Revision #1 : 12/12/2018

CAT
C7 Engine
KAL, SAP1-3955

Electrical Circuit Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
 Connectors

ECM Connector
 Page 1 of 6
CAT C7 On-Highway Engine
ECM Connector

E963-E39 18-BK
A 49 Speed / Timing Top (–)
Primary (Top) Engine Speed /
Timing Sen sors E964-E38 18-WH
B 48 Speed / Timing Top (+)

Second ary (Bo ttom) Engine
Speed / Timing Sensors
E965-E37 18-BU
A 59 Speed / Timing Bottom (–)
E966-E36 18-YL
B 58 Speed / Timing Bottom (+)

G855-E46 18-VT
1 61 IAP Control Valve (+)
Injection Actuatio n Pressure
Con trol Valve G854-E45 18-PK
2 62 IAP Control Valve (–)

18-OR G828-E4 18-WH E-S1 G828-E1 18-WH

A 2 Pressure Sensor +5V

18-YL G829-E6 18-GN E-S2 G829-E5 18-GN

Injection Actuatio n Pressure B 3 Pressure Sensor Common
Sensor
18-GN G849-E17 18-BR
C 25 Injection Actuator P ress ure

G828-E2 18-WH
A E-S1

Atmospheric Pressu re G829-E8 18-GN

B E-S2
Sensor
A747-E10 18-GY
C 14 Atmospheric Pressure

G828-E3 18-WH
A
Boost P ress ure Sensor
G829-E7 18-GN
B E-S2

A746-E25 18-PK
C 40 Boost P ress ure

G458-E48 18-GY
A 33 Engine Oil Level
Engine Oil Level Switch
G829-E47 18-GN
B

C967-E20 18-BU
Intake Manifold Air 1 35 Intake Manifold Air
Temperature
Temperature Sens or E-S3
G833-E13 18-PK G833-E11 18-PK
2 18 Temperature Sens or
Common

995-E18 18-BU
Engine Coolant Temperature 1 32 Engine Coolant Temperature
Sensor G833-E12 18-PK
2
 Page 2 of 6
CAT C7 On-Highway Engine

ECM Con nector

G826-E26 18-BR G826-E26 18-BR

A 41 Engine Oil P res sure (+5V)

Engine Oil P res sure Sensor G827-E27 18-BU G827-E27 18-BU

B 42 Engine Oil P res sure Return

994-E16 18-GY
C 24 Engine Oil P res sure

18-BR G826-E19 18-BR

A
Fuel Pres sure Sensor 18-BU G827-E50 18-BU
B
18-PK 994-E49 18-GY
C 17 Fuel Pres sure

A (See Page 5)

85 C987-E44 18-RD
87
1
Inlet Air Heater Relay
G850-E43 18-BU E-S7 G850-E9 18-BU
2 8 Inlet Air Heater Relay
30 86

Inlet Air Heater

Inlet Air Heater Ground Strap

C987-RD
(See Page 5) B E-C4
C987-E44 18-RD
A
Inlet Air Heater Lamp
G850-E42 18-BU
B

E-C18
C987-E44 18-RD
Connector E-C4 for Harnesses : 2 61-3781
Connector E-C18 for Harnesses : 222-5906
A
261-3783 G850-E42 18-BU
222-5905 B
222-5907
G883-E49 18-GN
261-3782 60 Fan Speed Input
C

M795-E99 18-WH
1 63 Turbo Wastegate (+)
Turbo Wastegate Solenoid
C211-E98 18-BK
2 64 Turbo Wastegate (–)

Stainless Steel Braiding runs throughout the en tire 246-4947 harness. The stainless steel
braiding is grounded at the back of the turbo wastegate solenoid connector P511 .
 Page 3 of 6
CAT C7 On-Highway Engine

Note X: Use Kit 1 56-7106 when replacing

connector 153-9693. Refer to REHS1809

ECM Connector
Injector Harness
Injector Harness Grommet
Intermediate Connector

A701-A1 1 6-GY A701-A1 1 6-GY A701-E21 18-GY

A 1 36 Injector Cylinder 1
Cylinder Injector #1 E-S4
L983-A4 1 6-WH L983-A4 1 6-WH L983-E28 18-WH L983-E27 18-WH
B 12 44 Injector Common
Cylinder 1&2

A702-A3 1 6-VT A702-A3 1 6-VT A702-E22 18-VT

A 2 37 Injector Cylinder 2
Cylinder Injector #2
L983-A2 1 6-WH L983-A2 1 6-WH L983-E29 18-WH
B 11

A703-A5 1 6-BR A703-A5 1 6-BR A703-E23 18-BR

A 3 38 Injector Cylinder 3
Cylinder Injector #3
L984-A8 1 6-OR L984-A8 1 6-OR L984-E31 18-OR E-S5 L984-E32 18-OR
B 10 45 Injector Common
Cylinder 3&4

A704-A7 1 6-GN A704-A7 1 6-GN A704-E24 18-GN

A 4 39 Injector Cylinder 4
Cylinder Injector #4
L984-A6 1 6-OR L984-A6 1 6-OR L984-E30 18-OR
B 9

A705-A9 1 6-BU A705-A9 1 6-BU A705-E40 18-BU

A 5 54 Injector Cylinder 5
Cylinder Injector #5
L985-A12 16-YL L985-A12 16-YL L985-E34 18-YL E-S6 L985-E33 18-YL Injector Common
B 8 46 Cylinder 5&6

A706-A11 16-GY A706-A11 16-GY A706-E41 18-GY

A 6 55 Injector Cylinder 6
Cylinder Injector #6
L985-A10 16-YL L985-A10 16-YL L985-E35 18-YL
B 7
 Page 4 of 6

CAT C7 On-Highway Engine

Note Z: The Connector on this schematic is black and connects directly to service tool cable 157 -4829. The diagnostic connector not
shown has +battery on pin (A) and on pin (B). This connector is gray and connects to service tool vable 139 -4166. Typical Vehicle Chass is Wiring
(See OEM veh icle schematic for more info)
70-Pin Chass is Connector

Check Engine Lamp L994-YL

28 Check Engine Lamp

Warning Lamp
659-PK
29 Warning Lamp

Fast/Idle Enable Lamp or

Wait to start Lamp
G880-PK
31 Output #9

(See Page 5) C

E991-GY
12 Output#3
Exhaust Brake Solen oid Flyback Diode

C974-PU
+ 36 Speedometer Positive
Speedometer
C973-GN
- 37 Speedometer Negative

450-YL
+ 38 Tachometer Positive
Tachometer
451-BR
- 39 Tachometer Negative

9-Pin CAB Connector

+ Battery B

- Battery A

H
E793-BU
J1587 - G 9 J1587 Data Link Negative

E794-YL
J1587 + F 8 J1587 Data Link Positive

A249-BK
J1939 Shield E 42 J1939 Data Link Shield

K990-GN
J1939 - D 34 J1939 Data Link Negative

K900-YL
J1939 + C 50 J1939 Data Link Positive
 Page 5 of 6

CAT C7 On-Highway Engine

Circuits Within this Page are Recommendations

85
87 C (See Page 4)
N/O Relay

Typical Vehicle Chass is Wiring

30 86
(See OEM vehicle schematic for more info)
70-Pin Chass is Connector

J906-BR
70 Ignition Key Switch

Key Switch

(P edal Release Button) G882-WH

Service Brake P edal
64 Input #13
Position Switch #2 N/O

+
To + Battery

Starter Motor Solenoid

K995-OR
A
Starter Motor
(See Page 2)

C987-RD
B 101-RD
Alternator Ground 55 Unswitched + Battery
10A
101-RD
53 Unswitched + Battery
10A
101-RD
- 52 Unswitched + Battery
Battery 1 (12V) 10A
101-RD
+ 48 Unswitched + Battery
10A

- 229-BK
Battery 2 (12 V) 69 - Battery
+ 229-BK
67 - Battery
Engine Block 229-BK
65 - Battery

229-BK
- 63 - Battery
Battery 3 (12 V) (Transmission in Gear) 409-OR
62 Input #12
+ Transmission N eutral
Switch N/ O

+
To + Battery

85
87

To Allison AT/MT/HT Shift Modulator

30 86 for Automatic Transmission
G839 BU
20 Output#7
 Page 6 of 6

CAT C7 On-Highway Engine Typical Vehicle Chass is Wiring

(See OEM veh icle schematic for more info)
70-Pin Chass is Connector

C978-BR
35 Set

C979-OR
Set/Resume Switch 44 Resume

H795-PK

C992-PU Service Brake P edal Po sition

Service Brake P edal 45 Switch
Position Switch N /C H795-PK
(P edal Released Position)

L902-GN
40 Input #8
Fast Idle Enable Switch
N/O Momentary Switch H795-PK

C975-WH
59 Cruise Control On/Off Switch
Cruise Control On/Off
H795-PK G808-BU G808-BU
Switch
1 1 32 Vehicle Speed in Positive
Passive Magnetic Veh icle
Speed Sensor G809-GN G809-GN
2 2 33 Vehicle Speed in Negative

G837-YL
11 Output# 5
Cooling Fan Solen oid

Arc Suppressor
H795-PK

Diagnostic Enable Switch

N/O Momentary Switch G884-PK
46 Input #7

C981-GY
16 Exhaust Brake On/Off Switch
Exhaust Brake On/Off
Switch

H795-PK
Clutch P edal Switch N /C
(P edal Released Position) C977-BU
22 Clutch P ed al Po sition Switch

H795-PK

A/C High P ress ure Switch

E971-GN
41 Inpu t #11

Componen ts within this Area are Caterpillar Provided/OEM Installed

Accelerato r Ped al Sensor/
Switch Senso r Co mmo n BK H795-PK H795-PK
B 5 AP Sens or/Switch Common

Accelerator Pedal +8V RD C985-BU C985-BU

Position Sensor A 4 +8V
Accelerator Ped al
Position WH C986-BR C986-BR
C 66 Accelerator Ped al Pos ition