SENR1564-02

September 2008
Component Locations Tap Locations FLUID POWER SYMBOLS
Part Machine Schematic Part Machine Schematic Pressure and Sampling
Description Description
Number Location Location Number Location Location BASIC COMPONENT SYMBOLS
Tap Schematic
Brakes and Hoist Hydraulic System Steering Hydraulic System (Continued) Description
Number Location MAIN AUX
Adjuster Gp - Slack (Front) 6G-9881 1 C-2 Pump Gp - Steering 125-4527 48 B-7
AA Left Rear Brake Cooling D-5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Adjuster Gp - Slack (Rear) 5T-7670 2 C-6 Screen - Service Brakes 6E-5065 49 C-7 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
BB Auxiliary Power Unit Port (Hoist) COMPENSATED)
Control Gp - Traction Control 9G-9208 3 A-5 Swtich As - Press., Steering High 3E-6461 50 D-8
CC SOS (Torque Convertor / Transmission) F-4
Cooler - Front Brakes 152-9801 4 C-2 Swtich As - Press., Steering Low 3E-7809 51 C-7
DD Steering Pump Oil High E-7
Cooler Gp - Rear Brakes 133-1863 5 B-5 Tank and Filter Gp - Steering 132-6285 52 A-7 to A-8
EE Front Service Brake C-1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Air / Hydr., Frnt Brk 8x-7220 6 C-2 Valve Gp - Accumulator Charge 139-9048 53 C-8 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
FF Hoist and Front Brake Cooling Pump C-4 COMPENSATED)
Cylinder Gp - Air / Hydr., Rr Brk 8W-3405 7 C-6 Valve Gp - Check, Prelubrication 9T-2553 54 D-8
GG Left Rear Parking Brake D-5 VALVES
Cylinders Gp - Hoist,Telescoping 121-2071 8 A-2 Valve Gp - Solenoid and Relief 138-6847 55 C-8 VALVE ENVELOPES VALVE PORTS
HH Torque Convertor Outlet F-6
Breather As - Hoist Lines 8X-4575 9 D-4 Valve Gp - Steering, Flow Amplification 9T-8931 56 E-7
JJ Lockup Clutch and Synchronizing Valve F-5
Filter Gp - Oil, Park Brk Release 8E-0769 10 C-4 Valve Gp - Breaker / Relief 9T-0818 57 A-8
KK Rear Service Brake C-6
Filter Gp - Oil, Front Brk Cooling 125-6712 11 C-3 Rear Axle Hydraulic System ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
LL Transmission Charging Pump F-4
Plug - Orifice 122-7765 12 D-5 Cooling Fan (Attachment) 123-9425 60 E-3
MM Right Rear Parking Brake A-5
Drive Gp - Pump 125-0814 13 C-4 Filter Gp - Power Train 132-2820 61 E-3 CONTROL VALVES CHECK VALVES
NN SOS (Steering System) C-8 AB A B
Pump Gp - Rr Brk Clg / Prk Release 150-3468 14 Pump Gp - Rear Axle Oil 125-8648 62 E-2
PP Auxiliary Power Port (Steering System) C-8
Pump Gp - Brake Cooling 150-3468 15 C-4 Screeen - Suction 63 E-2
QQ Transmission Lubrication F-4 P T P T
Pump Gp - Brake Cooling 150-3468 16 C-4 Sensor as - Pressure 160-1582 64 F-3 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
RR Auxiliary Power Port (Steering System) A-6 SYMBOL LOADED CONTROLLED
Pump Gp - Brake Cooling 150-3468 17 C-4 Sensor as - Temperature 100-3055 65 F-3
SS Right Rear Brake Cooling A-5
Pump / Motor Gp - Brake Release 8W-9925 18 C-5 Switch as - Bypass 125-6712 26 E-3 FLUID STORAGE RESERVOIRS
TT Steering Pump Low Oil B-7
Pump Gp - Hoist / Front Brk Cooling 153-9509 19 C-4 Valve Gp - Control, Temp. / Relief 126-2662 67 F-3
UU SOS (Rear Brakes Cooling System) B-5
Screen As - Rear Brake Lines 6E-5065 35 D-5 Valve Gp - Flow Control / Relief 130-4750 69 E-3
VV SOS (Hoist And Front Brake Cooling) C-3
Screen Gp - Hoist Lines 6E-5472 20 D-3, D-4 Torque Convertor and Transmission Hydraulic System
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Screen Gp - Hydraulic Tank 9T-3850 21 C-4 Breather 6G-0078 80 F-45
Screen Gp - Hydraulic Tank
Screen Gp - Front Hydr, Oil Coolers
6E-0581
6E-6640
22
23
C-4
B-5
Convertor Gp - T/C
Convertor Housing - T/C Sump
116-5808
128-5690
81
82
F-5
F-5
793C Off-Highway Truck MEASUREMENT ROTATING SHAFTS

Service Brake Gp - Front Srvc / Park

Service Brake Gp - Rear Srvc / Park
Switch Gp - Pressure, Bypass
8X-0222
8X-0241
9X-7781
24
25
26
B-2,
A-6, D-6
D-4, D-3
Core As - Cooler
Drive Gp - Pump, Lube
Filter Gp - T/C
196-9474
125-0814
196-6957
83
84
85
E-6
F-6
E-5
TT Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch Gp - Pressure 116-9933 27 C-3 Filter Gp - Transmission 199-3389 86 E-4 44 14 21 ATY1-UP

COMBINATION CONTROLS
Tank Gp - Service Brake 6E-1851 28 D-4 Pump Gp - T/C Charge 141-5867 87 E-5
Tank Gp - Hydraulic, Hoist / Brake 122-7997 29 C-3 to C-5 Pump Gp - Xmssn Charge 141-5867 88 E-4
RR 46 15 22 30 4GZ1-UP
Valve Gp - Brake, Park / Secondary 149-4133 30 D-5 Pump Gp - Xmssn Lubrication 141-5867 89 E-4
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Check 138-4733 34 C-5 Pump Gp - Xmssn Scavenge 141-5867 90 E-4 OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Divertor, Frnt Brk Cooling 140-6367 31 C-2 Screen As - Suction, T/C 9P-9555 91 E-5 45 51 23 26 FF 16 29 26 34 QQ MANUAL CONTROL SYMBOLS
Valve Gp - Control, Hoist 147-0997 32 A-4 to B-3 Screen Gp - Magnetic, Xmssn 7T-4554 92 E-4
SS
Valve Gp - Relief, Rr Brk Oil Cooler 6E-5855
Steering Hydraulic System
33 C-5 Screen Gp - T/C
Switch Gp - Bypass
187-3517
125-6712
93
26
E-6
E-4, E-6
40 52 24 57 42 9 59 5 85 10 19 17 33 20 8 32 18 35 3 25 92
Accumulator Gp - Steering 6E-5160 40 D-8 Transmission Control Gp - 6I-8554 95 F-4 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Cylinder Gp - Steering
Filter Gp - Pump Case Drain
9T-8912
6E-2575
42
43
F-7
A-7
Tube As - Baffle
Valve Gp - Lock-Up Clutch
121-7473
187-0951
96
97
E-6
F-5
95 100 LL RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Fitting - Orifice
Filter Gp - Element
8X-7851
9J-5461
44
45
B-7
A-8
Valve Gp - Relief (T/C Inlet)
Valve Gp - Relief, T/C Outlet
126-7174
9W-7403
98
99
F-5
F-6
43 MM
Manifold - Low Str Test Port 8W-5161 46 B-7 Valve Gp - Relief (Xmssn Lubrication) 6T-3340 100 F-45 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Pump Gp - Metering 9T-1318 47 D-7 PP NN 55 SUPPLY PRESSURE
62 63 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

49
2 KK
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

50 60 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

53 65
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

83 UNIDIRECTIONAL UNIDIRECTIONAL

7
FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
48 23 61
DD 54 56 © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

98
47
81 82 91 96
97 24 42 11 4 31 26 26 99 13 87 6 1 8 12 AA 25 GG 64 ELECTRICAL SYMBOLS TABLE
CC 89 HYDRAULIC SYMBOLS (ELECTRICAL)
JJ 27 86 93 HH 88 EE BB 28 67
89 68 G
90 69
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

QQ JJ JJ QQ

RR FF KK HH EE RR CC HH LL MM

SENR1564-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
21 45 13 16 48 1 31 53 82 89 96 99 52 4 82 96 48 88 97 21 33 7 18 100 GG (ADJUSTABLE) SWITCH

22 10 5 52 14 17 49 2 49 65 87 90 97 6 BB 45 11 26 91 86 89 98 5 22 19 92 SS 64 61 TRANSMISSION LUBRICATION FILTER

ELECTRICAL SYMBOLS (ELECTRICAL)
29 33 26 23 57 9 15 19 83 20 4 50 81 88 91 98 7 28 47 8 47 43 57 42 27 9 81 93 87 90 99 23 29 20 32 28 95 AA 69 26

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

55 NN
WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

STEERING - SOLINOID AND RELIEF VALVE
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

11 VV 11

24 25 8 3 27 44 51 95 43 54 63 42 26 41 64 11 25 24 83 40 41 54 24 44 80 31 13 16 10 10 1 8 12 49 3 62 2 25
SS 40 12 30 46 80 100 86 55 26 56 69 27 AA 49 55 50 46 EE 14 17 26 85 6 BB 27 63 KK
18 32 49 92 CC 62 61 93 MM 53 56 51 15 19 30 65
GG LL TT NN DD DD TT FF

PP NN FILTERS - FRONT BRAKE COOLING

PP
 8 7 6 5 4 3 2 1

CYLINDER GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

CONVERTOR HOUSING TRANMISSION CONTROL GP HOIST PUMPS OUTPUT
STEERING DRIVE GP 6I-8554 BRAKE SYSTEM CHARGE PUMPS
PUMP, LUBE T/C SUMP VALVE GP BREATHER
9T-8912 STEER PUMP OUTPUT
125-0814 128-5690 CONVERTOR GP T/C INLET 6G-0078 VALVE GP REAR AXLE FAN CIRCUIT
T/C 126-7174 RELIEF HOIST CONTROL CIRCUIT
116-5808 XMSSN LUB. SUPPLY LINE
DRAIN / RETURN LINE
6T-3340 STEER PUMP OUTPUT AND CIRCUIT
REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM
SENSOR AS VALVE GP - CONTROL SERVICE BRAKE CONTROL CIRCUIT
F TEMPERATURE TEMP / RELIEF PARKING BRAKE CONTROL CIRCUIT F
TORQUE CONVERTOR CHARGING PUMP AND CIRCUIT
100-3055 126-2662 TRANSMISSION CHARGING PUMP AND CIRCUIT
TRANSMISSION LUBRICATION PUMP AND CIRCUIT
TRANSMISSION SCAVENGE PUMP AND CIRUIT
CR FILTER GP LL REAR AXLE OIL PUMP AND CIRCUIT
VALVE GP TRANSMISSION
CL
T/C OUTLET 199-3389 SWITCH GP
VALVE GP 9W-7403 BYPASS
SENSOR AS DIFFERENTIAL
STEERING, PRESSURE AND BEVEL
HH 125-6712
FLOW AMPLICATION
QQ VALVE GP 160-1582
FLOW CNTRL GEAR
9T-8931
AND RELIEF
130-4750 FILTER GP
POWER TRAIN
REAR AXLE
TUBE AS VALVE GP 132-2920 HOUSING
L R LOCK-UP CC
BAFFLE JJ
121-7473 CLUTCH
FILTER GP
SCREEN GP 187-0951 REAR
T/C
T/C 196-6957 WHEEL
187-3517 PUMP GP
REAR AXLE OIL
SCREEN GP SCREEN GP
125-8648
P SUCTION MAGNETIC COOLING FAN
T/C XMSSN (ATTACHMENT)
9P-9555 7T-4554 123-9425
SCREEN -
SUCTION
E E
SWITCH GP SWITCH AS
BYPASS BYPASS
EF CORE AS 125-6712 125-6712
COOLER
196-9474
T PUMP GP PUMP GP
PUMP GP XMSSN PUMP GP
SWITCH GP XMSSN
T/C CHRG CHRG XMSSN LUB.
BYPASS SCAVENGE
141-5867 141-5867 141-5867
HP LS 125-6712 141-5867
HT
DD
TRANSMISSION / TORQUE CONVERTOR REAR AXLE OIL

SWITCH AS
PRESSURE SCREEN AS TANK GP - SERVICE BRAKES
STEERING HIGH VALVE GP RR BRAKE 6E-1851
3E-6461 LEFT AA BRAKE
REAR 6E-5065
PARK / SECONDARY BREATHER AS - HOIST LINES
PLUG
149-4133 8X-4575
ORIFICE, 122-7765
D D
SERVICE BRAKE GP
FRONT SERV / PARK
8X-0222
ACCUMULATOR GP SWITCH GP
STEERING PRESSURE SCREEN GP - HOIST LINES
SERVICE BRK GP
6E-5160 VALVE GP RR SERV. / PARK
GG 9X-7781 6E-5472
LEFT
PRELUBRICATION 8X-0241 FRONT
PUMP GP
9T-2553
METERING
9T-1318
PP FILTER GP - OIL
PRK BRK RLS
8E-0769 CYLINDER GP
VALVE GP AIR / HYDR.
CYLINDER GP FRONT BRK
CHECK
AIR / HYDR. FF SWITCH GP 8X-7220
138-4733
(Dimensions: 39 inches x 28 inches)

REAR BRK PRESSURE

8W-3405 9X-7781
M
PUMP GP
PUMP GP
SENR1564-02

VALVE GP 150-3468
SOLENOID/ HOIST
RELIEF 153-9509
NN PUMP / MOTOR GP PUMP
C 138-6847
BRAKE RELEASE DRIVE FILTER GP - OIL C
BOX FRNT PRK BRK
8W-9925
COOLING
TANK GP 125-6712
HYDRAULIC
DRIVE GP - PUMP HOIST / BRAKE VV COOLER
125-0814 122-7997 152-9801

SCREEN GP
SCREEN HYDR. TANK
6E-5065 6E-0581 SCREEN GP
HYDR. TANK EE
VALVE GP
SWITCH AS RELIEF - REAR BRK OIL CLR 9T-3850
PRESSURE KK 6E-5855 VALVE GP
STEERING LOW FITTING DIVERTOR
3E-7809 ORIFICE FRNT BRK
MANIFOLD 8X-7851 COOLING
8W-5161 140-6367 ADJUSTER GP
ADJUSTER GP
PUMP GP SLACK (FRONT)
SLACK (REAR) SWITCH GP
30 Page,

VENT ORIFICE FOR 6G-9881

TT STEERING 5T-7670 COUNTERBALANCE VALVE PRESSURE
VALVE GP 125-4527 116-9933
ACCUMULATOR COUNTERBALANCE VALVE
COOLER GP UU
CHARGE CARTRIDGE
133-1863
139-9048
B B

SCREEN GP LOWER

FRNT HYDR.,
FLOAT SIGNAL ORIFICE #2
VALVE GP OIL COOLERS
6E-6640
SIGNAL ORIFICE #1 SERVICE BRAKE GP RIGHT
BREAKER / RELIEF FRONT SERV / PARK FRONT
SNUB
9T-0818 8X-0222
FILTER GP
PUMP CASE HOLD
BRAKE
DRAIN ROD END VENT COOLING
6E-2575 SLOT ACROSS STEM RELIEF
RAISE

LINE PATTERNS

TANK AND FILTER GP

AETA Pressure Line

STEERING VALVE VALVE GP

Pilot / Load Sensing Pressure
132-6285 SERVICE BRAKE GP CONTROL Drain / Return Lines
REAR SERV / PARK
MM
HOIST
8X-0241 LOW PRESSURE Component Group
147-0997 RELIEF
MAIN RELIEF Attachment
DUMP SPOOL HIGH PRESSURE
Air Line
A FILTER GP
RELIEF A
ELEMENT CALLOUTS
9J-5461 RR CONTROL GP
TRACTION DUAL STAGE CYLINDER GP YY Taps (Pressure, Sampling, Sensor - by letter)
SIGNAL SPOOL HOIST,
CONTROL 52 Components (By number)
RIGHT 9G-9208 TELESCOPING
REAR 121-2071
SS THIS SCHEMATIC IS FOR THE 793C OFF-HIGHWAY TRUCK
MEDIA NUMBER: SENR1564-02
PART NUMBER: 155-9431, CHANGE: 00, VERSION: -
STEERING PARK / SERVICE BRAKES AND HOIST Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specific ations.

8 7 6 5 4 3 2 1