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ABSTRACT
As egg is a primary source of high quality proteins and offers a balanced distribution of basic food
constituents such as minerals (iron, calcium, phosphorus and potassium) and vitamins,
particularly vitamin E, A, B12, B2 and folic acid alongside high amounts of lipids, such as
triacylglycerols, phospholipids and cholesterol to the body. Eggs were spray dried, that ultimately
increase the shelf life and stability by preventing microbial and enzymatic reactions. Drying of
whole egg into powder form facilitate its easy handling and transportation. Glucose and
salmonella microorganism were removed to prevent browning process. The chemical analysis of
whole egg powder showed that it contained moisture contents 4.9±0.17 %, ash 2.47±0.26 %, fat
10.5±0.23 %, crude protein 41.76±0.32 %, crude fiber 1.01±0.07 %, NFE 39.36± 0.15%, foaming
capacity 34.33±2.51 %, foaming stability 47.66±3.05 % and water hydration capacity 2.25± %.
The mandate of research was to observe the effect of utilization of whole egg powder with the
replacement of fresh eggs in the bakery products. Chemical analysis of whole egg powdered
cake at different doses showed the mean values of 29% moisture content, 1.53% ash, 8% fat,
5.8% protein, 2% fiber and 1.422% water activity. The sensory evaluation of cakes having 100%
substitution showed that results are significant.
Keywords: spray drying, whole egg powder, egg powder substitution, physicochemical analysis,
sensory evaluation of cake
The processes mostly used in dried egg production help in stabilizing and setting the structure of product
include pan drying, foam-drying, freeze-drying, and crumb. The yolk portion of an egg contains high
spray-drying; Spray drying being frequently used lecithin and lipid contents which impart a tenderizing
(Guardiola et al., 1995). In this process a liquid and emulsifying effect to the product. Egg helps in
droplet is rapidly dried, when it comes into contact stabilizing the emulsion, retaining gas produced by
with a stream of hot air. The small size of the liquid the leaveners and preventing coalescence of air cell
droplets allows for very rapid drying and the stay time in the batter, resulting in desirable texture and fine
of the material inside the spray dryer is in the order of crumb grain. Egg also imparts significant color, flavor
seconds. The dried material is separated from air in a and enrich nutritional value to cake (DesRochers et
cyclone separator. The drying rate and the time al., 2003).
required for drying depend on the temperature of the
MATERIALS AND METHODS
droplet being dried (Toledo, 1980).
Procurement of Raw Material: (i) Fresh good
Atomizer is the heart of spray drying process that
quality eggs were procured from Poultry Farms. The
disperse the material into very fine particles, in this
eggs were candled or dipped in water to confirm their
way surface area of the feed material is increased
freshness. During dipping in water fresh eggs
and material is distributed well within the dryer
remained at the bottom while rotten eggs start
chamber. The droplets after atomization must not be
floating on the surface of water. (ii) Eggs were
large enough that produce partially dried powder
cleaned by dusting and washing in order to remove
product, nor so small in size that causes difficulty in
dirt and other undesirable material to avoid any
recovery of the product. There are several atomizer
contamination.
configurations; however, the most commonly used
designs are in the configuration of two fluid nozzles, Deshelling: Eggs were carefully deshelled and
an ultrasonic nozzle, high-speed rotating disc, airless whole egg liquid obtained in a graduated cylinder.
atomization nozzles and pressure nozzle. Circulation
Mixing: Whole egg liquid was mixed in a blender or
of air within the drying chamber makes a flow which
mixer during which one drop of hydrogen peroxide
is of well pattern, this avoid the accumulation of
incomplete dried powder product on the atomizer or solution was added to free the products from viable
salmonella and to prevent browning of the product.
walls. The temperature and air movement of inlet
During mixing, water was added to the whole egg
affect the final product (Ronald, 1997).
liquid in order to make a dilution. The whole egg
In addition to the basic components of spray drying liquid was mixed with water in order to make fine and
technology, Patel et al. (2009) reported the continuous dilution in 1:1 ratio. This procedure was
temperature of inlet air, temperature of outlet air, the adopted to prevent and avoid the accumulation of
feed viscosity, the feed solid contents, the feed whole egg liquid particles during spray drying process
surface tension, temperature of feed, nozzle material and to obtain fine grain powder.
and solvent volatility as major parameters of spray
Spray drying: Spray drying process was used to dry
drying system. Spray drying process is an ideal
the whole egg liquid into powder form. Small drops of
technique where the final product must have some
liquid sample was produced by atomization, high
precise and good quality standards like residual
moisture content, particle size distribution, surface of small drops involve in high mass transfer
rate which lead to less drying time (Fernandez et al.,
morphology and bulk density. In recent years food
2004). The spray drying technology involved: Dilution
powders production by spray drying technique has
of feed material. Feed material atomization. In the
received more attention due to its controllability and
chamber air-droplet contact, the liquid which was
versatility.
atomized brought in contact with hot gases, which
In cake production eggs perform different kinds of resulted in 95% evaporation of the water remained in
functions, providing high loaf volume, tenderness, the droplets within a few seconds. The drying of
structure and nutritional qualities to the product. Due droplets and evaporation of moisture takes place in 2
to high protein contents egg has the ability to form stages, (a) rate of evaporation was relatively constant
firm and complex networks with gluten due to its during the first stage and there was sufficient
binding ability. Due to its whipping property and moisture in the drop to replace the liquid evaporated
forming stable foams, it participates in the at the surface (Keey & Pham, 1976), and (b) the
development of cake structure and volume. The egg second stage of moisture evaporation began when
proteins are denatured upon heating, in this way they there was no longer enough moisture to maintain
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Am. J. Sci. Ind. Res., 2015, 6(5):97-102
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Am. J. Sci. Ind. Res., 2015, 6(5):97-102
Range Test at 5% level of significance as described The present study showed, there was gradual
by (Steel et al., 1997). Conclusively moisture decrease in moisture content of cake from control T 0
contents are important factor controlling the shelf life having raw egg to T4 having whole egg powder. T0
of egg powder. In the present study moisture content had the highest mean value 32.94 and T 4 had the
range was 4.9 ± 0.17% were reported in Table 1. The lowest moisture percentage 25.52. Akhtar et al.
fat contents was observed 10.48 ± 0.23. Ash (2006) observed high moisture contents (41.32%) in
contents exhibited the ascending order. However, the commercial cakes available. The cakes made from
differences among these samples were significant high amount of whole egg powder had high
with respect to ash contents. The ash contents in the percentages of ash contents as compared to the
present study ranged from 2.4 to 2.81% as shown in cakes which were made from whole egg liquid. As
Table 1. Crude fiber was ranging from 0.94 to 1.10% the mean values of ash percentages increased
as shown in Table 1. Crude protein was ranging from gradually from T0 to T4 as 0.90, 1.53, 1.35, 1.78 and
41.56 to 42.18%. The results are in accordance with 1.99, respectively. The results of this study are in
the results of Jay (2000), Krause and Maham, (1984), accordance with the results of Imran (1996), who
Vaclavik and Christain, (2008). reported that the ash content of cake was 0.87%,
however, Akhtar et al. (2006) also reported that
Table .1: Proximate analysis of whole egg powder
cakes of bakeries were low in ash. There was no
Chemical Composition Results (%) significant difference among the mean values of fat.
Moisture 4.9 ± 0.17
Cakes made from whole egg powder and cakes
made from whole liquid egg showed almost similar
Fat 10.48 ± 0.23 results. T0 and T1 had similar values 8.77 and 8.06
Ash 2.47 ± 0.26 respectively, showing slight difference from T 4 value
Protein 41.76 ± 0.32 6.25. There was gradual decrease in fat content from
T0 to T4. So the cakes having high whole egg powder
Fiber 1.01 ± 0.07 quantity showed little lower contents of fat as
NFE 39.36 ± 0.15 compared to the cakes having high quantity of whole
egg liquid. This decrease in fat content is not
Water hydration capacity (WHC) of whole egg significant, so the results are almost similar. Tsong-
powder was observed in the range of 1.9025 to Ming et al. (2010) reported the similar results of fat
2.25% in present study as shown in Table 2. contents of cake made from whole egg powder. As
According to Lechevalier et al. (2007) whole egg the fiber contents of T1 and T2 were 1.19 and 1.50
powder’s flow and water sorption properties with flow respectively. So by using whole egg powder in place
conditioners and without flow conditioners were of raw egg, no much affect was observed in the fiber
reported. Due to surface modification of the particles, contents of cake. Crude protein contents of whole
the egg powder flowability improved by the flow egg powdered cake showed a linear decrease from
conditioner sodium silico-aluminate and silica. The T0 to T4. Tsong-Ming et al. (2010) reported the similar
foaming capacities (FC) and foaming stabilities (FS) results.
which were observed from the analysis of whole egg Table .3: Proximate analysis of cake
powder were in the range of 31 to 36% and 45 to Treatments Moisture Ash Fat Fiber Protein
51% respectively as shown in Table 2. This result is (%) (%) (%) (%) (%)
in accordance with Marques, (2000) who reported the
40% foaming capacity and 59.29% foaming stability T0 32.94a 0.90c 8.77a 0.67c 6.17a
of whole egg powder.
Table .2: Physical analysis of whole egg powder T1 31.17b 1.53bc 8.06b 1.19bc 5.82b
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Am. J. Sci. Ind. Res., 2015, 6(5):97-102
The means of color for all the treatments determined Table .5: Sensory evaluation of cake
by color meter are given in Table 4.13, it remained treatments Color Flavor firmness Taste Overall
144.67 CTn for the treatment in which 25% egg acceptably
powder was used, which was comparatively higher T0 6.36
e
6.36
e
6.20
e
6.10
e
6.50
e
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