POWER PRODUCTS DEPARTMENT

WSG-1068

SERVICE PARTS MANUAL

417 Cubic Inch 6.8 Liter Windsor Series SOHC 2 Valve V-10

Reproduction in whole or in part, is prohibited without permission in writing from

Ford Component Sales

October, 2011
 Ford Component Sales Distributor Directory

Anderson Industrial Engines Industrial Engines LTD.

5532 Center Street Unit 121-788 Caldew Street
Omaha, NE. 68106 Delta B.C. V3M-5S2
800 747 1438 877 438 6560

E.C. Power Systems Industrial Engines LTD.

1805 Northwest 21st Avenue 14335 12th Avenue
Portland, OR. 97296-0286 Edmonton, AB. T5L-2R8
800 452 1511 888 887 0008

E.C. Power Systems Kansas City Power Products

3205 Hesper Road Suite A 80 South James Street
Billings, MT. 59106 Kansas City, KS. 66118-1128
877 389 9791 800 486 5277

E.C. Power Systems Lightbourn Equipment Co.

4499 Market Street P.O. Box 101870
Boise, ID. 83705-5428 Dallas, TX. 75380-1870
800 354 6767 800 729 3131

E.C. Power Systems Lightbourn Equipment Co.

3104 C Street Northeast Suite 200 8272 El Rio, Suite 110
Auburn, WA. 98002 Houston, TX. 77054
800 247 5899 800 827 1717

E.C. Power Systems Lunenburg Industrial Foundry

3233 Oakland Street 53 Falkland Street
Aurora, CO. 80010 Lunenburg, Nova Scotia B0J-2C0
800 678 3673 877 259 5433

E.C. Power Systems M-K Power Products Corporation

3683 West 2270 South Suite A 5641 Mc Adam Road
Salt Lake City, UT. 84120 Mississauga, Ontario L4Z-1N9
800 705 3699 905 890 6660

Engine Distributors Northern Power Products Inc.

400 University Court 2859 Lexington Avenue P.O. Box 21348
Blackwood, N.J. 08012 Eagan, MN. 55121-0348
800 220 2700 800 284 6247

Engine Power Pitt Auto Electric Co.

1830 Executive Drive 4085 Alpha Drive
Oconomowoc, WI. 53036-4831 Allison Park, PA. 15101-2961
800 457 7056 800 367 3463

Graham Ford Power Products Powertech Engines Inc.

2180 Hardy Parkway 2933 East Hamilton Avenue
St. Grove City, OH. 43123 Fresno, CA. 93721
800 837 7070 800 750 1776

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INDEX

ALTERNATOR 45
BLOCK 7
CAMSHAFTS 17
CAMSHAFT POSITION SENSOR 11
CLUTCH 21
CONNECTING ROD 13
CORE PLUGS 7
CRANKSHAFT 13
CRANKSHAFT POSITION SENSOR 11
CYLINDER HEAD 9
CYLINDER HEAD TEMP. SENSOR 7
DAMPER 37
EXHAUST MANIFOLDS 41
FLYWHEEL 21
GASKET SETS 5
IGNITION SYSTEM 49
INTAKE MANIFOLD 39
MAIN BEARINGS 13
OIL FILLER CAP 23
OIL FILTER 31
OIL LEVEL INDICATOR 27
OIL PAN 27
OIL PUMP 25
PCV VALVE 29
PICK UP TUBE 25
PILOT BEARING 21
PIN BUSHINGS 13
PISTONS 13
PISTON PINS 13
PLATE, REAR ENGINE 21
RING GEAR 21
ROCKER COVER 23
ROD BEARINGS 13
SERVICE ENGINES 3
SPARK PLUGS 49
STARTER 47
SUPPORTS 7
THERMOSTAT 35
TIMING COVER 11
TIMING GEARS 15
VALVES 7
VALVE SEAT INSERTS 7
WATER PUMP 33

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SERVICE ENGINES

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SERVICE ENGINES
ENG. NUMBER PART NUMBER DESCRIPTION QTY

9C2E 6006 AA 9C2Z 6006 AA LONG BLOCK A/R

RM5C2J 6006 DA 5C2Z 6006 DRM REMANUFACTURED SERVICE ENGINE ASSEMBLY A/R
2C3E 6009 BA 2C3Z 6009 BA SHORT BLOCK A/R
5C3E 6010 FA 5C3Z 6010 AA BARE BLOCK A/R

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GASKET SETS

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GASKET SETS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

LOWER GASKET SET

F7TZ 6E078 DA F7TZ 6E078 DA LOWER GASKET SET 1

CONSISTS OF:
F75E 6D081 AA F75Z 6020 AA FRONT COVER GASKET, LH 1
F75E 6D081 BA F75Z 6020 BA FRONT COVER GASKET, CENTER 1
F75E 6D081 CA F75Z 6020 CA FRONT COVER GASKET, RH 1
F1AE 6625 AA F1AZ 6626 A OIL PUMP PICK UP FLAGE GASKET 1
F3AE 6700 AA F5AZ 6700 A FRONT COVER SEAL 1
F3AE 6701 AA F4AZ 6701 A REAR CRANK SEAL 1
F7UE 6710 AA F7UZ 6710 AA OIL PAN GASKET 1
F75E 6734 AA F75Z 6734 AA OIL PAN DRAIN PLUG GASKET 1
391108 S F1VY 8507 A WATER PUMP GASKET 1

UPPER GASKET SET

2C2E 6079 AA 2C3Z 6079 AA UPPER GASKET SET 1

CONSISTS OF:
1L3E 6G017 AC
4C3E 6051 DB 4C3Z 6051 AA CYLINDER HEAD GASKET, RH 1
4C3E 6083 DB 4C3Z 6051 BA CYLINDER HEAD GASKET, LH 1
F65E 6A517 AA F6AZ 6571 AA VALVE STEM SEAL 20
- - ROCKER COVER GSKT-SERVICED WITH 6582 COVER ONLY 2
N806807 S F1VY 8255 A THERMOSTAT HOUSING "O" – RING 1
F7UE 9L437 AA F7UZ 9L437 AA INTAKE CONNECTION GASKET 1
4C2E 9439 AA 4C2Z 9439 AA UPPER INTAKE MANIFOLDTO HEAD GASKET 2
BC2E 9Y431 AA BC2Z 9448 B EXHAUST MANIFOLD GASKET, TWO PORT 4

INTAKE MANIFOLD GASKETS

YC2E 9439 AA YC2Z 9439 AA INTAKE MANIFOLD GASKET, UPPER INTAKE TO HEAD 2
4C2E 9461 AB 4C2Z 9461 AA INTAKE MANIFOLD GASKET, UPPER INTAKE TO LOWER 8
4C2E 9461 BB 4C2Z 9461 BA INTAKE MANIFOLD GASKET, UPPER INTAKE TO LOWER 1

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CYLINDER BLOCK

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CYLINDER BLOCK
ENG. NUMBER PART NUMBER DESCRIPTION QTY

W704594 S300 F8AZ 6A008 AA DOWEL, HEAD TO BLOCK 4

2C3E 6009 BA 2C3Z 6009 BA SHORT BLOCK 1
5C3E 6010 FA 5C3Z 6010 AA BARE BLOCK 1
391556 S F6AZ 6026 AA PLUG, 1.75, STAINLESS STEEL, CUP, 4 LEFT, 4 RIGHT, 2 REAR 10
N806435 S F1AZ 6026 A PLUG, 13.84MM, CUP, FRONT 2
391186 S100 F3AZ 6026 A PLUG, 3/8-18 X .425 SOCKET HEAD 2
N808315 S F6AZ 6026 BA PLUG, 38.3MM, CUP, STAINLESS STEEL, 1 FRONT, 1 REAR 2
2C34 6038 BB 2C3Z 6038 BC SUPPORT R.H. 1
2C34 6B032 BB 2C3Z 6038 BD SUPPORT, L.H. 1
F65E 6345 AA F6AZ 6345 AA 6345A BOLT, MAIN CAP, M10 X 1.5 X 94.5 HEX HEAD *** 11
F65E 6K258 AA F6AZ 6345 BA 6345C STUD BOLT, M8 X 1.25 X M10 X 1.5 X 126 *** 1
F65E 6C347 AA F65Z 6345 AA 6345B BOLT, MAIN CAP, M9 X 1.25 X 53 HEX HEAD *** 12
YL3E 6A346 AA F6TZ 6A346 BB DOWEL, MAIN CAP 12
F75E 8555 AA F57Z 8555 AA WATER TUBE, FOR HEATER 1
XL3F 12A699 AA XL3Z 12A699 AA KNOCK SENSOR 1
4C3E 18663 CA 4C3Z 18663 CA WATER TUBE (KT 24) 1
N804518 S426 N804518 S426 BOLT, MOUNT TO BLOCK, M10 X 1.5 X 70 (NOT SHOWN) 4
N806040 S N806040 S HM1, PIN, DOWEL, TO TIMING CHAIN GUIDES 2
N806155 S437 N806155 S437 HS1, SCREW, BEARING CAP M6 X 1.0 x 27.5MM A/R
W500225 S439 W500225 S439 HB1, SCREW, KNOCK SENSOR, M8 X 30MM 1
W701228 S 300 W701228 S300 HM2, PIN, DOWEL, TO TIMING COVER, 8.0 X 45.5 2
W704593 S100 W704593 S100 HM3, O-RING, OPAQUE, ORANGE A/R
W705605 S440 W705605 S440 NUT, M12 (NOT SHOWN) 4
W706698 S438 W706698 S438 BOLT, MOUNT TO BLOCK, M10 X 1.5 X 28.5 (NOT SHOWN) 4

*** DO NOT RE USE MAIN BEARING CAP BOLTS

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CYLINDER HEAD

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CYLINDER HEAD
ENG. NUMBER PART NUMBER DESCRIPTION QTY

YL3E 12405 BA AGSF 22F M1 SPARK PLUG (PLATINUM) .044 GAP 10

8L3A 6G004 AA 8L3Z 6G004 A SENSOR, CYLINDER HEAD TEMPERATURE 1
W704594 S300 F8AZ 6A008 AA DOWEL PIN, HEAD TO BLOCK 4
N806434 S F1AZ 6026 C PLUG, CYLINDER HEAD PRESSURE RELEIF, 11.4MM CUP 4
W701516 S304 F5RZ 6026 K PLUG, OIL GALLERY, 3/8-16 PIPE 4
N808315 S F6AZ 6026 BA PLUG, 38.3MM CUP, STAINLESS STEEL 2
9C3E 6F093 AA 9C3Z 6049 E CLYINDER HEAD, RH, W/ VALVES & CAMSHAFT, 02/ 1
9C3E 6M099 AA 9C3Z 6049 F CLYINDER HEAD, LH, W/ VALVES & CAMSHAFT, 02/ 1
4C3E 6051 DB 4C3Z 6051 AA CYLINDER HEAD GASKET, RH 1
4C3E 6083 DB 4C3Z 6051 BA CYLINDER HEAD GASKET, LH 1
XL3E 6056 DA XL3Z 6057 DA INTAKE VALVE SEAT INSERT 10
XL3E 6057 DA XL3Z 6057 EA EXHAUST VALVE SEAT INSERT 10
9R3E 6065 AA 9R3Z 6065 A HEAD BOLT, LONG, M11 X 1.5 X 213.5, HEX FLANGE HEAD 24
N807834 S F6AZ 6L293 AA BOLT, CAM CAPS, M6 X 1.0 X 42.5 26
F65E 6C501 AB F6DZ 6C501 A VALVE LASH ADJUSTER 20
XL3E 6505 BA XL3Z 6505 BA EXHAUST VALVE 10
XL3E 6507 BA XL3Z 6507 BA INTAKE VALVE 10
F2AE 6510 AA F5AZ 6510 A BUSHING, VALVE GUIDE, INTAKE & EXHAUST 20
XL3E 6513 AC XL3Z 6513 AA VALVE SPRING 20
F6LE 6514 AC F6AZ 6514 AC VALVE SPRING RETAINER 20
F1AE 6518 BA F1AZ 6518 A VALVE SPRING LOCK 40
F6TE 6529 AB F8AZ 6564 AA ROCKER ARM 20
F6TE 6A517 AA F6AZ 6571 AA VALVE STEM SEAL 20
87836 S101 87836 S101 PLUG, PIPE, 1/8-27 SOCKET HEX (NOT SHOWN) 2
N808777 S N808777 S2 HB1, BOLT, BALANCE SHAFT CAPS, M6 X 1.0 X 84.5 6

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TIMING COVER

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TIMING COVER
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F85E 6C086 AA F75Z 6019 BA COVER & GASKETS, FRONT 1

F75E 6D081 AA F75Z 6020 AA GASKET, FRONT COVER, LH 1
F75E 6D081 BA F75Z 6020 BA GASKET, FRONT COVER, CENTER 1
F75E 6D081 CA F75Z 6020 CA GASKET, FRONT COVER, RH 1
1W7E 6B288 AB 1W7Z 6B288 AB CAM SENSOR (DU 70) 1
1W7E 6C315 AA 1W7Z 6C315 AB CRANK SENSOR (DY 922) 1
XW4E 6700 AB XW4Z 6700 A TIMING COVER SEAL 1
N806155 S437 N806155 S437 HS1, BOLT, CAM - CRANK SENSORS TO TIMING COVER, M6 X 1.0 X 27.5 2
N806177 S437 N806177 S437 HB2, BOLT, FRONT COVER, M8 X 1.25 X 53 A/R
N808140 S431 N808140 S431 HT1, STUD / WASHER, FRONT COVER, M10 X 1.5 / M8 X 1.25 X 106.7 5
N808142 S437 N808142 S437 HB1, SCREW/WASHER, FRONT COVER, M10 X 1.5 X 103.1 3
N808529 S437 N808529 S437 STUD, FRONT COVER, M10 X 1.5 X 1.5 X 103.1 (NOT SHOWN) 2

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PISTON, ROD AND CRANK

Do not use this section for main

bearings or thrust washers.
Please see the following
illustration.

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PISTON, ROD AND CRANK
ENG. NUMBER PART NUMBER DESCRIPTION QTY

XL3E 6108 KA XL3Z 6108 KA PISTON, STANDARD 10

XL3E 6108 DA XL3Z 6108 DA PISTON, .010" / .25MM O/S A/R
XL3E 6108 EA XL3Z 6108 EA PISTON, .020" / .50MM O/S A/R
8R3E 6135 AA 8R3Z 6135 A PISTON PIN 10
F75E 6140 AA F75Z 6140 AA PISTON PIN RETAINER 20
6L3E 6148 AA 6L3Z 6148 A RINGSET, STANDARD 5
6L3E 6148 BA 6L3Z 6148 B RINGSET, .010" / .25MM OVERSIZE A/R
6L3E 6148 CA 6L3Z 6148 C RINGSET, .020" / .50MM OVERSIZE A/R
8L3E 6200 AA 8L3Z 6200 A CONNECTING ROD ASSEMBLY 10
8R3E 6207 AA 8R3Z 6207 A PIN BUSHING 10
5C3E 6211 BA 5C3Z 6211 AB ROD BEARING, STANDARD 20
5C3E 6211 CA 5C3Z 6211 B ROD BEARING, .020" / .50MM UNDERSIZE A/R
F2LE 6214 BA F3LY 6214 A BOLT, ROD 20
6C3E 6K318 AA 6C3Z 6K301 A REAR OIL SEAL RETAINER 1
F7UE 6303 BB F7UZ 6303 BA CRANKSHAFT 1
XL3E 6306 BA XL3Z 6306 BA CRANK TIMING GEAR 1
2L3E 6D309 GA 2L3Z 6D309 DA MAIN BEARING KIT, STANDARD, GRADE 1 5
2L3E 6D309 HA 2L3Z 6D309 EA MAIN BEARING KIT, STANDARD, GRADE 2 5
2L3E 6D309 JA 2L3Z 6D309 FA MAIN BEARING KIT, STANDARD, GRADE 3 5
2L3E 6D309 KA 2L3Z 6D309 KA MAIN BEARING KIT, .010" OR .25MM UNDERSIZE, GRADE 1 5
2L3E 6D309 LA 2L3Z 6D309 LA MAIN BEARING KIT, .010" OR .25 MM UNDERSIZE, GRADE 2 5
2L3E 6D309 MA 2L3Z 6D309 MA MAIN BEARING KIT, .010" OR .25 MM UNDERSIZE, GRADE 3 5
XW7J 6D309 XA XW7Z 6D309 XA MAIN BEARING KIT, .020" OR .50MM UNDERSIZE 5
XW7J 6D309 YA XW7Z 6D309 YA MAIN BEARING KIT, .030" OR .75MM UNDERSIZE 5
F65E 6310 AB F65Z 6310 A REAR CRANKSHAFT OIL SLINGER 1
N806201 S F1AZ 6B316 AA KEY, CRANKSHAFT, 3/16" X 1.40" WOODRUFF 1
XW4E 6700 AB XW4Z 6700 A TIMING COVER TO CRANKSHAFT SEAL 1
F3AE 6701 AA F4AZ 6701 A CRANKSHAFT REAR OIL SEAL 1
N806155 S437 N806155 S437 BOLT, REAR CRANK SEAL RET, M8 X 1.0 X 27.5 (NOT SHOWN) 6
W701228 S300 W701228 S300 DOWEL PIN, REAR CRANKSHAFT SEAL RETAINER (NOT SHOWN) 2

ROD BEARINGS ARE SOLD IN PACKAGES OF TWO HALVES

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TIMING GEARS

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TIMING GEARS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F81E 6K255 AC F85Z 6K255 AA ARM, TIMING CHAIN TENSIONER, RH 1

4L3E 6M256 AA 4L3Z 6M256 AA GUIDE TIMING CHAIN, RH 1
F81E 6M269 AA F6AZ 6L266 CA TENSIONER, TIMING CHAIN, LH 1
F81E 6L266 AA F6AZ 6L266 DA TENSIONER, TIMING CHAIN, RH 1
5L3E 6268 AA 5L3Z 6268 A TIMING CHAIN 2
F81E 6M274 AB F85Z 6M274 AA ARM, TIMING CHAIN TENSIONER, LH 1
2L1E 6B274 BA 2L1Z 6K297 AA GUIDE, TIMING CHAIN, LH 1
XL3E 6306 BA XL3Z 6306 BA CRANK SPROCKET 1
XW4E 6700 AB XW4Z 6700 A FRONT CRANK SEAL 1
F7TE 12A227 BA F7TZ 12A227 BA IGNITION PULSE RING, CRANK PULSE SENSOR 1
N605892 S N605892 S21 HB4, BOLT, TIMING CHAIN GUIDES, 1 LH, 2 RH, M6 X 1.0 X 22.5 3
N606527 S2 N606527 S2 HB3, BOLT, TIMING CHAIN GUIDE, LH, M6 X 1.0 X 67.5 1
N606543 S N606543 S HB1, BOLT, M8 X 1.25 X 53MM A/R
W709818 S437 W709818 S437 HB2, BOLT, TENSIONER, M8 X 1.25 X 53 4

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CAMSHAFT

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CAMSHAFT
ENG. NUMBER PART NUMBER DESCRIPTION QTY

YC2E 6250 A8B YC2Z 6250 AA CAMSHAFT, RH 1

YC2E 6A274 A8C YC2Z 6250 BA CAMSHAFT, LH 1
F8AE 6256 AA F8AZ 6256 AA CAM GEAR, RH 1
F8AE 6256 BA F8AZ 6256 BA CAM GEAR, LH 1
F4AE 6265 AA F3AZ 6265 A CAM GEAR SPACER, RH 1
N806164 S F1AZ 6278 A WASHER, CAMSHAFT, 13.5 X 48.5 X 5.3 1
N811085 S2 YF7Z 6279 AA BOLT, CAM SPROCKET, M10 X 1.5 X 47.5, HEX HEAD 2

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BALANCE SHAFT

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BALANCE SHAFT
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F7UE 6A303 BD F7UZ 6A303 BA GEAR, BALANCE SHAFT, ON CAMSHAFT 1

F7UE 6A304 BC F7UZ 6A304 BC GEAR, BALANCE SHAFT, ON BALANCE SHAFT 1
F7UE 6A305 BA F7UZ 6A311 BA BALANCE SHAFT & GEAR 1

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FLYWHEEL

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FLYWHEEL
ENG. NUMBER PART NUMBER DESCRIPTION QTY

XU1L 6375 CA XU1L 6375 CA FLYWHEEL AND RING GEAR, 11.5 O/C CLUTCH 1
N808139 S100 F6ZZ 6379 AA BOLT, FLYWHEEL TO CRANK, M10 X 1.0 X 26.5 8
F6ZR 6384 AA F6ZZ 6384 AA RING GEAR (NOT REP. 09-11) 1
F8JL 6392 DF F8JL 6392 DF FLYWHEEL HOUSING, SAE 3, WITH FEET AND SIDE PADS 1
F8JL 6392 JE F8JL 6392 JE FLYWHEEL HOUSING, SAE 3, WITHOUT FEET W/ SIDE PADS 1
F8JL 6392 MA F8JL 6392 MA FLYWHEEL HOUSING WITH FEET, LESS SIDE PADS 1
C5JZ 7518 A C5JZ 7518 A COVER, INSPECTION OPENING 1
F81A 7548 AC F81Z 7548 AC CLUTCH RELEASE BEARING 1
7C34 7550 DA 7C3Z 7550 A CLUTCH DISC, 13 INCH 1
8C34 7563 DA 8C3Z 7563 A PRESSURE PLATE 1
F65A 7120 AA F6ZZ 7600 A PILOT BEARING 1
N605784 S437 N605784 S437 BOLT, COVER TO HOUSING, M8 X 1.25 X 14 (NOT SHOWN) 4
N807851 S426 N807851 S426 BOLT, HOUSING TO BLOCK, M10 X 1.5 X 30 (NOT SHOWN)(NOT REP. 01-11) 3
N808580 S2 N808580 S2 BOLT, PRESSURE PLATE TO FLYWHEEL, M10 X 1.5 X 21 (NOT REP. 01-11) 6
W500523 S439 W500523 S439 BOLT, HOUSING TO BLOCK, M10 X 1.5 X 55 (NOT SHOWN) 4

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ROCKER COVER

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ROCKER COVER
ENG. NUMBER PART NUMBER DESCRIPTION QTY

YC2E 6XC519 AB YC2Z 6C519 AA "B" BOLT & GROMMET, ROCKER COVER TO HEAD A/R
YC2E 6C519 BB YC2Z 6C519 BA "A" STUD & GROMMET, ROCKER COVER TO HEAD A/R
5C3E 6582 DA 5C3E 6582 DA ROCKER COVER & GASKET, RIGHT 1
YC3E 6A505 AA YC3Z 6582 DA ROCKER COVER & GASKET, LEFT (BEFORE 05/04) 1
4C2E 6A505 DA 4C2Z 6582 BA ROCKER COVER & GASKET, LEFT (AFTER 05/04) 1
1C2E 6763 BA 1C2Z 6763 BA EXTENSION TUBE, OIL FILL 05-06 1
9C2E 6763 CA 9C2Z 6763 C EXTENSION TUBE, OIL 07 / 1
F3AE 6766 BA F3AZ 6766 B OIL FILLER CAP (EC 743) 1
YC2E 6A892 AB YC3Z 6A892 AA GROMMET, PCV VALVE 1

ROCKER COVER GASKET NOT SUPPLIED SEPERATELY

USE F7AZ 19554 EA SILICONE GASKET & SEALANT

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OIL PUMP

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OIL PUMP
ENG. NUMBER PART NUMBER DESCRIPTION QTY

5L3E 6621 AA 5L3Z 6600 AA OIL PUMP ASSEMBLY 1

5C3E 6622 GB 5C3Z 6622 DA SCREEN & COVER 1
F1AE 6625 AA F1AZ 6626 A SEAL, SCREEN & COVER 1
N605904 S N605904 SA HB2, BOLT, SCREEN & COVER TO SPACER, M8 X 1.25 X 19 HEX 1
N806155 S437 N806155 S437 HS1, BOLT, PICK UP TUBE TO BLOCK, M8 X 1.0 X 27.5, HEX HEAD 2
N806180 S2 N806180 S2 HM1, SPACER, SCREEN & COVER, HM1, M8 X 1.25 X 19 1
N806183 S437 N806183 S437 HB1, BOLT, OIL PUMP, M6 X 1.0 X 42.5, HEX 3

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OIL PAN AND LEVEL INDICATOR

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OIL PAN AND LEVEL INDICATOR
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F81E 6675 DE F81Z 6675 DA OIL PAN 1

F7UE 6710 AA F7UZ 6710 AA OIL PAN GASKET 1
F75E 6730 BA F75Z 6730 BA DRAIN PLUG 1
F75E 6734 AA F75Z 6734 AA GASKET, OIL DRAIN PLUG 1
YU1L 6750 AB YU1L 6750 AB DIPSTICK, ONAN APPLICATIONS (NOT REP. 12-10) 1
1C3E 6750 AA 1C3Z 6750 AA DIPSTICK, 97 / '04 1
5C2E 6750 CB 5C2Z 6750 CA DIPSTICK,' 05 / 1
F75E 6K873 FB F75Z 6754 FA DIPSTICK TUBE, ONAN APPLICATIONS 1
F7UE 6K873 JA F7UZ 6754 JA DIPSTICK TUBE, '97 / '04 1
5C3E 6K873 DA 5C3Z 6754 DA DIPSTICK TUBE '05 / 1
N806155 S437 N806155 S437 BOLT, DIPSTICK TUBE TO HEAD, M8 X 1.0 X 27.5, HEX HEAD (NOT SHOWN) 1
W701605 S437 W701605 S437 HB1, BOLT, OIL PAN, M8 X 30, HEX FLANGE HEAD 18

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CRANKCASE VENTILATION

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CRANKCASE VENTILATION

ENG. NUMBER PART NUMBER DESCRIPTION QTY

F7UE 6C324 PA F7UZ 6C324 PA CRANKCASE VENTILATION HOSE, (BEFORE 05/04) 1

F75E 6C659 B2A F7UZ 6C659 AA INSULATOR, PCV TUBE 1
4C3E 6K817 CB 4C3Z 6A664 AA CRANKCASE VENTILATION HOSE. (AFTER 05/04) (KCV 142) 1
F75E 6B890 B2A F75Z 6A666 BA PCV VALVE, (BEFORE 05/04) (EV 238) 1
4C2E 6769 AC 4C2Z 6A666 DA PCV VALVE, (AFTER 05/04) (EV 284) 1
4C2E 6758 CA 4C2Z 6758 AA TUBE ASSY. 1
4L2E 6762 AA 4L2Z 6762 AA ELBOW 1

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OIL FILTER

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OIL FILTER
ENG. NUMBER PART NUMBER DESCRIPTION QTY

2LCE 6L626 AA 2C2Z 6L626 AA INSERT, OIL FILTER – COOLER USED WITH OIL COOLER
4C3E 6A642 AB 4C3Z 6A642 A OIL COOLER 1
XW4E 6714 BA F1AZ 6731 BD OIL FILTER 1
F65E 6A636 CA F65Z 6840 A GASKET, OIL FILTER ADAPTER 1
YC3E 6884 BA YC3Z 6881 BA OIL FILTER ADAPTER 1
F1AE 6890 AC F1AZ 6890 A INSERT, OIL FILTER, USED WITHOUT COOLER 1
6U5T 9278 DA 6U5Z 9278 D OIL PRESSURE SWITCH (SW 6357) 1
N806156 S437 N806156 S437 HB1, BOLT, ADAPTOR TO ENGINE, M8 X 1.25 X 41, HEX HEAD 4
N620482 S309 N620482 S309 HN1, NUT, ADAPTOR TO ENGINE, REAR 1
W704787 S437 W704787 S437 HT1, STUD, ADAPTOR TO ENGINE, REAR 1

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WATER PUMP

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WATER PUMP
ENG. NUMBER PART NUMBER DESCRIPTION QTY

4C3E 8501 AB 4C3Z 8501 B WATER PUMP (PW 494) 1

391108 S F1VY 8507 A WATER PUMP GASKET 1
N808794 S309 N808794 S HB1, BOLT, WATER PUMP, M8 X 1.25 X 38 3

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THERMOSTAT

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THERMOSTAT
ENG. NUMBER PART NUMBER DESCRIPTION QTY

N806807 S F1VY 8255 A HOUSING GASKET, 48.5 X 3.63 "O" RING (RG 571) 1
E9ZE 8287 AA E9ZZ 8287 AA CLAMP, CAP 1
F8JL 8A500 AA F8JL 8A500 AA RUBBER CAP, 5/8 1
F8JL 8A500 BA F8JL 8A500 BA RUBBER CAP, ¾ 1
F75E 18B402 AA F75Z 8555 AA WATER BY PASS TUBE 1
7C3E 8575 AB 7C3Z 8575 B THERMOSTAT (RT 1195) 1
F65E 8594 B2A F65Z 8592 BD THERMOSTAT HOUSING (RH 150) 1
YC2E 8A500 AB YC2Z 9S426 AB CAP, TUBE, ¼, INTAKE MANIFOLD HEATER INLET 1
383522 S E6TZ 9171 CA HOSE CLAMP (YF 3282)(NOT REP. 02-11) 2
F8JL 18472 AA F8JL 18472 AA HOSE, 5/8 X ¾ X 61 1
XL1E 9N438 BA XL1Z 18599 BA TUBE, INTAKE MANIFOLD HEATER INLET 1
F7UE 18663 BD F7UZ 18663 BA TUBE, WATER HEATER (KT 20) 1
385766 S32 385766 S32 HOSE CLAMP, 3/8, WORM TYPE 1
386537 S 386537 S RUBBER CAP, 3/16 1
N806178 S437 N806178 S437 HB1, SCREW, WATER OUTLET, M8 X 1.25 X 93.5, HEX HEAD 2
N811032 S100 N811032 S100 HOSE CLAMP, 5/8 (NOT SHOWN) 1
N811415 S309 N811415 S309 STUD, HEATER TUBE, M6 X 1 X M10 X 1.5 X 54.3 HEX (NOT SHOWN) 2

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DRIVE BELT

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DRIVE BELT
ENG. NUMBER PART NUMBER DESCRIPTION QTY

XL3E 6B209 EA F75Z 6B209 EA TENSIONER, 8 GROOVE, (BEFORE 10/22/01) GENSET (BT 45) 1
2L3E 6B209 AB 2L3Z 6B209 CA TENSIONER, 6 GROOVE, (AFTER 10/22/01) GENSET (BT 65) 1
5C3E 6316 A4B 5C3Z 6312 AA DAMPER / PULLEY 1
N806165 S2 F1AZ 6378 A HB1, DAMPER BOLT 1
XC2E 8A528 AA F7UZ 8509 AA WATER PUMP PULLEY, 140MM 8 GROOVE (BEFORE 10/22/01) 1
XU1L 8A528 AA XU1L 8A528 AA WATER PUMP PULLEY, 109MM, 6 GROOVE (AFTER 10/22/01) 1
XU1L 8620 AA XU1L 8620 AA DRIVE BELT, POLY VEE, 8 GROOVE (BEFORE 10/22/01) 1
2U1L 8620 AA 2U1L 8620 AA DRIVE BELT, POLY VEE, 6 GROOVE (AFTER 10/22/01) 1
1L2E 19A216 AB 1L2Z 8678 AB IDLER PULLEY, SMOOTH (YS 253) 1
YW7E 19A216 AA YW7Z 8678 AA IDLER, 6 GROOVE, AFTER 10-22-01 (YS 249) 1
N806282 S437 N806282 S437 HS1, BOLT, WATER PUMP PULLEY, M8 X 1.25 X 19.0 4
N808102 S437 N808102 S437 BOLT, TENSIONER, M8 X 1.25 X 28, HEX (NOT SHOWN) 1
N808920 S437 N808920 S437 BOLT, TENSIONER TO BLOCK, M8 X 1.25 X 31 (NOT SHOWN) 3
W500315 S309 W500315 S309 HB2, BOLT, M8 X 60MM, POWER STEERING PUMP 3

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INTAKE MANIFOLD

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INTAKE MANIFOLD
ENG. NUMBER PART NUMBER DESCRIPTION QTY

391186 S100 F3AZ 6026 A PLUG, 3/8"-18 x .425 PIPE PLUG 1

XU1L 7N056 AA XU1L 7N056 AA INJECTOR PLUGS 10
5C3E 9H492 BA 5C3Z 9229 B SEAL (CM 5143) 1
2C3E 9424 AA 2C3Z 9424 AA INTAKE MANIFOLD, UPPER 1
YC2E 8A500 AB YC2Z 9S426 AB CAP, TUBE, ¼" INTAKE MANIFOLD HEATER INLET, FRONT 1
YC2E 9439 AA YC2Z 9439 AA GASKET, INTAKE MANIFOLD TO CYLINDER HEAD 2
4C2E 9461 AB 4C2Z 9461 AA GASKET, 'A ', UPPER TO LOWER PLASTIC INTAKE MANIFOLD 8
4C2E 9461 BB 4C2Z 9461 BA GASKET, "B", UPPER TO LOWER PLASTIC INTAKE MANIFOLD 1
F81E 9461 AC F81Z 9461 AC GASKET, ONE PIECE, UPPER TO LOWER ALUMINUM INTAKE MANIFOLD 1
4C3E 9A474 AC 4C3Z 9A474 BA CONNECTOR 1
5C2E 9E498 FB 5C2Z 9E498 C VACUUM TUBE 1
5C2E 9A589 EA 5C2Z 9A589 EA ADAPTER (CM 5108) 1
5C3E 9E936 BA 5C3Z 9E936 BA GASKET, THROTTLE BODY TO ADAPTER 1
F65F 10884 AA F65Z 10884 AA SENDER ASSEMBLY, WATER TEMPERATURE INDICATOR (SW 5130) 1
XL1E 9N438 BA XL1Z 18599 BA TUBE, INTAKE MANIFOLD HEATER INLET 1
N806156 S437 N806156 S437 HB1, BOLT, UPPER INTAKE TO CYL. BLOCK M8 X 1.25 X 43MM 11
N807071 S437 N807071 S437 HS1, BOLT, M6 X 1.0 X 42.5, UPPER TO LOWER INTAKE MANIFOLDS 10

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EXHAUST MANIFOLDS

41 FCS Publications
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EXHAUST MANIFOLDS
ENG. NUMBER PART NUMBER DESCRIPTION QTY

YU1L 5E252 AA YU1L 5E252 AA FLANGE, EXHAUST PIPE 2

YC2E 9430 A9D YC2Z 9430 AA EXHAUST MANIFOLD, RH 1
YC2E 9431 A9D YC2E 9431 A9D EXHAUST MANIFOLD, LH 1
YC2E 9Y430 AB YC2Z 9448 AB EXHAUST MANIFOLD GASKET, "A", 3 PORT 2
YC2E 9Y431 AD YC2Z 9448 A EXHAUST MANIFOLD GASKET, "B", 2 PORT 2
XU1L 17A084 AA XU1L 17A084 AA LIFTING EYES 2
N800419 S301 N800419 S301 NUT MANIFOLD TO FLANGE, M10 X 1.5 (NOT SHOWN) 4
N811313 S431 N811313 S431 HT1, STUD, MANIFOLD TO HEAD, M8 X 18 X M8 X 21.7 20
W701706 S2 W701706 S2 HN1, NUT, MANIFOLD TO HEAD, M8, HEX FLANGE 20

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THROTTLE BODY

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THROTTLE BODY
ENG. NUMBER PART NUMBER DESCRIPTION QTY

F81E 9H308 HB F81Z 9H308 HA AIR BY PASS VALVE INLET TUBE W/ RESONATOR 1
4C3E 9L437 AA 4C3Z 9L437 AA ADAPTER TO MANIFOLD GASKET 1
5C2E 9A589 EA 5C2Z 9A589 EA ADAPTER (CM 5108) 1
F7UE 9F670 AB F7UZ 9F670 AB IDLE AIR BY PASS VALVE GASKET (CG 763) 1
YC2E 9F715 BA YC2Z 9F715 BA IDLE AIR BY PASS VALVE (CX 1877) 1
9C3E 9F991 CA 9C3Z 9E926 C THROTTLE BODY 1
5C3E 9E936 BA 5C3Z 9E936 BA THROTTLE BODY TO ADAPTER GASKET 1
N603257 S100 N603257 S100 SCREW, POTENTIOMETER TO THROTTLE BODY 2
N806154 S437 N806154 S437 SCREW, IDLE AIR BY PASS VALVE TO ADAPTER (NOT SHOWN) 2
N808429 S437 N808429 S437 HB1 & HS1, BOLT, THROTTLE BODY A/R

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ALTERNATOR

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ALTERNATOR
ENG. NUMBER PART NUMBER DESCRIPTION QTY

4C2E 10153 AA 4C2Z 10153 AA MOUNTING BRACKET (GY 1551) 1

F5JL 10C307 AA F5JL 10C307 AA ALTERNATOR WIRE ASSY. 1
F0VU 10A352 A2A FOCZ 10344 AA PULLEY, 6 GROOVE (AFTER 10/22/01) (GP 721 A) 1
F65U 10A352 A2A F65Z 10344 AA PULLEY, 8 GROOVE (BEFORE 10/22/01) (GP 720) 1
RM4U2J 10D309 AUA F81Z 10V346 CARM ALTERNATOR ASSY, 110 AMP (GLV 8410 RM) 1
F1DU 10C359 AA F1DZ 10C359 A VOLTAGE REGULATOR & BRUSH (GR 821) 1
N805911 S100 N805911 S100 SCREW, VOLTAGE REGULATOR MOUNTING, M4 X .7 X 11.0 1
N807309 S437 N807309 S437 HS1, BOLT, BRACKET TO BLOCK, M6 X 1.0 X 24 3
N808102 S437 N808102 S437 HM1. BOLT, ALTERNATOR TO BLOCK 1
N811334 S437 N811334 S437 HB1, BOLT, ALTERNATOR TO BLOCK, M8 X 1.25 X 59 2

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STARTER

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STARTER
ENG. NUMBER PART NUMBER DESCRIPTION QTY

C6JZ 6404 A C6JZ 6404 A DECAL, 12 VOLT ELECTRIC (APPLY TO MOTOR) 1

9L34 11000 AA 9L3Z 11002 A STARTER, PERMANENT MAGNET (SA 974) 1
F6VU 11N087 AC F6VZ 11N087 AB SOLENOID TERMINAL COVER 1
2U1L 11450 AA 2U1L 11450 AA STARTER RELAY 1
N806771 S36 N806771 S36 HT1, STUD & WASHER, (STARTER TO HOUSING)
N808920 S437 N808920 S437 HB1, BOLT & WASHER, M8 X 1.25 X 31 (STARTER TO HOUSING) 2

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IGNITION SYSTEM

49 FCS Publications
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IGNITION SYSTEM
ENG. NUMBER PART NUMBER DESCRIPTION QTY

YL3E 12405 BA AGSF 22F M1 SPARK PLUG (PLATINUM) .044 GAP 10

3U1L 9F479 AA 3U1L 9F479 AA TMAP 1
3U1E 9E979 AA 3U1E 9E979 AA ACTUATOR 1
3W7E 12A366 AA 3W7Z 12029 AA COIL & BOOT ASSEMBLY, IGNITION (DG 508) 10
2U1L 12A200 DA 2U1L 12A200 DA WIRE HARNESS ASSEMBLY, IPM 1
3U1E 12A200 AA 3U1E 12A200 AA WIRE HARNESS ASSEMBLY, IPM 1
XU1L 12A297 AB XU1L 12A297 AB IGNITION MODULE, IPM (SEE NOTES BELOW) 1
1U1L 12A297 FA 1U1L 12A297 FA IGNITION MODULE, IPM 1
XL3F 12A699 AA XL3Z 12A699 AA KNOCK SENSOR 1
F8JL 14N089 AA F8JL 14N089 AA STARTER LOCKOUT RELAY 1
YU1L 14324 BA YU1L 14324 BA EQUIPMENT WIRE HARNESS 1
W500225 S309 W500225 S309 SCREW, KNOCK SENSOR, M8 X 30 HEX HEAD (NOT SHOWN) 1
W706175 S309 W706175 S309 HB1, BOLT. COIL ON PLG, M5 X 25 HEX HEAD 10

THE DANA MODULES YU1L 12A297 AA, CA, XU1L 12A297 AA AND AB ARE
NO LONGER SERVICED. THEY HAVE BEEN REPLACED BY THE
1U1L 12A297 FA, E-CONTROLS MODULE WHICH WILL REQUIRE THE
REPLACEMENT OF THE EXISTING WIRE HARNESS WITH 2U1L 12A200 DA
AND THE ADDITION OF A MAP SENSOR, 3U1L 9F479 AA.

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PRINTED SUPPORT MATERIAL

IMAGE NOT
AVAILABLE

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PRINTED SUPPORT MATERIAL
ENG. NUMBER PART NUMBER DESCRIPTION QTY

FPP 194 322 FPP 194 322 MAINTENANCE & OPERATOR MANUAL 1
FPP 194 103D FPP 194 103D WARRANTY AND REGISTRATION CARD 1
FPP 194 106 FPP 194 106 WARNING TAG 1
FPP 194 323 FPP 194 323 WSG-1068 SERVICE MANUAL 1
FPP 194 325 FPP 194 325 WSG-1068 SPECIFICATION MANUAL 1

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