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Calibration of fatigue and rutting distress models for non conventional


asphalt concrete materials

Conference Paper · April 2014


DOI: 10.13140/RG.2.1.3506.6322

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Calibration of fatigue and rutting distress models for non conventional


asphalt concrete materials

F. La Torre, L. Domenichini & M. Meocci


Civil and Environmental Engineering Department, University of Florence, Florence, Italy

ABSTRACT:  One of the most used tool for pavement design is the AASHTO Mechanistic-Empirical
Pavement Design Guide (M-E PDG) which is a very powerful pavement design tool but it includes empiri-
cal distress models calibrated only for conventional bituminous materials.
Nowadays non conventional asphalt concrete materials as porous asphalt concrete for wearing courses,
modified asphalt concrete and cement-bitumen treated materials are often used in flexible and semirigid
pavements. The implementation of these materials in the M-E PDG tool requires the calibration of the
distress models based on experimental data from in-service pavements or laboratory test results.
In this paper the calibration of the M-E PDG Asphalt Concrete Fatigue and Asphalt Concrete Rutting
models is presented for the three type of non conventional materials mentioned above.
The results are presented in terms of calibration procedure, resulting calibration factors, caveats and
accuracy of the calibrated functions.

1  INTRODUCTION 2  BACKGROUND

The Mechanistic-Empirical Pavement Design Most of the researches conducted on the M-E
Guide M-E PDG method for the design of road PDG calibration focus on the determination on
pavements is based on the “mechanistic-empirical” the “state/regional calibration factors” (Benda &
approach to evaluate the evolution of different dis- Meltzer 2012, Kim, Seilan, Ma & Gopalakrishnan
tresses in the pavement structure during the design 2013).
life (NCHRP 2004). In this paper the calibration of asphalt concrete
The M-E PDG represents a major change in the fatigue and permanent deformation models will
evaluation of pavement performance. It considers be performed for three type of non conventional
real site conditions as traffic, climate, subgrade or materials: porous asphalt concrete wearing course,
existing pavement condition for rehabilitation. The modified asphalt concrete and cement-bitumen
mechanistic-empirical principles allow to optimize treated materials.
the design of the pavement structure according The calibration has been based on the data gath-
the specific distresses evolution. More specifically ered through an extensive literature review. The
the M-E PDG tool allows to evaluate separately literature review allowed to identify the references
the flexible, semi-rigid and rigid pavement typical where the fatigue and rutting distress data for the
distresses: analyzed materials are available.
Each reference has then been analyzed to select
- Bottom up fatigue cracking; the most representative research to describe the
- Bottom up damage; performance of the specific non conventional
- Top down longitudinal cracking; materials to be analyzed. Where possible researches
- Thermal cracking; conducted in Italy are preferred as the materials
- Permanent deformation; and the environmental conditions are the same as
- Longitudinal roughness. the ones for which the models will mostly be used.
Furthermore the researches where the laboratory
The distress models that are implemented in the or in situ analysis of the fatigue and rutting behav-
software, however, allow the user to model directly ior for the non conventional asphalt concrete is
only traditional asphalt concrete while for “non given for a high number of load repetitions and
conventional” asphalt concrete materials a special where the data necessary to characterize the mix-
calibration effort is required. ture are given are preferred.

413
3 m-e pdg models 4  CALIBRATION

3.1  M-E PDG fatigue model The use of non conventional asphalt concrete
materials in the pavement layers requires a calibra-
The mechanical-empirical model used in the M-E
tion procedure to correctly describe the material
PDG to determine fatigue cracking (NCHRP
performances over the time.
2004, El-Basyouny & Witczak 2005-1) is a function
The M-E PDG tool allows the user to modify
of the tensile strain and the mix stiffness (modu-
the standard distress models in order to achieve a
lus) and is described in equation (1).
better representation of the national, regional or
β f 2 k2 β f 3 k3
local conditions and materials used. There are dif-
 1  1 ferent procedures to modify the distress functions
N f = 0.00432C β f 1k1   (1)
 εt   E  and to calibrate the M-E PDG models:

- overall calibration based on the observation
where: Nf = Fatigue life; εt = Maximum tensile strain of site data for a long enough period of time.
(in/in); E  =  Stiffness of the bituminous material This type of calibration is typically applied at a
(psi); βf 1, βf 2, βf 3 = Calibrations factors; C = 10M; nation or state level and requires the availability
M is evaluated as in the equation (2); Vb = % effec- of a wide set of data collected on site (Souliman,
tive bitumen content; Va = % air void content; k1, Mamlouk, El-Basyouny & Zapata 2010, Baner-
k2, k3 = laboratory regression coefficient. jee, Prozzi & Aguiar-Moja 2010, Hoegh, Khaz-
anovich & Jensen 2010);
 Vb  - calibrate of the specific distress functions by
M = 4.84  − 0.69  (2) means of a compares with the actual behavior of
 Vb + Va 
the material considered obtained from specific
laboratory tests or accelerated loading facility
tests (Rajbongsh & Das 2009, Archilla 2010);
3.2  M-E PDG rutting model - calibrate of the specific distress functions by
means of compares between the basic uncali-
The mechanical-empirical model used in the M-E
brated M-E PDG models and models derived
PDG to evaluate the permanent deformation (rut-
from the literature specifically referred to the
ting) (NCHRP 2004, El-Basyouny & Witczak
“non conventional” material to be used.
2005-2) is a function of the material mix, the tem-
perature of the pavement layers and the number In this study this third approach has been applied
of load repetitions. The model implemented in by conducting an extensive literature review the
the M-E PDG is described in equation (3) and results of which was the identification of the most
has been developed through laboratory repeated representative studies where fatigue and perma-
load test on different type of traditional asphalt nent deformation models for one of the three non
mixtures. conventional materials have been established.
The studies considered are based either on the
εp analysis of laboratory tests or testing facilities
= kz β r110 k1 T βr 2 k2 N k2 βr 3 (3)
εr (ALF) data (Wu, Zhang, King & Mohammad
2007). Some of the researches provide directly the
where εp = Plastic strain (in/in); εr = Resilient strain numerical values of the test results while others
(in/in); T  =  Temperature in the asphalt concrete provide only the fitted distress function.
layer at Hac/2; N = Number of load repetitions; k1, The literature documents usually provides a set
k2, k3  =  laboratory regression coefficient; βr1, βr2, of discrete value that represent the laboratory or
βr3  =  Calibrations factors. And Kz, C1 and C2 are on-site distress measurement for the materials con-
described in the equation (4), (5) and (6). sidered based on which the M-E PDG calibration
coefficients can be calculated. Only Archilla (2010)
provide directly the calibration coefficients for the
K z = C1 + C2depth × 0.328196 depth (4) rutting model in the asphalt concrete with modi-

fied bitumen.
C1 = −0.1039H ac 2 + 2.4868H ac − 17.342 (5) The procedure used in this research to define

the calibration constants is based a best-fitting
C2 = 0.0172 H ac 2 − 1.7331H ac + 27.482 (6) procedure that minimizes the error between M-E

PDG estimated performance indices (fatigue and
where Hac is the total thickness of asphalt concrete permanent deformation) and calibrated perform-
layers and depth is the depth of the plastic strain ance measures as shown in equation (8) and in
evaluation. equation (10).

414
where
xcalc [cycles ] = β f 1k1 (ε t ) ( E )− β
− β f 2 k2 f 3 k3
(7)

Af = 0.00432 × C × β f 1
ERR = ( xoss [cycles ] − xcalc [cycles ])
2
(8)
βf3
 1
xcalc ε p  = kz β r110 k1 T βr 2 k2 cycles βr 3 k3 (9) Bf =  
 E
( )
2
ERR = xoss ε p  − xcalc ε p  (10)
For a specific material, given a value for Bf, k1
and k3 are not independent and therefore in the
where xcalc[cycles] is the number of load cycles calibration process k1 is assumed constant (equal
repetitions calculated by means of the M-E PDG to the default M-E PDG value k1 = 0.007566) and
model; xoss[cycles] is the observed number of load only k2 and k3 are calculated.
cycles repetitions; xcalc[ep] is the permanent deforma- Equation (1) becomes then:
tion calculated by means of the M-E PDG model;
xoss[ep] is the observed permanent deformation; ki k2
 1
are the calibration coefficients the number of which N f = A′f B f k3   (12)
can be different for different distress models.  εt 

The fitting procedure to estimate the calibration
coefficients was performed by means the STATIS- where:
TICA (v.7) tool. The estimation method used is
the Gauss-Newton. The analysis was performed A′f = 0.00432 × C × β f 1 × 0.007566
with two convergence criteria: the first based on = 3.269 × 10 −5 × C × β f 1
the maximum number of iterations (100) and the
second based on the precision. All the analyses
reached the convergence with the second criterion. k2 and k3 are then estimated as described in sec-
The calibration procedure is summarized in tion 4 to fit the experimental data.
Figure 1.
4.2  Permanent deformation model calibration
For the permanent deformation the experimental
4.1  Fatigue model calibration
data is available only for one testing temperature
As outlined in section 3.1, the M-E PDG fatigue for each material.
model is described in the equation (1). With this data the k2 coefficient cannot be esti-
In the fatigue model only et represent an inde- mated and has to be assumed equal to the base
pendent variable; C and E are a function only of M-E PDG value (k2 = 1.5606).
the volumetric properties of the asphalt concrete Equation (3) can therefore be written as
material used.
The typical calibration procedure (adopted by εp
all the cited studies and in the M-E PDG valida- = Ar′10 k1 N k3 (13)
εr
tion procedure) assumes bf 1, bf 2 and bf 3 as constant
values and evaluates k1, k2 and k3 based on the spe-
where:
cific materials properties.
Consequently the equation (1) can be written as Ar′ = T βr 2 k2
shown in (11).
k2
The calibration coefficients (k1 and k3) are
 1 determined by means of the best fitting procedure
N f = Af k1   B f k3 (11) shown in section 4.
ε  t

5  ASPHALT CONCRETE WITH MODIFIED
BITUMEN

The modified bitumen is a semi-solid traditional


bitumen with the addition of polymers and
additives to improve the thermal sensitivity (tex-
ture and rheological behavior depending on tem-
perature) compared to normal bitumen. Modified
bitumens retain their elastic-plastic behavior in a
Figure 1.  Calibration procedure adopted. wider temperature range increasing fatigue and

415
rutting performance. Several researches have been In the study by Raad (2001) the fatigue failure
performed to determine fatigue and permanent is defined as the condition where the material stiff-
deformation models based on either laboratory ness reaches 50% of the initial value.
data or field performance (Khattak & Baladi 2001, To evaluate the calibration coefficient ki it is nec-
Alberto, Lizcano, Lizarazo, Fantel, Gallegos & essary to define the volumetric properties of the
Flintsh 2009, Herrington & Alabaster 2008, Bros- bituminous mixture (binder content and air vol-
seaud 2009, Cesolini, Berardinetti & Sartori 2009, ume). The analysis described in the present section
Archilla 2010, Eddhahak-Ouni, Dony & Colin are conducted on materials with 4.5%–6% binder
2012, Erlingsson 2012, Barki, Emin Kutay, Gibson content by weight and 3%–4% air content for
& Abbas 2012, Oliver, Khoo & Waldron 2012). both mixtures (traditional and modified asphalt
Recently these materials have been evaluated by concrete).
means of innovative techniques such as finite ele-
ment models calibrated with on site measures (LTPP
5.2  Rutting performance
database) or with energetic criteria (Gullberg, Bir-
gisson & Jelagin 2012). However in this study the For permanent deformations in modified asphalt
works by A.R. Archilla (Archilla) & Raad, Sab- concrete a recent study by Archilla (2010) has
oundjian & Minassian (Raad et al. 2001) have been already defined the calibration coefficients to be
considered as the reference models as they present in used in the M-E PDG Models and an additional
details the result of the laboratory tests carried out calibration effort is therefore not required.
in order to determine the fatigue and rutting models
for the asphalt concrete with modified bitumen.
5.3  Definition of the calibration coefficient values
To define the calibration coefficients (ki) the pro-
5.1  Fatigue performance
cedure described in the section 4 has been applied
A detailed analysis of the fatigue behavior of a and the results are summarized in Table 1.
polymer modified asphalt (PMA) concrete was To evaluate the fatigue calibration factors the
undertaken in (Raad, Saboundjian & Minassian procedure reaches convergence with 7 iterations
2001) to identify the most influential variables and the correlation coefficient R2 = 0.94. The rut-
that affect fatigue life in these materials. The study ting calibration factor are those determined by
compared the fatigue performance of the modified Archilla.
asphalt concrete with the fatigue performance of In Figure  3 and in Figure  4 the comparison
traditional asphalt concrete. Laboratory fatigue between the different fatigue and rutting models
tests were conducted on beam specimens obtained
from a 10-year old pavement section in southern
California. Both stiffness and fatigue were deter- Table  1.  Calibration factors for modified asphalt con-
crete mixture (in parenthesis the coefficients that are set
mined using controlled-strain fatigue beam tests to the base M-E PDG value).
performed at 22°C and -2°C. Figure 2 shows the
cycles of load repetitions that lead to fatigue failure Fatigue Rutting
for a given tensile for different type of materials. calibration factors calibration factors

K1 (0.007566) -3.48220
K2 4.346978 (1.5606)
K3 1.240301 0.34980

Figure 2.  Comparison between the experimental fatigue


performance of the modified asphalt concrete of the tra- Figure 3.  Comparison between the experimental fatigue
ditional asphalt concrete (Raad, Saboundjan & Minas- model for modified asphalt concrete and the M-E PDG
sian 2001). calibrated and uncalibrated fatigue models.

416
Figure  4.  Comparison between the experimental per-
manent deformation model for modified asphalt concrete
and the M-E PDG uncalibrated permanent deformation Figure  5.  Fatigue curve for cement-bitumen treated
models. materials.

(experimental data and M-E PDG model before Table  2.  Permanent strain data for cement-bitumen
treated materials (Oruc, Celik & Akpinar 2007).
and after the calibration procedure) is shown.
For the rutting model, that has not been derived Number of load cycles Permanent strain (mm)
in this research, the comparison with the row data
is not given. 0 0.2627
20000 0.4422
30000 0.4658
6  CEMENT-BITUMEN TREATED 40000 0.4900
MATERIALS 45000 0.4993
100000 0.5123
The use of cement-bitumen treated materials rap- 300000 0.5421
idly increased over the last 10 years (Del Campo 500000 0.5934
2003, Gulyas, Boromisza & Williams 2006). In the 1000000 0.6086
recycling process cement and bitumen are added in 5000000 0.6615
the mixture to increase the mechanical behavior of 10000000 0.7379
the pavement layers (Pasetto, Bortolini, Scabbio &
Carta 2004).
Cement is added usually in a percentage of 1%
to 2.5% and bitumen, added as foam or emulsion, Several papers have been published on this
is added usually in percentage of 2% to 3.5% by research. The relationship between the number of
aggregate weight. The mechanical properties of cycles at failure (Nf) and the initial strain ampli-
the mixture depends on the dosages of cement and tudes given in (Bocci, Canestrari, Grilli, Pasquini
bitumen. Low dosage of bitumen and high dosage & Lioi 2009) and is shown in Figure 5.
of cement allow to obtain a behavior similar to
that of traditional cement stabilized base. Increas-
6.2  Rutting performance
ing bitumen content the behavior becomes similar
to that of asphalt concrete materials (Bocci, Can- The rutting performance of cement-bitumen
estrari, Grilli, Pasquini & Lioi 2009, Bocci, Grilli, treated materials has been evaluated in a research
Cardone & Graziani 2011, Bocci, Grilli, Cardone conducted in Turkey (Oruc, Celik & Akpinar
& Ferrotti 2012). 2007).
The rutting results summarized in Table 2.
6.1  Fatigue performance
6.3  Definition of the calibration coefficient value
The reference research used in this study is the one
conducted in Italy on the A14  motorway Anco- To define the calibration coefficients (ki) the pro-
na-Taranto pavement (Santagata, Bocci, Grilli & cedure described in the section 4 has been applied
Cardone 2009) as this better reflects the type of and the results are summarized in Table 3.
mixtures in use in Italy. Fatigue calibration factors are obtained with
The recycled mixture was realized adding 3.5% 12 iterations and the correlation coefficient is
of bituminous emulsion and 2% of cement. R2 = 0.9887.

417
Table  3.  Calibration factors for fatigue and rutting of in order to improve traffic safety and comfort for
cement-bitumen treated materials (in parenthesis the drivers.
coefficients that are set to the base M-E PDG value). PA consist mainly of coarse aggregates with
small amounts of sand and filler, thus creating an
Fatigue calibration Rutting calibration
factors factors
open texture and a permeable structure with high
porosity. Due to its rough surface texture and large
K1 (0.007566) -1.77963 amount of pores in its mixture (in the order of
K2 10.00000 (1.5606) 20%), porous asphalt improves skid resistance and
K3 1.018614 0.073729 provides good visibility while reducing spray and
splash on wet surfaces (Kim, Roque & Lee 2008,
Chen, Tebaldi, Roque, Lopp & Su 2012, Kandhal
& Mallick 1998, Punith, Suresha, Veeraragavan &
Raju 1998).
Despite the high content of voids and the low
content of asphalt in its matrix (generally modi-
fied bitumen), these type of materials offer a very
good performance compared to conventional
(dense) asphalt concrete materials. Using tradi-
tional uncalibrated M-E PDG models, on the other
hand, these materials would show a low resistance,
high values of fatigue cracking and high values of
permanent deformations, mainly due to their high
voids content.
Figure 6.  Comparison between the experimental fatigue The work by Kim, Sokolov, Poulikakos and
model for cement-bitumen treated asphalt concrete and Partl (2009) has been considered as the reference
the M-E PDG calibrated and uncalibrated permanent model for porous asphalts for both fatigue and
deformation models. permanent deformation models. The result of the
laboratory tests carried out in order to determine
the fatigue and the rutting models for the porous
asphalt concrete wearing course are presented in
details in (Kim, Sokolov, Poulikakos & Partl 2009)
allowing for an accurate calibration of the M-E
PDG models.

7.1  Fatigue performance


The fatigue model used in this paper is derived
from laboratory test carried out by Accelerated
Pavement Fatigue Test (Kim, Sokolov, Poulika-
kos & Partl 2009). A model mobile load simulator
(MMLS) was used to apply the accelerated fatigue
Figure  7.  Comparison between the experimental per- traffic loading on the porous asphalt pavement.
manent deformation model for cement-bitumen treated The accelerated fatigue tests were conducted at
asphalt concrete and the M-E PDG calibrated and uncal- 25°C.
ibrated permanent deformation models.
The tests were conducted with 800  kg weight
and 7200 number of cycles per hour. Each tire has
Rutting calibration factors are obtained with a load of 2.1 kN and a tire pressure of 0.6 MPa.
11 iterations and the correlation coefficient is The test speed is equal to 9 km/h.
R2 = 0.97. The result of the tests described above, has been
In Figure 6 and in Figure 7 the result of the cali- used in this paper to determine the calibration fac-
bration procedure are shown. tors of the M-E PDG fatigue model for porous
asphalt concrete wearing course. In Table  4 the
number of load cycles corresponding to a given
7  POROUS ASPHALT WEARING COURSE tensile strain used for the calibration of the M-E
PDG Model are shown. These are extracted from
Porous asphalt (PA) wearing courses, also called the fatigue curves presented by the authors in
open graded asphalt wearing courses, have been (Kim, Sokolov, Poulikakos & Partl 2009) based on
widely used for water drainage and noise reduction the measures carried out in the MMLS testing.

418
Table 4.  Fatigue data used for calibration. Table  6.  Calibration factors for fatigue and rutting of
porous asphalt concrete wearing course (in parenthesis
Load cycles Tensile strain (et) the coefficients that are set to the base M-E PDG value).

3500000 0.037 Fatigue calibration Rutting calibration


3000000 0.043 factors factors
2000000 0.047
1000000 0.054 K1 (0.7566) -3.00981
500000 0.069 K2 4.43695 (1.5606)
250000 0.096 K3 0.818359 0.3751
100000 0.114

Table  5.  Relation between load cycles and


deformation.

Load cycles d (mm)

0 0
15000 1.5
60000 3.25
112000 3.55
200000 4.30
370000 5.75

7.2  Permanent deformation performance


Figure 8.  Comparison between the experimental fatigue
As described earlier the empirical model for the model for porous asphalt concrete and the M-E PDG
evaluation of the permanent deformations in calibrated and uncalibrated fatigue models.
porous asphalt concrete wearing course was also
derived from the result obtained by Kim, Sokolov,
Poulikakos & Partl (2009). During the MMLS test,
the transverse profiles of the surface have been
measured in the central section of the specimen
by means of a surface profilometer and recorded
for different number of repetitions. The maximum
deformation under the wheel path was 5.75  mm
at 370000 cycles. The results obtained in terms of
deformations from the MMLS test, used for the
calibration of the M-E PDG Model are shown in
Table 5.

7.3  Definition of the calibration coefficient value


Figure  9.  Comparison between the experimental per-
To define the calibration coefficient (ki) the proce- manent deformation model for porous asphalt concrete
dure described in the section  4 has been applied and the M-E PDG calibrated and uncalibrated perma-
and the results are summarized in Table 6. nent deformation models.
Fatigue calibration factors are obtained with
23 iterations and the correlation coefficient is
R2 = 0.93.
Rutting calibration factors are obtained with 8  EFFECT OF THE VOLUMETRIC
16 iterations and the correlation coefficient is properties of THE materialS
R2 = 0.98. analyzed
In Figure  11 the comparison between experi-
mental, uncalibrated and calibrated fatigue model Fatigue model consider the volumetric are based
is shown. on the volumetric composition of the mix.
In Figure 9 the comparison between experimen- All the three mixtures considered in the paper
tal, uncalibrated and calibrated permanent defor- (porous asphalt concrete for wearing courses, mod-
mation models is shown. ified asphalt concrete and cement-bitumen treated

419
Table 7.  Volumetric properties of mixtures analyzed.

Volumetric Modified Porous Cement-bitumen


Properties AC AC treated materials

Vb (%) 12.6% 9.7% 5.1%


Va (%) 3.50% 20% 2%
E (MPa) 7000 MPa 4000 MPa 5300 MPa

Table  8.  Ranges of volumetric properties used in the


relevant studies.

Volumetric Modified Porous Cement-bitumen Figure  11.  Comparison between the fatigue models
Properties AC AC treated materials with variable volumetric properties—Cement-Treated
materials.
Vb (%) 11–13% 8.1–12% 2.6–7.6%
Va (%) 3–4% 16–20% 1.5–2.5%
E (MPa) 6000–8000 3000–5000 4700–5900

Figure  12.  Comparison between the fatigue models


with variable volumetric properties—Porous AC.

9  CONCLUSIONs
Figure  10.  Comparison between the fatigue models
with variable volumetric properties—Modified AC.
The analysis of non conventional materials, such as
materials) have been characterized using the aver- asphalt concrete with modified bitumen, cement-
age values ​​of the following volumetric properties: bitumen treated asphalt concrete and porous
asphalt wearing courses, with uncalibrated M-E
- Effective binder content (%); PDG models, lead to an overestimation of the
- Air void (%); expected distresses.
- Elastic modulus In order to better estimate the actual perform-
as given in the relevant studies. ance of these materials a calibration procedure has
In Table  7 the values adopted in the statistical been set up and the calibration factors to be used
procedure to define the calibration coefficients in the M-E PDG software to better represent the
value are summarized. behavior of non conventional asphalt concrete
The characterization of the mixture through the materials has been defined. The calibration factors
adoption of the average volumetric properties may have been determined by means of a statistical anal-
generate errors in the estimation on the pavement ysis of laboratory data that are available in the lit-
fatigue life. The range of values used for each mate- erature for the different type of materials analyzed.
rial in the relevant studies is given in Table 8.
Within these ranges the error caused by using an
average value is low and leads to a maximum dif- references
ference in the number of fatigue cycles in the order
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volumetric properties are shown. tion Research Board, 1349, Washington, D.C. 2009.

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