Fire Prevention

No. of Document - Rev.
P-007555/ED3.740.MH-0
Fire Protection System
Equipment Specifications
Mundra Converter Station (M)
Haryana Converter Station (H)
MUNDRA – HARYANA Project 2500 MW HVDC Bipole Terminal Package

ADANI Power Limited APL/HVDC STNS/MUN-HAR/01
Name Department Telephone Place Date Signature
Author: Rahul Kumar EN48 0124-2842167 Gurgaon 18-08-2009 RK sgd.
Approval: Sunil Havanagi EN48 0124-2842076 Gurgaon 18-08-2009 SG sgd.
Index of Revisions
S i gna t ur e
Rev. Date Revised Items Page Remarks Date Date
Name of Reviser Name of Approver
Copy
Siemens Quantity Client Quantity

Paper File Paper File
E T PS PM 1 1 ADANI Power Ltd. 1
PTD H-H17 HVDC-DEL 1
Siemens, Energy Sector - Power Transmission Solutions

Forwarding or copying of this report, also utilisation or communication of the content is forbidden, if not explicit allowed. Contravention's oblige to
pay compensations. All rights reserved, in particular for the case of patent grants or GM registrations.
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Index:
1 INTENT ...................................................................................................................4
2 SCOPE OF WORK .................................................................................................4

2.1 SCOPE OF SUPPLY & SERVICES ...........................................................................4
2.1.1 SCOPE OF SUPPLY ..................................................................................................5
2.1.1.1 Mundra HVDC Converter Station.........................................................................5
2.1.1.2 Haryana HVDC Converter Station .......................................................................6
2.1.1.3 Additional points to be considered by the Bidder/Contractor at both the
Converter Stations: .....................................................................................................7
2.1.2 SCOPE OF SERVICES ..............................................................................................9
2.1.2.1 Erection, Testing & Commissioning (ETC) requirements ....................................9
2.2 CIVIL WORKS..........................................................................................................11
2.3 EXCLUSIONS (FREE ISSUE SUPPLY/ SERVICE TO CONTRACTOR BY
SIEMENS) ................................................................................................................11
2.4 TESTS ......................................................................................................................11
2.4.1 FACTORY TESTS ....................................................................................................11
2.4.2 SITE TESTS .............................................................................................................12
2.5 UTLITIES AVAILABLE (DURING CONSTRUCTION).............................................12
2.6 TERMINAL POINT ...................................................................................................12
2.7 HANDING & TAKING OVER ...................................................................................12
3 SYSTEM DESCRIPTION ......................................................................................13

3.1 GENERAL ................................................................................................................13
3.2 SCOPE .....................................................................................................................13
3.3 DESIGN CRITERIA ..................................................................................................13
4 DESIGN REQUIREMENTS...................................................................................14
4.1 GENERAL ................................................................................................................14
4.2 FIRE DETECTION & ALARM SYSTEM...................................................................15
4.2.1 GENERAL..........................................................................................................15
4.2.2 AIR SAMPLING BASED FIRE DETECTION SYSTEM .....................................15
4.2.3 SMOKE DETECTORS.......................................................................................16
4.2.4 MANUAL BREAKGLASS BOX ALARMS ..........................................................16
4.2.5 AUDIBLE DEVICES...........................................................................................16
4.2.6 FIRE ALARM CONTROL PANEL ......................................................................16
4.3 FIRE PROTECTION SYSTEM .................................................................................18
4.3.1 WATER SYSTEMS...................................................................................................18
4.3.1.1 Fire Water Distribution Criteria...........................................................................19
4.3.1.2 Fire Water Supply & Storage .............................................................................19
4.3.1.3 Fire Water Pumping System ..............................................................................20
Equipment Specifications MUNDRA-HARYANA Project

Fire Protection System 2500 MW HVDC Converter Station
ED3.740.MH-0_FF_spec.doc
P-007555/ED3.740.MH-0
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4.3.1.4 Deluge System ..................................................................................................20

4.3.2 VALVE HALL FIRE PROTECTION SYSTEM...........................................................21
4.3.3 CONTROL ROOMS & COMMUNICATION ROOMS................................................21
4.3.4 FIRE PROTECTION FOR OTHER AREAS..............................................................21
4.3.4.1 Auxiliary Equipment Areas.................................................................................21
4.3.4.2 Workshop Maintenance Areas...........................................................................22
4.3.4.3 Cable Distribution Areas ....................................................................................22
4.3.4.4 Insulating Oil Storage ........................................................................................22
5 ENCLOSURES .....................................................................................................23
5.1 ANNEXURE-A: TYPICAL POWER SUPPLY DISTRIBUTION SCHEME ...............23
5.2 ANNEXURE-B: CABLES BEING PROCURED BY SIEMENS................................24
5.3 ANNEXURE-C: WATER QUALITY AT MUNDRA CONVERTER STATION...........25
5.4 ANNEXURE-D: WATER QUALITY AT HARYANA CONVERTER STATION.........26

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1 INTENT
1.1 This Specification is intended to cover the complete furnishing of the Fire Fighting System,
including Fire Protection, Detection & Alarm system for Control Building, Oil filled Equip-
ments (Converter Transformers, Station Service Transformers), rest of the plant among
others for the 2500 MW, 500 kV Mundra-Haryana HVDC transmission system which shall
be Owned and operated by ADANI POWER LIMITED.
1.2 In this Specification the technical requirements for various major equipment have been
specified. The Contractor (Supplier of Fire Fighting System) shall provide all equipment
necessary to meet the operational and performance requirements of the Specification.
1.3 The system / equipment shall be designed to operate in the environmental and system
conditions as specified in General Information Equipment Specification (Document No.: P-
007555/ED3.003.MHR-0).
1.4 The system / equipment shall comply with the relevant Codes & Standards and satisfy the
General Requirements as specified in General Information Equipment Specification
(Document No.: P-007555/ED3.003.MHR-0).
1.5 It is not the intent to specify completely herein all details of the design and construction of
equipment. However, the equipment shall conform in all respects to high standards of engi-
neering, design and workmanship and shall be capable of performing, in continuous, com-
mercial operation in a manner acceptable to the Owner/Purchaser, who shall interpret the
meanings of drawings and Specification and shall have the power to reject any work or ma-
terial which, in his judgment, is not in accordance therewith. The equipment shall be com-
plete with all components necessary for their effective and trouble free operation and such
components shall be deemed to be within the scope of the Contractor's supply irrespective
of whether those are specifically brought out in this Specification and/or the Contract or not.
1.6 The term ‘Owner’ / ‘Client’ appearing in this specification shall refer to ADANI POWER
LIMITED, the term ‘Purchaser’ shall refer to Siemens Limited and the term ‘Contractor’
shall refer to the successful Bidder.
2 SCOPE OF WORK
The scope shall cover complete Design, Engineering, Manufacturing, Supply of Fire Fighting
Alarm, Detection and Protection systems including Packing & Transportation from works to site,
Receipt of all materials at site, Storage, Handling of material, Erection, Testing & Commissioning
and Putting the system in satisfactory operation for the mentioned areas of the Converter Stations
(Mundra & Haryana). All the cabling and wiring erection & termination to all the equipment and
components is in the scope of Fire Fighting contractor.
2.1 SCOPE OF SUPPLY & SERVICES
The requirements mentioned under this clause are indicative and minimum for the system. Any
other item/ service required to complete the work for safe and sound operation of system shall be
provided and installed by the Bidder/Contractor at no extra cost to the purchaser. The Bid-

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der/Contractor may bring out such requirement(s) suitably.
2.1.1 SCOPE OF SUPPLY
2.1.1.1 Mundra HVDC Converter Station
Sr. No. System Areas Covered
1 Hydrant System 1. Converter transformers

2. Smoothing Reactors
3. Control Building
4. LT Transformers
5. Fire Water Pump House
6. DG set
7. Outdoor AC & DC switchyard
2 Detection and alarm System 1. Control building

2. Valve hall ventilation rooms
3. Valve cooling rooms
3 HVW Spray System 1. Converter transformers
4 Portable Fire Extinguishers 1. Control building

2. Valve Halls
5. LT transformers
7. DG set
8. Storage Shed (for Spares)
9. Parking Shed
10. Oil Machine Shed
5 Air sampling Detection System 1. Valve Halls

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2.1.1.2 Haryana HVDC Converter Station
Sr. No. System Areas Covered
1 Hydrant System 1. Converter transformers

2. Smoothing Reactors
3. Control Building
4. MV Switchgear Building
5. LT Transformers
7. DG sets
8. Outdoor AC & DC switchyard
2 Detection and alarm System 1. Control building

3 HVW Spray System 1. Converter transformers
4 Portable Fire Extinguishers 1. Control building

2. Valve Halls
6. LT transformers
8. DG sets
9. Guard Room
10. Storage Shed (for Spares)
11. Parking Shed
12. Oil Machine Shed
5 Air sampling Detection System 1. Valve Halls

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2.1.1.3 Additional points to be considered by the Bidder/Contractor at both the Converter

Stations:
a. SITE SPARES
The contractor shall supply spares, which he expects to consume during installation, testing
and commissioning of the systems. The quantity of these spares shall be decided based on his
previous experience, such that site work shall not be hampered due to non-availability of these
spares. Bidder to furnish a list of Site spares which shall be part of the base offer.
b. RECOMMENDED SPARES (Optional)
A list of spare parts given below as minimum shall be considered by the bidder in his price bid
of one set for each type. This list is only an indicative list and the bidder should include the req-
uisite spares based on his experience and conforming to TAC. Bidder to furnish a list of Rec-
ommended spares with item wise price break-up.
1.0. HVW / HYDRANT PUMP SET

1.1 Shaft Sleeves (for one pump) 1 Set
1.2 Gland Packing 1 Set
2.0 DIESEL ENGINE DRIVE
2.1 Fuel oil filter elements 1 Set
2.2 Lubricating oil filter element (for one engine) 1 Set
2.3 Self starter assembly 1 Set
3.0 JOCKEY PUMP
3.1 Shaft Sleeves 1 Set
3.2 Gland Packing 1 Set
4.0 GENERAL
4.2 Projector (nozzles) 10% of population.
4.3 Plug-in type smoke detector 10% of population.
4.4 Heat detector 10% of population.
4.5 Level switch 1 No.
4.6 Isolation Valve Size: 150 NB 1 No.
4.7 Loop card for Fire Alarm Panel 1 Set
4.8 Strainer – 150 NB 1 No.
4.9. Deluge Valve without Trim - 150 NB 1 No.
4.10 Safety valve for hydro pneumatic system 1 No.
4.11 Branch pipe fitted with nozzle & guide coupling 2 Nos.
5.0 Spares for air sampling based detection system

5.1 Filter assembly 1 Set
* - Set means 1 no. of each type.
In the event of utilization of any optional spare(s), which is/are purchased by the
Owner/Purchaser, during the guarantee period to keep the down time to a minimum, it shall still
be considered as “NOT AVAILABLE" for the purpose of calculating guaranteed availability.

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c. TOOLS & TACKLES
The Contractor shall also supply at each site one set of all standard tools & tackles, which are
required by the Owner's maintenance staff to maintain the stations successfully. Bidder to fur-
nish a list of Tools & Tackles which shall be part of the base offer.
d. ELECTRICAL SYSTEM
Bidder to supply suitable nos. of MCC and control panels which shall feed and control all the
equipment including pumps & compressor in the pump house. 2 nos. 415V, 3 ph 50Hz feeders
shall be provided by Siemens as incoming power supply for the MCC. These power supplies to
remain independent and no paralleling is allowed. Automatic power supply change over system
to be provided in MCC so that failure of one incoming power supply does not cause interruption
in functioning of system. 25% spare feeders shall be provided. Control supply shall be derived
using control transformer. Siemens shall provide two no. 220V DC feeders to meet the power
requirement of indication circuits in MCC. These power supplies to remain independent and no
paralleling is allowed. Automatic power supply change over system to be provided in DC cir-
cuit so that failure of one incoming power supply does not cause interruption in functioning of
system.
2 nos. batteries & battery chargers shall be provided for the diesel engine driven pumps.
In addition to it, an annunciation panel shall also be provided in the firewater pump house. This
panel shall indicate the status of pumps, system pressure, hydrant system in operation, and
water spray system in operation, water tank & diesel tank levels etc.
For typical scope split for Power Distribution Scheme refer Annexure – A.
e. Bidder in his offer shall furnish the requirement of feeders i.e. number, type & rating for pump
house and control room. Siemens will lay the main incomer to these areas; however termina-
tion of these cables in the respective panels shall be in contractor’s scope. All cabling (laying &
termination) further from these panels to various equipments and for control & interlocking of
these equipments shall also be in contractor’s scope.
f. Power & Control cables for fire protection system (except for fire detection system) will be sup-
plied on free issue basis to contractor. Siemens shall procure various sizes of cables for the
complete requirement of sub-station. Size of cables envisaged to be procured by Siemens is
enclosed in Annexure - B of this specification. Contractor shall have to choose their cables
from these available sizes and shall intimate the tentative requirement of the cables in the bid
itself. It may be noted that the necessary modifications shall be made by contractor for the ter-
mination of the cables in the fire protection equipments.
g. Since laying & termination of all power & control cables is in contractor’s scope, supply of cable
accessories such as lugs, glands, cable tags & markers etc. shall be included by the bidders in
their offers along with supply of cable for fire detection and alarm system.
h. Necessary cable trays will be supplied on free issue basis to the contractor, however neces-
sary hardware for fixing the same on walls or elsewhere shall be included by the bidders in
their offers.
i. Earthing material viz. GS flat & wire will also be supplied on free issue basis to contractor;

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however requirement shall be given by the bidders in their respective bids.
j. PIPING SYSTEM
Pipeline shall be above ground supported at suitable intervals on RCC pedestals. However at
road or rail crossings and around the control room building where there is a likelihood of ve-
hicular movement pipeline shall run underground and through buried RCC Hume pipes of ap-
propriate pressure class at crossings. Hume pipes shall be provided by Siemens at all applica-
ble road / rail crossings. All underground pipes shall be wrapped & coated.
Material of construction for underground and aboveground piping shall conform to TAC.
k. Pipe structure for pylon support around transformer shall be fixed to the bottom of sump with
the help of Anchor fasteners. The structure will be in two pieces with a flanged joint at around
Zero level above chequered plate. Pipe size for pylon, size of Anchor fasteners etc. shall be
adequate for the support to provide sufficient rigidity against vibration & load during operation.
The whole arrangement shall be in bidder's scope. The contractor shall justify adequacy of de-
sign during engineering.
l. All puddle flanges on water storage tank shall be supplied by the contractor. Additionally,
valves for puddle flanges for drain shall also be supplied by the contractor. Bidders shall con-
sider the price for the same in their respective bids.
m. Adequate piping to connect Owner/Purchaser TP to Water Storage Tanks shall be supplied by

Contractor.
n. The seismic withstand capability of all seismically classified equipment (as defined in the Gene-
ral Information Specification, Document No.: P-007555/ED3.003.MHR-0) shall be demon-
strated by calculations.
o. Only reputed and BIS approved makes available in the market shall be considered. All such
makes shall be subjected to acceptance of Owner/Purchaser. Bidder shall intimate the list of
sub-suppliers in the bid itself.
p. FIRST FILL OF CONSUMABLES, OIL & LUBRICANTS
All the first fill of consumables such as oils, lubricants, filling compounds, touch up paints, sol-
dering/brazing material for all copper piping and essential chemicals etc. which will be required
to put the equipment covered under the scope of the specifications, into successful Operation,
shall be furnished by the Contractor unless specifically excluded under the exclusions in these
specifications and documents.
2.1.2 SCOPE OF SERVICES
2.1.2.1 Erection, Testing & Commissioning (ETC) requirements
a. The scope of ETC shall include receipt of material at site, safe storage of material, handling of
equipment/ material at site, erection of equipment /material at site including fabrication, equip-
ment and system testing, commissioning of the entire system.
b. Erection of pipe pylon supports, with pipe hangers and other pipe supports corresponding to

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HVW Spray system.
c. Painting of equipment, all aboveground piping including for hydrant system & HVW spray sys-
tem, pipe pylon supports etc. as per General Information Equipment Specification / TAC re-
quirements.
d. Land excavation, laying of underground piping for hydrant/ spray system with wrapping & coat-
ing and backfilling.
e. Laying and termination of power and control cables for the equipment under the scope of this
specification.
f. Laying & fixing of cable trays on walls or elsewhere.
g. All electrical components shall be properly earthed by the contractor to the nearest earthmat
riser of the Owner / Purchaser.
h. Breaking and making good of openings/ cut outs etc during installation of equipment.
i. The contractor shall arrange all machinery -tools & tackles and consumables required for erec-
tion of the system.
j. Contractor shall ensure that sufficient quantity of commissioning spares is made available for
timely completion of commissioning of the system. The contractor shall furnish a list of com-
missioning spares that will be brought by him. The unused commissioning spares shall be re-
turnable to the Contractor.
k. Conducting Performance Guarantee tests to the satisfaction of Owner / Purchaser.
l. It is the responsibility of the successful Bidder to obtain necessary approval/ clearance from
statutory organizations wherever applicable for the equipment/ systems under the scope speci-
fied.
m. During erection and commissioning of the system, the Owner’s Engineers shall be associated
with the Contractor so that they are fully conversant with both electrical and mechanical part of
the package.
n. The contractor shall furnish six (6) nos. hardcopies along with softcopy in a CD of the operation
and maintenance manual specifically compiled for each of the sub-stations. The draft O&M
manual shall be submitted within 20 weeks after award of contract. The O&M manual shall con-
tain the following information:
i) Description of the system and equipment with design particulars
ii) Instruction for erection.
iii) Instruction for operation, maintenance and repair.
iv) Recommended inspection practices and inspection schedule.
v) Ordering information for all replaceable parts.
vi) Recommendation for type of lubricants and frequency of lubrication.

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2.2 CIVIL WORKS

The following shall be in the scope of Contractor:
a) Construction of RCC pedestals to support all the above ground piping including for main in-
coming line to Water Storage Tank, hydrant & spray system and for pylon supports of HVW
spray system outside / inside sump pit, wherever required.
b) Construction of housing for deluge valve and painting the same on outside & inside. The
housing shall have RCC roof.
c) The contractor shall submit foundation plan & fixing details. As far as possible Contractor to
use anchor fasteners such as HILTI for fixing of equipment.
d) Minor civil works such as grouting, breaking and filling up of crevices/ making good of
openings/ cut outs etc during installation of equipment shall also be in contractor's scope.
Any other damage caused to civil works during ETC work of the equipment/ system shall
be made good to the original finish by the Contractor at no extra cost to the Purchaser.
e) Supply and installation of concealed conduits for cabling, as applicable.
2.3 EXCLUSIONS (FREE ISSUE SUPPLY/ SERVICE TO CONTRACTOR BY

SIEMENS)
a) Supply of power & control cables for the fire protection system (except for fire detection
system).
b) Supply of necessary cable trays for laying power and control cables, wherever required.
c) Supply of GI flat for earthing of equipment.
d) Construction of Fire Water Pump House & Water Storage Tanks (Contractor to ensure
the supply of puddle flanges on Water Storage Tank before start of construction of Water
Storage Tank).
e) Construction of equipment foundations inside the Fire Water Pump House (The contrac-
tor shall submit foundation details and supply necessary hardware including foundation
bolts etc.).
2.4 TESTS
All tests on the equipment have to be carried out in accordance with common industrial practice in
order to demonstrate compliance with the specification. All test documentation, including test plan,
test reports are to be approved by the Contractor and submitted to Purchaser for review informa-
tion.
The Manufacturer shall propose a test program, which covers the requirements of the applicable
standards. The Contractor will eventually decide about the scope of required tests.
Factory test reports of Sub-suppliers shall be submitted together with the Manufacturer’s test cer-
tificates.
2.4.1 FACTORY TESTS

The Manufacturer has to provide all instruments, equipment and facilities required to conduct the
factory tests. All test documentation, including test specification and any existing test reports shall
be submitted together with an inspection and test plan, if required by Owner.

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2.4.2 SITE TESTS

The Manufacturer has to propose a program for pre-commissioning tests.
These tests shall ensure that the system parts has suffered no damage in transit, have been prop-
erly installed on site, is safe to energize and operate as designed. Therefore, system functional test
including software test shall be realized.
Especially the alarm levels of the very early smoke detection systems shall be optimized and
tested using several alarm levels. Smoke created inside the valve hall or coming from outside shall
be detected sensitively and to be evaluated automatically if real or false fire alarm.
Manufacturer shall carry out sufficient installation, pre-commissioning, commissioning tests and
performance guarantee tests. Tests procedures, measurement devices, test result etc. shall be
documented in detail. Besides internal site tests the manufacturer shall carry out all required sys-
tem tests (including interface functions to other systems) together with authorities and with the
Contractor/Purchaser/Owner. Necessary testing devices (e.g. for heat test, smoke test) shall be
provided by the Manufacturer. Manufacturer has to co-ordinate all parties according to Contractors
site work schedule
Objectives, pre-conditions, values, procedures and methodologies of the tests as well as results
anticipated from the tests have to be detailed in the program as well as in the test records.
2.5 UTLITIES AVAILABLE (DURING CONSTRUCTION)

Owner/Purchaser shall supply raw water at each converter station site. The same water shall be
available to the Contractor for use during construction.
Similarly, electricity shall be provided at one point and contractor shall make necessary provisions
for distribution to its various points of usages.
Storage space at site out door only. In case the items are to be stored under shed / cover, then the
necessary arrangements are to be made by Contractor.
2.6 TERMINAL POINT

For Mundra Converter Station, incoming water supply will be provided by the Owner at a supply
terminal point (TP) on the perimeter fence of the station.
For Haryana Converter Station, incoming water supply will be provided by the Purchaser at each of
bore-well terminal points of the two bore-wells located within the perimeter fence of the station.
Two nos. puddle flanges, one on each of the Water Storage Tank for Water Supply to Valve Cool-
ing System, Air Conditioning Make-up and Drinking & Sanitation Services.
All drain piping from drain points of this specification scope shall be supplied and erected upto the
nearest drain pit by Contractor. Drain pit location to be implemented by Purchaser in consultation
with Contractor.
2.7 HANDING & TAKING OVER
It is the responsibility of the Contractor to run and maintain the plant till it is handed over to the
Owner. Contractor shall assist Purchaser to hand over the plant to Owner.

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3 SYSTEM DESCRIPTION
3.1 GENERAL
A comprehensive fire detection and protection system covering all areas of the station shall be
provided for all equipment which is critical to station operation and also for equipment having a
significant fire hazard because of its construction or content e.g. oil filled equipment (Converter
Transformers & Reactors, if applicable). The system shall conform to Indian Rules & Regulations.
All the system shall be designed to meet the requirement of Tariff Advisory Committee (TAC) of In-
dia and this section of the specification.
The Contractor shall be exclusively responsible for getting approval from the Loss Prevention As-
sociation of India (LPAI) for the fire fighting system. Any other additional equipment not specifi-
cally mentioned above but found necessary to meet the requirements of TAC and also for safe
and sound operation of the plant shall be provided by the Contractor at no extra cost to the Pur-
chaser.
3.2 SCOPE
The following specific equipment and areas of the converter station shall be protected against fire
by Hydrant system, Deluge system (High Velocity Water spray system) or with portable fire extin-
guishers as specified.
 converter transformers;
 smoothing reactors;
 station service transformers;
 power control centres;
 insulating oil storage and handling equipment;
 all buildings;
 diesel generator;
 cable galleries and vaults;
 outdoor AC & DC switchyards.
Depending on the design and layout of the station other areas not included specifically but requir-
ing fire protection shall also be provided with fire protection system by the Bidder/Contractor at no
extra cost.
3.3 DESIGN CRITERIA
3.3.1 The main fire protection system shall consist of a fire water system serving the whole
station. It shall be designed to cater for the provision of water at flow rates to suit large
transformer and other deluge systems, and also to provide for the fighting of a maximum
credible fire on any equipment, not protected by deluge. The system shall be designed as
defined in TAC rules.
3.3.2 In the areas of the station containing electronic equipment, relays and switchgear; the
use of water shall not be permitted. These areas include, but are not limited to the follow-

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ing:
 control rooms;
 control equipment rooms;
 valve halls (valve areas);
 auxiliary power switchgear areas (Power Control Centres);
 electronic and electrical equipment storage areas;
 electronic and electrical equipment workshops;
 cable vault.
For the above areas alternative fire extinguishers shall be provided using media as
specified in this section.
For situations covered by the Standards, the level of protection specified therein
shall be regarded as the minimum acceptable and, where the situation so requires,
protection systems of greater capabilities shall be provided without any extra cost to the
Purchaser/Owner.
3.3.3 For situations which are not covered by the standards, the system shall be supplied and
installed to ensure effective protection.
4 DESIGN REQUIREMENTS
4.1 GENERAL
All mechanical works shall be carried out with the latest engineering practices. The following
requirements shall be met by the equipment supplied by the Contractor:
a. The equipment shall be designed and constructed for safe, proper and continuous
operation under all conditions described or implied in the Specification, without un-
due strain, vibration, corrosion or other operating difficulties.
b. Parts shall be designed and supported to permit free expansion and contraction
without causing leakage, distortion or excessive strain on the equipment.
c. Parts subject to wear, corrosion or other deterioration or requiring adjustment, in-

spection or repair shall be readily accessible and capable of easy removal for repair
or replacement.
d. All heavy components shall be provided with convenient means for slinging or han-
dling during installation and maintenance.
e. All defects found during manufacture and/or fabrication shall be made known imme-
diately to the Purchaser/Owner. Any repair or any similar operation involving the

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plugging, welding, boring or addition of metal to the original casting or forgings shall
be carried out only after receipt of Purchaser’s approval. Drawings showing details,
and location of modifications carried out shall be submitted to the Purchaser/Owner
for his records.
f. Duplicate and/or stand-by equipment shall automatically, based on a predetermined

cycle, be brought on the system such as to allow an equal wear and tear.
g. Unless otherwise specified, all equipment serviced by a duplicate or stand-by shall,

on detection of failure, get automatically isolated. The corresponding duplicate or
stand-by equipment shall automatically take over the failed equipment.
h. Loss of any equipment or system shall automatically be alarmed at operation control

centre.
i. No mechanical equipment shall be installed on the roof any building including the
converter building, i.e. valve halls and service building.
4.2 FIRE DETECTION & ALARM SYSTEM
4.2.1 GENERAL
The Contractor shall supply a fire detection and alarm system, which has to be completely inde-
pendent from the fire protection system, consisting of manual break glass alarms, automatic fire
detectors and all necessary equipment to complete the system, which shall initiate alarms on
the station fire alarm control panel installed in the control room. This system shall be electrically
supervised against failure on the detection and alarm circuits. In case of failure of an alarm circuit,
a visual and audible alarm, different from those for fire detection, shall indicate on the station fire
alarm control panel.
Operation of any manual alarm or automatic detector shall cause the following:
Initiating of the visual and audible alarm on the station fire alarm control panel, indicating the area
or the location of the originating alarm.
Automatic shut down of the air conditioning & ventilation and opening of the exhaust systems.
Annunciation of the fire alarm in the station alarm monitoring reporting system.
Operation of fire bells throughout the station.
4.2.2 AIR SAMPLING BASED FIRE DETECTION SYSTEM

An independent VESDA (or equivalent) System shall be installed in each valve hall for early
detection of incipient fire/smoke. For faster response the air sampling points shall be of suffi-
cient numbers and well distributed over each multiple valve structure and inside the ventilation
air ducts. The VESDA remote control unit shall be located inside the control room. The VESDA de-
tectors shall be such located e.g. in the Valve Hall ventilation room, so that there is no condensa-
tion due to temperature difference between the sampled air and the outside temperature. There all
is no risk for flashover or corona inside the valve hall due to the installation of the pipes for air
sampling.
The design of the VESDA detectors and control shall be such that it shall prevent any possible al-
teration in the smoke detectors sensitivity when installed in ventilation air duct. Suitably graded fire
annunciation shall be provided with at least two levels of alarm before reaching a level at which a

P-007555/ED3.740.MH-0
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significant level of combustion products is present. At the lowest levels an alarm shall be sounded.
At the next level an alarm shall be sounded and a period of several minutes shall be allowed be-
fore any automatic action is taken. At higher levels the time before automatic action shall be re-
duced, eventually becomes instantaneous. In the event of automatic action being taken the valve
hall ventilation system shall be tripped and the exhaust dampers shall be opened. In addition the
Valve hall shall be de-energised and the fire audible alarm system in the station shall be actuated.
In the event of automatic action being taken the valve hall ventilation system shall be tripped auto-
matically and the exhaust dampers shall be opened. In addition the Valve hall shall be de-
energised and the fire audible alarm system in the station shall also be actuated.
In case VESDA sampling pipes are routed through air conditioned areas, suitable measures shall
be taken to prevent condensation. If so required the detection system shall be suitably compen-
sated to take care of the existing ambient pollution levels.
4.2.3 SMOKE DETECTORS

All indoor areas shall be provided with smoke detectors except areas normally having products of
combustion present such as welding shops and loading bays, diesel engine room, etc.
The smoke detectors shall be plug-in type and shall have no moving internal components. The
chambers shall be of stainless steel construction giving maximum corrosion resistance.
The base of each detector shall have a signal lamp to indicate operation of the detector.
When the detector is in the alarm state the indicator shall come on and it shall latch until reset,
however, after each operation, the detectors shall be able to operate again without requiring
removal or refitting of any internal components.
The amplification circuit of the detector shall use solid state circuitry.
The spacing and location of smoke detectors shall be in accordance with NFPA-72-E standards
and shall consider the conditions such as air velocity, average ambient temperature, particle
size etc, the number of detectors required for a complete coverage and the location of detectors
with respect to ventilation and air conditioning facilities.
4.2.4 MANUAL BREAKGLASS BOX ALARMS

Manual break glass box alarms shall be provided adjacent to the automatically protected areas and
equipment and at strategic and prominent positions throughout the installation and near all room
exits.
4.2.5 AUDIBLE DEVICES

Audible devices shall be supplied and installed in strategic locations at the stations e.g. inside the
station control room lobbies etc. The audible devices shall be of the vibrating polarized type for op-
eration on dc circuit supply.
The sound Level of the audible devices shall be determined suitably based on standard
norms/background noise level.
4.2.6 FIRE ALARM CONTROL PANEL

The design of the fire alarm system shall balance high sensitivity with good stability. The control
panel shall reduce the unwanted alarms and increase the speed of detection of smouldering or
slow burning fires.
The fire alarm control panel shall be located in the station control room. This system shall monitor
the entire plant area for fires and shall display and report occurrences visually & audibly both lo-

P-007555/ED3.740.MH-0
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cally at the applicable areas and centrally at the control room. In addition these alarms shall also
be incorporated into the station alarm, monitoring and reporting system. The system, as installed,
shall include, but not be limited, to the following:
a) The Fire Alarm Control Panel shall be micro processor based fully Analogue Ad-
dressable Analogue Control Unit which shall control all Analogue Addressable detec-
tors, Manual Call Stations and Switching Systems (for disconnecting AHU and power
supply) connected to it.
b) All addressable units shall be connected to the Panel through the Loop Cards and
shall be addressed through individualised numbers. The Panel shall be able to ob-
tain analogue value for all detectors in the circuit through a pulsed digitalised current
data. The Panel shall be able to analyse all analogue inputs from all addressable
units, and through its own software and ambient level screening the Panel shall be
able to Identify Fire, possible Fire or Fault conditions. The Unit supervision shall be
dynamic and continuous.
The Fire Alarm Panel shall itself have all Zone Cards in it. Each Loop shall be able to
access a 127 addressable detector with a total of 200 addressable devices per Loop.
The Panel shall also give adequate warning signal whenever there is dust accumula-
tion in detectors, and up to the point of its replacement it should be possible to
change the level of ambient alarm calibration condition either by the use of software
programme operable by the Purchaser/Owner or by resetting the detector. This is
especially so for the Basement where there is possibility of false Fire Signals for the
Smoke Detectors.
c) Short circuit, loose wiring or missing units shall also be reported at the Panel with pin
point or segment wise location. In such cases, the System through the use of Fault
Isolators shall be able to isolate that segment between the two fault isolators.
The Panel shall have a Liquid Crystal Display Alpha - Numeric type on it to indicate
immediately at all conditions. The display should be high resolution, 40 characters x
8 lines graphical. In case of testing of the system from the Panel, the Display shall
be able to give readouts of analogue value of all detectors being tested. The Panel
shall also be able to carry out continuous self monitoring when in normal condition.
d) The Panel shall have either an in-built or external printer coupled to the Panel which
shall log all events with time. The printout shall clearly indicate the event- Fire/Pre
Alarm/Fault etc., the Unit address and time. The Panel shall also be able to discrimi-
nate between false alarms and fire conditions, as well as priority selection of alarm in
case alarm activates in two or more remotely located Units simultaneously. In such
cases, the Mutual Call Box shall be reported first, group of sequentially laid detectors
9 in one room for example second and a detector with the greatest obscuration over
a period of time third.
e) The System shall be failed safe and adequate safe guards should be undertaken
that in the event of a failure of a part of the System it shall not handicap the complete
System. The Mother Board shall be of Modular Construction.
The Contractor shall undertake the responsibility of the complete installation. Com-
missioning interfacing, user trails, training and maintenance of the System as re-
quired. The Contractor shall take all responsibility for preparation and installation of
System Software into the Panel. The Software shall be such so as to be easily oper-
ated by the Purchaser/Owner's Personnel, is secured against Software errors, ability
to be upgraded so as to incorporate Detector Unit or replacement/changing of De-
tector Units, can incorporate more features at a later date such as illumination Con-

P-007555/ED3.740.MH-0
Page 18 of 26
trol, Security etc.

The Panel shall have an extra Zone/Loop Card to serve as standby in case of burn-
out or malfunctioning of any operating Zone/Loop Cards.
f) The following protection system shall be connected to the alarm system.
1. Hydrant system
2. Break glass alarm boxes
3. High velocity water spray system
4. Fire detection system
g) 220 V DC supply shall be provided by the Siemens for operation of Fire Alarm Panel
in case of AC mains failure. Necessary provisions shall be made in the Fire Alarm
panel by the Contractor for use of 220 V DC supply.
h) All the relay contacts shall run to identified terminal blocks.
i) 6NO + 6NC potential free contacts shall be provided, wired till the terminal blocks.
These contacts shall be used by Siemens for interfacing with station auxiliaries like
Building ventilation, Station service control system, SCADA, etc.
j) The terminal blocks shall be provided with at least 20 percent spares with a minimum
of 6 nos. terminals.
k) Complete interconnecting cabling between various fire detector junction boxes and
panels shall be included.
In addition to the control room monitoring station an annunciation panel shall also
be provided in the fire water pump house. This panel shall indicate the status of
pumps, system pressure, hydrant system in operation, and water spray system in
operation.
For the transformer and reactor(If oil filled) deluge systems, the control panel
shall be provided with, at least, the following audible and visual alarms, indicat-
ing the location of the originating alarm :
i) Deluge valve open.
ii) Low water level in the water storage tank.
iii) Strainer shut-off valve closed.
iv) Low air pressure in the deluge system (if applicable).
v) Trouble on the fire pump or on the driver.
vi) Failure of the jockey pump.
4.3 FIRE PROTECTION SYSTEM
4.3.1 WATER SYSTEMS

The fire protection system shall include:
 Fire water storage
 Fire pumps
 Deluge systems
 Portable extinguishers
 Fire hose reels and fire hydrants

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 All components and appurtenances required to complete the system
4.3.1.1 Fire Water Distribution Criteria

Water for fire fighting duties shall be distributed on the site such that, if a fault forces a section of
main to be out of service, all users except those on the affected section of main shall remain op-
erational at full capacity. The main shall be sub-divided into isolatable sections so that damaged
sections shall be arranged to minimize the consequences on station operation of a fire occurring in
an area served by an unserviceable section of main. The water system for fire fighting shall be in-
dependent of the other water systems.
The Contractor shall provide an automatically controlled jockey pumps (2 nos.) to maintain system
pressure and make up leakage so as to avoid continuous operation of the main fire pumps.
A hydrant ring shall be provided for outside & inside of the converter building located to reach, with
the aid of the hose stations, all major apparatus not directly protected. The hydrant system shall be
extensively provided to cover all areas, buildings, pump houses, etc.
4.3.1.2 Fire Water Supply & Storage

For Mundra Converter Station, incoming water supply will be provided by the Owner at a supply
terminal point (TP) on the perimeter fence of the station at zero potential and pressure. The TP wa-
ter analysis at Mundra TP is enclosed in Annexure – C of this specification.
For Haryana Converter Station, incoming water supply will be provided by the Siemens at each of
bore-well terminal points of the two bore-wells located within the perimeter fence of the station. The
bore-well water analysis at Haryana is enclosed in Annexure – D of this specification.
Further from this point, for both the Converter Stations, Contractor shall have to make necessary
arrangements of booster pumps, in duplicate (only in case of Mundra), valves, piping etc., as re-
quired, to supply the water to the Water storage tank & regulate its filling/makeup automatically.
The design of this main incomer line to the Water storage tank shall be suitable for a flow of 12.5
m3/hr (considering 100 m3 water filling in 1 shift of 8 hours operation).
For Mundra the location of Owner TP of incoming water supply to Water Storage tank is indicated
in the Piping layout of Hydrant & Spray System. In case of Haryana the location of the two bore-
wells for incoming water supply shall be considered within 100m of the Water Storage Tanks. This
main incomer piping shall be above ground and on pedestals (in case of road crossing in Mundra,
it will be underground & can be combined with the Hume pipe of Fire water lines) in Contractor’s
scope. Auto start/ stop of Booster Pumps (in case of Mundra) and Bore-well pumps, part of bore-
wells, (in case of Haryana) shall be controlled through level switches in Water Storage tanks, which
shall be in Contractor’s scope.
Duplicated water storage tanks have to be considered. The size of the storage tanks shall be as
per TAC guidelines. The capacity of each tank shall be 100% of the water requirement for the fire
fighting system. Contractor will give detailed calculations to ascertain the tank capacity. Each tank
to have a vertical segregation to include additional 100 m3 (approx.) on top for meeting the water
requirement for Valve Cooling System, Air Conditioning Make-up and Drinking & Sanitation Ser-
vices.
The tank shall be of RCC construction and equipped with all necessary components in accordance
with the Standards. Fitments like puddle pipe flanges at inlet & outlets (fire pump suction & water
supply suction) shall be included in Contractor’s scope. Details of Water supply suction flange will
be provided during detail engineering stage. Provision shall be made for maintenance/cleaning of
the tank. The Civil work of Water Storage Tanks shall be undertaken by the Siemens based on the
detailed input drawing by Contractor.

P-007555/ED3.740.MH-0
Page 20 of 26
4.3.1.3 Fire Water Pumping System

The fire water pumps shall take water from the storage tank and deliver it to a distribution system
designed to convey water under pressure to:
1) deluge systems for transformers, reactors and other deluge systems, if applicable;
2) hydrants;
3) hose cabinets;
Two 100% capacity pumps shall be provided for hydrant service, one driven by electric motor and
one by a diesel engine. Hydrant pumps shall be sized as per TAC guidelines. For the High Velocity
Water Spray (deluge) System, two 100% capacity pumps, one driven by an electric motor
and one by a diesel engine shall be provided. Pumps shall be sized for the largest risk (i.e. fire in
1 phase of the converter transformer). Pressurization shall be through the jockey pump and a hy-
dro-pneumatic tank.
The pumps and driver shall be provided to protect simultaneously the largest and most remote
items of equipment with a flow rate not less than 10.2 litres per minute per square meter of pro-
tected surface of the equipment.
The pumps shall also be provided with manual switches located on a panel at the pump house.
Pumps shall be direct coupled. The parts of the pumps shall be of non-corrosive metal, preferably
of brass or bronze. Centrifugal pumps shall be fixed, preferably below the level of water supply.
The pumps shall be controlled and protected in accordance with NFPA Standards.
The fire pumps will be located in a Fire Water Pump House of RCC construction. Contractor to pro-
vide an overall layout / arrangement drawing of the Fire Water Pump House & Water Storage
Tanks. The Fire Water Pump House shall be fan ventilated by Siemens. The Pump House shall
have the provision / space for locating pumps & water treatment skids & tanks for water supply for
Valve Cooling System, Air Conditioning Make-up and Drinking & Sanitation Services which shall be
in scope of Water Supply System Contractor.
4.3.1.4 Deluge System

Each transformer, reactor (if necessary), oil storage tank shall be equipped with an automatic wa-
ter deluge type of fire extinguishing system in accordance with NFPA-13 having a water flow
rate not less than 10.2 litres per minute per square meter of protected surface.
In the event of a fire occurring on a converter transformer the auxiliaries at that transformer and
other transformers associated with the same valve group shall be shut-down.
The deluge system shall consist of all necessary component parts and appurtenances including,
but not limited to, the following:
1 Isolating valves
2 Deluge valves
3 Sprinkler piping & nozzles around the transformer/ reactor, its cooler bank & conservator,
complete with supports & all necessary hardware.
4 Fire detection devices
5 Alarm and control devices
6 Pressure gauges

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The system shall be fully automatic. The operation of the deluge valves and fire pumps shall be
controlled by fire detection devices. However it shall be possible to operate the system manually
from control room as well as locally.
Operation of the deluge systems shall be initiated by means of heat detectors located around the
equipment. Design of the detectors and their circuits shall meet NFPA-72E requirements.
A local control panel shall be provided with each deluge system to control the deluge valve as re-
quired.
(a) Deluge valve open
(b) Low water pressure
(c) Stop valve partly closed
(d) Detector circuit fault
(e) Water flow
(f) Detector circuit operated
Controls shall be provided which shall shut off the deluge water flow after operating for a preset
timed cycle, adjustable between 0 and 10 minutes. The deluge flow shall restart if any heat detec-
tor is still operating.
Remote annunciation of deluge valve alarms shall be provided in the control room.
4.3.2 VALVE HALL FIRE PROTECTION SYSTEM

The valve hall fire protection system shall consist of a portable CO2 fire extinguisher system.
The portable CO2 fire extinguisher system shall consists of all equipment required for directing the
CO2 gas discharge at a fire including, but not limited to, a wheel carriage loaded with CO2 cylinders
and necessary piping and instrumentation system and a flexible hose along with a jet nozzle.
The effective reach of CO2 gas jet release shall be sufficient to fight small fires that could develop
in a valve structure. Alternatively CO2 or equivalent extinguishers with adequate range can be
provided. This system shall be located close to the valve hall entrance.
4.3.3 CONTROL ROOMS & COMMUNICATION ROOMS

These rooms shall be protected by portable CO2 fire extinguisher system. The system shall consist
of all equipment required for directing the CO2 gas discharge at a fire including, but not limited to, a
wheel carriage loaded with CO2 cylinders and necessary piping and instrumentation system and a
flexible hose along with a jet nozzle. The effective reach of CO2 gas jet release shall be sufficient
to fight small fires that could develop in a control room area. One portable CO2 fire extinguisher
system shall be provided at each Converter station at Mundra & Haryana. This system shall be lo-
cated on the control room floor. In addition CO2 fire extinguishers shall be placed at strategic loca-
tions in these areas.
4.3.4 FIRE PROTECTION FOR OTHER AREAS
4.3.4.1 Auxiliary Equipment Areas

Auxiliary equipment areas including those areas containing valve cooling, station water supply and
treatment, compressed air, air conditioning and power supply equipment shall be supplied with
hand held extinguishers in accordance with TAC guidelines.

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Page 22 of 26
4.3.4.2 Workshop Maintenance Areas

All maintenance and workshop areas shall, in general, be equipped with hose cabinets con-
nected in the fire water main and spaced according to the standards of NFPA. For areas in
which electrical equipment requires protection, dry powder type hand held extinguishers shall be
provided in accordance with TAC.
4.3.4.3 Cable Distribution Areas

Cable distribution areas shall be supplied with hand held CO2 extinguishers and hose cabinets.
4.3.4.4 Insulating Oil Storage

Indoor and/or trailer mounted oil pumping and/or oil treatment equipment shall be provided with
hand held CO2 or dry powder fire extinguisher. In addition it shall be served by hydrants and hose
systems to permit fire fighting using fog water nozzles.
Bidder to indicate item rate for each type of Portable Fire Extinguisher & Detector along with base
offer.

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5 ENCLOSURES
5.1 ANNEXURE-A: TYPICAL POWER SUPPLY DISTRIBUTION SCHEME

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5.2 ANNEXURE-B: CABLES BEING PROCURED BY SIEMENS
Sr.
Item Description
No.
1. 3.5 C x 400 sq. mm Al. cable
6. 4 C x 16 sq. mm Al. cable
10. 2 C x 2.5 sq. mm Cu Cable
Cables shall be supplied on free issue basis to contractor therefore contractor shall choose cables
from among the above sizes only and accordingly prepare the schemes.
Bidder shall intimate the tentative requirement of the cables in the bid itself.

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5.3 ANNEXURE-C: WATER QUALITY AT MUNDRA CONVERTER STATION

P-007555/ED3.740.MH-0
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5.4 ANNEXURE-D: WATER QUALITY AT HARYANA CONVERTER STATION


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Fire Prevention

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Fire Protection System

MUNDRA – HARYANA Project 2500 MW HVDC Bipole Terminal Package

Author: Rahul Kumar EN48 0124-2842167 Gurgaon 18-08-2009 RK sgd.

Approval: Sunil Havanagi EN48 0124-2842076 Gurgaon 18-08-2009 SG sgd.

Siemens Quantity Client Quantity

Siemens, Energy Sector - Power Transmission Solutions

2 SCOPE OF WORK .................................................................................................4

3 SYSTEM DESCRIPTION ......................................................................................13

Equipment Specifications MUNDRA-HARYANA Project

4.3.1.4 Deluge System ..................................................................................................20

Equipment Specifications MUNDRA-HARYANA Project

2.1 SCOPE OF SUPPLY & SERVICES

Equipment Specifications MUNDRA-HARYANA Project

der/Contractor may bring out such requirement(s) suitably.

2.1.1 SCOPE OF SUPPLY

2.1.1.1 Mundra HVDC Converter Station

Sr. No. System Areas Covered

1 Hydrant System 1. Converter transformers

2 Detection and alarm System 1. Control building

3 HVW Spray System 1. Converter transformers

4 Portable Fire Extinguishers 1. Control building

5 Air sampling Detection System 1. Valve Halls

Equipment Specifications MUNDRA-HARYANA Project

2.1.1.2 Haryana HVDC Converter Station

Sr. No. System Areas Covered

1 Hydrant System 1. Converter transformers

2 Detection and alarm System 1. Control building

3 HVW Spray System 1. Converter transformers

4 Portable Fire Extinguishers 1. Control building

5 Air sampling Detection System 1. Valve Halls

Equipment Specifications MUNDRA-HARYANA Project

2.1.1.3 Additional points to be considered by the Bidder/Contractor at both the Converter

b. RECOMMENDED SPARES (Optional)

1.0. HVW / HYDRANT PUMP SET

5.0 Spares for air sampling based detection system

Equipment Specifications MUNDRA-HARYANA Project

c. TOOLS & TACKLES

Equipment Specifications MUNDRA-HARYANA Project

however requirement shall be given by the bidders in their respective bids.

m. Adequate piping to connect Owner/Purchaser TP to Water Storage Tanks shall be supplied by

p. FIRST FILL OF CONSUMABLES, OIL & LUBRICANTS

2.1.2 SCOPE OF SERVICES

2.1.2.1 Erection, Testing & Commissioning (ETC) requirements

Equipment Specifications MUNDRA-HARYANA Project

HVW Spray system.

f. Laying & fixing of cable trays on walls or elsewhere.

k. Conducting Performance Guarantee tests to the satisfaction of Owner / Purchaser.

Equipment Specifications MUNDRA-HARYANA Project

2.2 CIVIL WORKS

2.3 EXCLUSIONS (FREE ISSUE SUPPLY/ SERVICE TO CONTRACTOR BY

2.4.1 FACTORY TESTS

Equipment Specifications MUNDRA-HARYANA Project

2.4.2 SITE TESTS

2.5 UTLITIES AVAILABLE (DURING CONSTRUCTION)

2.6 TERMINAL POINT

2.7 HANDING & TAKING OVER

Equipment Specifications MUNDRA-HARYANA Project

3.3 DESIGN CRITERIA

Equipment Specifications MUNDRA-HARYANA Project

 control equipment rooms;

 valve halls (valve areas);

 auxiliary power switchgear areas (Power Control Centres);