1 Module Name Module Unit Name Session Name Session key outcome Theory

Hours Session
Hours
1 Course 5 Hrs Introduction to Introduction to  Define about the course and 5
Introduction Automotive course its scope in automobile
Sector industry as a career
 Explain Indian automotive
manufacturing market
 Original Equipment
Manufacturers (OEMs) and
different products/ models
manufactured by them
2 Identify 25 Hrs Various Assembly  Explain various assembling 5
processes and Operations and its operations such as bolting,
equipment methods tightening, riveting, fastening,
requirement to adhesive clamping, crimping
complete the etc. that need to be performed
task during automobile
components assembly.
Various Assembly  Describe various methods and
Operations steps involved in above
operations
Effects of  Explain the effects of process 5
assembly parameters like torqueing and
operations in final tightening on the properties of
component final output product like
durability, surface finish, part
movement, aesthetics etc.
 Assembly tools Introduction to  Explain tools and accessories 5
various assembly required for the assembling
tools work.
 Demonstrate the use of tools
and accessories required.
Applications of  Explain various types of 5
Measuring measuring instruments
instruments required for the assembling
work
 Demonstrate the use of
Measuring measuring instruments
instruments required

Calibration  Demonstrate the calibration 5

process of measuring devices.
 Explain the importance of
calibration and usage of
calibrated instruments
 Define the error caused by not
calibrated instruments
3 Prepare the 30 Hrs Various auxiliaries  Explain organizational 5
machine, used in assembly procedure for procuring
auxiliaries and materials like greases,
work pieces lubricant
for the  Oil, adhesives, marking
assembly equipment, ID stickers/ labels
from store.
Preparation of Importance of  Explain the need of lubrication 5
auxiliaries lubrication of machine before starting the
assembling work.
  Demonstrate the steps
involved in lubrication of
machines before starting the
assembling work.
Setting of  Explain machine parameters 5
parameters and their range setup for
assembling of components.
 Describe various parameters
that to be considered while
performing and finishing the
operations

Assembling gun  Perform setting up of 5

and its assembling apparatus.
applications  Perform cleaning of
assembling gun or bolting gun.

Lifting tools  Demonstrate operation of 5

hoists, part trollies, pallet
Assembly tools trucks.
and safety  Define safety in operating
hoist, pallet trucks and other
lifting tools
Safety in using  Describe various safety 5
assembly tools practice in using assembly
tools and accessories
 Explain important of safety in
using assembly tools

4 Perform 30 Hrs Engineering Assembly drawing  Explain to read and interpret 5

mechanical drawing assembly drawing
 assembly  Define how to understand the
operation of process required to finish
the assembly from drawing
components
Fitting operations  Explain the assembling 5
activities such as drilling, screw
tightening, riveting, sealing
etc. to be carried out from
drawings for the assembly
operation.
 Explain safety precautions in
performing drilling and other
operations
Fitting tools  Explain various List of 5
different tools, accessories and
equipment required for
mechanical components
assembly.

Assembly Hydraulics and  Explain basics of hydraulics 5

mechanical pneumatics and pneumatics
 Describe simple operations of
pneumatic guns
 Define simple applications of
hydraulics and pneumatics

Sealing of leakage  Explain assembly of 5

mechanical components in
vehicle.
 Describe insertion and
tightening of bolts, screw, rivet
 on the right place.
 Define the steps involved in
sealing of vehicle components
to prevent water leakage.
 List of various sealants and
gaskets used in assembly to
prevent leakage
Quality check  Explain various techniques 5
involved in quality checks
 Explain list of tools used in
quality checks
 Describe the importance of
quality check
5 Perform 30 Hrs Electrical drawing  Describe electrical circuits and 5
electrical understand from drawings
assembly  Explain the activities such as
operation wire connections, wire routing
etc. to be carried out from
drawings / circuit diagrams for
electrical components
assembly.

Assembly Electrical tools  Explain various tools involved 5

electrical in electrical assembly
 Explain application of electrical
tools
 Describe various techniques
involved in electrical assembly
Electrical wire  Identify wires according to 5
rooting their color codes.
 Explain the steps involved in
 assembly of electrical and
electronic components in
vehicle.
 Explain routing of wire in
vehicle according to circuit
diagram
 Describe the steps involved in
tapping operation to ensure
hassle free electrical
connections.

High  Explain high frequency welding 5

frequency welding used in various assembly
process
 Describe the steps involved in
the high frequency welding for
assembly work.

Testing of  Describe testing techniques 5

Electrical testing electrical circuits such as continuity test,
insulation resistance test etc
for electrical components
testing.

Electrical safety  Explain various safety 5

parameters to be used in
electrical assembly
 Describe safety techniques in
testing of electrical circuits
6 Maintain a 15 Hrs Environmental  Describe what is 3
healthy, safe hazards environmental hazard and its
and secure types
working  How to deal in hazard
environment the responsibilities in handling
at the environment
workplace  How to report in hazard
State common causes for
accidents
Personal Health  Describe how to keep the 3
and Hygiene health in good condition and
practice the habits of being
hygiene
 electrical hazards (power
Environment supply and points, loose and
Management naked cables and wires,
System - EMS electrical
 Define what is first aid 3
First Aid
 List out procedure for first aid
 List out types of fire 3
 Describe the procedure for
Fire Safety
Evacuating fire

Safety  Describe personal, industrial 3

and social safety
 List out Why PPE is essential
 Explain safety precautions need
to follow during handling of
tools and equipment in the
workshop.
 Explain safe material handling
 practices for lifting the heavy
machines and equipment.
7 Maintain 5S at 15 Hrs Introduction to 5S 5
 Explain 5S and its applications
the work
premises  Define purpose of 5S
 Benefits of 5S
 Procedure for storage of tools
and equipment
 Demonstrate the steps involved
in storage of cleaning material
and equipment in the right
location and in correct
condition.
5S  Explain different types of waste
identified in industry.
Waste  Explain different types of waste 5
Management  Segregation and disposal of
different types of waste
 Explain the importance of SOP 5
 Describe the procedure for the
Standard
preparation of SOP
Operating
 Demonstrate segregation and
Procedure-SOP
disposal of different types of
waste as per SOP