RENR1241

September 1996
EUI Electronic Systems
Sensor and Connector Locations
RPM Control Logic
Coolant Temp
Electronic Governor Cold PTO Speed Injector
Fuel Temp Connector P24/J24 Connector J5/P5
Mode Coolant
Temp Atmospheric
Sensor Pressure Sensor
Desired Rpm
Fuel Position Electronic Engine
6 Governor Control Throttle Position
5 Fuel Logic Sensor
Injection Engine Cylinder
4 Frc Rated
Control Fuel Fuel Head Gnd Stud
3
2 Pos Pos
1
FRC Torque ECM Connector
Signals MAPS MAPS J2/P2
To Fuel ECM Connector
Injectors J1/P1
Speed/Timing
Signal Logic
Engine RPM
Electronic Control
Turbo Outlet Module (ECM)
Pressure Sensor
Atmospheric Signals\
Pressure Sensor 6 To Fuel

3176C And 3196 Engines

5 Injectors
Speed/Timing 4 (From
Wheel 3 Engine Speed/Timing
Fuel Sensor Connector
2

For Caterpillar Built Machines

Injection Coolant Temperature
1 Control) P9/J9
Coolant Temperature Sensor Connector
EUI Fuel System Sensor J10/P10

6AR1-787
Rocker Arm
Speed/Timing 7ZR1-545 Inlet Manifold
Turbocharger Compressor Outlet
Sensor
Pressure Sensor
Air Temperature
Sensor

Solenoid Engine
Example Of System Action Speed/Timing
Sensor
Spill
Valve
Speed/Timing
Wheel Fuel Supply
(In Head)

Relief Fuel
Valve Tank
Electrical Current Filter
To Injector
Solenoid
Closed ECM
Cam Cooling Filtered Fuel Pressure
Injector Sensor
Spill Valve
Open Travel Pump
Conventional
Nozzle
Fuel
Injection Tank
Pressure
Curve
D72552

For Use In Challenger 75D and 85D Ag Tractors

D74036
© 1996 Caterpillar Printed in U.S.A.
All Rights Reserved

RENR1241
8 Page
 INJECTOR SOLENOIDS
COLOR ABBREVIATIONS SYMBOL DESCRIPTION
DIAGNOSTIC LAMP
CIRCUIT CONNECTED A706-GY-16
A430-OR ABBREV COLOR D791-YL-16 15 UNUSED
CIRCUIT NOT CONNECTED
RD RED
ELECTRICAL CONNECTION TO D791-YL-16 16 UNUSED
WH WHITE MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION 21 UNUSED
OR ORANGE TO SURFACE OF COMPONENT
THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES YL YELLOW THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES A705-BU-16 24 UNUSED
229-BK

CONNECTOR
UPDATE (138-7462 CHG 00). UPDATE (138-7462 CHG 00). D791-YL-16 P5 J5 25 UNUSED
PK PINK
COMPONENTS ARE SHOWN INSTALLED ON A FULLY H# CIRCUIT GROUPING DESIGNATION
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF BK BLACK 6 A706-GY-16 34 CYL NO.6
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
AND XMSN SHIFTER IN NEUTRAL. GY GRAY ATCH WIRE, CABLE, COMPONENT
8 D791-YL-16 27 CYL COMMON 5&6
UNLESS OTHER SPECIFIED: ALL WIRE IS 18 GAUGE. PTO ATTACHMENT (CHALLENGER 85D ONLY) OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
PU PURPLE CIRCUIT CONNECTED
A704-GN-16 28 CYL NO.5
NOTE A: PTO SENSOR AND NEUTRAL SWITCH ARE OPTIONAL ATTACHMENTS AND XMSN SHIFTER IN NEUTRAL. 5 A705-BU-16
FOR CHALLENGER 85D ONLY. BR BROWN BLADE, SPADE, RING OR SCREW
TERMINAL D790-OR-16 4 A704-GN-16 22 CYL NO.4
GN GREEN
SPLICE
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE. D790-OR-16 10 D790-OR-16 17 CYL COMMON 3&4
BU BLUE
NEUTRAL SW 3 A703-BR-16 18 CYL NO.3
NOTE A
L996-WH A703-BR-16 2 A702-PU-16 12 CYL NO.2
1 3
G787-GN D790-OR-16 D789-WH-16 12 D789-WH-16 5 CYL COMMON 1&2
2 SPEED/TIMING +VS OR A 996-GN-16
G788-YL 1 A701-GY-16 6 CYL NO.1
2 UNUSED SENSOR GROUND BK B 998-BR-16 11 D786-BR-16 13 RETARDER SOL MED/HI
3 UNUSED
SIGNAL WH C 999-WH-16 A702-PU-16 9 D787-GN-16 19 RETARDER SOL LOW/HI
4 UNUSED
9 UNUSED P9 J9 D789-WH-16 7 D788-BK-16 7 RETARDER SOL COMM
10 UNUSED 9 UNUSED
11 UNUSED D811-YL-16 4 PTO SPEED -/TDC-
TURBO OUTLET VS OR A 997-OR-16 A701-GY-16 D810-PU-16 39
36 UNUSED PTO SPEED +/TDC+
PRESS SENSOR YL B 993-BR-16

D786-BR-16
13 UNUSED GROUND D789-WH-16 11 UNUSED
14 UNUSED SIGNAL GN C A746-PK-16 1 40 UNUSED
NOTE A
38 UNUSED J3 P3 D786-BR-16 2 10 UNUSED
17 UNUSED D788-BK-16 J24 26 UNUSED
P24
8 UNUSED D786-BR-16 TDC SERVICE 31 UNUSED
TO ENGINE PROBE ACCESS
19 UNUSED ATMOSPHERIC VS OR A 997-OR-16 D788-BK-16 D788-BK-16 32 UNUSED
P34 J34 RETARDER
21 UNUSED PRESS SENSOR GROUND YL B 993-BR-16 D787-GN-16 38 UNUSED
1 SOLENOIDS
23 UNUSED
SIGNAL GN C A747-GY-16 D788-BK-16 A746-PK-16 23 TURBO OUTLET PRESS
3 39 UNUSED
GOV CONTROL
4 P22 J22 A747-GY-16 20 ATMOSPHERIC PRESS
POSITION L996-WH 29 DIGITAL SENSOR COM
5 994-GY-16 8 FLTRD FUEL PRESS
1 G787-GN 24 NR/F SW (N.C.)
710-GN 6 710-GN SENSOR 996-GN-16 1 +V TIMING
2 G788-YL 20 NR/F SW (N.O.)
7 P11 J11 FILTERED FUEL
3 VS OR A 997-OR-16 998-BR-16 29 SPEED/TIMING COM
10 450-YL 25 UNUSED
4 PRESS GROUND YL B 993-BR-16 999-WH-16 37 SPEED/TIMING
201-BK 9 +V RD A 123-WH-14 26 UNUSED
11
5 GROUND SENSOR SIGNAL GN C 994-GY-16 995-BU-16 14 COOLANT TEMP
123-WH BK B 229-BK C980-YL 15 LAMP FLASH SW
6
12 SIGNAL WH C C912-GN C912-GN 37 THROTTLE INPUT J17 P17 C967-BU-16 2 INLET AIR TEMP
8 A751-YL-16 3 FUEL TEMP
449-WH

A430-OR 22 DIAGNOSTIC LAMP

477-BK

2
27 UNUSED 33 UNUSED
123-WH

28 UNUSED 35 UNUSED
229-BK C980-YL
30 UNUSED COOLANT TEMP VS OR A 997-OR-16 997-OR-16 36 ANALOG SENSOR +V
201-BK
614-PU

201-BK 31 UNUSED SENSOR GROUND BK B 993-BR-16 993-BR-16 30 ANALOG SENSOR COM

ENGINE DIAGNOSTIC
32 UNUSED SIGNAL WH C 995-BU-16
+ P2 J2
33 UNUSED J10 P10
- 34 UNUSED
SW IN INLET AIR
SPEED/TACH A 123-WH-14 123-WH-14 6 + BATTERY VS OR A 997-OR-16
SIG 449-WH C TEMP
HOUR METER 35 UNUSED
GROUND BK B 993-BR-16
B 229-BK 229-BK 5 - BATTERY SENSOR
SIGNAL WH C C967-BU-16

ECM GND STRAP

XMSN 477-BK H B792-BU 1 ATA DATA LINK-
P21 J21
SPEED J B793-YL 7 ATA DATA LINK+
SENDER F 40 UNUSED
J30 P30 FUEL TEMP VS OR A 997-OR-16
G L997-BU 18 XMSN OUTPUT SPD
WH 2 G737-WH 2 201-BK SENSOR GROUND BK B 993-BR-16
D ECAP G737-WH 12 XMSN OUTPUT SPD
BK 1 L997-BU 710-GN 1 710-GN SIGNAL WH C A751-YL-16
E ENGINE DATA 710-GN 16 SPEEDOMETER
P8 J8 LINE P1 J1 J23 P23
D74285

PTO SPEED BK 2 D811-YL-16

ENG
CYL HEAD
SENSOR WH 1 D810-PU-16

(OPTIONAL 85D ONLY)

D74284

RENR1241
8 Page