Table (R2) 120 P- 4 , 121 P – 7 & 130 P – 5 injection rate data ( pressure is in kg/cm2 & level is in cm on side gl

120 P – 4 121 P – 7 130 P – 7

Discharg Level in Discharg Level in Discharg Level in
Item e S.G Item e S.G Item e S.G
Time pressure Time pressure Time pressure
8:00 11.7 12.5 8:00 36.5 73.8 8:00 7 9.9
10:00 11.7 12.3 10:00 36.5 72.3 10:00 7 9.5
12:00 11.6 12 12:00 36.5 70.8 12:00 7 9.1
14:00 11.5 11.7 14:00 36 14:00 7.5 8.8
16:00 11 11.4 16:00 36 16:00 7.5 8.5
18:00 10.4 11 18:00 36 18:00 7.5 8.1
20:00 12 35.9 20:00 36.5 70.5 20:00 7 57.9
22:00 12 35.5 22:00 36.5 70 22:00 7 57.4
24:00:00 12 35.1 24:00:00 36.5 69.7 24:00:00 7 56.9
2:00 12 34.8 2:00 36.5 69.3 2:00 7 56.5
4:00 12 34.4 4:00 36.5 68.7 4:00 7 55.9
6:00 12 34 6:00 36.5 68 6:00 7 55.5
8:00 12 33.6 8:00 36.5 64.1 8:00 7.2 55.3
10:00 12 33.2 10:00 36.5 62.5 10:00 7.2 55
12:00 12 32.5 12:00 36.5 61.9 12:00 7.2 54.9
14:00 11.8 32 14:00 36 60 14:00 7 54.6
16:00 11.8 31.8 16:00 36 58.9 16:00 7 54.4
18:00 11.8 31.4 18:00 36 57 18:00 7 54
20:00 12.2 31.3 20:00 36 58.5 20:00 7.8 49.5
22:00 12.2 31 22:00 36 57.5 22:00 7.8 49.2
24:00:00 12.2 30.8 24:00:00 36 56.5 24:00:00 7.8 48.9
2:00 12.2 30.5 2:00 36 55.5 2:00 7.8 48.6
4:00 12.2 30.3 4:00 36 54.5 4:00 7.8 48.2
6:00 12.2 30 6:00 36 53.5 6:00 7.8 47.7
8:00 12 29.4 8:00 36 52.5 8:00 7.5 47.4
10:00 12 28.8 10:00 36 50.2 10:00 7.5 47.1
12:00 12 28.2 12:00 36 49 12:00 7.5 46.6
14:00 12 27.6 14:00 36 47.8 14:00 7.5 46.2
16:00 12.5 27.1 16:00 36 46.1 16:00 7.5 45.8
18:00 12.5 26.5 18:00 36 44.5 18:00 7.5 45.2
20:00 12 26 20:00 36 42.5 20:00 8 44.7
22:00 12 25.8 22:00 36 40.8 22:00 8 44.3
24:00:00 12 25.6 24:00:00 36.5 38.2 24:00:00 8 43.9
2:00 12 25 2:00 36 36.4 2:00 7.6 43.5
4:00 12 24.5 4:00 36 34.8 4:00 7.6 43.1
6:00 12 24 6:00 36 32.5 6:00 7.6 42.7
m2 & level is in cm on side glass )
Table (R1) 20 P- 4 , 21 P – 7 & 30 P – 5 injection rate data ( pressure is in kg/cm2 & level is in cm on side glass )

120 P – 4 121 P – 7 130 P – 7

Discharg Level in Discharg Level in Discharg Level in
Item e S.G Item e S.G Item e S.G
Time pressure Time pressure Time pressure
8:00 8:00 8:00
10:00 10:00 10:00
12:00 12:00 12:00
14:00 14:00 14:00
16:00 16:00 16:00
18:00 18:00 18:00
20:00 14.2 18.8 20:00 33 66 20:00 4 14.8
22:00 14.4 17.7 22:00 33 65 22:00 3.6 14.1
24:00:00 14.4 17.5 24:00:00 33 60 24:00:00 3.6 13.5
2:00 14.4 17 2:00 33 58.1 2:00 3.6 13
4:00 14.4 16.5 4:00 33 55.5 4:00 3.6 12.5
6:00 14.4 16 6:00 33 54 6:00 3.6 12
8:00 14.4 10.5 8:00 33 103.6 8:00 4 24
10:00 14.4 10 10:00 33 105.5 10:00 4 23.5
12:00 14.4 9.5 12:00 33 104 12:00 4 23
14:00 14:00 14:00
16:00 16:00 16:00
18:00 18:00 18:00
20:00 14.1 29 20:00 33 93 20:00 3.6 20.5
22:00 14.1 28 22:00 33 90.3 22:00 3.6 20.2
24:00:00 14.1 27.6 24:00:00 33 88.4 24:00:00 3.6 19.8
2:00 14.1 25.8 2:00 33 85.5 2:00 3.6 19.3
4:00 14.1 25.1 4:00 33 82 4:00 3.6 19
6:00 14.1 24.5 6:00 33 79.5 6:00 3.6 18.2
8:00 14 26 8:00 34 51.8 8:00 4 34.5
10:00 14 25.5 10:00 34 49.4 10:00 4 34
12:00 14 25.2 12:00 34 46 12:00 4 33.7
14:00 14 24.4 14:00 34 56.7 14:00 4 35.5
16:00 14 23.7 16:00 34 53.4 16:00 4 35.2
18:00 14 23 18:00 34 51.5 18:00 4 35
20:00 14 21 20:00 33 49.5 20:00 3.8 32.5
22:00 14 20.2 22:00 33 47 22:00 3.8 32
24:00:00 14 18.8 24:00:00 33 44.8 24:00:00 3.8 31.8
2:00 14 18.2 2:00 33 42.5 2:00 3.8 31.5
4:00 14 18 4:00 33 40 4:00 3.8 31
6:00 14 17.8 6:00 33 38 6:00 3.8 30.8
in cm on side glass )
 design vs actual for 20 P-4
70

60

50

40
injection rate

30 Actual data 20 P-4

Design data for 20 P-4
20

10

0
% % % % % % % % % %
20 30 40 50 60 70 80 90 100 110

stroke
 Actual vs Design for 21P-7 chemical side
140

120

100
injection rate

80
Actual data
60 Design data

40

20

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
stroke
 Actual vs Design data for 21P-7 water side
250

200

150
injection rate

Actual data
Design data
100

50

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
stroke
 Actual vs Design for 30P-5
300

250

200
injection rate

150 Actual data

Design data

100

50

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
Stroke
 Actual vs Design for 120 P-4
30

25

20
injection rate

15 Actual data
Design data

10

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
Stroke
 Actual vs Design for 121 P-7
40

35

30

25
injection rate

20 Actual data
Design data
15

10

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
Stroke
 Actual vs Design for 121 P-7 water
30

25

20
injection rate

15 Actual data
Design data

10

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
Stroke
 Actual vs Design data for 130 P-5
40

35

30

25
injection rate

20 Actual data
Design data
15

10

0
20% 30% 40% 50% 60% 70% 80% 90% 100% 110%
Stroke
Actual and design data for pumps 20 P-4, 21 P-7 & 30 P-5

20 P-4 21 P-7 21 P-7

Pump
Chemical Side Water Side

Stroke % Actual Design Actual Design Actual

25% 3 44 64.25 1.5
50% 9 105 128.5 5
75% 13.5 189 192.75 8.5
100% 18 252 257 12.5

Actual and design data for pumps 120 P-4, 121 P-7 & 130 P-5

20 P-4 21 P-7 21 P-7

Pump
Chemical Side Water Side

Stroke % Actual Design Actual Design Actual

25% 4 6.25 6 12.5 10
50% 2.7 6.25 6.8 12.5 20.4
75% 3.5 6.25 6 12.5 10
100% 7 8.5 8 17 12
 21 P-7 30 P-5 11 P-10 11 P-10

Water Side

Design Actual Design Actual Design Actual Design

40 10
80 20
120 30
160 40

21 P-7 30 P-5

Water Side

Design Actual Design

18.75 13 25
18.75 33.6 25
18.75 18 25
25.5 20 34

25
100
1000
2.5