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ROBOT ARM CONTROLLED

BY CABLE-KIT
C-9895
Contents

ROBOT ARM:

1. Product Introduction P.1

2. Tools You May Need P.1

3. Mechanical Parts List P.2

4. Plastic Parts P.3

5. Mechanical Assembly P.5

Wired Control Box:

1. Product Introduction P.27

2. Tools You May Need P.27

3. Mechanical Parts List P.27

4. Plastic Parts P.28

5. Mechanical Assembly P.28

How it Works P.31

Trouble Shooting P.33

Circuit Diagram P.33


ROBOT ARM
1 Product Introduction:
Learning basic robotic technology and build your own
Wired Control Robot Arm with five motors and five joints.
With its five-switch wired controller, the robot features

R
base rotation, base, elbow and wrist motion, and a

L
functional gripper. The 5 motors operate the grab,
release, lift and lower. A built-in searchlight brings more
fun when operate in dark.
Maximum lift: 100g.
Dimensions: 9 ” L x 6.3” W x 15” H
Weight: 658 g

L
Power source required:
4 x ”D” batteries(not included)

2 Tools You May Need:

Long Nose Pliers Diagonal Cutter Screwdriver ”D” Battery (4pcs)

1
3 Mechanical Parts List:

P1 Motor(M4.M5) P2 Motor(M2.M3) P3 Motor(M1)

Orange Blue Yellow

Black Black Black


2 2 1

P4 Gear 32/10T(Gray) P5 Gear 32/10T(Brown) P6 Gear 32T(Blue)

10 5 5

P7 Output Gear 10T(Black) P8 Output Gear 10T(White) P9 Round Shaft

4 1 9
20
(2x20)
1:1

P10 Round Shaft P11 Tapping Screw P12 Tapping Screw

1 5 11
16
(2x16) 2.3 (2.3x7) 2.6 (2.6x6)
1:1 1:1
1:1

P13 Tapping Screw P14 Tapping Screw P15 Machine Screw

19 12 10
(2.6x10) 2.6 (2.6x6) 2.6
(2.6x6)
2.6
1:1
1:1 1:1

P16 Self Tapping Screw P17 Self Tapping Screw P18 Nut

4 3
(3x11) (3x16) 16
2
2
1:1 1:1

2
P20
Battery Terminal P21 Battery Terminal
P19 Washer With Wire With Connector

3 1 1

P22 LED With Wire P23 Sponge(Black) P24 Wire Clip

1 2 3

P25 PC Board

4 Plastic Parts:

A B

X2
3
N D

D
3
Ignore

2
1
E F

4
5 Mechanical Assembly:

1 Gearbox Assembly For M4M


¡B
5

P18x4

A2

2
P4 P5(Brown)
(Gray)

P4 P5
P7 P4
(Gray) (Brown)
(Black) (Gray)

P9x2

P4
(Gray)
P6
(Blue)

5
3
Black
Orange 10
4

104

P1x2

A1

P13x3 Orange

Black

X2
(M4좦M5)

6
5 Gearbox Assembly For M3

P18x4

A2

6
P4 P5(Brown)
(Gray)

P4 P5
P7 P4
(Gray) (Brown)
(Black) (Gray)

P9x2

P4
(Gray)
P6
(Blue)

7
7
Black
Blue 10
4

104

P2x1

A1

P13x3 Blue

Black

X1
(M3)

8
9 Gearbox Assembly For M2

P18x4

A2

10
P4 P5(Brown)
(Gray)

P4 P5
P8 P4
(Gray) (Brown)
(White) (Gray)

P9x2

P4
(Gray)
P6
(Blue)

9
11
Black
Blue 10
4

104

P2x1

12

A1

P13x3 Blue

Black

X1
(M2)

10
13
Blue
“White“
M2
Black

Blue
“Black“
M3
Black

Orange
“Black“
M4
Black

Orange
“Black“
M5
Black

14 15
B1x3

Black

M5 Orange

D1

B1x3

D1

SIDE VIEW

11
16
P21

Orange

P20

17

Orange

12
18

P13x3

F1

19
Battery(D)x4

13
20
F7

D3

P14
P19
D3

21

P15x2

P19x2

F4

M4
Black

Orange

14
22
P12x4

23

P15x8
E1

Black

M3 Blue

M2 Black Blue
White

Black

E1

Black Black
Blue Blue Blue

Black Black Blue

15
24

F2 P12x4

P13

F3

M2
Black

M3

White

25

F7x2

E2

P14x4

E2
M2

M3

E2

16
26 Gearbox Assembly For Gripper ( M1 )

P10
P9

N1

P7(Black)

P6(Blue)
P4
(Gray)
P4
(Gray)
P5(Brown)

P4(Gray)

P4
P5
(Gray)
(Brown)

17
27 28

P3
Black F5

104

Yellow

1 04
10 4
104

29

N2
P11x4
104

18
30
Step 2 Step 1
Important!

B A P11

N6

N7

19
A and B must be same distance to the central.

N5
N5
P17
A N6
B
N5

N7
31

P17
P17

N8 N8
P17
P17

N8 2
2
N8
1
1 N7

N7

32 33
P23
P16x2

2
2
N3

1
1 L

N4

N4 P23

34 P16
P16

1
1
R N3

20
35

P22
N9

36 B3 37

1 2

P14

21
38

F7
F7

F6 F6

P14

39

E3x2

P14x4
P14x4

E3x2

22
40 P13x3
D2

Orange
41 42
P12x3
Orange Black
GND

Black Red
Orange Red
O BK BK R

Black
Black

Orange
P25

43

B2
P14
2

23
44 Wiring
Left View Right View
M1
M2

M3
L

M4

M3

Black L M4
Black
M1

M2

M1
M3

L
M4
M2

24
45

1 2
P24

X3
P24

1
P24

2 1 2

P24

25
46 Finished Product

26
Wired Control Box
1 Product Introduction:

Using five levers to control the Robot Arm


moves up and down, left and right, another on-
off switch to control the search light.
Connect with main unit by a 100cm flat cable.

2 Tools You May Need:

Long Nose Pliers Diagonal Cutter Screwdriver

3 Mechanical Parts List:

P1 Metal Plate P3 PC Board

Qty
Qty

P2 Tapping Screw 1

Qty

9
3 (3x10)
1:1

27
4 Plastic Parts :

A
A

1 2 3 4 5

B C

LIGHT
OFF ON

5 Mechanical Assembly:

P3

28
2
P2x5

P1x5

A4
3 A3
A2
A1
A5

4 P2x4 5 Finished Product

29
6 Wiring

7 Finished Product
M3:Elbow Motion
M2:Wrist Motion

M1:Gripper
R

Search Light

M4:Base Motion

M5:Base Rotation

30
How it works:

1. Push any lever on the wired controller to start operation.

2. The different 12 movements of the Robot Arm as shown below:

Gripper Wrist Motion Elbow Motion


0-1.77”
120 300

Base Motion

180

Base Rotation(1) Base Rotation(2) Search Light

270

270

31
3.Working area:

’’
.6
12

15’’

4. All the five gearboxes equipped with safety gear, when the arm open, close, up or
lower to the maximum position, and user keeps pushing the buttons, the safety
gear will start to work to protect the gearbox and make 'da, da, da…' sound.

5. To extend the life of gearbox, release the buttons once you hear the safety gear
emit 'da, da, da' sound.

32
Trouble shooting:

1. Ensure all wirings are correct.(Please refer 41 44 on page 23,24 )

2. If the Robot Arm does not have any response to the wired controller, please check
if the 'BATTERY' and 'GND' connectors are in right position, and also if the batteries
are placed in correct polarity.(Please refer 19 on page 13 )

3.If the Robot Arm moves wrong direction, please check if wiring of M1, M2, M3, M4,
M5 are reversed.(Please refer 41 44 on page 23,24 )

4.If the searchlight does not light, please check if the 'L' connector is correct.
(Please refer 41 44 on page 23,24 )

Circuit diagram:

Wired Control Box

Robot Arm

33
Removal and replacement of batteries should be carried out by an adult or under adult supervision.
Do not attempt to recharge non-rechargeable batteries. Rechargeable batteries must be removed
from the toy before recharging.
Avoid short circuiting the contacts in the battery compartment or the battery terminals.
Remove exhausted batteries from the product to avoid leakage.
Do not mix used batteries and new batteries or batteries of different types.
Use of rechargeable batteries or mercury oxide batteries are not recommended for this product.
26 Gearbox Assembly For Gripper ( M1 )

P10
P9

N1

P7(Black)

P6(Blue)
P4
(Gray)
P4
(Gray)
P5(Brown)

P4(Gray)

P4
P5
(Gray)
(Brown)

17
27 28

P3
Black F5

104

Yellow

1 04
10 4
104

29

N2
P11x4
104

18
30
Step 2 Step 1
Important!

B A P11

N6

N7

19
A and B must be same distance to the central.

N5
N5
P17
A N6
B
N5

N7
31

P17
P17

N8 N8
P17
P17

N8 2
2
N8
1
1 N7

N7

32 33
P23
P16x2

2
2
N3

1
1 L

N4

N4 P23

34 P16
P16

1
1
R N3

20
35

P22
N9

36 B3 37

1 2

P14

21
38

F7
F7

F6 F6

P14

39

E3x2

P14x4
P14x4

E3x2

22
40 P13x3
D2

Orange
41 42
P12x3
Orange Black
GND

Black Red
Orange Red
O BK BK R

Black
Black

Orange
P25

43

B2
P14
2

23
44 Wiring
Left View Right View
M1
M2

M3
L

M4

M3

Black L M4
Black
M1

M2

M1
M3

L
M4
M2

24
45

1 2
P24

X3
P24

1
P24

2 1 2

P24

25
46 Finished Product

26
Wired Control Box
1 Product Introduction:

Using five levers to control the Robot Arm


moves up and down, left and right, another on-
off switch to control the search light.
Connect with main unit by a 100cm flat cable.

2 Tools You May Need:

Long Nose Pliers Diagonal Cutter Screwdriver

3 Mechanical Parts List:

P1 Metal Plate P3 PC Board

Qty
Qty

P2 Tapping Screw 1

Qty

9
3 (3x10)
1:1

27
4 Plastic Parts :

A
A

1 2 3 4 5

B C

LIGHT
OFF ON

5 Mechanical Assembly:

P3

28
2
P2x5

P1x5

A4
3 A3
A2
A1
A5

4 P2x4 5 Finished Product

29
6 Wiring

7 Finished Product
M3:Elbow Motion
M2:Wrist Motion

M1:Gripper
R

Search Light

M4:Base Motion

M5:Base Rotation

30
How it works:

1. Push any lever on the wired controller to start operation.

2. The different 12 movements of the Robot Arm as shown below:

Gripper Wrist Motion Elbow Motion


0-1.77”
120 300

Base Motion

180

Base Rotation(1) Base Rotation(2) Search Light

270

270

31
3.Working area:

’’
.6
12

15’’

4. All the five gearboxes equipped with safety gear, when the arm open, close, up or
lower to the maximum position, and user keeps pushing the buttons, the safety
gear will start to work to protect the gearbox and make 'da, da, da…' sound.

5. To extend the life of gearbox, release the buttons once you hear the safety gear
emit 'da, da, da' sound.

32
Trouble shooting:

1. Ensure all wirings are correct.(Please refer 41 44 on page 23,24 )

2. If the Robot Arm does not have any response to the wired controller, please check
if the 'BATTERY' and 'GND' connectors are in right position, and also if the batteries
are placed in correct polarity.(Please refer 19 on page 13 )

3.If the Robot Arm moves wrong direction, please check if wiring of M1, M2, M3, M4,
M5 are reversed.(Please refer 41 44 on page 23,24 )

4.If the searchlight does not light, please check if the 'L' connector is correct.
(Please refer 41 44 on page 23,24 )

Circuit diagram:

Wired Control Box

Robot Arm

33
26 Gearbox Assembly For Gripper ( M1 )

P10
P9

N1

P7(Black)

P6(Blue)
P4
(Gray)
P4
(Gray)
P5(Brown)

P4(Gray)

P4
P5
(Gray)
(Brown)

17
27 28

P3
Black F5

104

Yellow

1 04
10 4
104

29

N2
P11x4
104

18
30
Step 2 Step 1
Important!

B A P11

N6

N7

19
A and B must be same distance to the central.

N5
N5
P17
A N6
B
N5

N7
31

P17
P17

N8 N8
P17
P17

N8 2
2
N8
1
1 N7

N7

32 33
P23
P16x2

2
2
N3

1
1 L

N4

N4 P23

34 P16
P16

1
1
R N3

20
35

P22
N9

36 B3 37

1 2

P14

21
38

F7
F7

F6 F6

P14

39

E3x2

P14x4
P14x4

E3x2

22
40 P13x3
D2

Orange
41 42
P12x3
Orange Black
GND

Black Red
Orange Red
O BK BK R

Black
Black

Orange
P25

43

B2
P14
2

23
44 Wiring
Left View Right View
M1
M2

M3
L

M4

M3

Black L M4
Black
M1

M2

M1
M3

L
M4
M2

24
45

1 2
P24

X3
P24

1
P24

2 1 2

P24

25
46 Finished Product

26
Wired Control Box
1 Product Introduction:

Using five levers to control the Robot Arm


moves up and down, left and right, another on-
off switch to control the search light.
Connect with main unit by a 100cm flat cable.

2 Tools You May Need:

Long Nose Pliers Diagonal Cutter Screwdriver

3 Mechanical Parts List:

P1 Metal Plate P3 PC Board

Qty
Qty

P2 Tapping Screw 1

Qty

9
3 (3x10)
1:1

27
4 Plastic Parts :

A
A

1 2 3 4 5

B C

LIGHT
OFF ON

5 Mechanical Assembly:

P3

28
2
P2x5

P1x5

A4
3 A3
A2
A1
A5

4 P2x4 5 Finished Product

29
6 Wiring

7 Finished Product
M3:Elbow Motion
M2:Wrist Motion

M1:Gripper
R

Search Light

M4:Base Motion

M5:Base Rotation

30
How it works:

1. Push any lever on the wired controller to start operation.

2. The different 12 movements of the Robot Arm as shown below:

Gripper Wrist Motion Elbow Motion


0-1.77”
120 300

Base Motion

180

Base Rotation(1) Base Rotation(2) Search Light

270

270

31
3.Working area:

’’
.6
12

15’’

4. All the five gearboxes equipped with safety gear, when the arm open, close, up or
lower to the maximum position, and user keeps pushing the buttons, the safety
gear will start to work to protect the gearbox and make 'da, da, da…' sound.

5. To extend the life of gearbox, release the buttons once you hear the safety gear
emit 'da, da, da' sound.

32
Trouble shooting:

1. Ensure all wirings are correct.(Please refer 41 44 on page 23,24 )

2. If the Robot Arm does not have any response to the wired controller, please check
if the 'BATTERY' and 'GND' connectors are in right position, and also if the batteries
are placed in correct polarity.(Please refer 19 on page 13 )

3.If the Robot Arm moves wrong direction, please check if wiring of M1, M2, M3, M4,
M5 are reversed.(Please refer 41 44 on page 23,24 )

4.If the searchlight does not light, please check if the 'L' connector is correct.
(Please refer 41 44 on page 23,24 )

Circuit diagram:

Wired Control Box

Robot Arm

33
Removal and replacement of batteries should be carried out by an adult or under adult supervision.
Do not attempt to recharge non-rechargeable batteries. Rechargeable batteries must be removed
from the toy before recharging.
Avoid short circuiting the contacts in the battery compartment or the battery terminals.
Remove exhausted batteries from the product to avoid leakage.
Do not mix used batteries and new batteries or batteries of different types.
Use of rechargeable batteries or mercury oxide batteries are not recommended for this product.

NOTE. This kit is recommended for children aged 10 years, always escorted by an adult

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