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“1 COMPONENT CODE 1451

PAR-& & SEFWiCE pfr$i7~j

NEWS I. , Page 1 bf 11
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SUBJECT: AIR QUICK-RELEASE VALVE ON HD465-3
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PURPOSE: To introduce (row to disuse the quick release valve lo simplify the air system circuit.
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APPLICATION: fID465-3 s Dump Trucks, Serial Nos. 2001 thru 2278
HD465-3PB !; Dump Trucks, Serial Nos. 3001 thru 3026
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DESCRIPTION: 0
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1. Introduction i;
This PAR.TS 8z SERVICE,:NEWS introduces how to disuse the current quick release valve to
simplify the air system circuit on HD465-3 Dump Trucks. Disuse above valve when other parts
are replaced for every 2000’hours or once a year.
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NOTE: The current quick release valve is being used to release air to lhe atmosphere when the
brake is released: However, even if the release valve is removed, the air will be released
from the relay e and no adverse effect will be caused on the performance of the
brake. G
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Printed in Jnoml (2.31 ;: _

A89-0034
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2. Improvement E ’
The quick release valve is remoied from the air circuit between the rc!lay valve and brake
chamber, thus simplifying the air t$rcuit’.as shown below.
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2
59 2 , Air rcxrvoir

--

CURRENT

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Machine front

Front brake chamber J-J-7

ltear brake chamber

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AFTER REPAIR

Machine front

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3. Parts required when repaiCng

Part No. {I ePart mune Q’tylunit Remarks

, No.

1 07822-00820 if TUBE 2

2 07822-00808 ‘; TUBE 4

3 562-97-11610 ii JOINT 2.
4 08036-22514 1 CLIP 2
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5 01010-50820 ;i BOLT 2

6 01643-00823 ix ,WASHER 2

7 ‘01580-10806 i: ?JUT 2

8 07831-00813 I’ SLEEVE 12
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4. Repair procedure
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4-l Before work 0 +
Put the machine in the straiiht travel position, then park the machine ou flat ground,.appJy
,the parking brake, and put chocks
II under the tires.
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4-2 Removing the parts ij
Note: For the parts shown: by the Part ref. Nos. only in each figures, see the parts book
applicable to the figu:e on the same page.
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( I) Removing the front quick release valve (See Pig. 1 based on Fig. 3503B in parts book)
Remove parts (shown in list of parts No. 1 below) from between two front relay valves
(567-35-11201) and two front brake chambers (561-35-61503.) mounted on both
ends of top-side air reservoir (569-35-31310).

NOTE: Do not remove body (281-35-19980), a component .of connector

(28135-19590) (4) mounted on the relay v&c but rcmovc other connector
components such as nuts (281-3519930) ‘and sleeves (07831-00813). Take
care not to 10% the removed sleeve nuk bccausc they nwl Iw mused.

List of Parts No. l’(Parts, to be removed)

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Index
Part No. j: Part llilllle Q'tY Remark
No.

1 07822-00815 TUBE 1
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2 07822-00816,;; TUBE 1
3 07822-00804, TUBE 1
6’ 07834-00817.: ELBOW 2 Reuse
I_:..j. 7 07831-00813 SLEEVE 2
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8 07832-00817: NUT 2
9 281-34-12501 VALVE 2
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10 07042-20312,: ‘PLUG 2
11 01010-50820,~ BOLT 4
12 01643-30823;: WASHER 4
13 07822-00803 !j TUBE 1
14 07834-00817$ ELBOW 2
15 07831-00813 5 SLEEVE 4
16 07832-00817 :’ NUT 4 Reuse (2 PCS.) . I

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-. : FIG. 3503B_AIR PIPING (3/5)
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Connector
(281-35-19590)

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15 Replace with new one

Do not remove

Sleeve nut(ltcukc)

(Do kA
Iremovc) $$$j I%5 %&
Sleeve
,(561-35-61501) ii
(Replace
with new
i! one) .’
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Components of connector
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(281-35-19590)
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Detail A

Detail El

Fig. 1 Removing the front quick release valve

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Page 6 of 11

(2) Removing the rear quick release valve (See Fig. 2 based on Fig. 3604A in parts book)
Remove the parts (shown in list of parts No. 2 below) from belwecn two rear relay
valves (56’7-35-11201) and two rear brake chambers (561-35-61201) mounted at the
center of top-side air reservoir (569-35-31310).
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Note: Do not remove. body (281-3519980), a component of connector (281-35-
19590) (4) mounted on the relay valve but remove other components of the
connector such” as sleeve nuts (281-35-19930) and slecvcs (07831-00813).
Take care not to lose the removed sleeve nuts because Chcy must be reused.

List of Parts No. 2 (Parts to be removed)

Fig.
.._No. 3504A
4
Inden
No.
Part No. Part name Q'ty Remark
-.
1 07822-0080’7 TUBE 2
2 07822-00807 TUBE 2
3 08036-22514 CLIP 2 Reuse
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5 281-35-19540 I. ELBOW ASS’Y 4
6 566-35-11369 JOINT 2
7 281-34-12501 VALVE 2
8 07042-20312 PLUG 2
9 01010-50825 BOLT 4
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10 01580-10806~~ ‘NUT 4
11 01643-30823. WASHER 4
12 07822-00803 TUBE 2
13 07834-00817;: ELBOW * 2 Reuse
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14 . 07831-00813’ SLEEVE 4
15 07832-00817 NUT 4
36 OlOlO-51016_ BOLT 2 Reuse
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!! 37 01643-31032 WASHER 2
76 07812-00246 MUFFLER 2
77 07326-00302 ADAPTER 2
78 07836-00817. CONNECTOR 2
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.’ FlG.3504A AIR PIPING (4/51

Connector
&---4(281-35-19590)
Rear brake chamb -1
(561-3541201) II

Detail C

Sleeve nut I
(Reuse) I’
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1 :.
Sleeve
(Replace with new one)

Reuse
t Replace
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Components of connector:
with new one 12----t
llcuse15, 0
(281-35-19590) Replace 0
with llew one 14 -El

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Detail D
i: Detail E
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Fig. 2 Removing the rear quick release valve

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A89-0034
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4-3 Assembly (see Pig. 3)
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(1) Connecting the tubes betweenthe front relay valves and front brake chambers
To connect newly obtained two tubes (07822-00820) to between ‘two front relay
valves (567-35-11201) and two front brake chambers (561-35-61501), first install
rem.oved sleeve nuts and newly obtained sleeves (281-35-19930 and 07831-00813
respectively) to connectors (281-35-19590) ‘of the tubes on the side of the front
relay valves, then other removed sleeve nuts and newly obtained sleeves (now 07832-
00817 and 07831-00813 respectively) to lhe other ends of the tubes on the side of
the front brake chambers.
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To secure above two tubes (0~7822-00820) however, use the clips same as the current
ones.
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(2) Connecting the tubes between the rear realy valves and rear brake chambers
Recall that connectors (07836-00817) have been removed from two rear brake
chambers (561-35-61201). :
In place of these removed connectors, now install newly obtained Iwo joints (562-97-
11610) to above two rear brake chambers, then four elbows (07834-00817) that
have been removed from above rear brake chambers.
To connect newly obtained four tubes (07822-00808) to between two rear relay
valves (567-35-11201) and two rear brake chambers (561-35-61201), first install
removed sleeve nuts and newly obtained sleeves (281-35-19930 and 07831-00813
respectively) to the connectors (281-35-19590) of the tubes on the side of the rear
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relay valves, then other removed sleeve.nuts and newly obtained sleeves (now 07832-
00817 and 07831-00813 respectively) to joints (562-97-11610) on the side of the
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rear brake chambers.
When securing above four tubes (07822-00808), do to the current locations by reusing
removed clips (08036-22514) and also install newly obtained clips (08036-22514) by
using the threaded holes that had been used to secure the rear quick release valves
(281-34-12501). ;’

A89-0034
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Rear relay valvea

(567-35-11201)

Front relay valve

Air reservoir (569-35-31310)
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Detail P (left side view)

Detail Q (View Y)

Fig. 3 Assembling

A89-0034
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Page 11 of11

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A89-0034 I.