(Course-Outline)
Imperial College of Engineering
-Affiliated
Department of Mechanical Engineering
Course: ME2135 Production Processes
Topic
Section A
Casting:
Patterns & allowance,
Molding tools & operation.
Sand molds casting. Other
casting processes; Shell
mold, plaster mold, lost wax
casting, centrifugal casting,
permanent mold casting, Die
casting, continuous casting.
Casting sensing, casting
defects & remedies.
Casting:
Lost wax casting, centrifugal
casting, permanent mold
casting, Die casting,
continuous casting. Casting
sensing, casting defects &
remedies
Chip-less Metal Forming
by Rajshahi University
Part 02 Odd Semester
Questions
1. Why is allowance
provided in pattern?
Discuss draft allowance
with necessary sketch.
2. What are the different
types of molding sands?
3. Write down the
properties of the
molding sand.
4.
1. What is/Define: (i)
Casting (ii) Lost wax
casting, (iii) centrifugal
casting, (iv) permanent
mold casting, (v) Die
casting, (vi) continuous
casting
2. What is casting sensing?
Why it is done?
3. What are the casting
defects occurs during
casting?
4. Write down remedies for
different casting defects.
5. Discuss the relative
merits and demerits of
casting over other
manufacturing
proccesses.
rolling, cold drawing, deep
Process ( Cold working drawing, forging, extrusion,
process ): Different types of stamping, shearing, bending &
cold working process; press works. Different forming
rolling, cold drawing, deep processes of non-metals: plastics,
drawing, forging, extrusion, ceramics & non- metallic
stamping, shearing, bending composite materials
& press works. Different
forming processes of non-
metals: plastics, ceramics &
non- metallic composite
materials
Chip-less Metal Forming rolling, cold drawing, deep
Process ( Hot working drawing, forging, extrusion,
process ): Different types of stamping, shearing, bending &
hot working process; rolling, press works. Different forming
cold drawing, deep drawing, processes of non-metals: plastics,
forging, extrusion, stamping, ceramics & non- metallic
shearing, bending & press composite materials.
works. Different forming
processes of non-metals:
plastics, ceramics & non-
metallic composite materials.

. Tool Geometry : Cutting 1. What are the forces

force analysis; force & power acting in cutting
estimation, relations among operation?
speed, feed, depth of cut and 2. What are the conditions
power input; Metal cutting affect speed, depth &
dynamometers; Tool wear, feed rate
tool life & machinability; 3. Describe metal cutting
Economics of metal cutting. dynamometers
4. What is tool wear
5. What are the factors
affect tool life
6. What is machinability
7. Discuss economics of
metal cutting.
1. Describe briefly
Chip Formation with neat sketches
Process: Types of chips; various types of
breakers; Tool materials; chips
friction between tool & chip; 2. What is chip
Cutting fluid & its action; breakess why it is
surface finish. used?
7. Metal Removing Process:
Introduction to turning,
drilling shaping planning,
milling, broaching, grinding,
precision and non-precision
finishing processes
8. Welding: Arc, Gas, TIG,
MIG, resistance, Thermit&
other special types.
Electrodes & their uses;
Causes & remedies of
common welding troubles;
Brazing & soldering
processes; welding symbols
drilling shaping planning,
milling, broaching, grinding,
precision and non-precision
finishing processes
Arc, Gas, TIG, MIG, resistance,
Thermit& other special types.
Electrodes & their uses; Causes
& remedies of common welding
troubles; Brazing & soldering
processes; welding symbols