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Specifications
G3304 and G3306 Engines
Media Number -SENR7938-04 Publication Date -01/12/2006 Date Updated -21/12/2006

i02673803

Cylinder Head Valves

SMCS - 1105

Part Number - 9Y-3640

S/N - 07Y1-UP

Part Number - 9Y-3640

S/N - CTT1-UP

Part Number - 9Y-3640

S/N - JCA1-UP

Part Number - 9Y-3640

S/N - CNR1-UP

Part Number - 9Y-3640

S/N - G6X1-UP

Part Number - 9Y-3640

S/N - HCC1-UP

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Illustration 1 g00614920

Illustration 2 g00615501

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(1) 7S-7144 Spring

Assembled length ... 44.86 mm (1.766 inch)

Load at assembled length ... 257 ± 25 N (58 ± 5.6 lb)
Length of spring at the valve open position ... 32.28 mm (1.271 inch)
Free length after test force ... 52.07 mm (2.050 inch)
Outside diameter ... 35.20 mm (1.386 inch)

(2) Height to top of valve guide ... 22.23 ± 0.25 mm (0.875 ± 0.010 inch)

(3) Valve stem diameter and valve guide bore

Diameter of valve stem ... 9.441 ± 0.008 mm (0.3717 ± 0.0003 inch)

The minimum diameter that can be used again ... 9.408 mm (0.3704 inch)
The bore in a new valve guide that is installed in the cylinder head is the following value: ... 9.484 ± 0.025 mm
(0.3734 ± 0.0010 inch)
Maximum permissible valve guide bore ... 9.581 mm (0.3772 inch)

(4) Valve lip

The thickness for the valve lip that can be used again is the following value:
Exhaust valve ... 2.64 mm (0.104 inch)
Inlet valve ... 2.69 mm (0.106 inch)

(5) Diameter of valve head

Exhaust valve ... 48.16 ± 0.13 mm (1.896 ± 0.005 inch)

Inlet valve ... 51.31 ± 0.13 mm (2.020 ± 0.005 inch)

(6) Valve face angle

Angle of valve face ... 29.25 degrees

(7) Depth of bore in head for valve seat insert ... 11.40 ± 0.05 mm (0.449 ± 0.002 inch)

(8) Valve seat insert

Diameter of exhaust valve seat insert ... 50.889 ± 0.013 mm ( 2.0035 ± 0.0005 inch)
Bore in head for exhaust valve seat insert ... 50.813 ± 0.013 mm (2.0005 ± 0.0005 inch)
Diameter of inlet valve seat insert ... 52.032 ± 0.013 mm (2.0485 ± 0.0005 inch)
Bore in head for inlet valve seat insert ... 51.956 ± 0.013 mm (2.0455 ± 0.0005 inch)

(9) Angle of face of valve seat insert ... 30.25 ± 0.050 degrees

(10) Width of valve seat

Maximum permissible width of valve seat ... 1.93 mm (0.076 inch)

Minimum permissible width of valve seat ... 1.14 mm (0.045 inch)

(11) Dimension from top of closed valve to face of head

Maximum permissible dimension for exhaust valves ... 3.56 mm (0.140 inch)
Minimum permissible dimension for exhaust valves ... 1.42 mm (0.056 inch)
Maximum permissible dimension for inlet valves ... 3.56 mm (0.140 inch)
Minimum permissible dimension for inlet valves ... 1.68 mm (0.066 inch)

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(12) Outside diameter of the face of the valve seat insert

Exhaust valve seat insert ... 45.97 mm (1.810 inch)

Maximum permissible exhaust valve seat insert ... 47.24 mm (1.860 inch)
Inlet valve seat insert ... 49.12 mm (1.934 inch)
Maximum permissible inlet valve seat insert ... 50.39 mm (1.984 inch)

(13) Grind the face of the insert in order to get a reduction in the maximum seat diameter to the following angle. ... 30.25 ±
0.050 degrees

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