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Experimental Study On Moisture Migration Process of Zeolite-Based Composite Humidity Control Materials PDF
Experimental Study On Moisture Migration Process of Zeolite-Based Composite Humidity Control Materials PDF
Research Paper
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: This paper proposes a new method for the modification of zeolite by microwave-assisted NH4Cl solution,
Received 27 May 2017 and develops a new humidity control material: Zeolite-based humidity composite control material (2#
Revised 7 August 2017 ZBHCM). Scanning Electron Microscope (SEM), FT-IR spectroscopy and N2 adsorption measurement are
Accepted 28 August 2017
adopted to characterize the microscope pore morphology and spectrum distribution analysis of natural
Available online 31 August 2017
zeolite before and after modifications, respectively. In view of the humidity control characteristics of
the 2#ZBHCM, the author designs and constructs a humidity control test system, and conducts experi-
Keywords:
mental study of the humidity control performance of the material and its effect on indoor air temperature
Zeolite
Composite material
and relative humidity when applied indoors. The experimental results show that: the 2#ZBHCM has an
Moisture migration unobvious effect on indoor temperature but a significant impact on indoor humidity; the relative indoor
Humidity control air humidity varies in a smaller range if the wall is coated with the 2#ZBHCM on the inside instead of
ordinary plates, offering indoor staff with better thermal comfort.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2017.08.138
1359-4311/Ó 2017 Elsevier Ltd. All rights reserved.
B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613 605
Nomenclature
d moisture content (kg/kg) bireduction b value of the temperature reduction process in the i-th
mq mass of water vapor (kg) cycle
mg mass of dry air (kg)
/ relative humidity (%) Subscripts
pB local atmospheric pressure (Pa) q water vapor
pS partial pressure of saturated water vapor (Pa) g dry air
b b value B local atmospheric pressure
x absolute humidity (kg/m3) S saturated water vapor
X0 initial value of the absolute ambient humidity (kg/m3) 0 initial value
X (t) absolute humidity at the ambient temperature (kg/m3) i i-th cycle
t ambient temperature (°C) rising temperature rising process
biri sin g b value of the temperature rising process in the i-th reduction temperature reduction process
cycle
the low and high humidity condition, characterized the microscope assisted NH4Cl solution activation, prepares a new humidity con-
pore morphology and spectrum distribution analysis of resin by trol material with natural mordenite with good heat stability and
using the TG, SEM, FTIR . Yang et al. [13] prepared the composite acid resistance as the base material, and conducts experimental
humidity controlling material by the cooperation between poly- study of the humidity control performance of the material and
mer’s carboxylic acidic groups, sepiolite and acrylics and adopted its effect on indoor air temperature and relative humidity when
to describe the pore structure and the surface of the particles by applied indoors.
using SEM and FTIR.
The research studies described above experimentally character-
2. Preparation of zeolite-based composite humidity control
ized the HCM on the macroscopic scale and tested the performance
material (2# ZBHCM)
of HCM by a static weighting system, the optimal treatment and
the best mixed portions of raw materials, HCM as well as the
2.1. Optimized modification of zeolite filler
humidity control performance measurement of the HCM. As typi-
cal wall humidity control material with engineering value, the
In view of the various cations, absorbed water and organic
application and the further testing on the moisture buffering
impurities in the pores of natural zeolite, the modification of the
effects at room level are of great significance [14]. To the best of
zeolite sample was performed by microwave heating, which
our knowledge, there are only a small number of reports describing
removed the non-porous adsorbed water from the surface of natu-
research in this area. Simulation has been applied to evaluate the
ral zeolite, took away the organic impurities in the pores, and
moisture buffering effects at room level. Zhang Huibo et al. [15]
expanded the pores to a certain extent. The re-modification of
designed and investigated in a climate-controlled test chamber
the sample was achieved by microwave-assisted NH4Cl solution.
with different parameters such as loading ratio of hygroscopic
After entering the zeolite pores, NH+4 replaced the Na+, K+ and other
material, moisture load, and air change rate and got the humidity
metal cations in the molecular sieve, and drove them into the solu-
variation and distribution in a hygroscopic material fur-nished
tion. Under the microwave radiation, the NH+4 in the pores moved
room. Using the transient moisture transfer (TMT) facility, Prabal
in the electric field towards the zeolite skeleton. The ensuing colli-
Talukdar et al. [16]tested with a single step change in humidity
sion and friction produced a thermal effect, under which some of
and tested with different flow rates as well as adsorption/desorp-
the Al3+ were stripped off from the zeolite skeleton and replaced
tion cyclical tests (three cycles) on spruce plywood and cellulose
by NH+4. In this way, the natural zeolite was modified as the NH+4-
insulation.
type zeolite. See Fig. 1 for the modification process.
Among these studies, the concept of moisture buffering value
Fig. 2(a)–(c) shows the SEM images of the surface microstruc-
based on material level tests has been widely adopted. However,
ture of the sample of natural zeolite, the sample of modified zeo-
the material buffering properties may not be directly representa-
lite and the sample of re-modified zeolite. Fig. 2(d)–(e) shows the
tive of the material buffering performance at room level because
images of the surface of the sample of natural zeolite and the
the moisture buffering effects are affected by room factors such
sample of the re-modified in normal scale. The sample of modi-
as ventilation conditions, indoor humidity and temperature, and
fied zeolite was obtained by heating up the natural zeolite in a
indoor environment initial conditions. Owing to its excellent prop-
variable frequency microwave oven at 100 W for 3 min. The sam-
erties, zeolite is one of the most viable options in inorganic mate-
ple of re-modified zeolite was prepared by treating the modified
rials. In theory, the maximum amount of water it absorbs weighs 2
zeolite with 3% NH4Cl solution and 3 min of 100 W microwave
to 3 times its own mass. Due to existence of water and impurities
irradiation. As is shown from the figures, the average pore size
in the pores and the poor interconnections, however, the actual
on the surface of natural zeolite was 33.8 nm. After the zeolite
absorptivity of natural zeolite fails to reach the theoretical value.
sample was re-modified by microwave-assisted NH4Cl, the sur-
It is necessary to modify the natural zeolite so as to improve the
face of the re-modified zeolite became loose and large pores
humidity control performance. The modified zeolite might have
appeared on the surface, putting the average pore size at
an influence on the humidity control performance. Ranging from
72.8 nm. The pore size expansion is explained as below. First,
acid activation to heat activation, chemical methods are commonly
the microwave heating of the zeolite sample removes the non-
used to modify zeolite at home and aboard [17–20]. Nevertheless,
porous adsorbed water from the surface of natural zeolite, takes
the methods are constrained by the complex operations and envi-
away the organic impurities in the pores. That will expand the
ronmental unfriendliness. In this background, this paper presents a
pores to a certain extent and make the pores more unobstructed.
novel method for the modification of zeolite by microwave-
Second, when the modified zeolite sample is re-modified by
606 B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613
Fig. 1. The modification method of natural zeolite by microwave assisted ammonium chloride.
Fig. 2. SEM images of zeolite samples: (a) Natural zeolite; (b) Modified zeolite; (c) Re-modified zeolite; (d) Natural zeolite in normal scale; (e) Re-modified zeolite in normal
scale.
microwave-assisted with 3%NH4Cl solution, some of the NH+4 lite has removed the Al3+ from the molecular sieve and introduced
replaced the Na+, K+ and other metal cations in the molecular NH+4 to form the NH+4-type zeolite. The NH+4-type zeolite has smaller
sieve. Then some of the Al3+ are stripped off from the zeolite mass per unit cell, larger pore size per unit mass, and larger
skeleton and replaced by NH+4 under the microwave radiation, adsorption capacity than the natural zeolite. Therefore, it boasts
and the natural zeolite is eventually modified as the NH+4-type stronger adsorption capacity of water molecules.
zeolite, which has a large average pore size. Figs. 4 and 5 show the isothermal adsorption and desorption
In this paper, Fourier transform infrared spectroscopy (FT-IR) is analysis and pore size distribution of zeolite samples treated with
used to analyze the surface of the porous material. It can be seen nitrogen as the adsorbent. It can be seen from Fig. 4 that the
from Fig. 3 that the infrared spectra of natural zeolite and modified adsorption and desorption isotherms and the hysteresis loops of
zeolite are basically the same, indicating that microwave modifica- the three samples are quite similar and fall within Type IV iso-
tion has neither affected the structure of porous media nor intro- therms [23], which shows that the pore structures and distribu-
duced new bonds and functional groups. The absorption peaks of tions of the three samples are quite similar, and that the three
lattice water appear at 3400 cm1 and 1637 cm1 [21], which is samples are ideal humidity controlling material. However, the
the absorption peak of lattice water, 560 cm1 is the bending vibra- nitrogen adsorption capacities of the modified and re-modified
tion of AlAO bond [12], while 1127 cm1 and 836 cm1 are the samples are larger than that of the natural zeolite sample, and that
antisymmetric stretching vibration and symmetrical stretching of the re-modified sample is the largest; in other words, the effec-
vibration of external connections of silicon-oxygen tetrahedrons tive pore volume of the re-modified sample is the largest, indicat-
[12]. Compared with the modified zeolite curve, the re-modified ing that the modification by the microwave-assisted NH4Cl can
zeolite curve has an obvious difference: the characteristic peak of significantly increase the effective pore volume of the zeolite sam-
NH+4 deformation vibration appears near 1425 cm1 [22]. This phe- ple. Fig. 5 shows that the modification process makes the pore size
nomenon proves that microwave-assisted NH4Cl treatment of zeo- distribution of the sample change. Because of the modification pro-
B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613 607
Fig. 5. Pore size and distribution of the natural zeolite, the natural zeolite after first
modifying, the natural zeolite after twice modifying.
cess, NH+4 replaced the Na+, K+ and other metal cations in the In accordance with ASTM1498 standards [24], the samples
molecular sieve and filled into the small pores, making the pore should be dried sufficiently and between two continuously mea-
size smaller. As a result, the peaks of the pore distribution curves sured masses (at an interval of 24 h) was less than 0.1% and the
of the modified and re-modified samples at 10 nm shift to the left measuring accuracy of weight should meet the requirement for
slightly; at the same time, through microwave pretreatment of the 101g. Therefore, the 2#ZBHCM sample was evenly coated on an
samples, the pore size can be enlarged, so the number of large 1200 mm 800 mm EPS board, placed in a ventilated place, dried
pores in the zeolite samples is increased, and that is why a large for 1 week, and weighed regularly until it reached the stable status,
number of 40–60 nm pores and a small number of 100 nm pores i.e. the continuous mass difference was below 0.1% by using an GX-
have emerged in the re-modified samples. From this, it can be con- 8K type electronic balance (with the measuring accuracy of 101
cluded that the specific surface area, average pore size and pore g). Due to the small water vapor diffusion coefficient of the
volume of the zeolite samples modified by microwave-assisted 2#ZBHCM, the thickness of the experimental coating was mini-
NH4Cl are all increased. mized so that the sample could reach equilibrium as soon as pos-
608 B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613
The experiment was carried out from July 21 to July 28, 2016
(summer) in Nanjing, China. The outdoor temperature and humid-
ity during the experiment are shown in Fig. 9. The average daily
temperature was 31.4 °C. In a few of the days, the maximum tem-
perature exceeded 35 °C. With an average daily relative humidity Fig. 7. Arrangement of the experimental chamber.
of 65.1%, the relative humidity stayed on a high level. It also varied
in a broad range for the average relative humidity during daytime
was 61.3%, and that during night time was increased to 72.2%. between two continuously measured masses (at an interval of
There was no rainy day during the experiment and the tempera- 24 h) was less than 0.1%. 3 dried 1200 mm 800 mm 2#ZBHCM
ture and humidity changed quite stably. samples were put up on the inside of a wall in the experimental
Since the ordinary wall material should not be dried with high chamber. After the temperature and humidity probes were
temperature or desiccants, the 2#ZBHCM samples were air dried arranged, the doors and windows of the experimental chamber
for one week. It was considered as fully dried when the difference were closed. The 2#ZBHCM samples were placed in the climate
Table 1
The physical parameters and dimensions of 2#ZBHCM and EPS.
Sample Dimension/mm mmmm Dry density/kg/m3 Thermal conductivity coefficient/W/(m K) Specific heat/J/(kg K)
2#ZBHCM 1200 800 2 666.7* 0.7* 1436*
EPS 1200 800 2 34.0* 0.04* 1210*
*
The physical parameters of 2#ZBHCM and EPS in Table1 come from Ref. [25].
B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613 609
mq /ps
d ¼ 1000 ¼ 622 ð1Þ
mg pB /ps
4039:558
ln ps ¼ 12:062 ð2Þ
t þ 235:79
Fig. 9. Outdoor temperature and humidity from July 21 to July 28, 2016.
610 B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613
4.2. Effect of the 2#ZBHCM on indoor air relative humidity and indoor moisture content in view of the small difference in
indoor ambient temperature and in the partial pressure of satu-
Fig. 11 describes how the indoor air relative humidity varies rated water vapor at corresponding temperatures. In the experi-
with time in the experimental and control chambers from July 21 ment, the 2#ZBHCM sample was 2 mm in thickness, and
to July 28, 2016. As shown in the Fig. 11, the relative indoor air 1280.1 g in total mass. When the average indoor air temperature
humidity in the experimental chamber, in which the 2#ZBHCM is was 30 °C., the maximum equilibrium moisture content of the
put up on the inside of the wall, is obviously less fluctuating than 2#ZBHCM was 0.18 kg/kg and the moisture capacity was 238.5 g.
that in the control chamber, that is, the relative indoor air humidity There were 7 moisture absorption and release cycles in the exper-
in the experimental chamber is less affected by outdoor tempera- iment. In each cycle, the average cumulative moisture pickup and
ture and absolute humidity changes. release of the 2#ZBHCM were 22.1 g and 18.6 g, respectively. The
The time variations in indoor air moisture content in the exper- moisture pickup only accounts for 9.64% of the moisture capacity,
imental and control chambers (Fig. 12) is calculated according to while the moisture release takes up 16% of the moisture capacity.
the temperature and relative humidity of the two chambers from In the static isothermal moisture absorption and desorption exper-
July 21 to July 28, 2016 and in reference to the chart of saturated iment at the ambient temperature of 26 °C, the moisture pickup
water vapor. It can be inferred from Fig. 12 that the two chambers and moisture release are about 16% and 9% of the moisture capac-
have similar trends of time variations in indoor relative humidity ity of the ZBHCM, respectively. The material fails to reach the equi-
librium of moisture adsorption and desorption because the natu- does not have any humidity control function, the value of b is 0
rally dried 2#ZBHCM sample is not completely dehydrated and [27].
the outdoor air temperature and humidity are constantly changing.
1 /ps
The reason that the moisture adsorption is less efficient than mois- X¼ ¼ 2:169 ð3Þ
Vn 273:15 þ t
ture release lies in the high moisture content of the material. After
being placed indoor for a period of time, the humidity control
log XðtÞ ¼ log X 0 þ bt ð4Þ
material accumulates a lot of moisture inside due to the lack of
dehumidification treatment. In short, in the case of outdoor where x0 is the initial value of the absolute ambient humidity; xðtÞ
weather conditions and humidity load changes, the relative indoor is the absolute humidity at the ambient temperature t; / is the rel-
air humidity varies in a smaller range if the wall is coated with ative humidity; P S is the partial pressure of saturated water vapor at
2#ZBHCM on the inside instead of ordinary plates. the same temperature; t is the ambient temperature.
Fig. 13 depicts the relationship between ambient temperature
and absolute humidity for the 2#ZBHCM in the first absorption
4.3. Analysis of humidity control effect of the 2#ZBHCM
and desorption cycle. According to the figure, the b value is related
to the temperature rising and temperature reduction during the
The advantages and disadvantages of the humidity control
absorption and desorption cycles in the experiment, and the b
effect of the material are evaluated by its moisture absorption
value varies from cycle to cycle. Under natural ventilation, the
and desorption properties. There are four main evaluation methods
dynamic humidity control test of the 2#ZBHCM lasted 7 cycles.
of humidity control: (1) water vapor diffusion coefficient – maxi-
We take the arithmetic mean of the b values of the rising and
mum equilibrium moisture content method; (2) unit surface area
reduction processes of temperature in all 7 cycles by formula (5)
absorption and desorption method; (3) equilibrium curve of
to get the average b value (Table 2). As shown in Table 2, we found
adsorption and desorption method; (4) B value method [26]. The
out that the average b value of 2#ZBHCM is greater than that of
first three methods are limited to the closed environment that
EPS, indicating that the humidity control effect of the 2#ZBHCM
has reached static heat and humidity equilibrium. Based on the
is superior to that of EPS.
equilibrium or quasi equilibrium of heat and humidity, the B value
method applies to the cases of slowly changing external tempera- b ¼ b1ri sin g þ b1reduction þ b2ri sin g þ b2reduction þ biri sin g þ bireduction
ture. If the thickness and surface area of the humidity control
ð5Þ
material remain the same, the B value can reflect how the humidity
control effect changes with the type and amount of the humidity Where biri sin g is the b value of the temperature rising process in the
control material [27]. As a result, this paper uses the B value i-th cycle, and bireduction is the b value of the temperature reduction
method to evaluate the humidity control effect of different materi- process in the i-th cycle.
als. The absolute humidity X refers to the weight of the humid air When we cross-reference Fig. 11 with Table 2, we can see that
per m3 of air under the standard conditions, i.e. the water vapor the relative indoor air humidity in the experimental chamber, in
density. It is calculated by formula (3) [26]. When the ambient which the 2#ZBHCM samples are used, is obviously less fluctuating
temperature changes, there is a nearly linear relationship between than that in the control chamber, in which the ordinary EPS sam-
the logarithm of the absolute ambient humidity log X and the ples are used. This means the 2#ZBHCM samples intensify the vari-
ambient temperature t, as shown in formula (4) [26]. The log x ation in absolute indoor air humidity with the temperature in the
(t), or the slope of the straight line b, changes with the temperature experimental chamber, so that the relative indoor air humidity
t. In other words, the greater the value of b, the faster the absolute reaches the equilibrium faster in this chamber than the control
ambient humidity changes with the temperature and the better chamber. In the meantime, the indoor air temperature fluctuations
the humidity control properties of the material. When the material are reduced slightly thanks to the superior humidity control effect
612 B. Zhou et al. / Applied Thermal Engineering 128 (2018) 604–613
Table 2
B value of the 2#ZBHCM and EPS in 7 cycles.
of the 2#ZBHCM than the ordinary EPS. The 2# ZBHCM absorbs instead of ordinary plates, offering indoor staff with better thermal
and releases more moisture in the unit time than the ordinary comfort.
EPS of the same size, and absorbs and releases more heat than
the later during the moisture adsorption and desorption process. Acknowledgements
However, the effect on indoor air temperature is not obvious
because the humidity and temperature in the natural environment This work was financially supported by National Natural
and the chambers are constantly changing, and the latent heat Science Foundation of China (No. 51676037) and Program of Inter-
absorption and release is restricted by the size of the humidity con- nation Science and Technology Cooperation (No. 2011DFA60290).
trol material.
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