Professional Documents
Culture Documents
2, 2013
Zhenjin Tang*
Department of Modern Mechanical Engineering,
School of Creative Science and Technology,
Waseda University,
Tokyo 162-0042, Japan
E-mail: tangzhenjin@sugano.mech.waseda.ac.jp
*Corresponding author
Shigeki Sugano
Department of Modern Mechanical Engineering,
School of Creative Science and Technology,
Waseda University,
Tokyo 169-8555, Japan
E-mail: sugano@waseda.jp
Hiroyasu Iwata
Department of Modern Mechanical Engineering,
School of Creative Science and Technology,
Waseda University,
Tokyo 162-0042, Japan
E-mail: jubi@waseda.jp
Abstract: This paper presents the design, fabrication and evaluation of a magnetic resonance
compatible finger rehabilitation robot, which can not only be used as a finger rehabilitation
training tool after stroke, but also to study the brain’s recovery process during the rehabilitation
therapy (ReT). The mechanics of this robot are designed to be adjustable to different persons’
finger phalanges, and also the gap between one finger to another can be easily changed. By using
an ultrasonic motor as its actuator, it has been designed to be portable, with a high torque output.
In addition, this robot also has been designed to overcome the intrinsic shortage of non-back
drivability in ultrasonic motor, i.e., it can be used for both passive and active motion. The
resulting system enables the patient to do extension and flexion rehabilitation exercises in two
degrees of freedom (DOF) for each finger as well as one DOF motion on the thumb. Finally,
experiments have been carried out to evaluate the performance of this robot.
Reference to this paper should be made as follows: Tang, Z., Sugano, S. and Iwata, H. (2013)
‘Magnetic resonance compatible hand rehabilitation robot’, Int. J. Mechatronics and Automation,
Vol. 3, No. 2, pp.132–140.
Shigeki Sugano received his BS, MS, and Doctor of Engineering degrees in Mechanical
Engineering in 1981, 1983, and 1989 from Waseda University. From 1987 to 1991, he was a
research associate at Waseda University. Since 1991, he has been a faculty member in the
Department of Mechanical Engineering at Waseda, where he is currently a Professor. His
research interests include human-symbiotic anthropomorphic robot design, dexterous and safe
manipulator design, and human-robot communication. He received the Technical Innovation
Award from the Robotics Society Japan for the development of the Waseda Piano-Playing Robot:
WABOT-2 in 1991. He received the JSME Medal for Outstanding Paper from the Japan Society
of Mechanical Engineers in 2000, the JSME Fellow Award in 2006, and the IEEE Fellow Award
in 2007. He also received IEEE RAS Distinguished Service Award in 2008, the RSJ Fellow
Award in 2008, and the SICE Fellow Award in 2011.
Hiroyasu Iwata received his BS, MS, and Doctor of Engineering degrees in Mechanical
Engineering in 1997, 1999, and 2003, respectively, from Waseda University, Tokyo, Japan. He
was a research associate and an Assistant Professor at Waseda University in 2001 and 2004,
respectively. Since 2005, he has been an Assistant Professor at the Institute for Biomedical
Engineering, Consolidated Research Institute for Advanced Science and Medical Care, Waseda
University. He is also a member of the Humanoid Robotics Institute and the WABOT-2 HOUSE
Laboratory of Waseda University.
hand function training robot. It detects the intention • Adjustable to a variety of hand sizes. Both fitting to
(opening or closing) from the stroke person, using the various lengths of phalanges and different gaps between
electromyography (EMG) signals measured from the fingers.
hemiplegic side of the arm. Each hand has five individual
• Avoiding interference between the hand exoskeleton
finger assemblies capable to drive 2 DOF of each finger at
and the finger.
the same time, powered by one linear actuator. This design
shows that one actuator can be used effectively in • Two DOF motion per finger (MCP and PIP) and one
rehabilitation tasks to drive two DOF of one finger. This DOF motion in thumb.
design choice is also justified by the fact that in humans
• User safety.
the distal inter-phalange (DIP) joint and proximal
inter-phalange (PIP) joint are coupled. Therefore, this shows
us a possible way how to reduce the size of hand 2.1 Hand parameters
exoskeletons. Nevertheless, this robot described has two
limitations. The first is that the exoskeleton’s joint centres Designing a proper hand exoskeleton, first we should have a
are irrespective of the corresponding joint angle. Instead it good knowledge on the different parameters of the human
would be beneficial if the joint centre of the exoskeleton hand. They include: the number of joints for each finger; the
adapts to the joint angle of the human hand. The other DOF of each joint; the average length of each knuckle; and
disadvantage is that they cannot adjust for a wide range the perpendicular force needed to do exercises for each
length of different human fingers. These problems also exist joint.
in the robot described in Worsnopp et al. (2007). Figure 2 shows the schematic structure of the
As a conclusion, it can be said that most hand ReT human hand. Each finger has three joints and four
robots are not only have limitations as normal ReT tools, DOF. The metacarpal phalange (MCP) of each finger and
but they also could not use to objective evaluate the brain carpometacarpal (CM) of the thumb has two DOF. To
activities associate with the improvement of motor function. determine the values for each of the parameters given
Therefore, we developed out an MRI compatible hand above, we carried out a literature survey. Literature
rehabilitation robot that can satisfy both the functions, see (Fu et al., 2007) presents data for the lengths of finger
Figure 1. knuckles, drive force for flexion/extension, and also the
This paper is arranged as follows: Section 2 describes range of motion (ROM) of the index finger, which was
the design requirements and hand parameters. Section 3 measured from sixty persons at different age groups. To
details the mechanical construction and Section 4 introduces ensure these data’s reliability, we also carried out our own
the control unit. Section 5 evaluates the performance. survey measuring ten people (Tang et al., 2011). We used
Conclusions and future works are addressed in Section 6. the measure gauge to get the knuckle length for each finger,
and used pull-push gauge (Figure 3) to measure the joint
Figure 1 Prototype of MRI compatible hand rehabilitation robot driving force (measured from the middle of the knuckle).
(see online version for colours) For those data that are different from our measure with the
literature, we adopt the average values as our result. Finally,
we preliminary decide the knuckle length of each finger
presents in Table 1, as well as the ROM and torque in
Table 2.
Figure 3 Measure joint force (see online version for colours) (Gear2 FP) through a rubber belt. The second part of Gear2
(Gear2 SP) rotates around a common axis with Gear2 FP.
Gear2 SP meshes with the Mid-gear. The Mid-gear transfers
the power to the Gear3 that is fixed together with Lever1.
The application force exerted on Lever2 from Lever1 drives
Lever3, resulting in the movement of the MCP joint with
the proximal attachment. Meanwhile, a sheath which is
attached to one of the holes in Lever2 is sliding in Slot2.
Once this sheath reaches the end point in Slot2, Lever3
commences to rotate around the supporting point connected
with the proximal attachment. Thus, the applied force is
transferred to the intermediate attachment through Lever4,
which causes the movement of the PIP joint.
Length
Proximal Intermediate Distal
Finger
Thumb (mm) 33 / 30
Index (mm) 43 25 24
Middle (mm) 50 29 26
Ring (mm) 43 28 25
Little (mm) 34 20 23
Torque
MCP PIP/IP
ROM
Finger (deg/Nm) 0–87/0.3 0–100/0.16
Thumb (deg/Nm) 0–60/0.3 0–80/0.13 Notes: 1 – motor, 2 – Gear1, 3 – belt, 4 – handle,
5 – Gear2 FP, 6 – Gear2 SP, 7 – mid-gear,
8 – Gear3, 9 – slide, 10 – Safty holes,
11 – Lever1, 12 – Slot1, 13 – Lever5,
3 Mechanical construction 14 – Slot2, 15 – Lever2, 16 – Lever3,
17 – Lever4, 18 – intermediate attachment,
The finger drive system consists of five parts: 19 – proximal attachment, 20 – guide rail,
proximal/intermediate attachment, six levers, four gears, 21 – resistive sensor.
belt transmission and actuator. The actuator for each finger
is an ultrasonic motor (SHINSEI USR30E3N) with a size of 3.1 Thumb driving principle
35 mm × 36 mm × 40 mm, including a build-in encoder. It
has a high power-to-weight ratio, high precision in Considering the complex bone structure and the difficult
positioning, speed controllability, silent motion and is made attachment to the distal phalange, we decided to implement
by absolutely no magnetic materials. The maximum torque thumb rehabilitation in one DOF. Again, an ultrasonic
is 0.1 Nm, maximum speed is 250 rpm, and the driving motor is used. It is located at the bottom part of the box with
frequency is 50 KHz. In this device the actuator is located the other mechanical components for the thumb actuation,
away from the hand exoskeleton in a box under the palm, see Figure 5. Compared to the finger part, the driving
driving the extension or flexion motion for the MCP and principle of the thumb is more straightforward. The
PIP joint simultaneously. Most of the mechanical extension and flexion motion results from the combination
components are made by ABS plastic materials through of Lever8, Lever9 and one and Lever8 are fixed together
three dimension printer technology. during the exercises. The power transfers from the actuator
Two attachments are fastened on the phalanges of the to the first part of Gear4 (Gear4 FP) through a belt. The
proximal and intermediate part of the finger, respectively second part of Gear4 (Gear4 SP) rotates around a common
(see Figure 4). The exoskeleton produces a combined MCP axis with Gear4 FP. Gear4 SP meshes with Gear5, thereby
and PIP extension/flexion movement with the help of levers. transferring the power to the levers. As a result, the levers
First, the power is transferred from Gear1, which is fixed at drive the thumb to do an extension or flexion motion in the
the actuator’s power output shaft, to the first part of Gear2 plane vertical to the palm.
136 Z. Tang et al.
Figure 5 Schematic of thumb driving principle small size and long distance power transfer capability of the
rubber belt properly solve this problem. In our device, we
use one MITSUBOSHI belt between two custom designed
gears (Gear2 FP and Gear1, Gear4 FP and Gear1) to transfer
the power output from the motor. Therefore, the whole
power providing system designed into portable with a size
of 22 cm × 12 cm × 11 cm. The advantages of belt
transmission also include: flexibility, wide application
ranges with higher power transmission capacity, longer
service life and lower noise level. Table 4 presents the
name, tooth, circumference and width of these belts.
pushed in the opposite direction, and in this way the power power for all hardware. Another method is the reset button
from the motor is not passed to the levers. Thus, the hand locating on the hardware control panel.
inside the exoskeleton could move freely, namely in active
mode. On the contrary, when the handle is pulled in the Figure 7 Three dimensions drawing of the hand exoskeleton
same direction with Gear2 FP, the two gears mesh, causing (see online version for colours)
the power output form motor forcing the finger to do
rehabilitation, namely, passive mode (see Figure 6). During
the passive mode, the build-in optical encoder can be used
to feedback control the motor. Meanwhile, in active mode,
one resistive sensor (Figure 4, 21) is used to monitor the
patient’s motion.
Figure 6 Two working state of Gear2, (a) mesh state and (b)
non-mesh state (see online version for colours)
(a) (b)
5 Performance evaluation
In order to evaluate the effectiveness of the mechanical
structure and to ensure that there is no interference between
the dorsal part of the finger phalange and the mechanical
components, two experiments were carried out.
In the first experiment the change of the actuator,
the MCP joint and the PIP joint angle over time was
evaluated. For this purpose, a simulation based on the CAD
model was used. The length of the different segments of the
exoskeleton and the simulated finger can be found in
Table 5. Each joint angle was considered as zero when the
hand was fully extended, and the movement in the (a)
anticlockwise direction corresponded to positive values. The
intersection angle between l0 and l1 was regarded as the
actuation angle. The motor speed was set to 82.3 rpm
(the maximum speed of the ultrasonic motor USR30E3N is
250 rpm). After speed reductive transmission on gears, the
angle velocity on l1 is nearly 0.08 rps, resulting in the device
does extension and flexion motion with a cycle time of 5 s.
Finally, we obtain the graphics on angle change of the
actuator, the MCP joint and PIP joint over half circle time,
presenting on Figure 9(b). The graphic shows the initial
angle value on the actuator is about 43°. The maximum
angle on the MCP joint is about 90°, the maximum angle on
the PIP joint is 112°. Compared with the data in Table 2, the
maximum angle on PIP seems 12° larger, it may be caused
by the different attach point of the Intermediate attachment
or the Proximal attachment, and also may be caused by
inappropriate combination of links’ length. In conclusion,
the 3D model proves that our device could provide a full
ROM both on the MCP joint and the PIP joint. Besides, this
graphic also presents us clearly on the corresponding angle
relation between the actuator with the MCP joint and the
PIP joint. (b)
Magnetic resonance compatible hand rehabilitation robot 139
Figure 10 (a) A human wearing our hand exoskeleton with his the MCP and the PIP joint without any mechanical
index finger to do passive rehabilitation (b) The angle interference between the finger dorsal and components.
trajectory of the MCP joint and the PIP joint in three
times extension and flexion exercises (see online
version for colours)
6 Conclusions and future works
This paper presents a novel hand exoskeleton that was
developed under consideration of the special requirements
for clinical studies. This device has overcome several
shortages of some of the previous research. Most
importantly, the device can be used with MRI and can
therefore be used to analyse the rehabilitation recovery
process. This might show new ways for rehabilitation
treatment in the future. The current work is a basis for future
research work. The next step works will include integrate
force sensor and position sensor (which uses in active
mode) into this device. Afterwards, we will verify the MRI
compatibility of this device in an MRI machine, followed by
clinical tests with patients. Finally, using patient studies we
hope to gain insights into the brain reorganisation process
during stroke recovery, leading to better ReT procedures.
Acknowledgements
(a) This work was supported in part by Funding Programme for
Next Generation World-Leading Researchers, and Global
Center of Essence (GCOE) Programme Global Robot
Academia from the Ministry of Education, Culture, Sports,
Science and Technology of Japan, and also the Chinese
Scholarship Council (CSC).
This paper is a revised and expanded version of a paper
entitled ‘Design of an MRI compatible robot for finger
rehabilitation’ presented at IEEE ICMA 2012 Conference,
Chengdu, August 5–8, 2012.
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