Republic of the Philippines 4.

Industrial Welding Processes

CARLOS HILADO MEMORIAL STATE COLLEGE 5. Industrial Assembly Methods
Talisay City, Negros Occidental
Output
COURSE OUTLINE, 1st Sem, A.Y. 2017-2018

TLE 9E - GEN. METALS, AUTOMOTIVE & RAC Automotive

Introduction to Automotive
TOPICS Weeks (definition, History, importance)
Orientation of the College Vision, Mission, Goals and
Objectives A. Tools and its Classification
a. Define hand tools.
A. The VMGO of the Institution b. Definition of classification of Tools and Equipment
B. The Course and its role in attaining the 1.Cleaning
VMGO 2.Cutting
C. Principles of Teaching and G AD 3. Driving
D. Introduction 4. Bending /Holding/ Twisting/ Crimping Tools/Gadget
Gen. Metals 5. Loosening and tightening tools
Automotive 6. Marking tools
RAC 7. Measuring tools Caliper, Metal tape measure, Steel
Gen Metals Week 2 rule,
c. Enumerate the different tools according to its
A. Section 1: METAL WORKING classification
Section 1: METAL WORKING Cleaning tools Brushes- ( fiber and wire), Scraper, Wiping
1. Introduction to General Metals cloth
(definition,History,imporantce) Cutting Tools -Chisel, File, Hacksaw, Electric drills, Hole saw,
2. Definition of Metals, Metal Works and Sheet Metals Machinist pliers, Side cutting pliers, Tin snip Driving tools
3. Categories of Metals Hammers - Ball peen, Brass/Plastic, Starting and Drift punch
4. Properties of metals Bending /Holding/ Twisting/ Crimping Tools/Gadget
5. Shape and sizes(gages and thickness) Pliers – Combination, Crimping and Splicer, Cutting, Long
6. General Processes in Metalworking nose, Vise-grip, Bench vise
7. Compatibility chart of materials versus process Loosening and tightening tools Wrenches - Allen, Box,
8. Steel Making methods/process Combination, Open, Socket, Spark plug, Torque wrench
9. Common materials used in metal works Screwdrivers – Allen, Flat, Offset, Phillips, Stubby,
10. Safety Practices in metal works Marking tools Center punch, Scriber
11. Tools used in Metals Works Measuring tools- Caliper, Metal tape measure, Steel rule,
12. Careers in Metalworking Torque wrench

Section 2: BENCH METAL WORKS B. Tools and its Function

Introduction to Bench Metal a. give the function of the different tools used in
(definition, History, importance) automotive.
Common works in Bench Metals
2. Major components of automobile
A. Cutting
sawing ,shearing, drilling, abrading, filing a. Frame
B.Forming b. Engine
Bending c. Power train
C.Fastening d. Suspension system
reviting, threading e. Steering system
D. Finishing f. Braking system
polishing, buffing, texturing g. Electrical system
1. Common tools used in bench metal works h. body
2. Common cutting Fluids
3. Automotive Industry
1.Types of Automotive services
SECTION 3: SHEET METAL WORKS
2. Automotive Service Procedure
3.Steps in Automotive Repair
1. Introduction to Sheet Metal
4.Successs stories of Filipino Automotive Entrepreneur’s.
(definition, History, importance)
2. sheet metal operations Output
cutting, forming and fastening
3. common tools used in sheet metal works
SECTION 4: FORGING 3. RAC
Introduction to RAC
3. Introduction to Forging
(definition, History, importance)
1.Tools used in RAC
4. Types of forging 1. Define Tools
5. Forging steel 2. Classification of Tools
6. Forging aluminum a) General Hand tools
SECTION 5: FASTENING METHODS b) Specialized Hand tools
1. Introduction to Welding and Oxygen Cutting c) Tubing tools
2. Gas Welding, Cutting, and Brazing d) Specialized and Installation tools
e) Refrigerant Leak Detectors
3. Arc Welding
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 3. Tools and its Function
a. give the function of the different tools
used in RAC.
4. Types of fastener
a. give the function of the different fastener
used in RAC.
4. What is a refrigerators and how it works?

a. Define Refrigeration.
b. Parts of refrigerator
c. Major refrigeration components
1. Define evaporator
2. Define compressor
3.condenser
4.refrigerant metering device
d. Types of refrigerant
e. How refrigerator works?
f. Types of refrigerator and its purpose
g. Commercial Ice machines

a. What is an Air con and how it works?

b. Sources of air pollution

c. Controlling air pollution
d. Common pollutants
e. Ventilation
f. Air cleaning
g. Air humidification
h. Define Air con.
i. Parts of Air con
j. Types of air con and its purpose
k. How air con works?
l. Common electrical components of domestic RAC
and electrical symbols
m. Temperature measurement.

Requirements

Grading System

Quizzes 30%
Skills/Activity/Seatwork/Grp.work,Assignment 10%
Project/Requirement/Output 20%
Attendance/Behavior 10%
Exam 20%
Recitation 10%
100%

Prepared by:

Aljaven Bruce C. Laganhon

Insturctor

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