 /250/150 m
0.75 mm²  750/375/250 m
Supply voltage
1.5 mm²  1500/750/500 m
Supply voltage US AC/DC 24 V 2.5 mm²  2500/1200/750 m
Frequency range US  0/40…60 Hz
Operating range US  AC 18…28/DC 18…30 V Colours
Power consumption ≤ 3 VA Front foil RAL 7035 (light grey); RAL 7040 (basalt grey)
Voltage failure without reset ≤ 15 s Marking RAL 5005 (ultramarine blue)
Front plate  RAL 7035 (light grey)
Displays and LEDs
Display, characters four lines, 4 x 20 characters Switching elements (MK2430…-11 only)
Standard message texts in 20 languages Number 1 changeover contact
Alarm addresses configurable 150 Function  programmable
Programmable text messages 200 Operating principle N/C or N/O operation (programmable)
History memory (messages)  250 Electrical endurance, number of cycles 10,000
Standard text message 3 x 20 characters Contact data acc. to IEC 60947-5-1
Additional text message (press button to access)  3 x 20 characters Utilisation category AC-13 AC-14 DC-12
Alarm LEDs (three different colours)  NORMAL (green), WARNING (yellow), ALARM (red) Rated operational voltage 24 V 24 V 24 V
Menu texts German/English Rated operational current 5 A 3 A 1A
Buttons 5 (Isometer test, buzzer mute, additional text, scroll, menu) Minimum contact rating 1 mA at AC/DC > 10 V
Buzzer Environment/EMC
Buzzer message can be acknowledged, with new value operation EMC immunity EN 61000-6-2
Buzzer interval configurable EMC emission EN 61000-6-3
Buzzer frequency configurable Classification of climatic conditions acc. to IEC 60721:
Buzzer repetition configurable Stationary use 3K5
Transport  2K3
Inputs (MK2430…-11 only)
Long-term storage 1K4
Digital inputs 12 (IN1…IN12) Operating temperature -5…+55 °C
Galvanic separation yes Classification of mechanical conditions acc. to IEC 60721:
Activation of the digital inputs via potential-free contacts/extraneous voltage Stationary use 3M4
Operating principle N/O or N/C operation individually selectable for each input Transport  2M2
Factory setting N/O operation Long-term storage 1M3
Voltage range (high) AC/DC 10…30 V
Voltage range (low) AC/DC 0…2 V Connection
Cable recommended: J-Y(St)Y min. n x 0.8 Connection  pluggable screw terminals
Cable length  ≤ 500 m Connection properties (supply voltage, BMS bus):
Interfaces Connection of single conductors
Interfaces RS-485 and USB (V2.0/V1.1) rigid/flexible/conductor sizes 0.2…2.5 mm² (AWG 24…12)
Technical data for the RS-485 interface: flexible with ferrule without/with plastic sleeve  0.25…2.5 mm²
Protocol  BMS Multi-conductor connection (2 conductors of the same cross section)
Baud rate  9.6 kbit/s rigid/flexible  0.2…1/0.2…1.5 mm²
Cable length  ≤ 1200 m flexible with ferrule without plastic sleeve 0.25…1 mm²
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8 flexible with TWIN ferrules with plastic sleeve 0.5…1.5 mm²
5.2 Terminating resistor  120 Ω (0.25 W) connectable via DIP switch Connection properties (inputs):
Device address, BMS bus DIP switch 1…150 Connection of single conductors
Factory setting device address 1 (master) rigid/flexible/conductor sizes 0.08…1.5 mm² (AWG 28…16)
flexible with ferrule without/with plastic sleeve  0.25…1.5/0.25…0.5 mm²
COMTRAXX® MK2430

Programming Multi-conductor connection (2 conductors with the same cross section):


Interfaces RS-485 or USB (V2.0/V1.1), USB cable: Type A plug on type B plug rigid/flexible 0.08…0.5 mm²
Software TMK-SET, V 4.0 or higher flexible with ferrules without plastic sleeve  0.25…0.34 mm²
Factory setting password  activated flexible with TWIN ferrule with plastic sleeve  0.5 mm²
Max. cable length in case of power supply of 1/2/3 MK24… from one AN450 Stripping length 7 mm
Tightening torque 0.5…0.6 Nm
0.28 mm² (e.g. J-Y(St)Y n x 0.6)  160/40/– m
0.5 mm² (e.g. J-Y(St)Y n x 0.8)  250/70/– m Other
0.75 mm² 400/100/– m Operating mode continuous operation
1.5 mm²  800/210/10 m Mountingdisplay-oriented
2.5 mm²  1300/360/20 m Degree of protection, internal components (DIN EN 60529 IP50 (surface-mounting type: IP54)
Degree of protection, terminals (IEC 60529) IP20
Flammability class UL94V-0
Documentation number D00129
Weight flush mounting ≤ 210 g, surface mounting ≤ 400 g

360 System components | Communication systems | Alarm indicator and test combination 2016/2017
Alarm indicator and test combination COMTRAXX® MK2430
Dimension diagram (dimensions in mm)

Flush-mounting type Surface-mounting type


120 75

209,5
200

188
88

17 PG 13,5

Displays and controls

1 2 3

5 6

9 8 7

1 LED “NORMAL”: operating mode display 7 


“MENU” button
2 LED “WARNING”: Warning messages In operating mode: to call up the menu mode.
In menu mode: Enter function
3 LED “ALARM”: Alarm messages
8 A
 dditional text button
4 LCD: Display of operating and alarm messages
In operating mode: additional text
5 Mute button In menu mode: Down button
In operating mode:to mute the buzzer 9 
Scroll button
In menu mode: ESC function
In operating mode: to scroll messages
6 “ TEST” button: to activate the test for connected and assigned In menu mode: Up button
insulation monitoring devices.

Wiring diagram
5.2

2 4

1
3
1 1 COMTRAXX® MK2430
6 6
AN410
5

L N

1 Terminating resistor BMS bus (120 Ω) 5 Digital inputs


2 Connection BMS bus The digital inputs may be controlled either via potential-free contacts
3 Power supply unit incorporated in the MEDICS® module, sufficient or via voltage signals. If you are using potential-free contacts, the
for supplying power to maximum three MK2430 voltage can be drawn from the AN410 or AN450 (3).
4 Cable between MEDICS® module and MK2430 When the inputs are activated via an external voltage, the com-
mon 0(-) is connected to terminal 0 and the 1(+)-signal is connect-
When the MK2430 is supplied by the AN410 or AN450 power
ed to the respective input IN1…IN12. In this case, the connections
supply unit in the MEDICS® modules, the permissible cable lengths
between the terminals 0 and V2 and the common connections
and cable cross sections have to be considered.
and U2 are not required.
6 USB connection for programming purposes

2016/2017 System components | Communication systems | Alarm indicator and test combination 361
Alarm indicator and test combination COMTRAXX® MK2430
Visualisation

Device features
• Graphical representation on a screen showing the design and status of Bender systems,
e.g. in the form of an outline view or a circuit diagram
• Localising and identifying faults easier and faster
• Display of operating messages, alarm messages and currently measured values
• Displaying and analysing historical data
• Viewing and operating from remote computers
• Display and operation via the gateway COM460IP option D by means of a browser and a personal computer
in the network.
Typical applications • Individually programmed visualisation on a touch panel PC or a PC
• Visualisation of Bender systems
Our service range:
Bender offers you the following solution package:
• Bender gateway to connect your Bender system to a computer
• Touch panel computer and/or computer with monitor for displaying the visualisation solution
• Customer-specific programming of the visualisation solution using a high-performance software
• On-site setting and testing of the visualisation

Your advantages:
• Continuous overview of the system at any place
• Faults can be detected easily and hence remedied faster
• Correlations can be recognised and faults can be avoided in the future

Further information
For further information refer to our product range on www.bender.de.

5.2

362 System components | Communication systems | Visualisation 2016/2017


Enclosure mounting

Mounting frame for installing enclosures into control panels with standard cutout
For mounting X470/XM460 enclosures into panels with 144 x 72 mm cutout, made of silver anodised aluminium.
Suitable for the 470 and 460 series, e.g. IR470, EDS470, RCMS470, RCMS460 and EDS460 devices.
For mounting XM490 enclosures into panel cutouts of 198 x 72 mm. Suitable for 490 series devices, e.g. RCMS490,
EDS490/491. Dimensions are given in mm.

Type Art. No.

X470 Mounting frame B 990 991


XM460 Mounting frame B 990 995
XM490 Mounting frame B 990 996

Fixing set for enclosure mounting into panels with 45 mm cutout


For mounting X440, X460, X470 enclosures into 45 mm panel cutouts, made of stainless steel.
Suitable for all 470 series devices, e.g. RCM470, RCMA470. Dimensions are given in mm.

Type Art. No.

X450 Fixing set B 990 992


X460 Fxing set B 990 993
X470 Fixing set B 990 990
5.3

XM420 mounting frame for mounting enclosures into panels


For mounting XM420 enclosures into panels. Suitable for all XM420 series devices, e.g. RCM420, RCMA420,
RCMA423.

Type Art. No.

XM420 Mounting frame B 990 994

2016/2017 System components | Accessories 363


Enclosure mounting
Front plate cover
for protection class IP65

Typical applications
Transparent front plate cover for use in harsh environmental conditions and for increasing the degree of
protection (IP65), suitable for devices of the IRDH375/575 series.

Ordering information

Suitable for Type Art. No.


Front plate cover IRDH375 IRDH375, FP200 Front plate cover 144 x 72 mm B 9806 0005
IRDH575 Front plate cover 144 x 96 mm B 9806 0007

Front plate cover IRDH575

5.3

364 System components | Accessories 2016/2017


Front plate cover
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
6.1
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 365
ATICS®, the worldwide safest and most compact
all-in-one changeover and monitoring device
for safety-relevant and medical locations

Safe Easy-to-use
Functional safety SIL2 according to IEC 61508 Easy to operate and perfect overview
guarantees protection against malfunction hazards due to clear menu structure and user guidance

Continuous self monitoring Correct information at the correct time


of electronic system and circuit paths with automatic notification due to clear messages via an illuminated graphic display and via bus

Preventive safety Safe manual changeover during service


by automatic reminders for prescribed tests due to integrated manual/automatic mode with mechanical restart
interlock
Maximum reliability during changeover
Patented changeover system with mechanical and electrical Complete documentation of events
interlock 
Changeover procedures
Weld-free switching contacts with circuit breaker mechanism Testing
Insensitive to voltage fluctuations or shocks, for example, due to Parameter changes
stable operating position and constant contact pressure
Monitoring for short circuits External functional test or replacement
without service interruption
by optional bypass switch

Compact Efficient
Compact design Small space required
of electronic system and switching elements in one enclosure
Tests according to the regulations without interruption of the
Changeover, IT system monitoring and locating current injector power supply
in one device
Easy integration into existing installations
Simple wiring
due to integrated design

Completely pluggable

6.1

366 2016/2017
Device overview ATICS® switchover and monitoring devices

ATICS®-…-ISO ATICS®-…-DIO

Page 368 371

Application Unearthed safety power supplies Safety power supplies

2-pole: 250 V
Rated insulation voltage 2-pole: 250 V 4-pole: 400 V
Nominal system 2-pole: AC 230 V
AC 230 V (AC 160…276 V)
Voltages

voltage Un 4-pole: 3N AC 400/230 V

Frequency range 48…62 Hz 48…62 Hz

Insulation monitoring 10 kΩ…1 MΩ


Measuring range
Insulation monitoring 50…500 kΩ
Response value Ran1

Digital inputs/relays 1/1 4/4

Interface/protocol RS-485/BMS RS-485/BMS

Pluggable screw
Connection

terminals (up to 125 A)

Screw terminals (160 A)


Installation

DIN rail

Screw mounting 4 x M5 6 x M5

6.1

2016/2017 Switching equipment and test systems | Device overview switchover and monitoring devices 367
ATICS®-…-ISO
Automatic transfer switching devices with monitoring function
for unearthed safety power supplies

Device features
Perfectly suitable for space-saving installation/retrofitting
• Compact device for designing safety power supplies with functional safety more easily, in accordance with
DIN VDE 61508 (SIL 2) e.g. for Group 2 medical locations in compliance with IEC 60364-7-710:2002/DIN VDE
0100-710 (VDE 0100-710)
• The integration of both the switching elements and the IT system monitoring electronics in one compact
device provides increased safety and availability
• All-in-one: Integration of switch disconnector, control and monitoring electronics for unearthed safety power
supplies
• Solutions for any application
Typical applications
• Design of safety power supplies Convenient installation and commissioning
in group 2 medical locations, e.g. • Saves time and money
– intensive care unit
– operating theatres Safe operation
• Switch disconnector contacts of robust design
• Retrofit
• Mechanical locking
• Manual operation directly on the device
Approvals • Functional safety SIL 2
• Certification by TÜV SÜD in accordance with EN 61508 (VDE 0803) SIL 2 and DIN VDE 0100-710 (VDE 0100-710)

Uninterrupted maintenance
• Plug connectors and optional bypass switch
• Excellent communication and parameterisation options

Standards
The ATICS-…-ISO series complies with the requirements of the device standards:
DIN VDE 0100-710 (VDE 0100-710)/IEC 60364-7-710, functional safety in accordance with EN 61508 (SIL 2),
DIN EN 60947-6-1; VDE 0660-114/IEC 60947-6-1

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Rated operational voltage US Nominal system voltage Un Rated operational current Ie


Type Art. No.
AC AC AC
63 A ATICS-2-63A-ISO B 9205 7202
230 V
80 A ATICS-2-80A-ISO B 9205 7203
230 V
63 A ATICS-2-63A-ISO-400 B 9205 7204
400 V
80 A ATICS-2-80A-ISO-400 B 9205 7205

Accessories
6.1
Rated operational current Ie
Description Type Art. No.
AC
63 A ATICS-BP-63A-SET B 9205 7252
Bypass switch kit
80 A ATICS-BP-80A-SET B 9205 7253

Suitable system components

Description Type Page

Insulation fault locator EDS151 149

368 Switching equipment and test systems | Switchover and monitoring devices 2016/2017
Automatic transfer switching devices ATICS®-…-ISO
Technical data
Insulation coordination acc. to IEC 60664-1/ IEC 60664-3 Output
Overvoltage category III Switching element 1 potential-free changeover contact
Rated insulation voltage 250 V Operating principle adjustable N/O or N/C operation
Supply voltage US see ordering information Function selectable  alarm or operating message/common alarm message/
 generator start-up
Power section/switching elements
Nominal system voltage Un see ordering information BMS interface
Frequency range fn 48…62 Hz Interface/protocol  RS-485/BMS

IT system monitoring Environment/EMC


Insulation monitoring EMC IEC 61326-1/IEC 61326-2-4
Measuring range 10 kΩ…1 MΩ Operating temperature -25…+55 °C
Response value Ran1 (ALARM 1) 50…500 kΩ Degree of protection IP20

Load current monitoring (IT system transformer) Terminals


Measuring range IL (TRMS) 10…110 % of the response value
Power section
Response value adjustable  5…(50) 100 A (1 A steps)
Connection pluggable screw terminals
Temperature monitoring (IT system transformer) rigid max. 35 mm²
PTC resistors acc. to DIN 44081 max. 6 in series flexible max.  25 mm²
Displays and data memory Other
Display (languages DE, EN, FR) graphic display Operating mode continuous operation
History memory 500 data records DIN rail mounting  according to IEC 60715
Data logger 500 data records/channel Screw mounting 4 x M5
Config. logger 300 data records Documentation number  D00046
Test logger 100 data records Weight approx. 4500 g
Service logger 100 data records Scope of delivery  ATICS® incl. STW2 and STW3 measuring current transformers,
Input  bridge, connector and terminal cover
Digital inputs 1
Function selectable  switching back interlocking function, manual/automatic mode,
 bypass operation, functional test, changeover for the preferred supply,
 alarm input for operating theatre lights, alarm input for other electrical equipment

Dimension diagram (dimensions in mm)

234
52 176
115,3 14,7

M6
131,5

131,5
263

245

45

18

220 46
52
73,5
222
6.1
47

ATICS®-…-ISO

2016/2017 Switching equipment and test systems | Switchover and monitoring devices 369
Automatic transfer switching devices ATICS®-…-ISO
Typical applications

Preferred Second Preferred Second


supply line supply line Distribution group 2 supply line supply line Distribution group 2

U1 U2 U1 U2

®
ATICS -2-63A-ISO ATICS®-2-63A-ISO
U3 U3
I3 T I3 T
IL RISO IL RISO

ϑ ϑ
ATICS®-BP

2 2 2 2 2 2 2 2

EDS151

BMS BMS BSV

IR426-D47
MK800
COMTRAXX®
MK800
COMTRAXX®

MK MK

MK
TM800

Nurse desk Intensive care unit Nurse desk Operating theatre

Example intensive care unit Example application operating theatre


• ATICS-2-63A-ISO: Automatic changeover between the preferred and • ATICS-2-63A-ISO: Automatic changeover between the preferred and
the redundant line while monitoring the medical IT system with the redundant line while monitoring the medical IT system with
transformer load and temperature monitoring transformer load and temperature
• EDS151: Insulation fault locator for fast insulation fault location • IR426-D47: Monitoring the operating theatre light IT system
(recommended) (optional)
• ATICS-BP: Bypass switch for uninterrupted test/maintenance • MK2430/MK800/TM800: Alarm at at least two points for functional
(recommended) safety
• MK2430/MK800/TM800: Alarm at at least two points for functional
safety

6.1
ATICS®-…-ISO

370 Switching equipment and test systems | Switchover and monitoring devices 2016/2017
Automatic transfer switching devices ATICS®-…-ISO
ATICS®-…-DIO
Automatic transfer switching devices for safety power supplies

Device features
Perfectly suitable for space-saving installation/retrofitting
• Compact device for designing safety power supplies with functional safety more easily, in accordance with
DIN VDE 61508 (SIL 2), in data centres, industry, or in group 2 medical locations in accordance with
DIN VDE 0100-710 (VDE 0100-710)/IEC 60364-7-710
• All-in-one: Integration of switch disconnector and control electronics
• Compact design
• Solutions for any application

Convenient installation and commissioning


Typical applications • Saves time and money
• D
 esign of safety power supplies,
e.g. for Safe operation
– main distribution boards • Switch disconnector contacts of robust design
– computing centres • Mechanical locking
– industry • Manual operation directly on the device
• Retrofit • Functional safety SIL 2
• Certification by TÜV SÜD

Uninterrupted maintenance
• Plug connectors and optional bypass switch
• Excellent communication and parameterisation options

Standards
The ATICS-…-DIO series complies with the requirements of the device standards:
DIN VDE 0100-710 (VDE 0100-710)/IEC 60364-7-710, functional safety in accordance with EN 61508 (SIL 2),
DIN EN 60947-6-1; VDE 0660-114/IEC 60947-6-1

Further information
For further information refer to our product range on www.bender.de.

Ordering information ATICS®…-DIO 2-pole

Rated operational
Version current Ie Scope of delivery Type Art. No.
AC
63 A 1 x STW3, bridge, connectors, terminal cover ATICS-2-63A-DIO B 9205 7212
2-pole
80 A 1 x STW3, bridge, connectors, terminal cover ATICS-2-80A-DIO B 9205 7213
63 A Bridge, terminal cover, auxiliary contacts, LEDs green/red ATICS-BP-3-63A-SET B 9205 7252
Bypass switch set
80 A Bridge, terminal cover, auxiliary contacts, LEDs green/red ATICS-BP-3-80A-SET B 9205 7253

Ordering information ATICS®…-DIO 4-pole

Rated operational 6.1


Version current Ie Scope of delivery Type Art. No.
AC
80 A 4 x STW3, bridge, connectors, terminal cover ATICS-4-80A-DIO B 9205 7222
4-pole 125 A 4 x STW4, bridge, connectors, terminal cover ATICS-4-125A-DIO B 9205 7223
160 A 4 x STW4, bridge, terminal cover ATICS-4-160A-DIO B 9205 7224

2016/2017 Switching equipment and test systems | Switchover and monitoring devices 371
Automatic transfer switching devices ATICS®-…-DIO
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 BMS interface
Overvoltage category III Interface/protocol  RS-485/BMS
Rated operational voltage Ue (operating range) 230 V (AC 160…276 V)
Environment/EMC
Rated insulation voltage ATICS®-2-DIO/ATICS®-4-DIO 250/400 V
Supply voltage US from the system being monitored Operating temperature -25…+55 °C
EMC IEC 61326-1
Power section/switching elements Degree of protection IP20
Nominal system voltage Un 2-pole AC 230 V
Terminals
4-pole 3NAC 400/230 V
Frequency range fn 48…62 Hz Power unit up to 125 A 160 A
Connection pluggable screw terminals screw-type terminals
Displays and data memory
rigid max. 35 mm² 70 mm²
Display (languages DE, EN, FR) graphic display flexible max. 25 mm² 50 mm²
History memory 500 data records
Data logger 500 data records/channel Other
Config. logger 300 data records Operating mode continuous operation
Test logger 100 data records DIN rail mounting  according to IEC 60715
Service logger 100 data records Screw mounting
2-pole 4 x M5
Input 4-pole 6 x M5
Digital inputs 4 Weight
Function selectable switching back interlocking function, manual/automatic mode, bypass mode, 2-pole  approx. 4500 g
 functional test, changeover to the preferred line, 4-pole  approx. 5700 g
 alarm input for operating theatre lights, alarm input for other technical equipment Scope of delivery  see ordering information
Documentation number D00080
Output
Switching elements 1 potential-free changeover contact/3 potential-free N/O contacts
Operating principle adjustable N/O or N/C operation
Function selectable  alarm or operating message/common alarm message/
 generator start-up

Dimension diagrams (dimensions in mm)

2-pole 4-pole
234 340
52 176 52 104 176
115,3 14,7 115,3 14,7

M5 M5

*
263
132

132
245

263
132

132
245
45

23

45
15

18 18

220 46 324 46
52 53
73,5 73,5
222 326
47

47

panel cut-out
6.1
panel cut-out

* Version 80 A/125 A. Version 160 A without connectors.


ATICS®-…-DIO

372 Switching equipment and test systems | Switchover and monitoring devices 2016/2017
Automatic transfer switching devices ATICS®-…-DIO
Typical applications

Preferred Second
supply line supply line

U1 U2

ATICS®-…-DIO

U3 I

ATICS®-BP

RCMS

MK800
COMTRAXX®

data centre

Example application data centre


• ATICS®-…-DIO: Changeover between the preferred and the redundant line
• MK2430/MK800/TM800: Alarm at at least two points for functional safety

6.1
ATICS®-…-DIO

2016/2017 Switching equipment and test systems | Switchover and monitoring devices 373
Automatic transfer switching devices ATICS®-…-DIO
Safety Analyser
For over 25 years, the “Bender Tester” has been a well-
known term for quality and long service life in the area
of fully automated electrical safety testers. “UNIMET®”
became the brand name.

UNIMET® – compact design – “Made in Germany”,


the user-friendly one among the safety analysers.

6.2

374 2016/2017
Device overview UNIMET® test systems

UNIMET® 300ST UNIMET® 400ST UNIMET® 810ST

Page 376 379 383

Electrical equipment
Application

Electric hospital and


care beds
Medical electrical 1)
equipment
AC 100…120 V,
Supply voltage US AC 230 V AC 230 V AC 220…240 V
Voltages

Voltage measurement AC 90…264 V AC 90…264 V AC 90…264 V


Measuring range
Load current 0.01…16 A 0.01…16 A 0.01…16 A
measurement

manual
Test sequence

semi-automatic

automatic

Data exchange UNIData300 UNIData300/400 UNIMET® 800ST Control Center

Medical electrical equipment without patient connections


1)

6.2

2016/2017 Switching equipment and test systems | Device overview test systems 375
UNIMET® 300ST
Test system for electrical equipment and electric hospital and care beds

Device features
• Easy operation and handling
• Automatic and manual test procedure
• Data input via keyboard or barcode scanner
• Visual inspection, functional testing and electrical testing
• 600 data records can be stored
• Data exchange and storage via UNIData 300
• Compatible with common application programs such as visual FM, MT Data and Fundamed

Typical applications Standards


• Safe tests of electrical equipment, Die UNIMET® 300ST series tests are carried out in accordance with the requirements of the device standards:
hospital and healthcare beds as IEC 62353, DIN EN 62353 (VDE 0751-1), ÖVE/ÖNORM EN 62353, DIN VDE 0701-0702, ÖVE E8701-1
well as medical electrical equip-
ment without patient connections.
Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Supply voltage US
Version Type Art. No
AC
Standard UNIMET® 300ST B 9602 3000
230 V
CH UNIMET® 300ST B 9602 3001

Suitable system components

Description Variant Type Art No. Page

German Schuko VK701-6 B 9602 0067 –


Adapter Non-heating appliances VK701-7 B 9602 0066 –
Adapter kit 16 A for DS32A VK701-8 B 9602 0097 –
Interface cable – RS-232/RS-232 B 9601 2012 –
Test probe – Test probe B 928 748 –
Test terminal – Test terminal B 928 741 –
Barcode scanner – PS/2 B 9602 0082 –
Converter – USB1.1 RS-232 converter B 9602 0086 –

6.2 Flex keyboard – Flex keyboard


DS32A
B 9602 0093
B 9602 0098

388
Three-phase adapter –
DS32DCT B 9602 0100 –

376 Switching equipment and test systems | Test systems 2016/2017


UNIMET® 300ST test system
Technical data
Supply voltage AC 230 V ±10 %) Insulation resistance
Frequency range  45…65 Hz Test voltage approx. DC 500 V
Power consumption max. 50 VA Max. test current  2.5 mA
Maximum load current  16 A Measuring range 0.01…199.99 MΩ
Max. connectable load at 230 V 3700 VA Measuring accuracy 0.01…99.99 MΩ: ±5 % of MV ±2 digits
Protection class II  100.00…199.99 MΩ: ±10 % of MV ±2 digits
Ambient temperature 0…50 °C
Storage temperature -10…+70 °C Load current measurement
Degree of protection IP20 Measuring range 0.01 A to 16 A
Measuring accuracy ±2.5 % of MV, ±3 digits
Testing of PE resistance
Test voltage  approx. 5 V, system frequency Voltage measurement
Short-circuit current  >2A Measuring range 90…264 V
Measuring range 0.001…29.999 Ω Measuring accuracy ±2.5 % of MV, ±2 digits
Measuring accuracy 0.001…1.0 Ω: ±2.5 % of MV ±2 digits
Apparent power
 1.001…29.999 Ω: ±5 % of MV ±2 digits
Measuring range 5…3700 VA
Leakage current, differential measurement method Measuring accuracy ±5 % of MV, ±5 digits
Measuring range 0.02…19.99 mA
Other
Measuring accuracy ±5 % of MV ±5 digits
Dimensions (without bag)  ca. 168 x 272 x 124 mm (W x D x H)
Leakage current, direct measurement Weight (without accessories or bag)  approx. 2.2 kg
Measuring range 0,001…19,999 mA Calibration interval 36 months
Measuring accuracy 0,001…19,999 mA: ±5 % of MV ±2 digits Documentation number D00135

Equipment leakage current -Alternative method of MV = of measured value


Measuring range 0.001…19.999 mA
Measuring accuracy 0,001…9,999 mA: ±5 % of MV ±2 digits
 10,000…19,999 mA: ±7 % of MV ±2 digits
Test voltage (Equipment leakage current measurement – alternative method)
 approx. system voltage, system frequency
Test current max. 3.5 mA

Dimension diagram (dimensions in mm)


124

272

168

6.2
UNIMET® 300ST

2016/2017 Switching equipment and test systems | Test systems 377


UNIMET® 300ST test system
Displays and controls

5
3

1 7

1 Function buttons 5 Test socket: This is where the DUT's power supply cable is plugged in
2 Backlit LCD for displaying the user menu and the measurement
 6 Durable plastic enclosure, with pushbuttons for safe storage in the

results. Four lines of 20 characters each. carrying bag.
3 P
 ermanently attached power cable for connection to the supply 7 Power switch with thermo-magnetic circuit breaker
voltage. 8 Interfaces
4 Sockets – 9-pole RS-232 interface, galvanically isolated, for connection to a
– violet: Connection for test probe for testing exposed parts of the personal computer
device under test. – Centronics interface for connection to a printer
– yellow (E): for a second test lead when the low-resistance continuity – PS/2 port for connection to an external standard keyboard and a
of the PE conductor is to be measured between two points (e.g., on barcode reading wand or scanner.
single-phase, permanently connected devices or extension cables).

Wiring diagrams

6.2
Connection of hospital and care beds and electrical equipment For connecting single-phase permanently installed equipment to the
with plug-in connector. test system
– Disconnect the device
UNIMET® 300ST

– Disconnect the connection to the supply voltage

Testing of extension cables Testing of extension cables


– Connection of connecting and extension cords – Connection of connecting and extension cords

378 Switching equipment and test systems | Test systems 2016/2017


UNIMET® 300ST test system
UNIMET® 400ST
Test system for medical electrical equipment, electrical hospital and care beds and
electrical equipment

Device features
• Easy operation and handling
• Automatic and manual test procedure
• Data input via keyboard or barcode scanner
• Visual inspection, functional testing and electrical testing
• 4mm socket for testing applied parts
• 600 data records can be stored
• Data exchange and storage via UNIData 300/400
• Compatible with common application programs such as visual FM, MT Data and Fundamed
Typical applications
• S afe testing of medical electrical Standards
equipment with patient connec- The UNIMET® 400ST series carries out tests in accordance with the requirements of the device standards:
tions, hospital and care beds and IEC 62353, DIN EN 62353 (VDE 0751-1), ÖVE/ÖNORM EN 62353, DIN VDE 0701-0702, ÖVE E8701-1
electrical equipment.

Further information
Approvals For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Art. No.


Version Type
AC
Standard UNIMET® 400ST B 9602 4000
230 V
CH UNIMET® 400ST B 9602 4001

Suitable system components

Description Variant Type Art. No. Page

PatBox – PatBox B 9602 0096


German Schuko VK701-6 B 9602 0067 –
Adapter Non-heating appliances VK701-7 B 9602 0066 –
Adapter kit 16 A for DS32A VK701-8 B 9602 0097 –
Interface cable – RS-232/RS-232 B 9601 2012 –
Test probe – Test probe B 928 748 –
Test terminal – Test terminal B 928 741 –
Barcode scanner – PS/2 B 9602 0082 –
Converter – USB1.1 RS-232 converter B 9602 0086 – 6.2
Flex keyboard – Flex keyboard B 9602 0093 –
DS32A B 96020098 388
Three-phase adapter –
DS32DCT B 9602 0100 –

2016/2017 Switching equipment and test systems | Test systems 379


UNIMET® 400ST test system
Technical data
Supply voltage AC 230 V ±10 %) Insulation resistance
Frequency range  45…65 Hz Test voltage approx. DC 500 V
Power consumption max. 50 VA Max. test current  2.5 mA
Maximum load current  16 A Measuring range 0.01…199.99 MΩ
Max. connectable load at 230 V 3700 VA Measuring accuracy  0.01…99.99 MΩ: ±5 % of MV ±2 digits
Protection class II  100.00…199.99 MΩ: ±10 % of MV ±2 digits
Ambient temperature 0…50 °C
Storage temperature -10…+70 °C Load current measurement
Degree of protection IP20 Measuring range 0.01…16 A
Measuring accuracy ±2.5 % of MV, ±3 digits
Testing of PE resistance
Test voltage  approx. 5 V, system frequency Voltage measurement
Short-circuit current  >2A Measuring range 90…264 V
Measuring range 0.001…29.999 Ω Measuring accuracy ±2.5 % of MV, ±2 digits
Measuring accuracy 0.001…1.0 Ω: ±2.5 % of MV ±2 digits Apparent power
 1.001…29.999 Ω: ±5 % of MV ±2 digits Measuring range 5…3700 VA
Measuring accuracy  ±5 % of MV, ±5 digits
Leakage current, differential measuring method
Measuring range 0.02 mA…19.99 mA Other
Measuring accuracy ±5 % of MV ±5 digits Dimensions (without bag)  ca. 168 x 272 x 124 mm (W x D x H)
Weight (without accessories or bag)  approx. 2.2 kg
Leakage current, direct measurement Calibration interval 36 months
Measuring range 0.001…19.999 mA Documentation number D00136
Measuring accuracy 0.001…19.999 mA: ±5 % of MV ±2 digits
of MV = of measured value
Equipment leakage current -alternative method
Measuring range 0,001…19,999 mA
Measuring accuracy 0,001…9,999 mA: ±5 % of MV ±2 digits
 10,000…19,999 mA: ±7 % of MV ±2 digits
Test voltage (Equipment leakage current measurement – alternative method)
 approx. system voltage, system frequency
Test current max. 3.5 mA

Dimension diagram (dimensions in mm)


124

272

168

6.2
UNIMET® 400ST

380 Switching equipment and test systems | Test systems 2016/2017


UNIMET® 400ST test system
Displays and controls

5
3
4

1 7

1 Function buttons 5 Test socket: This is where the DUT's power supply cable is plugged in
2 Backlit LCD for displaying the user menu and the measurement 6 Durable plastic enclosure, with pushbuttons for safe storage in the
results. Four lines of 20 characters each. carrying bag.
3 Permanently attached power cable for connection to the supply 7 Power switch with thermo-magnetic circuit breaker
voltage. 8 Interfaces
4 Sockets – 9-pole RS-232 interface, galvanically isolated, for connection to a
– black(AP): for testing applied parts personal computer
– violet: Connection for test probe for testing exposed parts of the – Centronics interface for connection to a printer
device under test. – PS/2 port for connection to an external standard keyboard and a
– yellow (E): for a second test lead when the low-resistance barcode reading wand or scanner.
continuity of the PE conductor is to be measured between two
points (e.g., on single-phase, permanently connected devices or
extension cables).

Wiring diagrams

6.2
UNIMET® 400ST

Connection of hospital and care beds and electrical equipment For connecting single-phase permanently installed equipment to the
with plug-in connector. test system
– Disconnect the device
– Disconnect the connection to the supply voltage

2016/2017 Switching equipment and test systems | Test systems 381


UNIMET® 400ST test system
Wiring diagrams

Testing of extension cables Testing of extension cables


– Connection of connecting and extension cords – Connection of connecting and extension cords

Connection of medical electrical equipment with plug-in connector

6.2
UNIMET® 400ST

382 Switching equipment and test systems | Test systems 2016/2017


UNIMET® 400ST test system
UNIMET® 810ST
Test system for medical electrical equipment

Device features
• Easy operation by Windows user interface
• Data exchange and storage via Control Center
• Automatic, semi-automatic or manual test sequence
• Data input via touch screen, keyboard or barcode scanner
• Visual inspection, electrical tests, functional tests, user-definable
• Test sequences user-definable
• Data memory > 10,000 data records
• Filter function for fast data selection
Typical applications
• Management of test dates
• T ests of medical electrical equip-
• Multitenancy
ment in accordance with
DIN EN 60601-1 3rd edition • Catalogue systems
• Test probe with two switching contacts –for semi-automatic testing of conductive parts not connected to PE
• R
 ecurrent tests of medical electri-
• Compatible with common application programs such as visual FM, MT Data and Fundamed
cal equipment in accordance
with DIN EN 62353 (VDE 0751-1).
• Electrical equipment “Prüfung Standards
nach Instandsetzung, Änderung The UNIMET® 810ST series carries out tests in accordance with the requirements of the device standards:
elektrischer Geräte (Recurrent IEC 60601-1, IEC 62353, DIN EN 62353 (VDE 0751-1), IEC 61010-1, ÖVE/ÖNORM EN 62353, DIN VDE 0701-0702,
test and test after repair and ÖVE E8701-1.
modification of electrical equip-
ment)” in accordance with DIN Further information
VDE 0701-0702 (VDE 0701-0702).
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Nominal voltage range Art. No.


Maximum load current Version Type
AC
16 A Standard (DE/DE) UNIMET® 810ST B 9602 8020
GB/GB UNIMET® 810ST B 9602 8024
100…120 V
and 13 A B/B UNIMET® 810ST B 9602 8027
220…240 V US/US UNIMET® 810ST B 9602 8028
10 A CH UNIMET® 810ST B 9602 8026

Suitable system components

Description Variant Type Art No. Page


6.2
German Schuko VK701-6 B 9602 0067 –
Adapter Non-heating appliances VK701-7 B 9602 0066 –
Adapter kit 16 A for DS32A VK701-8 B 9602 0097 390
for connecting the test system with a PC, RS-232/RS-232 interface cable B 9601 2012 –
Cable 9-pole, female-female (Null modem cable)
Measuring lead, 150 cm, 4 mm connector Cable 150 cm B 928 703 –
Test probe active (with switch) TP800 B 9602 0080 –
Test probe
3 m measuring lead with black test probe – B 928 748 –
Test terminal black – B 928 741 –
Touchscreen pen – Stylus pen B 928 749 –
Barcode scanner for the UNIMET® 810ST (PS/2 connection) – B 9602 0082 –
Flex keyboard for the UNIMET® 810ST (USB connection) – B 9602 0093 –
various adapters for connecting
Test kit PK3 B 9602 0004 –
medical electrical equipment to test systems
Test box for testing test systems TB3 B 9602 0025 391
Three-phase adapter for testing three-phase devices during operation DS32A B 9602 0098 388
for standard-compliant protective
External power source 25 A earth resistance measurements EPS800 B 9602 8050 386
(only in conjunction with UNIMET® 810ST)

2016/2017 Switching equipment and test systems | Test systems 383


UNIMET® 810ST test system
Technical data
Nominal voltage range  AC 100…120 V/±10 %, AC 220…240 V/±10 % Leakage current, direct measurement
Frequency range  48…62 Hz Measuring range 0.001…19.999 mA
Power consumption max. 100 VA Intrinsic uncertainty  ±5 % v. M. ±2 digits
Maximum output current see ordering information Operating uncertainty  ±7.5 % v. M. ±4 digits
Protection class SKII Frequency response up to 100 kHz ±3 dB
Testing of PE resistance Voltage measurement
Measuring range 0.001… 29.999 Ω Measuring range  AC 90…264 V
Measuring current max. AC 8 A Frequency range  48…62 Hz
Measuring voltage  max. AC 8 V Intrinsic uncertainty  ±2.5 % v. M. ±3 digits
Intrinsic uncertainty  0.001…1.000 Ω: ±2.5 % v. M. ±5 digits
1.001…29.999 Ω: ±5 % v. M. ±5 digits Load current measurement
Operating uncertainty  0.001…1.000 Ω: ±5 % v. M. ±10 digits Measuring range  0.005…16 A
1.001…29.999 Ω: ±7.5 % v. M. ±10 digits Frequency range  48…62 Hz
Intrinsic uncertainty  ±2.5 % v. M. ±3 digits
Insulation resistance
Measuring range 0.01…199.99 MΩ Apparent power
Measuring voltage  max. DC 550 V Measuring range 5…3600 VA
Measuring current max. 2.5 mA Frequency range  48…62 Hz
Intrinsic uncertainty  0.01…99.99 MΩ: ±5 % v. M. ±2 digits Intrinsic uncertainty  ±5 % v. M. ±3 digits
 100.00…199.99 MΩ: ±10 % v. M. ±2 digits
Environment/EMC
Operating uncertainty  0.01…99.99 MΩ: ±7,5 % v. M. ±4 digits
 100.00…199.99 MΩ: ±10 % v. M. ±4 digits EMC IEC 61326-1
Ambient temperature 0…+40 °C
Equipment leakage current -alternative method Storage temperature -10…+70 °C
Measuring range 0.001…19.999 mA Relative humidity (up to 31 °C) max. 80 %
Measuring voltage max. AC 250 V Relative humidity (> 31…40 °C) decreasing linearily, max. 50 %
Measuring current max. 3 mA  condensation must be avoided
Intrinsic uncertainty  ±5 % v. M. ±5 digits Height above sea level max. 2000 m
Operating uncertainty  ±7.5 % v. M. ±10 digits
Other
Leakage current, differential measurement method Degree of protection, enclosure: IP40, connections: IP20
Measuring range 0.02…19.99 mA  according to DIN VDE 0470 Part 1/EN 60529
Intrinsic uncertainty  ±5 % v. M. ±2 digits Dimensions (without bag)  approx. 300x277x126 mm (W x D x H)
Operating uncertainty  ±7.5 % v. M. ±4 digits Documentation number D00008
Frequency response 40…100 kHz ±3 dB Weight (without accessories or bag)  approx. 3.5 kg
Calibration interval 36 months
Documentation number D00008
of MV = of measured value

Dimension diagram (dimensions in mm)


126

277

6.2
168
UNIMET® 810ST

384 Switching equipment and test systems | Test systems 2016/2017


UNIMET® 810ST test system
Displays and controls

3 5
4

6 8

1 Touchscreen for operator control and indication. For this purpose, 7 Connection for the external 25 A power source EPS800.
a stylus is included in the scope of supply. Note: The plug clicks into place and is secured against being pulled
2 Durable plastic enclosure, with pushbuttons for safe storage in the out accidentally.
carrying bag. The plug can only be removed after pushing the movable grip back.
3 10 sockets (1…10) for the connection of patient electrodes. 8 Interfaces:
4 Measuring terminals – PS/2 connection for external keyboard
– [B] (violet) for the connection of the single-pole test probe supplied – RS-485 serial interface for Bender Service
with the product.
– 9-pole RS-232 interface, galvanically isolated, for connection to
– [A] for active test probe TP800 with pushbutton (option). a personal computer
– Socket [C] for equipotential bonding (e.g. connection for single- – USB interface for connection to a printer, a USB stick, an external
pole line extension with clip for the testing of permanently keyboard or a barcode scanner (2 x host) and a PC (1 x device,
installed equipment). for Bender Service only)
– socket [D] for functional earth – Ethernet network connection (optional)
5 Test socket: This is where the DUT's power supply cable is plugged in.
6 Connection to the supply voltage and power switch with thermo-
magnetic circuit breaker.

Wiring diagram

Test object
L
6 7 8 9 10

5 4 3 2 1

N
PE
AP
6.2
UNIMET® 810ST

2016/2017 Switching equipment and test systems | Test systems 385


UNIMET® 810ST test system
EPS800
External power source 25 A for UNIMET®810ST

Device features
• To be used in conjunction with the appropriate UNIMET® 810ST

Standards
The EPS800 series carries out tests in compliance with the device standard: IEC 60601-1

Further information
For further information refer to our product range on www.bender.de.
Typical applications
• External 25 A power source for
standard-compliant protective
earth resistance measurement

Approvals

Ordering information

for UNIMET® 810ST


Version Type Art. No.
Art. No.
Standard (German) B 9602 8020 EPS800 B 9602 8050
GB B 9602 8024 EPS800 B 9602 8054
CH B 9602 8026 EPS800 B 9602 8056
B B 9602 8027 EPS800 B 9602 8057
US B 9602 8028 EPS800 B 9602 8058

Technical data
Nominal voltage AC 207…253 V, 48 … 62 Hz Other
Power consumption  400 VA EMC IEC 61326-1
Measuring current  AC 25 A ±10 % (0 … 0.3 Ω) Ambient temperature 0…+40 °C
Output power 230 VA Storage temperature -10…+70 °C
Operating mode continuous operation Relative humidity (up to 31 °C) max. 80 %
Protection class II Relative humidity (> 31…40 °C) decreasing linearily, max. 50 %
Micro-fuse 5 x 20 mm, fast 5 A/250 V  condensation must be avoided
Height above sea level max. 2000 m
Degree of protection IP20
Dimensions ca. 244 x 164 x 120 mm (W x D x H)
Documentation number D00146
6.2 Weight  ≤ 4 kg

Dimension diagram (dimensions in mm)

244,20
164,20

121

386 Switching equipment and test systems | Test systems 2016/2017


External power source EPS800
Wiring diagram

1 Patientenanschlüsse / Patient leads


2

Prüfspitze / Test probe Prüfling / Device under test


EPS800 UNIMET® 800ST

1 Insert the control cable of the EPS800 into the “EPS800” connector 3 Connect the supply line of the UNIMET® 810ST to the power socket.
socket on the rear of the UNIMET® 810ST. 4 Switch on the power switch of the UNIMET® 810ST.
Note: The plug clicks into place and is secured against being pulled 5 Switch on the power switch of the EPS800. The sound of the internal
out accidentally. The plug can only be removed after sliding back ventilator can be heard.
the movable handle piece.
6 Connect the DUT. Determine the test sequence according to the
2 Connect the supply line of the EPS800 to the power socket. classification.

6.2
EPS800

2016/2017 Switching equipment and test systems | Test systems 387


External power source EPS800
DS32A
3AC three-phase adapter with differential current measurement

Device features
• To be used in conjunction with an UNIMET test system

Standards
The DS32A series carries out tests in compliance with the device standard: DIN VDE 0701-0702, DIN EN 62353

Further information
For further information refer to our product range on www.bender.de.
Typical applications
• Three-phase adapter for testing
medical electrical three-phase
devices during operation

Approvals

Ordering information

Type Art. No.

DS32A B 9602 0098

Technical data
Electrical safety Supply voltage
Protection class  I acc. to IEC 61010-1/EN 601010-1/VDE 0411-1 Supply voltage US  3AC 400 V ±10 %
Pollution degree 2 Frequency range US  50…60 Hz
Measurement category  CAT II Power consumption  approx. 18 VA
Test voltage 1.69 kV Load current max. 32 A
Current carrying capacity  32 A/6 h three-phase current
Environmental conditions
EMC  EN 61326-1
Storage temperature -10…+70 °C
Differential current Operating temperature  0…+50 °C
Measuring range AC 0.02…20 mA Degree of protection IP20
Intrinsic uncertainty  5 % v. M. ±50 μA Dimensions 405 x 210 x 200 mm (width x height x depth)
Weight 8.9 kg
Height above sea level max. 2000 m
Operating mode not suitable for continuous operation
Documentation number D00147

6.2
Dimension diagram (dimensions in mm)
210
200

410

388 Switching equipment and test systems | Test systems 2016/2017


Three-phase adapter DS32A
Wiring diagram

System connection
CEE 32A

Three-phase adapter

Connection to
the test socket UNIMET®

Power supply
UNIMET®

Test probe Device under test 3AC


(max. 32A)

6.2
DS32A

2016/2017 Switching equipment and test systems | Test systems 389


Three-phase adapter DS32A
VK701-8
Adapter kit 16 A for DS32A

Device features
• To be used in conjunction with the three-phase adapter DS32A

Further information
For further information refer to our product range on www.bender.de.

Typical applications
• for the measurement of 16-A-three-
phase devices in conjunction with
the three-phase adapter DS32A

Approvals

Ordering information Technical data


Nominal voltage
Type Art. No. Nominal voltage  3AC 400 V
Max. current  16 A
VK701-8 B 9602 0097
Documentation number D00172

Wiring diagram

System connection
CEE 16A

VK701-8

Three-phase adapter

VK701-8

6.2 Connection to
the test socket UNIMET®

Power supply
UNIMET®

Test probe Device under test 3AC


(max. 16A)

390 Switching equipment and test systems | Test systems 2016/2017


Adapter kit VK701-8
TB3
Test box

Device features
• Test box for UNIMET® 810ST
• Time and cost saving through simple handling
• Simulation of a standardised DUT
• 10 patient sockets for individual calibration
• Magnetic adhesive stripes allow simple fixing to the safety tester

Further information
Typical applications For further information refer to our product range on www.bender.de.
• T esting the measured values of
safety testers
• Comprehensive system self test

Approvals

Ordering information

Version Type Art. No.

Standard (German) TB3 test box B 9602 0025


CH TB3 test box B 9602 0055

Technical data
Insulation coordination acc. to IEC 60664-1 Other
Rated insulation voltage AC 250 V Ambient temperature (during operation) 0…+50 °C
Rated impulse voltage/pollution degree  4 kV/3 Ambient temperature (during storage) -10…+70 °C
Operating mode continuous operation
Voltage ranges
Mounting any position
Nominal system voltage Un  100…240 V Protection class Class I
Rated frequency fn AC 48…62 Hz Dimensions in mm (H x W x D) 148 x 160 x 76
Output voltage U12  7.39 V (±2.5 %) Weight  ≤ 900 g
Max. power consumption  35 VA at 50 Hz, 230 V 24-month calibration interval
Evaluation of tolerance values Documentation number D00149
Precalculation  110 %
Tolerance  10 %
Built-in resistors
R -MD (safety tester) 1000 Ω
R -PE 0.233 Ω
R3  25 000 Ω
R4  1 000 000 Ω 6.2
R5  1 500 000 Ω
R6  100 000 000 Ω
R7  1 000 000 Ω
R8  100 000 Ω
R9  130 000 Ω

Dimension diagram (dimensions in mm)


160
76

TB 3
R4

L1
R2

R5

R7

R8

148

PE
Z1

R - PE
R3

R6

R9

2016/2017 Switching equipment and test systems | Test systems 391


Test box TB3
Displays and controls

1 4

TB 3

R4
L1

R2

R5

R7

R8
Z1
PE R- PE

2 5

R3

R6

R9
N

6
8

1 Mains plug; only to be used for the test socket of the safety tester
 7 The sockets 1 and 2 at the side of the test box TB3 are internally

2 Socket for the connection of the test probe connected to the sockets on the front. The sockets 3…10 can be
used to test the patient connections 3…10 at the safety tester
3 Carrying handle (patient auxiliary current measurement).The measured values differ
4 Enclosure, magnetic adhesive stripes allow simple fixing to the
 from the values documented in the table “tolerance values”.
safety tester μP601
5 LED lights when voltage is applied at the mains plug
6 Sockets for the patient connections 1 and 2 of the safety tester

8 Jumpers allow simulation of different test situations

Connections

3
TB 3
1
R4

L1
R2

R5

R7

R8
Z1

PE R - PE

4
R3

R6

R9

6.2
5
TB3

1 Jumpers. Insert the jumpers in such a way that the following


 3 Insert the mains plug of TB3 into the test socket of the safety tester,

sockets are connected: as illustrated. Please observe the plug-in direction.
– at UNIMET® 810ST, insert the supply cable from the top
µP601 UNIMET® 810ST
– at μP-Sicherheitstester, insert supply cable from below
a-b a-b
In case of wrong plug-in direction test results will become unusable.
d-e d-f
Contact the test probe of the safety tester with the socket PE of TB3
4 
h-i h-i
5 UNIMET® 810ST test system
2 Connect the patient sockets 1 and 2 of the safety tester
 6 µP601 safety tester
(at UNIMET® 810ST socket 2 only) to the respective socket
of the test box TB3.

392 Switching equipment and test systems | Test systems 2016/2017


Test box TB3
Insulation monitoring devices 9
ISOMETER®
1

Equipment for insulation fault location 135


ISOSCAN®
2

Power Quality and Energy Measurement 161


LINETRAXX®
3
Measuring and monitoring relays 198
LINETRAXX®

Residual current monitoring systems 241


LINETRAXX®
4

System components 273


Coupling devices Power supply units COMTRAXX® Gateways
Measuring current transformers Measuring instruments COMTRAXX® Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX® condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS® transfer switching and monitoring devices
6
Test systems 374

UNIMET® Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 393
Applied product standards and guidelines

Device families International (IEC) Europe (EN) National standards (DIN VDE/DIN EN) Others
Insulation monitoring IEC 61557-8:2014-12 EN 61557-8:2015 DIN EN 61557-8 (VDE 0413-8):2015-12 ASTM F 1207 M:2012-01 (for AC)
devices and coupling devices ASTM F 1669 M:2012-01
(ISOMETER® und AKGs) (for AC, AC/DC, DC)
ASTM F 1134:2015-01
(for offline monitor)
E IEC 61326-2-4:2012-07 EN 61326-1:2013 DIN EN 61326-1 (VDE 0843-20-1):2013-07
M
V
Insulation fault location IEC 61557-9: 2014-12 EN 61557-9:2015 DIN EN 61557-9 (VDE 0413-9):2015-10
systems (EDS) E EN 61326-1:2013 DIN EN 61326-1 (VDE 0843-20-1):2013-07
M IEC 61326-2-4:2012-07
V EN 61326-2-4:2013 DIN EN 61326-2-4 (VDE 0843-20-2-4):2013-07
Residual current monitors IEC 62020:1998 +A1:2003 EN 62020:1998 DIN EN 62020 (VDE 0663):2005-11
and residual current moni- and according to +A1:2005 DIN EN 60947-2 (VDE 0660-101):2014-01
toring systems IEC 60947-2:2006 + A1:2009 EN 60947-2:2006 Annex M
(RCM, RCMS, RCMA) + A2:2013 +A1:2009
Annex M +A2:2013
Measuring and IEC 61010-1:2010-06 EN 61010-1:2010 DIN EN 61010-1 ( VDE 0411-1):2011-07
monitoring relays +Cor.:2011

EMV IEC 61326-1:2012-07 EN 61326-1:2013 DIN EN 61326-1 (VDE 0843-20-1):2013-07


Power supply units, energy IEC 61010-1:2010-06 EN 61010-1:2010 DIN EN 61010-1 ( VDE 0411-1):2011-07
backup, communication
+Cor.:2011
modules (FTCs) and the like,
IEC 61326-1:2012-07 EN 61326-1:2013 DIN EN 61326-1 (VDE 0843-20-1):2013-07
alarm indicator and test E
combinations (MK), operator M
V
and indicator panels

Pertains to all devices


Insulation coordination IEC 60664-3:2003 EN 60664-3:2003 DIN EN 60664-1 (VDE0110-1):2008-01
+ A1:2010-08 + A1:2010 DIN EN 60664-3 (VDE0110-3):2010-10

Classification of IEC 60721-3-1:1997-02 EN 60721-3-1:1998


climatic conditions IEC 60721-3-2:1997-03 EN 60721-3-2:1998
IEC 60721-3-3:2008-06 EN 60721-3-3:1995
+A2:1997

Classification of IEC 60721-3-1:1997-02 EN 60721-3-1:1997


mechanical conditions IEC 60721-3-2:1997-03 EN 60721-3-2:1997
IEC 60721-3-3:2008-06 EN 60721-3-3:1995
und EN 60721-3-3/
i
A2:1997

Classification of IEC 60529:1989-11 EN 60529:1991 DIN EN 60529 ( VDE 0470-1):2014-09


degrees of protection +A1:1999-11 +A1:2000
+ A2:2013-12 +A2:2013
The edition of the standards listed above corresponds to the catalogue's latest date of issue.

394 Annex | Product standards and guidelines 2016/2017


Technical terms

Alarm state Alarm state indicates that the residual current in the installation monitored has exceeded the
preset level of the RCM.

Direct contact Electric contact of persons or animals with live parts.

Earth Part of the Earth which is in electric contact with an earth electrode and the electric potential of
which is not necessarily equal to zero.

Earth electrode Conductive part, which may be embedded in a specific conductive medium, e.g. concrete or
caoke, in electric contact with the Earth.

Earth fault Occurrence of an accidental conductive path between a live conductor and the Earth.

Earth fault current Current flowing to earth due to an insulation fault.

Earth leakage current Current flowing from the live parts of the installation to earth in the absence of an insulation fault.

Effect of the supply voltage Effect influencing the functioning of measuring equipment and, consequently, the measured
value produced by it.

Effects of the distribution system voltage Effect influencing the operation and, consequently, the measured value produced by it.

Electric shock Physiological effect resulting from an electric current through a human or animal body.

Equipment for insulation fault location Device or combination of devices used for insulation fault location in IT systems.
The insulation fault location system is used in addition to an insulation monitoring device. It
injects a locating current between the electrical system and earth and locates insulation faults.

Equipotential bonding Provision of electrical connections between conductive parts, intended to achieve equipotentiality.

Exposed-conductive part Conductive part of equipment which can be touched and which is not normally live, but which
can become live when basic insulation fails.

Extraneous conductive part Conductive part not forming part of the electrical installation and liable to introduce an electric
potential, generally the electric potential of a local earth.

Extraneous DC voltage Ufg DC voltage occurring in AC systems between the AC conductors and earth (derived from DC parts).

Extraneous voltage Voltage to which the measuring equipment can be subjected by external influences. This is not
required for the operation of the measuring equipment, but can interfere with its operation.

Fault current IΔ Current which flows across a given point of fault resulting from an insulation fault.

Fault voltage (Uf ) Voltage appearing under fault conditions between exposed conductive and/or extraneous
conductive parts and earth.

Fiducial value A clearly specified value to which reference is made in order to define the fiducial error.

Indirect contact Electric contact of persons or animals with exposed-conductive parts which have become live
under fault conditions.

Influence quantity A quantity which is not the subject of the measurement, but which influences the value of the
measured quantity, or the indication of measuring equipment.

Insulation fault A defect in the insulation of an equipment which can result either in an abnormal current
through this insulation or in a disruptive discharge. i
Insulation fault locator Device or part of device for the location of the insulation fault.

Insulation monitoring device Equipment which permanently monitors and indicate the insulation resistance of an electrical
installation or a section of it in unearthed IT AC systems. The equipment is intended to signal a drop
in insulation resistance below a minimum limit, so that the cause of the reduction can be found
before a second fault occurs resulting in an unwanted disconnection of the electrical installation.

Insulation resistance RF Resistance in the system being monitored, including the resistance of all the connected appliances
to earth.

2016/2017 Annex | Technical terms 395


Internal DC resistance Ri Resistance of the insulation monitoring device between the terminals to the system being moni-
tored and earth.

Internal impedance Zi Total impedance of the insulation monitoring device between the terminals to the system being
monitored and earth, measured at the nominal frequency.

ISOMETER® Registered trademark of Bender GmbH & Co. KG, Grünberg.


An ISOMETER® actively measures the insulation resistance in IT systems with a measuring voltage
which is superimposed between the system and the PE conductor.

Leakage current Electric current in an unwanted conductive path under normal operating conditions.

Live part Conductor or conductive part intended to be energised in normal operation, including a neutral
conductor, but by convention not a PEN conductor or PEM conductor or PEL conductor.

Locating current IL r.m.s. value of the current that is injected by the locating current injector during the location
process. The locating current can be generated by an independent locating voltage source, or an
independent locating current source, or it can be driven directly from the system to be monitored.

Locating voltage UL r.m.s. value of the voltage present at the measuring terminals of the locating current injector during
the measurement when the device has an independent locating voltage or current source.

Measuring current Im Maximum current that can flow between the system and earth, limited by the internal resistance
from the measuring voltage source of the insulation monitoring device.

Measuring voltage Um Voltage present at the measuring terminals during the measurement.

Nominal current In Current of the measuring equipment under nominal conditions.

Nominal frequency (fn) Frequency for which the measuring equipment is intended to be used and designed.

Nominal voltage of the distribution system Voltage by which a distribution system or equipment is designated and to which certain operating
(Un) characteristics are referred.

Nominal voltage of the measuring Voltage for which the measuring equipment is intended to be used and the value of which is
equipment (Ume) marked on the equipment.

Nominal voltage range Voltage range for which the measuring and monitoring equipment is intended to be used and for
which it has been designed.

Open-circuit voltage (Uq) Voltage present across unloaded terminals on the measuring equipment.

Operating voltage in a system The value of the voltage under normal conditions at a given, specific point of the system.

Origin (of the electrical installation) Point at which electric energy is delivered to the electrical installation.

Output voltage (Ua) Voltage across the measuring equipment terminals where this equipment does or can output
electric power.

Performance characteristic One of the quantities (described by values, tolerances, ranges) assigned to an equipment in order
to define its performance.

Protective conductor PE Conductor provided for purposes of safety for example protection against electric shock.

Puslating direct current Current of pulsating waveform which assumes, in each period of the rated power frequency, the
value 0 or the value not exceeding 0.006 A d.c. during one single interval of time, expressed in
angular measure, of at least 150°.

Rated contact voltage Voltage for which a relay contact is rated to open and close under specified conditions.

Rated operating conditions A set of specified measuring ranges for performance characteristics and specified operating
ranges for influence quantities, within which the variations of operating errors of an instrument
i are specified and determined.

Rated residual operating current IΔn The value of the residual operating current, assigned to the RCM by the manufacturer, at which
the RCM shall operate under specified conditions.

RCM directionally discriminating RCM used in IT systems, capable of directionally discriminating between supply side and load
side residual currents.

RCM type A RCM for which actuation is ensured for residual sinusoidal alternating currents and residual
pulsating direct currents, whether suddenly applied or slowly rising.

396 Annex | Technical terms 2016/2017


RCM type B RCM for which actuation is ensured for residual sinusoidal alternating currents, residual pulsating
direct currents or smooth residual direct currents, whether suddenly applied or slowly rising.

Residual current IΔ Algebraic sum of the values of the electric currents in all live conductors, at the same time at a
given point of an electric circuit in an electrical installation.

Residual current monitor Device or association of devices which monitors the residual current in an electrical installation, and
which activates an alarm when the residual current exceeds the operating value of the device.

Residual current monitoring system Usually consists of the residual current monitor and measuring current transformers. The system
localises occurring residual currents and indicates the location of the fault.

Residual operating current Value of the residual current which causes the RCM to operate under specified conditions.

Response sensitivity Value of the evaluating current or insulation resistance at which the evaluator responds under
specified conditions.

Response time tan Time required by an insulation monitoring device to respond under specified conditions.

Response value Ra Value of the insulation resistance at which the device responds under specified conditions.

Short circuit to exposed-conductive part A conductive connection caused by a fault between the exposed-conductive part and the live
parts of electrical equipment.

Short circuit current (Ik) Current flowing across the short-circuited terminals of the measuring equipment.

Solid short circuit, short circuit to exposed- A solid short circuit, short circuit to exposed-conductive parts or short-circuit to earth exists if
conductive parts, short circuit to earth the impedance of the conductive connection at the point of fault is almost zero.

Specified operating range Range of values of a single influence quantity which forms a part of the rated operating conditions.

Specified response value Ran Value of the insulation resistance, permanently set or adjustable, on the device and monitored if
the insulation resistance falls below this limit.

Supply voltage (US) Voltage at a point where the measuring equipment does or can accept electric energy as a supply.

System leakage capacitance Ce Total capacitance to earth of the system to be monitored, including any connected appliances,
up to which value the insulation monitoring device can work as specified.

Total earthing resistance RA The resistance between the main earthing terminal and the earth.

Touch voltage (UL) Maximum value of the touch voltage which is permitted to be maintained indefinitely in specified
conditions of external influences and is usually equal to AC 50 V, r.m.s. or 120 V ripple free DC.

Touch voltage Ut Voltage between conductive parts when touched simultaneously by a person or an animal.

True value The value which characterises a quantity perfectly defined, under the conditions which exist
when the quantity is considered.

Variation The difference between the indicated values for the same value of the measured quantity of an
indicating or recording instrument, of the (conventional) true value of a supply instrument, when
a single influence quantity assumes successively two different values.

Voltage against earth (Uo) a) In distribution systems with an earthed neutral point, the voltage between a phase conductor
and the earthed neutral point.
b) In all other distribution systems, the voltage present between the remaining phase conductors
and earth when one of the phase conductors is shorted to earth.

2016/2017 Annex | Technical terms 397


Short forms of residual current protective devices

Short form German term English term

Gerät oder Anordnung von Geräten, das/die eine Strom­messeinrichtung und device or an association of devices comprising a current sensing means
MRCD eine Auswerteeinheit zur Erkennung und Bewertung sowie zur Ansteuerung and a processing device designed to detect and to evaluate the residual current
des Kontaktöffnens einer Abschaltvorrichtung enthält. and to control the opening of the contacts of a current breaking device

PRCD ortsveränderliche FI-bzw. DI-Schutzeinrichtung (auch OVS) portable residual current protective device

OVS mit erweitertem Schutzumfang und Sicher­stellung der


PRCD-S portable residual current protective device-safety
bestimmungsgemäßen Nutzbarkeit des Schutzleiters

FI-bzw. DI-Schutzeinrichtung mit eingebautem Überstromauslöser residual-current-operated circuit breakers with


RCBO (FI/LS-bzw. DI/LS-Schalter) integrated overcurrent protection

residual-current-operated circuit breakers without


RCCB FI-bzw. DI-Schutzeinrichtung ohne eingebauten Überstromschutz
integrated overcurrent protection

Fehlerstrom-Schutzeinrichtung (RCD ohne Hilfs­span­nung,


RCD (generic term) spannungsunabhängig) bzw. Differenzstrom-Schutzeinrichtung) residual current protective device
(RCD mit Hilfsspannung, spannungs­abhängig)

RCM Differenzstrom-Überwachungsgerät residual current monitors for household and similar uses

SRCD ortsfeste FI-bzw-DI-Schutzeinrichtung in Steckdosen­ausführung fixed socket-outlets residual current protective device

398 Annex | Technical terms 2016/2017


Alphabetical list of devices

Catalogue Catalogue
Type Description Type Description
page page

7204 MEASURING INSTRUMENT 328 EDS EDS150 INSULATION FAULT LOCATOR 149
7220 328 EDS151 149
9604 328 EDS30… 152
9620 328 EDS440 138
EDS441 138
AGE AGE185 COUPLING DEVICE 160 EDS460-D 145
EDS461-D 145
AGH AGH150W-4 COUPLING DEVICE 282 EDS490-D 145
AGH204S-4 283 EDS491-D 145
AGH520S 284
AGH675S-7 285 EPS EPS800 EXTERNAL POWER SOURCE 386
AGH675S-7MV 285
AGH676S-4 287 ES ES258 ENERGY BACKUP 209

AL ALD1 ENERGY METER 1PH 194 ES710 SINGLE-PHASE ISOLATING TRANSFORMER 308
ALE3 ENERGY METER 3PH 194
OPERATING THEATRE LUMINAIRES
AN AN110 POWER SUPPLY UNITS 320 ESL ESL0107 TRANSFORMER 316

AN410 322
AN420 324 FP FP200 Display and operator unit 64
AN450 326
GM GM420 LOOP MONITOR 234
ATICS ATICS-…-DIO SWITCHOVER AND MONITORING 371
ATICS-…-ISO MODULE 368 IR IR123 INSULATION MONITORING DEVICE 116
IR125Y-4 19
AWD AWD3 ENERGY METER 3PH 194 IR155-3203 119
IR155-3204 119
CC CC612 CHARGE CONTROLLER 332 IR1575 83
IR420-D4 16
CMD CMD420 CURRENT RELAY 227 IR420-D6 110
CMD421 227 IR423 113
IR425 21
CME CME420 CURRENT RELAY 224 IR427 86
IR470LY 24
CMS CMS460-D LOAD CURRENT EVALUATOR 230 IR470LY2-4061 27
IR470LY2-60 107
COM COM460IP BMS-ETHERNET-GATEWAY 335
COM461MT 338 IRDH IRDH275 INSULATION MONITORING DEVICE 67
COM462RTU DATA COUPLER Modbus RTU 341 IRDH275B 67
IRDH275BM-7 71
COM465DP CONDITION MONITOR 348 IRDH375 75
COM465IP 344 IRDH375B 75
IRDH575 79
CP CP700 CONDITION MONITOR 352
iso iso165C INSULATION MONITORING DEVICE 128
CTB CTB41 WINDOW-TYPE CURRENT 190 iso685-D 33
CTB51 TRANSFORMER 191 iso685-S 33
iso685-D-B 38
DI DI-1DL INTERFACE CONVERTER/ 329 iso685-S-B 38 i
DI-2USB -REPEATER 331 iso685-D-P 43
iso685-S-P 43
DI400 PROTOCOL CONVERTER 355 iso1685P 30
isoEV425 123
DS DS0107 THREE-PHASE ISOLATING TRANSFORMER 313 isoLR275 104
DS32A THREE-PHASE ADAPTER 388 isoMED427P 90
isoNAV685-D 49
isoNAV685-D-B 54

2016/2017 Annex | Alphabetical list of devices 399


continue page Alphabetical list of devices

Catalogue Catalogue
Type Description Type Description
page page

iso isoPV+AGH-PV INSULATION MONITORING DEVICE 93 RK RK170 MEASURING TRANSDUCER 318


isoPV425 97
isoPV1685 101 RM RM475 LOOP MONITOR 237
isoPV1685PFR 101
isoRW425 131 SB SB146 FAULT VOLTAGE MONITOR 239
isoRW685W-D 59
TB TB3 TESTBOX 391
KBR KBR18 SPLIT-CORE TYPE CURRENT 192
KBR32 TRANSFORMER 193 UNIMET UNIMET® 300ST TEST SYSTEM 376
UNIMET® 400ST 379
MK MK2430 ALARM INDICATOR AND 359 UNIMET® 810ST 383
MK800 TEST COMBINATION 355
VK VK701-8 ADAPTER KIT 390
PCD PCD7 S0 PULSE COUNTER 194
VMD VMD258 VOLTAGE RELAY 3ph 3(N)AC 206
PEM PEM330 POWER QUALITY 164 VMD420 210
PEM333 164 VMD421H 213
PEM533 170 VMD423 216
PEM555 174 VMD423-H 216
PEM575 178 VMD460-NA 220
PEM735 182
PEM735 measuring case 186 VME VME420 VOLTAGE RELAY 1ph AC/DC 200
VME421H 203
POW POWERSCOUT® VISUALISATION 6
W W0-S20…W5-S210 MEASURING CURRENT TRANSFORMER 289
RCM RCM420 RESIDUAL CURRENT MONITOR 244 W10/600 289
W… 291
RCMA RCMA420 RESIDUAL CURRENT MONITOR 247 W…-8000 291
RCMA423 250 W…AB(P) 294

RCMB RCMB20-500-01 RESIDUAL CURRENT 264


WF WF… MEASURING CURRENT TRANSFORMER 303
RCMB35-35-01 MONITORING MODULE 267 FLEXIBLE
RCMB35-500-01 264
RCMB420 270 WR WR70x175S(P)…WR200x500S(P) MEASURING CURRENT TRANSFORMER 297
RCMB422 270
WS WS… MEASURING CURRENT TRANSFORMER 299
RCMS RCMS150 RESIDUAL CURRENT MONITOR 261 WS…-8000 299
RCMS460-D 253 WS50x80s…WS80x160S 301
RCMS460-L 253
RCMS490-D 253
RCMS490-L 253

400 Annex | Alphabetical list of devices 2016/2017


Support at all stages
All-round service for your installation: Remote, by phone, on-site

ning & Concept


Plan

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Competent service for maximum

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From planning to modernisation – Our know-how and our expertise is at your


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disposal in all project phases.


na n

Furthermore, our first-class service ensures you the maximum safety for your
electrical installations.
ration & Mainte

The service we offer range from telephone support through repairs to on-site
service – with state-of-the-art measuring devices and professional employees.

Many service activities, fault clearance, but also analysis and inspections, can be
carried out by remote maintenance – no technician needs to be on-site, saving
you time and money.

Convincing benefits:
n High availability of your installation by responding faster to fault messages
n Automatic control, analysis, correction, readjustments/updates are possible
i
n Competent assistance on changing settings and with updates
n Regular checking of your installations/power quality/monitoring devices
Ope

n Significant cost reduction by reduced downtimes and shorter service times


Ex

401
pa
402 2016/2017
2016/2017 403
HKen / 2016/2017 / pdf / © Bender GmbH & Co. KG, Germany – Subject to change! The specified standards take into account the version that was valid at the time of printing.

Bender GmbH & Co KG


P.O. Box 1161 • 35301 Grünberg • Germany
Londorfer Straße 65 • 35305 Grünberg • Germany
Tel.: +49 6401 807-0 • Fax: +49 6401 807-259
E-Mail: info@bender.de • www.bender.de BENDER Group
Photos: Fraport AG/Fotolia: Oleg Fedorenko, Eyematrix, Edler von Rabenstein/iStock: beerkoff, grybaz grybaz/Adobe Stock: Sergey Nivens and Bender Archiv.

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