SVEDALA H-2000, H-3000, H-4000 AND H-6000 HYDROCONE CRUSHERS ALLIS MINERAL SYSTEMSHycrauicaly adjusted cone and gyratory crushers have become increasingly popular because hydraulic adjustment offers many advantages. There are many cone crushers which start- ed life as mechanically adjusted machines with coil springs and mainframe threads. The coil springs have later been superseded by hydraulic cylinders in the quest for higher performance. They are still limited by the mainframe threads. There are not many crusher types that have incorporated hydraulics right from the start in order fo provide simple and rapid adjustment. The fact that so many crusher manufacturers have gone over ~ completely or partially - to hydraulic adjustment seems to us fo confirm that sed on the correct prin- ciples from the bottom up. Instead of switch ing from mechanical to hydraulic adjustment we have methodically developed our Hydro- cone crushers. We know how hydraulic ad- justment can best be utilized for reliable, simple, rapid and - when required ~ auto- matic operation. With the 2000-, 3000-, 4000- and 6000-series, the third genera- tion of Hydrocone and Superior crushers is launched.Reliable, simple, rapid, convenient and automatic thanks to the Hydroset system The Hydroset system is a combined safety and seting adjust= ment system incorporating a heavy-duty hydraulic cylinder which supports and adjusts the position of the mainshatt. Changes in the discharge seting can be carried outin seconds The Hydroset system has been used with great success for many decades Setting reduction: oil is pumped from the tonk to the Hydroset cylinder, thus raising the mantle tothe desired positon Setting increase: oil is pumped from the Hydhroset cylinder back fo he tank, thus lowering the ‘mantle to the desired position. Automatic overload protection The automatic overload protection provided by the Hydrose! sysiem allows the manile to drop to permit the possage of ‘ramp iron or other uncrushable material and then automali- cally returns the mantle to its original position Oils forced out from the Hydroset cylinder fo the accumulator so that the mantle drops to allow the unerushable object 10 pass through the crusher. The accumulator forces tho oil Back to the Hydroset eylinder 4s soon as the object has lef the crushing chamber. Ifthe crusher stops under load due to a power failure, the manile can be dropped to make restarting easier Improved crushing results with ASR, Automatic Setting Regulation Hydrocone crushers can be equipped with ASR, on Automatic Setting Regulation system which monitors the load on the crusher. This gives considerably improved results and opti mum crusher utilization. Ask fora separate description of ASR, the Automatic Setting Regulation system! ‘ASR Conta abit Moirshol pesionDesigned for maximum capacity... H-2000, H-3000, H-4000 and H-6000 Hydrocone crushers are characterized by a robust design and high performance. The crushers ore dimensioned for the loads caused by the crushing of extremely hard material High motor powers con be used. Crusher ‘Max motor size, kW H:2000 Hydrocone 90 1H-3000 Hydrocone 150 H-4000 Hydrocone 220 H-6000 Hydrocone 315 In combination with the CLP crushing chambers (CLP = Con: stont Liner Performance], the high motor powers give these Hydrocone crushers capacities which in most cases are com- parable with those of other, larger crushers, Our crushershave Farge feed openings and can be fed with coarse material. Crushing chambers Numerous standard crushing chambers are available for thousand-series Hydrocone crushers. ‘Accepis crushed product Crusher from jaw crusher running at CSS {mmm} 1-200 Hydrocone 60-75 H-3000 Hydrocone 105-115 H-4000 Hydrocone 130-145 H-8000 Hydrocone 160-180 Both the capacity and the feed acceplance capability remain almost undiminished throughout the whole life ofthe liners thanks fo their CLP-design, Together with the long mainshaft travel, these factors contribute o the favorable wear costs. ...and for the production of high-quality crushed materials Thousand series Hydrocone crushers meet exacting product qualtydemands. Aggregate specificationshave beentightened Up and this trend towards higher standards will continue Hydrocone crushers and the CSC technique (Cubical Shape Crushing) developed by us provide the solution, The H-2000,, 1-300, H-4000 and H-6000 Hydocone crushers produce material of excellent shope ‘Compared toimpactbreakers, he amountoffines produced canbematched othe demand, Inoddition, energy consumption islow and Hydrocone crushers can be used for wider range of dates than other crusher types ‘Mox Approximate Crushing feed size mm motor power chamber ‘Screen CsS*_| opening" kw. H-2000 EF 18 75 H-3000 EF 25 “132 H-4000 EF 32 200 H-6000 EF 36 300 H-2000 F 20-25 35 75 H-3000 F 25-30 40 132 H-4000 F 30-35 50 200 H-6000 F 35-45, 60 -300 H-2000MF | 30-35 | 50 5 H-3000 MF 35-45 55 -132 H-4000 ME | 40-45 | 65 -200 H-6000 MF 50-60 85 315 H-2000 M. 40-45 65 75 50-60 | 75 132 60-70 85 -200 75-90 Ws “315 H-3000 MC 60-75 95 132 H-4000 MC 75-90 Ws 200 H-6000 MC | 105-120, 150 -300 #2000 C 60-75 95 -90 H-3000 C 80-95 120 140, H-4000 C 105-115, 150 -200 H-6000 C 130-150 190 300 H-3000 EC | 105-115 150 150 H-4000 EC | 130-145 220 H-6000 EC | 160-180 280 *+ CSS of preceding crusher. + Size of square hole through which feed has passed.Excellent versatility, Conventional crushing chamber one topshell for all crushing chambers Thousond series Hyerocone crushers have wide field of use Several standard crushing chambers are available. The crush: ers can easily be matched fo changes in production by the proper selection of crushing chamber and eccentric trove H-2000, H-3000, H-4000 and H-6000 Hydrocone crush- ers are on excellent choice as secondary crushers in combina Fronwithojawerusherorastheetiny crushing stogefor sand production, Thanks to their builtin vrsaflity, thousand series Hydrocones wil enable you to cope with most production requirements in @ changing future, Worn nes When the mainshaf is raised to maintain the discharge seting, wear allers the shape of the crushing chamber. The feed 9pening decreases, the liner surfaces become more parallel and capacity drops, Excalent as the second Crusher crushing stoge after a CLP crushing chamber jaw crusher up fo size (cm) H-2000 Hydrocone 75x50 H-3000 Hydrocone 105x80 H-4000 Hydrocone 120x100 H-6000 Hydrocone 150x120 If exceptionally coarse material i to be crushed, all housand: series Hydrocone crushers can be transformed into Superior secondary gyratory crushers, with feed openings twice os big for increased feed acceptance capabilities, Worn liners i The almost vertical profile in the feed opening are ans High output rane sseat Ae nbs wawsaned Uren and increased liner life changed throughout the wearing life. This gives constant, thanks to CLP crushing chambers high production, CLP stonds for Constont Liner Performance. The advantages cre: ci cushing constant feed acceptance capability Gonber increased output a high-quality products | Cenienioadl wih increased liner life | coshing ap optimal overall running costs haber Thisis achieved by the shape of the CLP crushing chamber and by the foct that the feed opening remains virually unaltered throughout the life of the liner set. The output of crushed Tivo material is greater than that obtained by crushing with con- ventional liners for the some time. The increase in output can be up to 30% but depends on the nature of the feed material, Compared with conventional liners, CLP liners produce a Feed opening and capacity are normally reduced by some greater amount of material, both in a given period and 30% or more in crushers with fully worn conventional, non- _©¥ the whole liner lifetime, CLP liners,Capacities Performance figures are approximate and give on indication of what the crusher can produce. They apply for open circuit crushing of dry material with a bulk density of 1600 ke/m* Itis assumed thot material finec than the crusher’s CSS is re- ‘moved from the feed. Consultus regarding the application of he crushersince the dlogreo of reduction, the materil’s crushabiliy (Wi), the size analysis ofthe feed, the design of any recrushing circuit and the moisture content in the feed all affect the performance of the crusher. EF ‘With an EF chamber, copacity and product size are particul fraction - top size, bottom size, moisture content, etc H-3000 Hydrocone Suitable feed size: from 4 up to 20 mm, Typical production: 60:70 t/h with 80% finer than 66.5 mm. Approx. capacities in metric t/h Product curves The careful monitoring of results from crushers inthe field has given us alotof knowledge about crusher product curves. The product curve examples shown here indicote the product which can be expected Extra-fine crushing chambers larly depent on the feed H-6000 Hydrocone Suitable feed size: from 8 up to 32 mm. Typical production: 140-160 1/h with 80% finer thon 8:10 mm. Fine crushing chambers Product curves Capacity with ersher runing ot CSS (me) 12 a esere ase ccnoteall sic) (6 lO) s1Guen lon | Sag2z0 1250 29 ta A | 3 Zee 40 45 50 55 65 > H-3000 fealeeule ae 27 6 7 9 9% > a xe 4 115 125 135 140 150 :| H-6000 Te ake Oe AE Seca 4 125 170 210 255 275 290 305 5 The shpe oh rode cure ond th prentage of te cushed al uD product smelle Than the sefing, depend on the feed material's ES rere ae wa crushability (W). Percentagevalues between 60 and 75 are normal. Square screen hole size (mm) 7MF Medium-fine crushing chambers Approx. capacities in metric t/h Product curves ‘Capacity with crusher running at CSS (mm) gas! 3 4 s67e00 290 aoa0e0 cies 6 8 10 13 16 vy s@ 3 @ "| | ® [ese enesage aH ga 2s a ae no 130 140 180 160 170 : 1.4000 oe ol ; 125 150 195 290 270 320340 The shape of th prodct curve andthe percentage ofthe crushed Ri product smaller than the setting, depend on the feed material's Ee serene a aoe crushabiliy (W/). Porcentagevalues between 60 and 75 are normal. Square screen hole size fmm) M Medium crushing chambers Approx. capacitis in metric /h Product curves fe Capacity with crusher running ot CSS (mm) | _2 3 4 $6789 2030 «a s060 ret | hai 18) lO), 14/14) Nig zeae) 29. a2 na 55 60 65 75 80 110 2 H-3000 Peelers lepalter| = * 65 85 105 120 130 140 Bp a e 115 125 135 140 150 160 165 H-6000 | | | 140 200 240 280 330 390 410 product smaller than the seing, depend on the feed material's crushabiliy (W). Percentagevalues between 60 and 70 are normal eS 878) ae Ee The shope of he prod cure and the poreatage of he ershed > Square screen hole size (mm) 8MC Medium-coarse crushing chambers Approx. capaciti ‘Capacity with crusher running ot CSS |mra) baa} Gusher] 10 13° 16 «19225 FBR 65 70 «75 8 85 9 100 H-3000 Aisa es lee ied i) 75100 125 145 170 180 120 130 140 150 160 165 170 3s in metric t/h Product curves % passing through H-6000 ieee ere allele ee | 140 200 215 2% 330 955 410 a | The shape of the product curve and the percentage of the crushed a I I | product male than the setting, cepend onthe feed material's > Meee eeree eee eee crushability (W,). Percentagevalues between 55 and 65 are normal. Square screen hole size (mm) Cc Coarse crushing chambers Product curves ‘opacity with erusher running ot CSS (m ja assez 2 2 woe crater} 1013 SMT HEI SE 3538 oi F Teel Po 95110135 Dw gw x 4 125 140 150 160 170 z H-6000 [Seale ee alee 4 150 200 250 290 340 360 420 ‘ The shape of he product curve and the percentage ofthe crushed ww EOE ‘product smaller than the setting, depend on the feed material's crushability (W). Percentogevalues between 55 and 65 are normal. 9 Square screen hole size (mm)EC Approx. capacities in metric 1/h Extra-coarse crushing chambers Product curves A ‘Capacity with erusher running at CSS fmm) 1s 4 seven Cruber! 16192225985 a 1 90 95 100 105 110 3000 Jiteceslicei | M0130 165 190 215 230 7280 | TS 215 a 380430 Tha ghapaseh a proce corer tha poroploge othe ead product smaller than the seting, depend on the eed material's Evushobily (W). Percentogevelves behveen 50 and 60 ore normal. s-4000 % passing throughDimensions (cm) Note: reference line only, not floor level. a] Min. for removal of: 1) Hydroset cylinder components 2) Pinionshaft_ 3) Mainshatt Dim. | -2000 | H-3000 | H-4000 | H-6000 A o98 | 0136 | O154| 9195 B 256 299 341 422 c 102 113 130 160 D 54 66 75 86 E 100 124 137 176 F 40 42 45 63 @ 8d 106 128 150 He 127 168 184 216 ' 143, 169 199 238 Kw 300 367 410 484 Dimensions are intended only as « guide for preliminary planning of the installation and should not be used for the Construction of foundations, ef. Approximate weights (kg) 4-200 [H-3000 [H-4000]]H-6000 Heaviest if during main- 1400 | 2900*| 4700" 730° ieee, 5300 | 9200*}14300"]23500* Total weight * Applies to crusher with fine crushing chamber. With coarse crushing chambor, these weights are reduced by approximately 380 kg for the H-3000 Hydrocone crusher, by'600 kg for the H-4000 model and by 900 kg for the H-6000 Hydrocone. uv Features which make the H-2000, H-3000, H-4000 and H-6000 Hydrocone crushers some of the best crushers on the market 1 An easy-to-maintain crusher, Maintenance and inspection from above. 2 The crusher has @ CLP crushing chember os standard. One topshelis used for all crushing chambers. 3 Long life from liners of special alloy steel 4. An ovtomatic overload protection system is standard. 5 Inspection holes are provided in the bottom shell 6 The bottom shel arms have liners of special elloy ste 7 The interior ofthe crusher is protected from dust by a sell-lobricating seal ring, 8 Quiet operation and long life hanks fo bevel gears with caxe-hardened, spiral-cut teeth 9 Product curve and capacity can be optimized by ‘adjusting the eccentric bushing supplied with the ‘crusher. 10 Prepored for the installation of ASR, the Automatic Setting Regulation system: 11 Large feed opening. The hwo lopshell arms are protected agains! wear by robust liners of special alloy steel. 12. Mainshalt protected by replaceable sleeve and inner headaut. 13 CLP crushing chamber design maintains feed opening throughout the entire life of the liners. Rugged design provides the strength and stability necessary forthe crushing of extrarhard material 15 16 Easy adjustment of gear bocklash. Rugged design ofthe pinionshoft assembly. The pinionshaft and its bearings ore built as a single unit which can be removed without toking the crusher apart Ojl tank unit filtration © cooling and heating ) circulation pump = monitors for temperature and flow rate © interlocksAustralia| ‘Allis Mineral Systems Austealia Led Lidcombe Phone +61 2748 1777 Fax 461 27481939 Austria Svedala Austria GmbH. Wien Phone #43 1 836 508 Fax 443 1812 1423 Belgium Alli Mineral Systems (Belgium) Bruxelles Phone +32 2529 8460 Fax 432 25205602 Brazil Fabrica de Ago Paulista Ltda, Fago ‘Taboio Da Serra - SP. Phone +5511 491 3999 Fax 455 11491 8776 canada Allis Mineral Systems Ci Kirkland, Québec Phone +1 314 694 9400 Fax +1 514604 9413, Chile Allis Mineral Systems Chile Prowid: antiago Phone +56 2.232 4365 Fax 456 2232 2691 Denmark Svedala A/S. Hoje Tastrup Phone +45 43 719 100, Fax +45 43.719 101 Finland Oy Rolae Ab Masaby “+358 0.297 6122 4358 0.297 5587 8 223.035 € France Allis Mineral Systoms France SA Ales (39) Phone +33 665546 370 Bae 133 66305411 Allis Mineral Systems Aulnay-Sous-Bois (93) Phono +33 1 486 625.47 Fax $33 1486635 48 Germany Allis Mineral Systems GmbH Bad Vilbel Phone +49 6101 525 80, Fax +49 6101 641 26 Ghana Svedala [nternational/Minco Ghana Accra Phone +233 21 229 691 Fax 4233 21 220368 Great Britain Allis Mineral Systems (UK) Lad Wishaw Phone +44 698 355 921 Bax +44 698.351 376 Goodwin Baesby Rugby Phone +44 788 532 250 Fax 444 788546 563 Tideo Croft Shepron Mallet Phone +44 749344 321 Fax 444 749345 117 Hong Kong Svedala International (HK) Hong Kong Phone +852 804 1183 Bax 4852 804 1253 Hungary Allis Fideo KFT Budapest Phone +36 1 155 9884 Fax $36 11750173 India Svedala Industei India Pet Lad New Delhi Phone +91 11 688 1659 Fax $91 11 688 1745 Mexico Minco Mexicana SA de SV Ciudad Juarez Phone +52 16 169 297 Fax #52 16134620 Netherlands, the Allis Mineral Systems (Hol land) Dordrecht Phone +31 78 179 500 Fax 431 78 173.600 New Zealand Tidco International Matamata Phone +64 7 888 5699 Fax 464 7888 5214 Norway Seedala AS Division Svedala-Arbra Oslo Phone +47 2328 000 Fax +47 2328010 Spa Minco Ibérica SA Madeid Phone +34 1 6164585, Fax +34 1616 4835 ALLIS MINERAL SYSTEMS Sweden Svedala Svenska AB Svedala Phone +46 49.409 099 Fax +46 40495 980 Switzerland Svedala-Ark Orelfingen Phone +411 844 3246 Fax 41 1844 3664 AG USA Allis Mineral Systems Appleton, Wisconsin Phone +1 414 734 9831 Fax +1 414 7349756 Svedala Industeies Inc -Tidco Mobile, Alabama Phone "+1 205.438 6100 Fax +1 2054384717 Zambia Svedala International Kinwe Phone +260 2.220 894 Fax 4260 2220 887 Other countries Svedala International AB Malmo, Sweden Phone "46 40.245 800 Fax +46 40974 202 sional headquarters Allis Mineral Systems AB Malmo, Sweden Phone 46 40 245 800 Fax +46 4078475, ‘The information contained herin is general in nature and i wot intended for specitieeonstrc- tion, installation or application purposes. Predictions of seta Petlormance ofa given piece of ‘quipment should ake into account the many variable ld fastors the machine ie Hable to ‘encounter Because of those factors, no wareanty of any kind, ‘expressed oF implied is extended by presenting the generalized dda herein. We reserve the right to:make changes in specifications shown herein or add improve rents at any time without note ‘or obligation,