Professional Documents
Culture Documents
(An R&D Centre, established with the Support of Dept. of S&T, BMTPC and Coir Board of Govt. of
India and Dept. of C&I, Karnataka Housing Board and RGRHCL of Govt. of Karnataka)
GRP
Display
Bamboo Centre
processing
Unit Spray up
Unit
Canteen
GRP COMPOSITES PRODUCTS
DEVELOPMENT UNIT Main
Office
Security
POLYMER
MANUFACTURING
MACHINE
PULTRUSION MACHINE
PHOTOGRAPHS OF SOME IMPORTANT EQUIPMENTS AND MACHINERY AT TBI
MECHANIZED BAMBOO MAT TRANING / PRODUCTION UNIT AT TBI
MECHANIZED BAMBOO MAT PRODUCTION UNIT AT TBI
GRP SANDWICH COMPOSITES DOORS DEVELOPED AND COMMERCIALIZED AT CTP
APPROVED BY KARNATAKA P. W. D.
The GRP Sandwich Composite Building Products developed by RV-TIFAC Composites Design Centre, the
promoter of the Society for Development of Composites, have been approved by P. W. D. Bangalore
Circle, Schedule of Rates 2002-2003.
16. GRP DOORFRAMES of 65 mm x 125 mm confirming to RV-TIFAC Composites Design R.M. 350-00
Page Centre standards and specifications.
85
66. GRP RAILINGS confirming to RV-TIFAC Composites Design Centre standards and R.M. 260-00
Page specifications.
183
37.c) GRP SQUATTING PAN confirming to RV-TIFAC Composites Design Centre standards Each 165-00
Page and specifications.
243
38.c) GRP WASH BASIN confirming to RV-TIFAC Composites Design Centre standards and Each 315-00
Page specifications. Each 395-00
243 Medium size
Large size
WHAT IS A GRP SANDWICH COMPOSITE DOOR?
Cost of Cost of
Sl. Cost Bedroom door Bathroom door
Type of Door Shutter
No. (per m2) 2050x915x32mm 2050x680x32mm
(Area-1.876m2) (Area-1.394m2)
1. Teak wood door shutter Rs.5,810/- Rs.10,898/- Rs.8,099/-
2. Sal Wood door shutter Rs.2,420/- Rs.4,539/- Rs.3,373/-
3. GRP Sandwich composite Rs.2,000/- Rs. 3,752/- Rs. 2,788/-
door
STANDARD SIZES AND COST OF GRP SANDWICH COMPOSITE DOOR SHUTTERS AS PER
PWD, GOVT. OF KARNATAKA, SCHEDULE OF RATES
Re-engineering
the
Magical Grass
BAMBOO COMPOSITES PRODUCTS DEVELOPED AT CTP
Roofing Panel Floor / Wall Panel
Sandwich Panel
BAMBOO COMPOSITE ROOFING PANEL
SALIENT FEATURES:
1. Size/Geometry:
Length : 2420 mm
Width : 1210 mm
Thickness : 5.0 -5.2 mm
Surface area : 2.94sqm (32.0 sqft)
Geometry : Trapezoidal
Light weight
High Strength and Stiffness
High Thermal and Electrical Insulation
Better sound insulation
Water & Corrosion resistant
Unbreakable
Maintenance free
Eco-friendly and Cost effective
Pleasing colours with thermal and UV projection coating on top side
Rich bamboo look with clear, glossy polymer coating on bottom side
Bamboo composite-PUF-insulated roofing panel also available
SALIENT FEATURES:
805mm Wooden
Reinforcement
ADVANTAGES
Bamboo Composites
Laminate Light weight
High Strength and Stiffness
Termite resistant
Water & Corrosion resistant
Unbreakable
1990m
Maintenance free
m Available in pleasing colours
Eco-friendly and Cost effective
APPLICATIIONS
SALIENT FEATURES:
1. Size/Geometry:
4.55 mm 5.12 mm 5.12 mm
Length : 2415 mm (8’. : 2407 mm : 2450 mm
Width 0) : 1310 mm : 1302 mm
Thickness : 1320 mm (4’. : 5.12 mm : 5.12 mm
Weight 0) : 14.0 kgs : 16.3 kgs
Density : 4.55 mm : 762.6 Kg/m3 : 905.85 Kg/m3 Panels & Boards (3mm –
: 12.5 kgs 20mm)
: 760.49 Kg/m3
ADVANTAGES
2. Typical Geometry
High Strength to weight ratio
High stiffness
Non corrosive
Water & Corrosion resistant
Termite resistant
Fire resistant
Bamboo layer Eco-friendly and Cost effective
Durable
Rich bamboo look with clear, glossy polymer coating on bottom side
Veneer High workability
Bamboo layer
APPLICATIIONS
Cupboards
Table tops
Laminations on furniture's
Furniture’s
Falsceling
PHOTOGRAPHS OF BAMBOO SANDWICH COMPOSITE WALL PANELS
APPLICATIIONS
Wall Panels
Partition Panels
Office Cubical, Interiors
Wall panels for quick fix shelters
BAMBOO COMPOSITE FALSE CEILING AND WALL CLADDING
1. Size/Geometry:
Length : 2440 mm
Width : 1220 mm
Thickness : 4 mm
Weight : 9.6 kgs
Density : 806.0 Kg/m3
2. Typical Geometry
ADVANTAGES
APPLICATIIONS
Floor Panel
Wall Panels
Partition Panels
Office Cubical, Interiors
Floor panels for quick fix shelters
PHOTOGRAPHS OF BAMBOO SANDWICH COMPOSITE WALL PANELS
• Light weight
• High strength & stiffness
• Electrical & Thermal Insulation
•Moisture & Corrosion resistant
• High impact strength
•Long durability
•Eco-friendly and Cost effective
Coir composites Roofing Panel
SALIENT FEATURES:
1. Size/Geometry:
Length : 2466 mm
Width : 1220 mm
Thickness : 4.5 mm
• Light weight Surface area : 2.94sqm (32.0 sqft)
Geometry : Trapezoidal
• High strength & stiffness
2. Weight 15.8 kgs. – 16.5 kgs.
•High impact and noise resistant
Density 965.0 Kg/m3
• Electrical & thermal insulation
APPLICATIIONS
• High impact strength
Residence, factory sheds, temporary
•Long durability shelters
Security cabins
•Eco-friendly and Cost effective Community toilet units, hospitals
Telephone cabins, Bus shutter, Milk
booth, etc.,
4. Typical Geometry
Coir composites Wall Panel
(Eco-friendly, energy efficient and sustainable Product)
• Light weight
• High strength & stiffness
•High impact and Noise Resistant
• Electrical & Thermal Insulation
• High impact strength
•Long durability
•Eco-friendly and Cost effective
• Light weight
• High strength & stiffness
•Easy to fix
• Electrical & thermal insulation
•Long durability
•Eco-friendly and Cost Effective
COIR COMPOSITES AUTOMOTIVE
AND CONSUMER PRODUCTS
AUTOMOTIVE AND TRUCK COMPONENTS
FUNITURES
COIR PULTRUDED
PROFILES
MOLDED PRODUCTS
BAMBOO – COIR STIFFENED COMPOSITES DOOR SHUTTER
SALIENT FEATURES:
795mm Wooden
Reinforcement
ADVANTAGES
Bamboo Composites
Laminate Light weight
High Strength and Stiffness
Termite resistant
Water & Corrosion resistant
Unbreakable
1980m
Maintenance free
m Available in pleasing colours
Eco-friendly and Cost effective
APPLICATIIONS
350
300
250
200 C-2
Load (Kg)
C-1
Linear (C-2)
150 Linear (C-1)
100
50
0
0 2 4 6 8 10 12
Deflection (mm)
Building with SIPs generally costs about the same as building with
wood frame construction.
Web = Core
Flange = Facing
Structural integrity of a SIP building is significantly superior to a conventional stick framed house in terms of:
compressive resistance, flexural strength, shear resistance, and uplift resistance.
SIPs have proven themselves to be a powerful alternative to the standard fiberglass-stick frame.
Why Build with SIPs?
SIPs are Fast
2. SIP Construction
CASE STUDY
Hotel Building Constructed at Indo – China Border Trade Centre,
Sikkim using SIP Panel Construction Technology
Demonstration of Quick Fix Prefab SIP Panel Based Shelter Construction
Semi Finished Bamboo SIP Panel Based Shelter
Flexural Load Testing on Bamboo SIP Panel
Load vs. Deflection Curve for Bamboo – SIP Test Sample and Full Size Panel
Flexural Load Testing of V-
Board – Honeycomb Sandwich
Composite Panel (90 mm Thick)
Flexural Load Testing of Steel –
EPS Sandwich Composite Panel
(140 mm Thick)
Flexural Load Testing of Steel –
EPS Sandwich Composite Panel
( 90 mm Thick)
Development of Steel – EPS
Sandwich Composite Panel and
Joining Techniques.
Built up Area of Conventional RCC Building = 193 Sft (Floor plan by Task Force)
Built up Area of SIP Building = 226 Sft (17% more area)
• Carbon Emissions (35%)
• Water Use (40%)
• Energy Use (50%)
• Solid Waste (70%)
Average Savings
of Green Buildings
Videos
• Low Cost Accommodation Animation
• Villa Solution Animation
• 4-Level Accommodation Solution
Technical Comparison
Features LGS Building RCC Conventional SIP Building
Buildings
Construction System Very Quick Build & Dry Time Consuming & Wet Quick Build & Dry
Aesthetics Same as Conventional Industrial Look
Structure Life Span 60 Years (Approx.) 60 Years (Approx.) 60 Years (Approx.)
Prototype of
KIOSK Unit
Toilet Unit -
Drawing
Prototype of
Toilet Unit
Conclusion
Faster Construction
High Performance
Environment Friendly
Cost Effective
THANK YOU