12015-J-022-Rep-111 Unit (2) - Beckwith Protection Relay (M-3425a)

PROJECT DOCUMENT NO. Rev.
Sheet
SHARM ELSHEIKH 12015-J-022-REP-111
6 x LM6000 50Hz SIMPLE CYCLE 0 1
CONTRACTOR VENDOR MAIN CONTRACTOR
CONTRACTOR SUB-CONTRACTOR
Title
UNIT(2) - BECKWITH PROTECTION RELAY (M-3425A)
TEST REPORT
TESTED BY APPROVED BY WITNESSED BY

Title: Document No. Rev. Page
UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

0 Page 2 of 50
TEST REPORT
Contents
 SCOPE:.............................................................................................................................................................................5
 Function: 87 (Phase Differential Current) .......................................................................................................................6
 Setting ...................................................................................................................................................................... 6
 Relay Secondary Metering ....................................................................................................................................... 6
 Injecting on Terminal CT’s between G.C.B & GSU................................................................................................ 6
 Pick-up Test ...................................................................................................................................................... 6
 Time Test .......................................................................................................................................................... 7
 Function: 27 (Phase Under-voltage) ................................................................................................................................8
 Setting ...................................................................................................................................................................... 8
 Relay Secondary Metering ....................................................................................................................................... 8
 Pick-up Test ............................................................................................................................................................. 8
 Time Test ................................................................................................................................................................. 9
 Blocking Inputs Test .............................................................................................................................................. 10
 Function: 59 (Phase Over-voltage) ................................................................................................................................ 11
 Setting .................................................................................................................................................................... 11
 Relay Secondary Metering ..................................................................................................................................... 11
 59 (#1) Testing ....................................................................................................................................................... 11
 Pick-up Test .................................................................................................................................................... 11
 Time Test ........................................................................................................................................................ 12
 Function: 59 (#2).................................................................................................................................................... 13
 Pick-up Test .................................................................................................................................................... 13
 Time Test ........................................................................................................................................................ 13
 Function: 24 (Volts/Hz Over-excitation) ........................................................................................................................ 14
 Setting .................................................................................................................................................................... 14
 24 (#1) Testing ....................................................................................................................................................... 14
 Pick-up Test .................................................................................................................................................... 14
 Time Test ........................................................................................................................................................ 15
 24 (#2) Testing ....................................................................................................................................................... 16
 Pick-up Test .................................................................................................................................................... 16
 Time Test ........................................................................................................................................................ 16
 Function: 50 (Breaker-Failure) ...................................................................................................................................... 17
 Setting .................................................................................................................................................................... 17
 Pick-up Test ........................................................................................................................................................... 17
 Time Test ............................................................................................................................................................... 18

0 Page 3 of 50
TEST REPORT
 Input Initiate Test ................................................................................................................................................... 18
 Function: 81 (Under/Over Frequency) ........................................................................................................................... 19
 Setting .................................................................................................................................................................... 19
 81 (#2) Testing ....................................................................................................................................................... 19
 Pick-up Test .................................................................................................................................................... 19
 Time Test ........................................................................................................................................................ 20
 81 (#4) Testing ....................................................................................................................................................... 20
 Pick-up Test .................................................................................................................................................... 20
 Time Test ........................................................................................................................................................ 21
 Blocking Input Test ................................................................................................................................................ 21
 Function: 60 (VT Fuse-Loss Detection).......................................................................................................................... 22
 Setting .................................................................................................................................................................... 22
 Time Test ............................................................................................................................................................... 22
 Function: 46 (Negative Sequence Over-current) ............................................................................................................ 23
 Setting .................................................................................................................................................................... 23
 Definite-Time Testing ............................................................................................................................................ 23
 Pick-up Test .................................................................................................................................................... 23
 Time Test ........................................................................................................................................................ 24
 Inverse-Time Testing ............................................................................................................................................. 24
 Time Test ........................................................................................................................................................ 24
 Reset Time Test ..................................................................................................................................................... 25
 Function: 32 (Directional Power) .................................................................................................................................. 26
 Setting .................................................................................................................................................................... 26
 Pick-up Test ........................................................................................................................................................... 26
 Time Test ............................................................................................................................................................... 27
 Blocking Input Test ................................................................................................................................................ 27
 Function: 50/27( Inadvertent Energizing) ...................................................................................................................... 28
 Setting .................................................................................................................................................................... 28
 Pick-up Test ........................................................................................................................................................... 28
 Over-current Pick-up Test ............................................................................................................................... 28
 Under-voltage Pick-up Test ............................................................................................................................ 28
 Time Test ............................................................................................................................................................... 29
 Pick-up Time Test ........................................................................................................................................... 29
 Drop-Out Time Test ........................................................................................................................................ 30
 Function: 51V (Inverse Time Phase Overcurrent) .......................................................................................................... 31


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TEST REPORT
 Setting .................................................................................................................................................................... 31
 Pick-up & Time Test .............................................................................................................................................. 31
 At 100 % Voltage. ........................................................................................................................................... 32
 At 50 % Voltage. ............................................................................................................................................. 35
 At 25 % Voltage. ............................................................................................................................................. 37
 At Values Less Than 25 % Voltage. ............................................................................................................... 39
 At Values Greater Than 100 % Voltage. ......................................................................................................... 40
 Function: 40 (Loss of Field) ........................................................................................................................................... 41
 Setting .................................................................................................................................................................... 41
 Zones boundaries Test............................................................................................................................................ 41
 Time Test ............................................................................................................................................................... 41
 Zone-1 (40 #1) Time Test. .............................................................................................................................. 41
 Zone-2 (40 #2) Time Test. .............................................................................................................................. 42
 Function: 59N (Neutral Over-voltage) ........................................................................................................................... 43
 Setting .................................................................................................................................................................... 43
 51N (#1) Testing .................................................................................................................................................... 43
 Pick-up Test .................................................................................................................................................... 43
 Time Test ........................................................................................................................................................ 44
 51N (#2) Testing .................................................................................................................................................... 44
 Pick-up Test .................................................................................................................................................... 44
 Time Test ........................................................................................................................................................ 45
 Function: 25 (Sync Check).............................................................................................................................................. 46
 Setting .................................................................................................................................................................... 46
 Phase Angle Window: 10 (Degree) ........................................................................................................................ 46
 Delta Voltage: 11.0 (V) .......................................................................................................................................... 46
 Lower Voltage Limit: 58 (V) ................................................................................................................................. 47
 Upper Voltage Limit: 126 (V) ................................................................................................................................ 48
 Sync Check Delay: 1 (Cycles) ............................................................................................................................... 48
 Blocking Input: 5 ................................................................................................................................................... 49
 Function: 25D (Dead Check).......................................................................................................................................... 49
 Setting .................................................................................................................................................................... 49
 Dead Voltage Limit: 11 (V) ................................................................................................................................... 49
 Time Delay: 1 (Cycle) ............................................................................................................................................ 50
 Blocking Input: 5 ................................................................................................................................................... 50

0 Page 5 of 50
TEST REPORT
 SCOPE:
Purpose of this document is to provide the tests of BECKWITH (M-3425A Generator Protection
Relay) functions for unit (2) for SHARM ELSHEIKH 6 x LM6000 50 Hz SIMPLE CYCLE COMBINED
CYCLE PROJECT.
Figure 1: One-Line Functional Diagram of (M-3425A) Generator Protection Relay


0 Page 6 of 50
TEST REPORT
 Function: 87 (Phase Differential Current)

 Setting
Figure 2: Phase Differential Current Setting Values.
 Relay Secondary Metering
Figure 3: Relay Secondary Metering.
 Injecting on Terminal CT’s between G.C.B & GSU

 Pick-up Test
This test is done by using Ramp function on secondary injection tester.

0 Page 7 of 50
TEST REPORT
The Value obtained as shown in previous snap-shoot was 0.051 A.
 Time Test
The Value obtained as shown in previous snap-shoot was 0.021 Sec.


0 Page 8 of 50
TEST REPORT
 Function: 27 (Phase Under-voltage)
 Setting
Figure 4: Phase Under-voltage Setting Values.
 Pick-up Test
This test is done by using Ramp function on secondary injection tester and decreasing time delay
to the minimum value then re-entering the time delay value after finishing pick-up test.

0 Page 9 of 50
TEST REPORT
The Value obtained as shown in previous snap-shoot was 50.79 V (Phase-Value).
 Time Test
The Value obtained as shown in previous snap-shoot was 3.1 Seconds.


0 Page 10 of 50
TEST REPORT
 Blocking Inputs Test

Firstly, for input-1 blocking test:
Jumper on input-1 (point 10 (IN1) and point 11(INRTN- common)), the function will block.
Secondly, for 27 blocking with FL (VT Fuse Loss – virtual input-)

Loss of one phase voltage, the fuse loss function will activate and under voltage function will be
blocked.

0 Page 11 of 50
TEST REPORT
 Function: 59 (Phase Over-voltage)

 Setting
Figure 6: Phase Over-voltage Setting Values.
 59 (#1) Testing
 Pick-up Test
to the minimum value while de-activating 59 (#2) then re-entering the time delay value after
finishing pick-up test.

0 Page 12 of 50
TEST REPORT
 Time Test


0 Page 13 of 50
TEST REPORT
 Function: 59 (#2)
 Pick-up Test
 Time Test


0 Page 14 of 50
TEST REPORT
 Function: 24 (Volts/Hz Over-excitation)

 Setting
Figure 8: Volts/Hz Over-excitation Setting Values.
 24 (#1) Testing
 Pick-up Test
This test is done by using Ramp function on secondary injection tester and decreasing time
delay to the minimum value while de-activating 24 (#2) then re-entering the time delay value
after finishing pick-up test.
The Frequency is constant and only voltage is increased.


0 Page 15 of 50
TEST REPORT
 Time Test


0 Page 16 of 50
TEST REPORT
 24 (#2) Testing
 Pick-up Test
 Time Test


0 Page 17 of 50
TEST REPORT
 Function: 50 (Breaker-Failure)
 Setting
Figure 10: Breaker-Failure Setting Values.
 Pick-up Test
to the minimum value then re-entering the time delay value after finishing pick-up test.


0 Page 18 of 50
TEST REPORT
 Time Test
 Input Initiate Test
This test is done by making jumper on input-4. The breaker-failure is initiated.
Figure 11: Breaker Failure Logic Diagram.


0 Page 19 of 50
TEST REPORT
 Function: 81 (Under/Over Frequency)

 Setting
Figure 12: Under/Over Frequency Setting Values.
 81 (#2) Testing
 Pick-up Test
delay to the minimum value then re-entering the time delay value after finishing pick-up test.
The Value obtained as shown in previous snap-shoot was 48.016 Hz.


0 Page 20 of 50
TEST REPORT
 Time Test
 81 (#4) Testing
 Pick-up Test
The Value obtained as shown in previous snap-shoot was 51.991 Hz.


0 Page 21 of 50
TEST REPORT
 Time Test
 Blocking Input Test
This test is done by making jumper on input-1 while applying a frequency of 47 Hz. Then the
output is blocked.
If jumper is removed, the output comes-back.
Checking: Ok.

0 Page 22 of 50
TEST REPORT
 Function: 60 (VT Fuse-Loss Detection)

 Setting
Figure 13: VT Fuse-Loss Detection Setting Values.
 Time Test
Dropping of one phase voltage suddenly and measuring time.
The Value obtained as shown in previous snap-shoot was 0.407 second.


0 Page 23 of 50
TEST REPORT
 Function: 46 (Negative Sequence Over-current)

 Setting
Figure 14: Negative Sequence Over-current Setting Values.
 Definite-Time Testing
 Pick-up Test
delay to the minimum value while de-activating 46 (IT) then re-entering the time delay value after
finishing pick-up test. The current injected is in negative-sequence.


0 Page 24 of 50
TEST REPORT
 Time Test
 Inverse-Time Testing
 Time Test
K 30
I rated 0.79
Injected Current Value 200% 1.58 A
Calculated Tripping Time 7.5 Sec. 375 Cycle
K 30
I rated 0.79
Injected Current Value 300% 2.37 A
Calculated Tripping Time 3.333333 Sec. 166.6667 Cycle

0 Page 25 of 50
TEST REPORT
 Reset Time Test
Reset time is 10 SEC. (from threshold of trip)

The time is measured between when the current is removed and when the relay is able to be reset
using the reset button on the Beckwith.
Checking: Ok.

0 Page 26 of 50
TEST REPORT
 Function: 32 (Directional Power)

 Setting
Figure 15: Directional Power Setting Values.
 Pick-up Test
Injecting rated voltage and increase current from zero in opposite direction (180 degree shift).
So pick-up will be at 0.005 PU= 0.005*0.79 Amp = 0.004 Amp.

0 Page 27 of 50
TEST REPORT
 Time Test
 Blocking Input Test

32 directional power Blocking by FL, so do loss of one volt and inject a reverse current (0.005A at
180 degree), the directional power function will not operate.

0 Page 28 of 50
TEST REPORT
 Function: 50/27( Inadvertent Energizing)

 Setting
Figure 17: Inadvertent Energizing Setting Values.
 Pick-up Test
 Over-current Pick-up Test
This test is done by using Ramp function of injected current values on secondary injection
tester while injecting under-voltage value.
 Under-voltage Pick-up Test

This test is done by using Ramp function of injected voltage values on secondary injection
tester while injecting under-voltage value and decreasing pick-up and drop-out time to the
minimum values then re-entering the time values after finishing pick-up test.

0 Page 29 of 50
TEST REPORT
The Value obtained as shown in previous snap-shoot was 44.43 V.
 Time Test
 Pick-up Time Test
Applying –firstly- Over-current and then under-voltage when the leads of timer are out and not
connected to tester. Then connect timer before pick-up time comes.
Do not forget to reduce the drop-out time to be less value.
Figure 18: 50/27 Logic Diagram.


0 Page 30 of 50
TEST REPORT
 Drop-Out Time Test


0 Page 31 of 50
TEST REPORT
 Function: 51V (Inverse Time Phase Overcurrent)

 Setting
Figure 19: 51V (Inverse Time Phase Overcurrent) Setting Values.
 Pick-up & Time Test
Figure 21: 51V C/CS as pick-up percentage related to input voltage as percentage.

0 Page 32 of 50
TEST REPORT
 At 100 % Voltage.
So the Pick-up will be 100% (1.18 Amp.).
Figure 22: 51V C/CS at 100 % voltage.
Injected current value Calculated Time (Sec.) Measured Actual Time (Sec.)
11.7 A 0.165 0.172
5A 0.359 0.357
3.6 A 0.605 0.585
2.13 A 1.96 1.941
Table 1: Summary of injected values results at 100 % voltage.

0 Page 33 of 50
TEST REPORT

0 Page 34 of 50
TEST REPORT
Injected on phase A only

2.13 A 1.95 Sec
Injected on phase B only

2.13 A 1.943 Sec
Injected on phase C only

2.13 A 1.958 Sec

0 Page 35 of 50
TEST REPORT

Voltage restrain: Half rated voltage and half pickup current,
Voltage injection = 63.5/2 = 31.75 V
Pickup current =1.18/2 = 0.59 A

0 Page 36 of 50
TEST REPORT
1.19 A 1.53 1.514
3.66 A 0.23 0.243

0 Page 37 of 50
TEST REPORT
Voltage restrain: quarter rated voltage and quarter pickup current,
Voltage injection = 63.5/4 = 15.88 V.
Pickup current =1.18/4 = 0.295 A.


0 Page 38 of 50
TEST REPORT
0.63 A 1.31 1.306
1.45 A 0.296 0.328

0 Page 39 of 50
TEST REPORT
 At Values Less Than 25 % Voltage.

Same Values of 25% voltage were obtained and same Pick-up value at 25% voltage
Measured Time (Sec.) Measured Time (Sec.)
Injected current value
At 25% Voltage At 10% Voltage (6.35 V)
0.63 A 1.306 1.306
1.45 A 0.328 0.328
Table 4: Summary of injected values results at values less than 25 % voltage.

0 Page 40 of 50
TEST REPORT
 At Values Greater Than 100 % Voltage.

Same Values of 100% voltage were obtained and same Pick-up value at 100% voltage.
Measured Time (Sec.) Measured Time (Sec.)
Injected current value
At 100% Voltage At 120% Voltage (76.21 V)
11.7 A 0.172 Sec 0.172 Sec
1.45 A 0.357 Sec 0.357 Sec
Table 5: Summary of injected values results at values greater than 100 % voltage.

0 Page 41 of 50
TEST REPORT
 Function: 40 (Loss of Field)

 Setting
Figure 25: Loss of Field Setting Values.

 Zones boundaries Test
 Time Test
 Zone-1 (40 #1) Time Test.

0 Page 42 of 50
TEST REPORT
 Zone-2 (40 #2) Time Test.


0 Page 43 of 50
TEST REPORT
 Function: 59N (Neutral Over-voltage)

 Setting
Figure 26: Neutral Over-voltage Setting Values.
 51N (#1) Testing

 Pick-up Test
This test is done by using Ramp function of injected voltage on secondary injection tester and
decreasing time delay to the minimum value then re-entering the time delay value after finishing
pick-up test.
The Value obtained as shown in previous snap-shoot was 5.53 Volt.


0 Page 44 of 50
TEST REPORT
 Time Test
 51N (#2) Testing

 Pick-up Test

0 Page 45 of 50
TEST REPORT
 Time Test
De-activating firstly, the function 51N (#1).


0 Page 46 of 50
TEST REPORT
 Function: 25 (Sync Check)

 Setting
Figure 27: Sync Check Setting Values.
 Phase Angle Window: 10 (Degree)
The Value obtained as shown in previous snap-shoot was 10.1 Degrees.
 Delta Voltage: 11.0 (V)

The ranges of injected voltages must be between the lower and upper voltage values.

0 Page 47 of 50
TEST REPORT
The Value obtained as shown in previous snap-shoot was 11.14 Volt (= 70 – 58.86).
 Lower Voltage Limit: 58 (V)


0 Page 48 of 50
TEST REPORT
 Upper Voltage Limit: 126 (V)
 Sync Check Delay: 1 (Cycles)


0 Page 49 of 50
TEST REPORT
 Blocking Input: 5
This test is done by making jumper on input-5 while all synchronization conditions are satisfied.
Then the output is blocked.
Checking: Ok.
 Function: 25D (Dead Check)

 Setting
Figure 28: Dead Check Setting Values.
 Dead Voltage Limit: 11 (V)


0 Page 50 of 50
TEST REPORT
 Time Delay: 1 (Cycle)
 Blocking Input: 5
This test is done by making jumper on input-5 while all synchronization conditions are satisfied.
Then the output is blocked.
Checking: Ok.

12015-J-022-Rep-111 Unit (2) - Beckwith Protection Relay (M-3425a)

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12015-J-022-Rep-111 Unit (2) - Beckwith Protection Relay (M-3425a)

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PROJECT DOCUMENT NO. Rev.

TESTED BY APPROVED BY WITNESSED BY

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 87 (Phase Differential Current) .......................................................................................................................6

 Function: 27 (Phase Under-voltage) ................................................................................................................................8

 Function: 59 (Phase Over-voltage) ................................................................................................................................ 11

 Function: 24 (Volts/Hz Over-excitation) ........................................................................................................................ 14

 Function: 50 (Breaker-Failure) ...................................................................................................................................... 17

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Input Initiate Test ................................................................................................................................................... 18

 Function: 81 (Under/Over Frequency) ........................................................................................................................... 19

 Function: 60 (VT Fuse-Loss Detection).......................................................................................................................... 22

 Function: 46 (Negative Sequence Over-current) ............................................................................................................ 23

 Function: 32 (Directional Power) .................................................................................................................................. 26

 Function: 50/27( Inadvertent Energizing) ...................................................................................................................... 28

 Function: 51V (Inverse Time Phase Overcurrent) .......................................................................................................... 31

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 40 (Loss of Field) ........................................................................................................................................... 41

 Function: 59N (Neutral Over-voltage) ........................................................................................................................... 43

 Function: 25 (Sync Check).............................................................................................................................................. 46

 Function: 25D (Dead Check).......................................................................................................................................... 49

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

Figure 1: One-Line Functional Diagram of (M-3425A) Generator Protection Relay

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 87 (Phase Differential Current)

Figure 2: Phase Differential Current Setting Values.

 Relay Secondary Metering

Figure 3: Relay Secondary Metering.

 Injecting on Terminal CT’s between G.C.B & GSU

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

The Value obtained as shown in previous snap-shoot was 0.051 A.

The Value obtained as shown in previous snap-shoot was 0.021 Sec.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 27 (Phase Under-voltage)

Figure 4: Phase Under-voltage Setting Values.

 Relay Secondary Metering

Figure 5: Relay Secondary Metering.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

The Value obtained as shown in previous snap-shoot was 50.79 V (Phase-Value).

The Value obtained as shown in previous snap-shoot was 3.1 Seconds.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Blocking Inputs Test

Secondly, for 27 blocking with FL (VT Fuse Loss – virtual input-)

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 59 (Phase Over-voltage)

Figure 6: Phase Over-voltage Setting Values.

 Relay Secondary Metering

Figure 7: Relay Secondary Metering.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

The Value obtained as shown in previous snap-shoot was 76.14 V (Phase-Value).

The Value obtained as shown in previous snap-shoot was 4.289 Seconds.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

The Value obtained as shown in previous snap-shoot was 87.4 V (Phase-Value).

The Value obtained as shown in previous snap-shoot was 1.184 Seconds.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

 Function: 24 (Volts/Hz Over-excitation)

Figure 8: Volts/Hz Over-excitation Setting Values.

 Relay Secondary Metering

Figure 9: Relay Secondary Metering.

The Frequency is constant and only voltage is increased.

UNIT(2) - BECKWITH (M-3425A GENERATOR PROTECTION) RELAY 12015-022-J-REP-111

The Value obtained as shown in previous snap-shoot was 74.76 V (Phase-Value).

The Value obtained as shown in previous snap-shoot was 6.317 Seconds.