Professional Documents
Culture Documents
REPORT ON
SUMMER OBSERVATION
TRAINING
COMPANIES FOLLOWED :
1. ORIENT CRAFT
2. ALL ABOUT KNITS
Sonam Khurana
SCHOOL OF DESIGN AND VISUAL ARTS
APEEJAY STYA UNIVERSITY
SOHNA, GURGAON
ACKNOWLEDGEMENT
I take this opportunity to express a deep sense of gratitude to Mr Gaurav Arora, All About
Knits and Saurav Sharma, Orient Craft Limited, for their cordial support, valuable
information and guidance, which helped me in completing task through various stages.
I am obliged to staff members of both the companies for the valuable information provided
by them in their respective fields. I am grateful for their cooperation during the period of my
industrial training.
I’d like to express my sincere gratitude to my head of Department Dr Himani Chaudhary for
giving me the opportunity to complete my industrial training. It would never be possible to
take this project to this level without her innovative ideas and relentless support and
encouragement.
Sonam Khurana
TABLE OF CONTENT
2 ORIENT CRAFT - 14
INTRODUCTION
DIVISIONS AND PRODUCTS 15
CLIENTS 16
AWARDS AND 17
RECOGNITION
TRAINING DESCRIPTION 18
PROJECT DETAILS
KEY SECTIONS 19
HIERARCHY 20
ORDER PLACEMENT 21-22
FDS 23
FABRICS 24-27
HIGHLIGHTED DESIGNS 28
POINTS TO REMEMBER 29-30
TEXTILES
FIBER FILAMENT
PLANTS ANIMALS
TEXTILE INDUSTRY
EMBOSSING
TAPES
I. THROUGH
FLOCK SHEETS
II. MACHINE
KVR BEADS
ACRYCLIC SILICON
▪ Pique ▪ Interlock
▪ Terry ▪ Rib
▪ Fleece
TRIMS
i. TAPES
a. Knitted
b. Woven
c. braided
ii. BUTTONS
iii. PEARLS, STUDS
iv. EYELETS
v. FOIL SHEETS
vi. BEADS
vii. ZIPPERS
viii. PATCHES
ix. LACES
x. DRAWSTRING
xi. RIBS
DYES
There are basically 4 types of dyes :
i. Acid
ii. Indigo (discharge of blue ink)
iii. Reactive
iv. Sulphur
REACTIVE SULPHUR
In reactive dye, enzymes react with the In sulphur dye, enzymes don’t react with
fibres. the fibres.
Identification - Both sides of the fabric The front side of the fabric will soak the
are of same colour. colour while the back will be white.
Its stretchable due to lycra resent in it. There is no stretch in the fabric.
The washing doesn’t affect the colour. It fades after being washed.
BINDERS
FORMULATION OF INK
WATER BASED PRINT
COMPONENTS OF INK
WATER ACRYCLIC (binder) ADDITIVES PIGMENT
3%2%
15%
80%
3. HIGH DENSITY
a. It has most raised surface
b. (depend upon number of coatings.)
c. It has smooth surface
4. FOIL PRINTING
a. Screen is made as per the design.
b. Binder is spread all over the screen
c. Foil is placed over the fabric inside the machine.
d. Heat is transferred to attach foil onto it.
5. FLOCK PRINTING
EXPOSING OF SCREEN
PREPARATION OF
SCREEN.
MESH FABRIC IS USED
TO MAKE SCREENS.
LIGHT MACHINE
V. After this, screen is washed thoroughly with water and kept under the sunlight to dry.
TYPES OF SCREEN PRINTING
▪ Water based
▪ Oil based
(plastisol)
▪ Silicone based
▪ Discharge
▪ Flock
▪ Foil
▪ Glitter
▪ Shine
▪ Sugar
▪ Caviar beads
▪ Flock sheet
PRINTING MACHINE
EMBOSSING MACHINE
ALL ABOUT KNITS
All about knits is an Indian leading wholesale and manufacturer of
readymade kids garments situated at bahadhur ke road, Ludhiana.
They have been in the manufacturer business over 10 years with the
motive to provide clothes which meet the standard of modern
lifestyle. The company is divided into numerous brands like Kirti (
for girls), kidomania (for girls and boys) modormis (for girls ).
DIFFERENT DEPARTMENTS
I. Design room
▪ Coordination
▪ Cad
▪ Selection
III. Printing
▪ Exposure room
▪ Screen printing
▪ Machinery
▪ Roller printing
V. Store room
VI. Graphic room
▪ Stud machine
LEARNING OUTCOMES
I. Performed sampling, both of girl's wear and boy's wear for AW.
II. Managing the Tech Packs, fabrics and trims & accessories.
IV. Understanding the basics of circular weft knit structures and their application.
V. Created trims and accessories chart to ensure smooth flow of sampling flow.
VII. Assisting CAD pattern department with designs, silhouettes and ideas.
VIII. Acquired knowledge of yarn count, fabric composition and fabric properties.
TYPES OF POCKETS
▪ Side pocket
▪ Cross pocket
▪ Curve pocket
▪ D shape (round)
▪ Front patch
▪ Cut pocket
▪ Fitch pocket
MEASUREMENT POINTS
COST SHEET
DESIGN PACK
DEVELOPMENT SAMPLE
(In case costing meets)
PRODUCTION FILE
▪ Testing done
▪ All trims done
▪ Fabric in housed
➢ Gold seal / Black seal / Top of production samples are the representatives
of the entire collection. They are like bible for all. QA will measure
quality of rest of the production with gold seal samples.
AFTER ORDER BEING PLACED
The time and action plan (TNA or T&A Plan) is an important tool for
a merchandiser to enlist his day-to-day activities or to enlist the different
operations involved in the process of completing an order. It includes shipping
date, delivery date, etc.
CBR – Capacity Booking Requisition
Its done after order is placed. It specifies which machines will be used and who
will work on that order on a prescheduled date and time.
OB – Operation Bulletin
Booking Marker – Fabric Consumption
ERP – Enterprise Resources Planning
PR – Gives an overview of the machine and labour work required to calculate
the total cost of a garment after all expenses.
PRODUCTIVITY SPECIFIED BY OB
HANGER
FABRICS
I. CAMBRIC
II. CREPE
X. COTTON DOBBY
XVI. VISCOSE
Established over 40 years ago, Orient Craft is today India’s 1 garment design house,
backed by a large world class manufacturing infrastructure. With state-of-art
production facilities across 21 units and a combined capacity to produce nearly
2,00,000 pieces per day, OC aims to deliver high quality in wide variety of products
to suit its customer’s needs. Currently the annual turnover of OC is 250 million USD
(first cost, resulting in over a billion dollars of retail products and growing). Their
strength to keep abreast with latest fashion trends and worldwide sourcing network
helps them to meet client satisfaction. Cutting edge technology, modern infrastructure
and innovation in design are some of the words that describe them. In their endeavour
to be a socially responsible corporate, they execute various programs and initiatives to
uplift the local, rural and marginalized sectors.
Third highest ‘Group Employment Provider’ for the years 2008, 2009, 2010, 2011 &
2012-13
by AEPC, Ministry of Textile, GoI.
Manufacturer Exporter – Gold category winner for the highest exports in 2008-09 &
2009-10
by AEPC, Ministry of Textile, Gol
Gold winner for the highest Exports in Knitter Garments for the year 2008-09 &
2009-10
by AEPC, Ministry of Textile, GoI.
DEPARTMENT : MERCHANDISING
TIME PERIOD : 1 MONTH ( FROM 9TH JULY’2019 TO 8TH AUGUST’2019 )
LOCATION : 80p, SECTOR-34, NEAR HERO HONDA CHOWK, GURGAON
COORDINATOR : SAURAV SHARMA (H.O.D.)
UNDER SUJATA BAJAJ’S TEAM
BUYER : SAINSBURY’s
GBP (POUNDS) IS THEIR
CURRENT CURRENCY.
HEADOFFICE : 33 Holborn,
London EC1N 2HT
PROJECT DETAILS
The main task was to assist my seniors in developing their samples. It includes various stages
like :
i. Developing program files.
ii. Sourcing fabric for the new samples.
iii. Finding suitable trims for the program. Like threads, buttons, Gramix, smocking, etc.
iv. Getting programs in for the development.
v. Creating presentations of their collections for their clients.
vi. Sending fabrics to be tested in the laboratory.
vii. Dyeing of fabrics, laces, buttons, etc.
viii. Sending fabric for wash in the laundry.
ix. Creating swatch cards to be sent to the buyer
x. Developing challan for each courier to be sent out of the organization.
xi. Enquiring the various details about the fabric like its price, cuttable width and
shrinkage.
xii. Creating and updating excel charts of the samples.
xiii. linking with the cad masters to develop patterns for the samples.
xiv. discussing the techniques with the designers used in the designs of samples.
xv. Sending formats or samples for OB
xvi. Getting Embroidery done from the embroidery section.
xvii. Pressing, finishing, spotting, taking pictures on the mannequins.
xviii. Managing production files.
FDS (FABRIC DETAILS SPECIFICATION )
TEST DONE IN THE LABORATORY
I. PHYSICAL TEST
▪ Count
▪ Construction
▪ Fabric weight/gsm
▪ Tensile strength
▪ Tear strength
▪ Seam slippage/strength
▪ Button pull test
▪ Button breaking strength
➢ Company takes credit from the bank to execute the orders, as they get payment after 5-
6 months of shipment.
➢ Founded in 1869, by John James Sainsbury, Sainsbury's is the second largest chain
of supermarkets in the United Kingdom, with a 15.3% share of the supermarket sector.
➢ Shrinkage test is very important. Patterns are made after shrinkage test only.
➢ Lab dip – solid, strike off – printed, bit loom – yarn dyed
➢ For kids wear, latex free elastic is used because its more softer than the usual elastics.
And Gramix threads are used in kids garments only because they are bit stretchable.
➢ In cotton, as the thread count increases, the quality of fabric increases. and vice-a-versa.
Same applies to knit fabrics
➢ In case of synthetics like poly, as the thread count decreases, the quality of fabric
increases and vice a versa.
➢ Mocks are the imitations of actual garments on a small size. Usually done for
embroidery, etc.
➢ Spotting is the process of removing of stains from the garments or fabric.
➢ Smoking is the shirring effect. A stretchable kind of thread is used to give this effect. 5 or 7
or 12 cones of threads (depending on the type of design to be made) are simultaneously
used in the smoking machines. Elastic are also used in it.
If you want the price of a fabric which is rectangular then calculate the cost accordingly.
UMBREY EFFECT
THROUGH PRINTING CAMI
DRESS
KEY SECTIONS
KIDS
NEW BORN
WOMEN