Revision #1 : 12/12/2018

CAT
C7 Engine
C7S300-UP

Electrical Circuit Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
 Connectors

OEM Connector
ECM Connector
 Page 1 of 9
CAT C7 On-Highway Engine

ECM Connector

A-S9
Y748-A79 18-WH Y748-A101 18-WH A-S14 Y748-A68 18-WH
1 81 +5v Sensor (ARD Active)

18-RD Y749-A74 18-GN A-S8 Y749-A103 18-GN Sensor Return (ARD Sensors
1 2 83 Active & Passive)
CRS Flame Boun dary
Temperature Sens or 18-BK Y753-A99 18-OR ARD Flame Boundary
2 3 63 Temperature

Y748-A105 18-WH A-S9

1
ARD Combustion Delta Pressure Y749-A97 18-GN
A-S8
Sensor 2
Y923-A71 18-VT ARD Combustion Delta
3 27 Pressure

18-RD Y748-A93 18-WH

1 1
CRS Flame Detect Sensor
18-BK Y749-A85 18-GN A-S16 Y749-A106 18-GN
2 2

18-RD Y743-A56 18-OR ARD Flame Detect

1 3 91
CRS Turbo Outlet Temperatu re Temperature
Sensor 18-BK T846-A94 18-PK
55 ARD Turbo Outlet
2 4 Temperature

Y748-A61 18-WH
1 A-S14

CRS Main Fuel Pressure Sensor Y749-A64 18-GN

2 A-S16

Y747-A67 18-BR
3 89 ARD Main Fuel Pressure

Y748-A92 18-WH
1
CRS Pilot Fuel Pressure Sensor Y749-A95 18-GN
2
C803-A58 18-BR
3 41 ARD Pilot Fuel Pressure

Used on Remote Mounted ECMS only

A-T1 A-T2
200-A76 12-BK

Engine Gnd Engine Gnd

 Page 2 of 9
CAT C7 On-Highway Engine

Note A: Mus t be twisted together at least 1 turn per 25mm.

ECM Connector
Note A Note A

E963-GF1 18-BK E963-A27 18-BK Cams haft (Primary) Speed /

Primary Engine Speed / Timing A 1 25 Timing (-)
Sensor (CAM Top)
E964-GF2 18-WH E964-A26 18-WH Cams haft (Primary) Speed /
B 2 35 Timing (+)
Note A Note A

E965-GF3 18-BU E965-A48 18-BU Cams haft (Secondary) Speed /

Secondary Engine Speed / A 3 47 Timing (+)
Timing Sen sor (Crank Bottom)
E966-GF4 18-YL E966-A49 18-YL Cams haft (Secondary) Speed /
B 4 46 Timing (–)

18-BK Y737-GF5 18-YL Y737-A4 1 8-YL

1 5 69 ARD Fuel Enable
CRS Fuel Enable Valve
18-BK Y738-GF6 18-GY Y738-A65 18-GY ARD Fuel Enable Valve
2 6 52 Actuator Return

Y735-A109 18-PK
Purge Air Control Valve 1 45 Purge Air Control
H807-A111 18-YL
2 79 Purge Air Return

C801-A60 18-OR
ARD Combustion Air Control
CRS Combus tion Air Control 1 10 Return
Valve C800-A63 18-GY
ARD Combustion Air Control
2 20 HS

G828-A13 18-WH A-S13 G828-A78 18-WH +5V P ress ure Senso r (Abs P,
1 72 Delta P)
G829-A46 18-GN A-S2 G829-A2 1 8-GN
Crankcase Pressure Sensor Analog Sensor Ret (Cool T,
2 17 Inlet T, Abs P, CCV P)
E795-A72 18-YL
3 33 Crankcase Pressure

995-A12 18-BU
1 84 Coo lan t Temp erature
Coolant Temperature Sens or
G829-A44 18-GN
2 A-S2

G828-A40 18-WH
A-S13
1
CGI Absolute Pressure Sen sor G829-A42 18-GN
A-S2
2
U779-A6 1 8-BR
3 57 CGI Absolute Pressure

G828-A70 18-WH
1 A-S13

G829-A96 18-GN A-S15 G829-A110 18-GN

CGI Delta Pressure Sensor
2
U787-A21 18-YL
3 16 CGI Delta Pressu re
A B

(See Page 3)
 Page 3 of 9
CAT C7 On-Highway Engine

Note A: Mus t be twisted together at least 1 turn per 25mm.

ECM Con nector
Note A
Note A

X980-AR4 18-WH X980-A32 18-WH

1 2 24 Turbospeed (+)
Turbo Speed Sensor
X981-AR5 18-YL X981-A50 18-YL
2 1 34 Turbospeed (–)

OR U774-AR6 18-BU U774-A104 18-BU

+ 1 11 51 CGI Actuator
CGI Actuator
BK U775-AR7 18-GY U775-A59 18-GY
- 2 8 43 CGI Actuator Return

OR C814-AR12 18-GN C814-A66 18-GN

+ 1 4 44 AVNT Actuator (+)
AVNT Actuator
BK C815-AR8 18-BR C815-A34 18-BR
- 2 10 32 AVNT Actuator Return

G828-AR2 18-WH G828-A98 18-WH

1 3 A
(See Page 2)
18-RD G829-AR9 18-GN G829-AR3 18-GN G829-A86 18-GN
1 2 9 B
CGI Temperature Sen sor
18-BK U773-AR13 18-VT U773-A69 18-PK
2 3 6 70 CGI Temperature

U793-AR14 18-VT U793-A54 18-VT

1 5 38 Air Inlet Temperature
Air Inlet Temperature Sensor
G829-AR1 18-GN
2

Y750-AR11 16-YL Y750-A88 16-YL

1 7 109 ARD Ignition Coil

200-AR16 16-BK
2
CRS Ignition Coil
Y751-A15 16-OR Y751-A80 16-OR
3 12 88 ARD Ignition Coil Return

Sparkplug

Engine Ground
 Page 4 of 9

CAT C7 On-Highway Engine

ECM Connector

18-BK Y733-A90 18-VT ARD Fuel Main Pressure

1 1 59 Control Valve
CRS Pilot Fuel Control Valve
18-BK Y736-A100 18-OR
2 2

18-BK Y736-A100 18-OR

1 1
CRS Main Fuel Control Valve
18-BK Y734-A91 18-BU ARD Fuel Main Pressure
2 2 60 Control Valve Return

G826-A38 18-BR A-S1 G826-A1 1 8-BR +5V P ress ure Sensor Power
1 80 (Fuel Rail, IMAP, Oil)
Engine Oil P res sure Sensor G827-A43 18-BU Analog Sensor Return (Fuel T,
2 54 Fuel P, Lube P)
994-A10 18-GY
3 28 Engine Oil P res sure

G826-A89 18-BR
1 A-S1

G833-A87 18-PK A-S3 G833-A47 18-PK Analog Sensor Return (Fuel

Fuel Rail Pressure Sensor
2 30 Rail P, IMAP, IMAT)
Y946-A55 18-BU
3 85 Fuel Rail Pressure

G826-A39 18-BR
1
Intake Manifold Air P ress ure G833-A41 18-PK
2 A-S3
Sensor
R746-A20 18-PK
3 15 Inlet Manifold Air Pressure

C967-A15 18-BU
1 95 Inlet Manifold Air
Intake Manifold Air Temperature
Temperature Sens or G833-A45 18-PK
2

C818-A37 18-BU
1 77 Fuel Pump 1 (Fore) Driver
Fuel Pump Solenoid 1 (Fore)
C819-A52 18-VT Fuel Pump 1 (Fore) Driver
2 111 Return
 Page 5 of 9

CAT C7 On-Highway Engine

Note A: Mus t be twisted together at least 1 turn per 25mm. ECM Connector

F793-A33 18-OR A-S11 F793-A31 18-OR

A 5 Air Inlet Heater Relay / Lamp
Air Inlet Heater Lamp
C830-A3 1 8-BU A-S12 C830-A57 18-BU Air Inlet Heater Relay / Lamp
B 76 Return

18-BK F793-A30 18-OR

87
85 1
Inlet Air Heater Relay
18-BK C830-A53 18-BU
2
30 86 CBL-G1 2-OR

Inlet Air Heater

OEM Harness
U781-P28 18-YL U781-F1 18-YL U781-A77 18-YL
1 1 82 +5V Sensor Power
1 (P articulate Trap Active)
U782-P29 18-PK U782-F6 18-PK U782-F2 18-PK U782-A83 18-PK
(See OEM Tru ck Manu al) 2 2 2 93 Particulate Trap Return

Y746-P30 10R-PK J896-F3 18-OR J896-A62 18-OR Particulate Trap Differential

3 3 3 66 Pressure
DPF
Y741-P31 16-YL J894-F4 18-WH J894-A82 18-WH Particulate Trap Inlet
4 4 4 56 Temperature
Y742-P32 16-GN J892-F5 18-VT J892-A76 18-VT Particulate Trap Outlet
5 5 5 94 Temperature
Y745-P33 16-BU U782-F7 18-PK K895-A73 18-BU
6 6 6 13

Note A

G856-A8 1 8-WH
1 26 TDC Service Probe (+)
Timing Calibration Probe
G857-A9 1 8-YL
2 36 TDC Service Probe (–)

C820-A36 18-OR
1 61 Fuel Pump 2 (Aft) Driver
Fuel Pump Solenoid 2 (Aft)
C821-A51 18-BR Fuel Pump 2 (Aft) Driver
2 113 Return
 Page 6 of 9

CAT C7 On-Highway Engine

ECM Connector
Injector Harness
Intermediate Connector
T957-J1 16-VT T957-A35 16-VT
A 1 116 Injector 1 LS
Injector 1
T858-J2 16-GY T858-A22 16-GY A-S4 T858-A23 16-GY
B 12 104 Injector 1&2 HS

T958-J3 16-YL T958-A17 16-YL

A 2 118 Injector 2 LS
Injector 2
T858-J4 16-GY T858-A16 16-GY
B 11

T959-J5 16-BR T959-A18 16-BR

A 3 106 Injector 3 LS
Injector 3
T859-J6 16-WH T859-A14 16-WH A-S10 T859-A24 16-WH
B 10 115 Injector 3&4 HS

T960-J7 16-BU T960-A19 16-BU

A 4 108 Injector 4 LS
Injector 4
T859-J8 16-WH T859-A11 16-WH
B 9

T961-J9 16-GN T961-A28 16-GN

A 5 107 Injector 5 LS
Injector 5
T860-J10 16-OR T860-A7 16-OR A-S5 T860-A25 16-OR
B 8 99 Injector 5&6 HS

T962-J11 1 6-WH T962-A29 16-WH

A 6 105 Injector 6 LS
Injector 6
T860-J12 1 6-OR T860-A5 1 6-OR
B 7
 Page 7 of 9

CAT C7 On-Highway Engine

Typical Vehicle Chass is Wiring

(See OEM veh icle schematic for more info)
70-Pin Chass is Connector

Check Engine Lamp L994-YL

28 Check Engine Lamp

Warning Lamp
659-PK
29 Warning Lamp

Aftertreatment
Regeneration Lamp
G880-PK 31 Output #9

To + Battery
+

E991-GY
12 Outpu t#3

Auxiliary Brake Output

C (See Page 9)

C974-PU
+ 36 Speedometer Positive
Speedometer
Note B & E C973-GN
- 37 Speedometer Negative

450-YL
+ 38 Tachometer Positive
Tachometer
Note B & E 451-BR
- 39 Tachometer Negative

9-Pin CAB Connector

+ Battery B D (See Page 8)

- Battery A

H
E793-BU
J1587 - G 9 J1587 Data Link Negative

E794-YL
J1587 + F 8 J1587 Data Link Positive

A249-BK
J1939 Shield E 42 J1939 Data Link Shield

K990-GN
J1939 - D 34 J1939 Data Link Negative

K900-YL
J1939 + C 50 J1939 Data Link Positive
 Page 8 of 9

CAT C7 On-Highway Engine

Circuits Within this Page are Recommendations

85
87 To Veh icle Components
N/O Relay
Typical Vehicle Chass is Wiring
30 86
(See OEM vehicle schematic for more info)
70-Pin Chass is Con nector

J906-BR
70 Ignition Key Switch

Key Switch

K995-OR
To Intake Air Heater Relay (Contact Side)
Starter Motor Solenoid

G882-WH
64 Input #13
Service Brake P edal
Position Switch #2 N/O

+
To + Battery
(P edal Release Button)

Starter Motor
D (See Page 7)

Alternator Ground
101-RD
55 Unswitched + Battery
10A
101-RD
53 Unswitched + Battery
10A
101-RD
- 52 Unswitched + Battery
Battery 1 (12V) 10A
101-RD
+ 48 Unswitched + Battery
10A

-
229-BK
Battery 2 (12 V) 69 - Battery
+
229-BK
67 - Battery
Engine Block 229-BK
65 - Battery

229-BK
- 63 - Battery
Battery 3 (12 V) 409-OR
+ Transmission N eutral
62 Input #12
Switch N/ O
+

To + Battery
(Transmission in Gear)
 Page 9 of 9

CAT C7 On-Highway Engine Typical Vehicle Chass is Wiring

(See OEM veh icle schematic fo r more info)
70-Pin Chass is Connector

C978-BR
35 Cruise Control Set

C979-OR
Set/Resume Switch 25 Cruise Control Resume

H795-PK

(See Page 7) C

C992-PU Service Brake P edal Position

Service Brake P edal 45 Switch
Position Switch N /C H795-PK
(P edal Released Position)

L902-GN

Fast Idle Enable Switch H795-PK

N/O Momentary Switch

C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
Switch H795-PK
G808-BU G808-BU
1 32 Vehicle Speed in Po sitive
Passive Magnetic Vehicle 1
Speed Sensor
H795-PK G809-GN G809-GN
Note C & F
2 2 33 Vehicle Speed in Negative
AVNT Engine Brake On/
Off Switch
G840-PU
68 Output#8 (Cooling Fan)
Cooling Fan Solen oid

LO

M ED
HI
E716-GY Retarder Solenoid Low/High
23 Switch
LO
M ED E717-GN Retarder Solenoid Med/High
HI 40 Switch

H795-PK
Clutch P edal Switch N /C
(P edal Released Position) C977-BU
22 Clutch P ed al Position Switch

H795-PK

A/C High P ress ure Switch

E971-GN
41 Inpu t #11

Components within this Area are Caterpillar Provided/OEM Installed

Accelerato r Ped al Sensor/
Switch Sensor Common BK H795-PK H795-PK
B 5 AP Sens or/Switch Common

Accelerator Ped al +8V RD C985-BU C985-BU

Position Sensor A 4 +8V
Accelerator Ped al
Position WH C986-BR C986-BR
C 66 Accelerator Pedal Pos ition